CN115323663A - Dyeing finishing process for producing regenerated fiber composite fabric - Google Patents
Dyeing finishing process for producing regenerated fiber composite fabric Download PDFInfo
- Publication number
- CN115323663A CN115323663A CN202211115801.3A CN202211115801A CN115323663A CN 115323663 A CN115323663 A CN 115323663A CN 202211115801 A CN202211115801 A CN 202211115801A CN 115323663 A CN115323663 A CN 115323663A
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- cloth
- limiting
- fixedly connected
- dewatering
- dyeing
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- 239000004744 fabric Substances 0.000 title claims abstract description 142
- 238000004043 dyeing Methods 0.000 title claims abstract description 60
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 239000000835 fiber Substances 0.000 title claims abstract description 26
- 238000007730 finishing process Methods 0.000 title claims abstract description 18
- 238000001035 drying Methods 0.000 claims description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 48
- 230000033001 locomotion Effects 0.000 claims description 39
- 238000003860 storage Methods 0.000 claims description 38
- 230000018044 dehydration Effects 0.000 claims description 28
- 238000006297 dehydration reaction Methods 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 238000009990 desizing Methods 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 3
- 238000011282 treatment Methods 0.000 claims description 3
- 238000009941 weaving Methods 0.000 claims description 3
- 239000000975 dye Substances 0.000 description 61
- 208000005156 Dehydration Diseases 0.000 description 24
- 238000000034 method Methods 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 6
- 239000010902 straw Substances 0.000 description 6
- 238000013459 approach Methods 0.000 description 3
- 238000011221 initial treatment Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the technical field of fabric dyeing and finishing processes, and particularly relates to a dyeing and finishing process for producing regenerated fiber composite fabrics.
Description
Technical Field
The invention relates to the technical field of fabric dyeing and finishing processes, in particular to a dyeing and finishing process for producing a regenerated fiber composite fabric.
Background
The dyeing process flow of the regenerated fiber composite fabric comprises the steps of washing and desizing the regenerated fiber composite fabric, then dyeing the regenerated fiber composite fabric in a dye vat at high temperature, taking the dyed regenerated fiber composite fabric out of the vat, dehydrating the dyed regenerated fiber composite fabric, carrying out subsequent drying, sizing and hand feeling treatment operations, and finally packaging the dyed regenerated fiber composite fabric to finish the dyeing and finishing of the regenerated fiber composite fabric;
however, in the prior art, after primary dehydration of the regenerated fiber composite fabric is finished, the regenerated fiber composite fabric needs to be transferred to the drying equipment through the cloth vehicle again for drying, the time and labor cost required by multiple times of cloth vehicle transfer in the whole process are large, the collection, dehydration and drying operations after dyeing of the regenerated fiber composite fabric cannot be carried out simultaneously, the dyeing and finishing efficiency of the regenerated fiber composite fabric is low, the traditional dyeing and finishing process cannot carry out secondary recycling on the dehydrated dye, and the dye consumption and secondary shutdown supplement also have negative effects on the dyeing and finishing efficiency;
in view of the above technical drawbacks, a solution is proposed.
Disclosure of Invention
The invention aims to provide a dyeing finishing process for producing regenerated fiber composite fabrics, which drives a moving frame to reciprocate by the mutual meshing of an arc-shaped rack and a first rack in a transmission mechanism, the moving frame drives a group of dewatering plates to reciprocate, when the dewatering plates reciprocate, two groups of dewatering plates are close to each other, the squeezing and dewatering of cloth in a collecting net are completed, the cloth is dewatered in the collecting process by the dewatering mechanism, the fan plates continuously fan and send hot air to the collecting net along with the swinging of a fourth limiting shaft, the drying of the cloth in the collecting net is accelerated by a drying mechanism, and the simultaneous collecting, dewatering and drying of the cloth after the dyeing is completed are realized by the mutual matching of the transmission mechanism, the dewatering mechanism and the drying mechanism, so that the dyeing efficiency of the fabrics is improved, and the problem that the fabrics after the dyeing is finished cannot be simultaneously collected, dewatered and dried in the existing equipment is solved.
In order to achieve the purpose, the invention provides the following technical scheme:
a dyeing finishing process for producing a regenerated fiber composite fabric comprises the following steps:
step one, preparing raw materials: arranging a cylinder arranging flow card on blank cloth of a textile mill according to a production plan of a dye factory, placing the blank cloth in a cloth vehicle for a period of time to eliminate tension during weaving of the cloth, preventing dyeing defects caused by the tension of the blank cloth during dyeing, and then washing and desizing;
step two, dyeing: putting the treated cloth into dyeing equipment, adding the dye liquid with the temperature adjusted in a dye vat, limiting the original cloth above the dye vat by a cloth placing roller through a conveying wheel, dyeing the original cloth in the dye vat, and conveying the dyed cloth into a collecting net through a cloth conveying roller after dyeing is finished;
step three, dehydration: the motor drives the turntable to rotate, the turntable drives the first limiting shaft to rotate, the first limiting shaft drives the first limiting frame to move, the first limiting frame and the first limiting shaft are matched with each other to enable the first limiting frame to do reciprocating motion, an arc-shaped rack at the bottom of the first limiting frame is meshed with the first rack to drive the movable frame to do reciprocating motion, the movable frame reciprocates to drive one group of dewatering plates located in the middle of the equipment box to do reciprocating motion, when the two groups of dewatering plates are mutually closed, one group of movable rods on one group of movable plates push the movable plates, the movable plates are pushed to rotate to drive the other group of movable rods to move, the other group of movable rods pull the other group of movable plates to move when rotating, the two groups of movable plates are mutually closed to drive the two groups of dewatering plates to mutually close, and extrusion and dewatering of cloth in the collecting net are completed;
step four, drying: when the dehydration plates do reciprocating motion, the gear rod is pushed firstly, then the gear rod is pulled, the gear rod enables the piston plate to move in the water storage tank through the push rod, water in the equipment box is continuously discharged to the inside of the conveying pipe through the suction pipe along with the reciprocating motion of the piston plate in the water storage tank, and then the water is conveyed to the inside of the dye vat from the inside of the conveying pipe;
step five, finishing: and collecting, drying, sizing and hand feeling the dyed cloth after the primary treatment, and then packaging and collecting.
Furthermore, the dyeing equipment comprises a dye vat, an equipment box is arranged right below the dye vat, a cloth placing roller is arranged at the input end of the dye vat, two groups of cloth conveying rollers are arranged at the output end of the dye vat, a plurality of groups of conveying wheels are rotatably arranged in the dye vat, a transmission mechanism is arranged on one side of the dye vat, a partition plate is fixedly arranged in the equipment box, and a dewatering mechanism and a drying mechanism are arranged at the top of the partition plate;
the dehydration mechanism comprises a dehydration plate, a collection net, a rotation plate, a movable rod, a movable plate, a first limiting rod, a second limiting rod, a motion cavity and a hanging plate, the motion cavity is formed in the outer wall of the separation plate, a first rotation shaft is fixedly connected to the wall of the motion cavity, the rotation plate is connected to the outer wall of the first rotation shaft in a rotating mode through a bearing, the movable rod is connected to the two ends of the rotation plate in a rotating mode through bolts, the movable plate is connected to one end of the movable rod in a rotating mode through bolts, the movable plate is connected with the motion cavity in a sliding mode, the dehydration plate is connected with the motion cavity in a sliding mode, the top of the movable plate is fixedly connected with the dehydration plate, the collection net is arranged between the dehydration plates, the first limiting rod is fixedly connected to the wall of the two sides of the motion cavity, the first limiting rod is connected with the movable plate in a sliding mode, the first limiting rod is connected with the second limiting rod in a sliding mode, and the separation plate is connected to the outer wall of one side, which the dehydration plate is opposite.
Furthermore, a plurality of groups of dewatering holes are formed in the outer walls of the dewatering plates and the partition plates, hanging plates are fixedly connected to the outer walls of the dewatering plates, and two ends of the collecting net are in contact with the two groups of hanging plates respectively.
Further, drive mechanism includes carousel, first spacing axle, first spacing frame, the spacing axle of second, arc rack, first rack, the spacing axle of third, belt, motor, stirring roller, the spacing frame of second and removes the frame, the output end fixedly connected with second pivot of motor, the one end fixedly connected with carousel of second pivot, the first spacing axle of fixedly connected with on the outer wall of carousel, the outside of first spacing axle is provided with first spacing frame, first spacing frame and first spacing axle mutually support, the middle part of first spacing frame is rotated through the bearing and is connected with the spacing axle of second, the outer wall fixed connection of the spacing axle of second and dye vat, the bottom fixedly connected with arc rack of first spacing frame, the outer wall meshing of arc rack is connected with first rack, first rack fixedly connected with removes the frame, remove the frame and a set of dehydration board fixed connection that is located the middle part of equipment box, four equal fixedly connected with second spacing frames at the corner of equipment box top, the outer wall and the four sets of second spacing sliding connection that remove the frame.
Furthermore, the inside of dye vat is rotated and is provided with two sets of spacing axles of third, and is two sets of the one end of the spacing axle of third extends to the outside of dye vat and the first drive wheel of fixedly connected with, the outside fixedly connected with second drive wheel of second pivot, the transmission is connected with the belt between second drive wheel and the first drive wheel.
Furthermore, the third limiting shaft is fixedly connected with a stirring roller on the outer wall inside the dye vat, and the motor is fixedly connected with the outer wall of the dye vat through a motor base.
Further, drying mechanism includes storage water tank, straw, conveyer pipe, piston board, push rod, rack bar, first gear, the spacing frame of third, the spacing axle of fourth, the spacing axle of fifth and fan board, the one end of rack bar and the a set of dehydration board fixed connection that is located the equipment box middle part, all the meshing is connected with first gear on the both sides outer wall of rack bar, the fixedly connected with third pivot of center department of first gear, the third pivot rotates with the inner wall of equipment box to be connected, the spacing axle of fixedly connected with fourth on the outer wall of first gear, be provided with the spacing frame of third on the outer wall of the spacing axle of fourth, the spacing frame of third and the spacing axle of fourth are mutually supported, the middle part of the spacing frame of third rotates and is connected with the spacing axle of fifth, the spacing axle of fifth rotates with the inner wall of equipment box to be connected, the one end fixedly connected with fan board of the spacing frame of third, the inside of fan board is provided with the heater strip, heater strip electric connection has the wire, the wire is connected with external power source.
Further, the other end fixedly connected with push rod of ratch, the outside of push rod is provided with the storage water tank, the outer wall sliding connection of push rod and storage water tank, the push rod is located the inside one end fixedly connected with piston plate of storage water tank, the inner wall sliding connection of piston plate and storage water tank, the input of storage water tank is provided with the straw, the output of storage water tank is provided with the conveyer pipe, the one end and the dye vat intercommunication of conveyer pipe, the straw and the junction of conveyer pipe and storage water tank all are provided with check valve.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the cloth dyeing and finishing device, the moving frame reciprocates to drive one group of dewatering plates in the middle of the equipment box to reciprocate, when one group of dewatering plates approaches to the other group of dewatering plates, one group of movable rods on one group of movable plates pushes the rotating plates, the rotating plates are pushed to rotate to drive the other group of movable rods to rotate, the other group of movable rods pull the other group of movable plates to move when rotating, the two groups of movable plates approach to each other to drive the two groups of dewatering plates to approach to each other, so that the cloth in the collecting net is extruded and dewatered, and the cloth is dewatered in the collecting process through the dewatering mechanism, so that the dyeing and finishing efficiency of the cloth is improved;
2. according to the cloth drying device, a motor drives a second rotating shaft to rotate, the second rotating shaft drives a rotating disc to rotate, the rotating disc drives a first limiting shaft to rotate, the first limiting shaft drives a first limiting frame to rotate, an arc-shaped rack at the bottom of the first limiting frame is meshed with the first rack to drive a moving frame to reciprocate, the moving frame is driven to reciprocate through the mutual meshing of the arc-shaped rack and the first rack in a transmission mechanism, and an auxiliary drying mechanism and a dehydrator are formed to complete the dehydration and drying of cloth;
3. according to the invention, when a group of dewatering plates located in the middle of the equipment box do reciprocating motion, the toothed bar pushes the push rod, the push rod pushes the piston plate to move in the water storage box, water in the equipment box is continuously discharged into the conveying pipe through the suction pipe along with the reciprocating motion of the piston plate in the water storage box, and then is conveyed into the dye vat from the inside of the conveying pipe, so that the waste of dye liquid is reduced through the water storage box, the piston plate and the like in the drying mechanism, and resources are saved;
4. according to the invention, the outer wall of the rack bar drives two groups of first gears to rotate, the first gears rotate in the forward and reverse directions to drive the fourth limiting shaft to swing, the fourth limiting shaft swings to drive the third limiting frame on the outer side of the fourth limiting shaft to swing up and down, the third limiting frame and the fourth limiting shaft are matched with each other to do swinging motion, the heating wires in the fan plates are electrified to conduct heat, the fan plates continuously send hot air to the collecting net along with the swinging of the fourth limiting shaft, the drying of cloth in the collecting net is accelerated, the cloth is dried during collecting, the later-period cloth drying time is reduced, and the cloth dyeing and finishing efficiency is improved;
5. according to the cloth drying device, the arc-shaped rack and the first rack in the transmission mechanism are meshed with each other to drive the movable frame to do reciprocating motion, the movable frame drives the dewatering plates to do reciprocating motion, when the dewatering plates do reciprocating motion, the two groups of movable plates are mutually close to drive the two groups of dewatering plates to mutually close, extrusion and dehydration of cloth inside the collecting net are completed, the cloth is dehydrated in the collecting process through the dewatering mechanism, the fan plates continuously fan and send hot air to the collecting net along with the swinging of the fourth limiting shaft, the drying of the cloth in the collecting net is accelerated through the drying mechanism, the cloth is dried during collecting, and through the mutual matching of the transmission mechanism, the dewatering mechanism and the drying mechanism, the purposes of collecting, dehydrating and drying the cloth after dyeing are achieved, and the dyeing finishing efficiency of the fabric is improved.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings;
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of the structure of the area A in FIG. 1;
FIG. 3 is a perspective view of the equipment cabinet of the present invention;
FIG. 4 is a front view showing the inner structure of the dye vat of the present invention;
FIG. 5 is a perspective view of the dye vat of FIG. 4;
FIG. 6 is a top view of the dewatering mechanism of the present invention;
FIG. 7 is a perspective view of a portion of the dewatering mechanism of the present invention;
FIG. 8 is a front view of the drying mechanism of the present invention;
fig. 9 is a front view of a fan plate of the drying mechanism of fig. 8.
Reference numerals: 1. an equipment box; 2. a dye vat; 3. a dewatering mechanism; 4. a partition plate; 5. a transmission mechanism; 6. a cloth releasing roller; 7. a cloth conveying roller; 8. a drying mechanism; 9. a delivery wheel; 31. a dewatering plate; 32. collecting a net; 33. a rotating plate; 34. a movable rod; 35. moving the plate; 36. a first limit rod; 37. a second limiting rod; 38. a motion cavity; 39. hanging the plate; 51. a turntable; 52. a first limit shaft; 53. a first limit frame; 54. a second limit shaft; 55. an arc-shaped rack; 56. a first rack; 57. a third limiting shaft; 58. a belt; 59. a motor; 510. a stirring roller; 511. a second limit frame; 512. moving the frame; 81. a water storage tank; 82. a straw; 83. a delivery pipe; 84. a piston plate; 85. a push rod; 86. a rack bar; 87. a first gear; 88. a third limit frame; 89. a fourth limit shaft; 810. a fifth limiting shaft; 811. and (5) a fan plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1 to 9, the dyeing finishing process for producing the regenerated fiber composite fabric provided by the invention comprises the following steps:
step one, preparing raw materials: arranging a cylinder arranging flow card on blank cloth of a textile mill according to a production plan of a dye factory, placing the blank cloth in a cloth vehicle for a period of time to eliminate tension during weaving of the cloth, preventing dyeing defects caused by the tension of the blank cloth during dyeing, and then washing and desizing;
step two, dyeing: putting the treated cloth into dyeing equipment, adding a dye liquid with the temperature adjusted in a dye vat 2, limiting the original cloth above the dye vat by a cloth releasing roller 6 through a conveying wheel 9, dyeing the original cloth in the dye vat 2, and conveying the dyed cloth into a collecting net 32 through a cloth conveying roller 7 after dyeing is finished;
step three, dehydration: the motor 59 drives the turntable 51 to rotate, the turntable 51 drives the first limiting shaft 52 to rotate, the first limiting shaft 52 drives the first limiting frame 53 to move, the first limiting frame 53 and the first limiting shaft 52 are matched with each other to enable the first limiting frame 53 to reciprocate, the arc-shaped rack 55 at the bottom of the first limiting frame 53 is meshed with the first rack 56 to drive the movable frame 512 to reciprocate, the movable frame 512 reciprocates to drive the one group of dewatering plates 31 positioned in the middle of the equipment box 1 to reciprocate, when the two groups of dewatering plates 31 are closed to each other, one group of movable rods 34 on one group of movable plates 35 pushes the movable plates 33, the movable plates 33 are pushed to rotate to drive the other group of movable rods 34 to move, the other group of movable rods 34 pulls the other group of movable plates 35 to move when rotating, the two groups of movable plates 35 are closed to drive the two groups of dewatering plates 31 to close to each other, and extrusion and dewatering of cloth in the collecting net 32 are completed;
step four, drying: when the dewatering plates 31 do reciprocating motion, the toothed bar 86 is pushed first, then the toothed bar 86 is pulled, the toothed bar 86 enables the piston plate 84 to move in the water storage tank 81 through the push rod 85, water in the equipment box 1 is continuously discharged to the inside of the conveying pipe 83 through the suction pipe 82 along with the reciprocating motion of the piston plate 84 in the water storage tank 81, and then the water is conveyed to the inside of the dye vat 2 from the inside of the conveying pipe 83, at the moment, the outer wall of the toothed bar 86 drives the two groups of first gears 87 to rotate, the first gears 87 rotate in the forward direction and the reverse direction to drive the fourth limiting shaft 89 to swing, the fourth limiting shaft 89 enables the third limiting frame 88 on the outer side of the fourth limiting shaft to swing up and down, the heating wires in the fan plates 811 are electrified and conduct heat, the fan plates 811 continuously fan hot air to the cloth along with the swinging of the fourth limiting shaft 89, drying of the cloth in the collecting net 32 is accelerated, preliminary drying of the cloth is carried out when the cloth is collected, and the drying time of the cloth in the later period is reduced;
step five, finishing: and collecting, drying, sizing and hand feeling the cloth dyed after the preliminary treatment, and then packaging and collecting.
The second embodiment:
the dyeing equipment comprises a dye vat 2, the dye vat 2 is used for dyeing cloth, dyeing liquid is placed in the dye vat, a sealing door is arranged on one side of the dye vat 2 and can be opened, the state of the cloth is convenient to adjust, an equipment box 1 is arranged right below the dye vat 2, the bottom of the equipment box 1 is an inclined plane, a cloth placing roller 6 is arranged at the input end of the dye vat 2, the cloth is directly placed from the cloth placing roller 6, the cloth does not need to be opened again, two groups of cloth conveying rollers 7 are arranged at the output end of the dye vat 2, the cloth conveying rollers 7 are connected with an external equipment body and are driven to rotate to convey the cloth, a plurality of groups of conveying wheels 9 are rotatably arranged in the dye vat 2, the plurality of groups of conveying wheels 9 are used for limiting the cloth, the time of the cloth in the dye vat 2 is prolonged, the dyeing of the cloth is completed, a transmission mechanism 5 is arranged on one side of the dye vat 2, a partition plate 4 is fixedly arranged in the equipment box 1, and a dewatering mechanism 3 and a drying mechanism 8 are arranged at the top of the partition plate 4;
the dewatering mechanism 3 comprises dewatering plates 31, a collecting net 32, a rotating plate 33, a movable rod 34, a movable plate 35, a first limiting rod 36, a second limiting rod 37, a moving cavity 38 and a hanging plate 39, wherein the outer wall of the partition plate 4 is provided with the moving cavity 38, as shown in fig. 7, the cavity wall of the moving cavity 38 is fixedly connected with a first rotating shaft, the outer wall of the first rotating shaft is rotatably connected with the rotating plate 33 through a bearing, two ends of the rotating plate 33 are rotatably connected with the movable rod 34 through bolts, one end of the movable rod 34 is rotatably connected with the movable plate 35 through bolts, the movable plate 35 is slidably connected with the moving cavity 38, the top of the movable plate 35 is fixedly connected with the dewatering plates 31, the collecting net 32 is arranged between the two groups of dewatering plates 31, cloth is conveyed to the inside of the collecting net 32 through conveying rollers, the first limiting rods 36 are fixedly connected on the cavity walls on two sides of the moving cavity 38, the first limiting rods 36 play a role of limiting the movement of the movable plate 35, the first limiting rods 36 are slidably connected with the movable plate 35, the second limiting rods 37 are fixedly connected on the outer wall on the opposite side of the dewatering plates 31, and also play a role of the second limiting rods 37, and slidably connected with the second limiting rods 37 of the partition plate 4.
All seted up a plurality of groups dehydration hole on the outer wall of dehydration board 31 and division board 4, the cloth passes through the extrusion, and moisture discharges to the outside of dehydration mechanism 3 through dehydration hole, fixedly connected with link plate 39 on the outer wall of dehydration board 31, and the both ends of collecting net 32 contact with two sets of link plates 39 respectively, collect net 32 and hang on two sets of scraper blades.
In this embodiment, the movable frame 512 is reciprocating motion, it is reciprocating motion to drive a set of dehydration board 31 that is located equipment box 1 middle part, when a set of dehydration board 31 draws close to another set of dehydration board 31 each other, a set of movable rod 34 on a set of movable plate 35 promotes rotor plate 33, rotor plate 33 receives to promote to take place to rotate, it rotates to drive another set of movable rod 34, another set of movable rod 34 stimulates another set of movable plate 35 to move when rotating, two sets of movable plate 35 draw close each other and drive two sets of dehydration boards 31 and draw close each other, accomplish the extrusion to collecting the inside cloth of net 32, dewater, let the cloth dewater at the in-process of collecting through dewatering mechanism 3, the efficiency of the dyeing arrangement of improvement cloth.
Example three:
the transmission mechanism 5 comprises a turntable 51, a first limiting shaft 52, a first limiting frame 53, a second limiting shaft 54, an arc-shaped rack 55, a first rack 56, a third limiting shaft 57, a belt 58, a motor 59, a stirring roller 510, a second limiting frame 511 and a movable frame 512, an output end of the motor 59 is fixedly connected with a second rotating shaft, one end of the second rotating shaft is fixedly connected with the turntable 51, the first limiting shaft 52 is fixedly connected on the outer wall of the turntable 51, the first limiting frame 53 is arranged on the outer side of the first limiting shaft 52, the first limiting frame 53 is matched with the first limiting shaft 52, the middle part of the first limiting frame 53 is rotatably connected with the second limiting shaft 54 through a bearing, the second limiting shaft 54 is fixedly connected with the outer wall of the dye vat 2, the bottom of the first limiting frame 53 is fixedly connected with the arc-shaped rack 55, the outer wall of the arc-shaped rack 55 is meshed with the first rack 56, the first rack 56 is fixedly connected with the movable frame 512, the movable frame 512 is fixedly connected with a group of dewatering plates 31 positioned in the middle part of the equipment box 1, four groups of the movable frame 512 are connected with the second limiting frame 511 in a sliding manner, and the movable plate 512 of the four groups of the second limiting frame 511.
Two groups of third limiting shafts 57 are rotatably arranged in the dye vat 2, one ends of the two groups of third limiting shafts 57 extend to the outer side of the dye vat 2 and are fixedly connected with first driving wheels, the outer side of the second rotating shaft is fixedly connected with second driving wheels, and belts 58 are in transmission connection between the second driving wheels and the first driving wheels.
Spacing axle 57 of third is located fixedly connected with stirring roller 510 on the inside outer wall of dye vat 2, and stirring roller 510 avoids piling up of 2 inside colours of dye vat at the inside stirring of dye vat 2, and motor 59 passes through the outer wall fixed connection of motor cabinet and dye vat 2. Specifically, when the second pivot rotated, through the transmission of belt 58, the spacing axle 57 of third rotated, and the spacing axle 57 of third rotated and drives stirring roller 510 and rotate, and stirring roller 510 rotates and stirs the dyestuff of 2 inside dye vats, avoids the dyestuff of 2 inside dye vats to use for a long time, and the phenomenon that the dyestuff deposits appears in the bottom.
In this embodiment, the motor 59 drives the second rotating shaft to rotate, the second rotating shaft drives the rotating disc 51 to rotate, the rotating disc 51 drives the first limiting shaft 52 on the outer wall to rotate, the first limiting shaft 52 rotates to drive the first limiting frame 53 to rotate, the first limiting frame 53 and the first limiting shaft 52 are matched with each other to enable the first limiting frame 53 to do reciprocating motion, the arc-shaped rack 55 at the bottom of the first limiting frame 53 and the first rack 56 are meshed with each other to drive the moving frame 512 to do reciprocating motion, the arc-shaped rack 55 and the first rack 56 are meshed with each other in the transmission mechanism 5 to drive the moving frame 512 to do reciprocating motion, and the auxiliary drying mechanism 8 and the dewatering mechanism 3 complete dewatering and drying of the cloth.
Example four:
the drying mechanism 8 comprises a water storage tank 81, a suction pipe 82, a conveying pipe 83, a piston plate 84, a push rod 85, a toothed bar 86, a first gear 87, a third limiting frame 88, a fourth limiting shaft 89, a fifth limiting shaft 810 and a fan plate 811, wherein one end of the toothed bar 86 is fixedly connected with a group of dewatering plates 31 located in the middle of the equipment box 1, the outer walls of two sides of the toothed bar 86 are respectively connected with the first gear 87 in a meshed mode, the center of the first gear 87 is fixedly connected with a third rotating shaft, the third rotating shaft is rotatably connected with the inner wall of the equipment box 1, the outer wall of the first gear 87 is fixedly connected with the fourth limiting shaft 89, the outer wall of the fourth limiting shaft 89 is provided with the third limiting frame 88, the third limiting frame 88 is matched with the fourth limiting shaft 89, the middle of the third limiting frame 88 is rotatably connected with the fifth limiting shaft 810, the fifth limiting shaft 810 is rotatably connected with the inner wall of the equipment box 1, one end of the third limiting frame 88 is fixedly connected with the fan plate 811, a heating wire is arranged inside the fan plate 811, and the electric wires are electrically connected with an external power supply.
The other end fixedly connected with push rod 85 of ratch 86, the outside of push rod 85 is provided with storage water tank 81, push rod 85 and storage water tank 81's outer wall sliding connection, push rod 85 is located the inside one end fixedly connected with piston plate 84 of storage water tank 81, piston plate 84 and storage water tank 81's inner wall sliding connection, storage water tank 81's input is provided with straw 82, storage water tank 81's output is provided with conveyer pipe 83, conveyer pipe 83's one end and dye vat 2 intercommunication, straw 82 and conveyer pipe 83 all are provided with check valve with storage water tank 81's junction.
In this embodiment, when the set of dewatering plates 31 located in the middle of the equipment box 1 performs reciprocating motion, the set of dewatering plates 31 first pushes the rack bar 86, and then pulls the rack bar 86, the rack bar 86 pushes the push rod 85, the push rod 85 pushes the piston plate 84 to move inside the water storage tank 81, water inside the equipment box 1 is continuously discharged to the inside of the delivery pipe 83 through the suction pipe 82 along with the reciprocating motion of the piston plate 84 inside the water storage tank 81, and then is delivered to the inside of the dye vat 2 from the inside of the delivery pipe 83, at this time, the outer wall of the rack bar 86 drives two sets of first gears 87 to rotate, the first gears 87 rotate in the forward and reverse directions to drive the fourth limiting shaft 89 to swing, the fourth limiting shaft 89 swings to drive the third limiting frame 88 on the outer side to swing up and down, the third limiting frame 88 and the fourth limiting shaft 89 cooperate to perform swinging motion, the energization heating wires located in the fan plates 811 to conduct heat, the fan 811 continuously sends hot air to the set of dewatering plates 31 located in the middle along with the swing of the fourth limiting shaft 89, thereby accelerating the drying of the cloth in the collection net 32, and reducing the drying efficiency of the cloth, and improving the drying efficiency of the later period of the cloth.
The working process and principle of the invention are as follows:
putting the treated cloth into dyeing equipment, adding the dye liquid with the temperature adjusted in the dye vat 2, limiting the original cloth above the dye vat by a cloth releasing roller 6 through a conveying wheel 9, dyeing the original cloth in the dye vat 2, and conveying the dyed cloth into a collecting net 32 through a cloth conveying roller 7 after dyeing is finished;
and (3) dehydrating: the motor 59 drives the rotating disc 51 to rotate, the rotating disc 51 drives the first limiting shaft 52 to rotate, the first limiting shaft 52 drives the first limiting frame 53 to move, the first limiting frame 53 and the first limiting shaft 52 are matched with each other to enable the first limiting frame 53 to reciprocate, the arc-shaped rack 55 at the bottom of the first limiting frame 53 is meshed with the first rack 56 to drive the moving frame 512 to reciprocate, the moving frame 512 reciprocates to drive the dewatering plates 31 in the middle of the equipment box 1 to reciprocate, when the two sets of dewatering plates 31 are closed up, one set of movable rods 34 on one set of movable plates 35 pushes the rotating plates 33, the rotating plates 33 are pushed to rotate to drive the other set of movable rods 34 to move, the other set of movable rods 34 pulls the other set of movable plates 35 to move when rotating, the two sets of movable plates 35 are closed up to drive the two sets of dewatering plates 31 to close up with each other, and extrusion and dewatering of cloth inside the collecting net 32 are completed;
drying: when the dewatering plates 31 do reciprocating motion, the toothed bar 86 is pushed first, then the toothed bar 86 is pulled, the toothed bar 86 enables the piston plate 84 to move in the water storage tank 81 through the push rod 85, water in the equipment box 1 is continuously discharged to the inside of the conveying pipe 83 through the suction pipe 82 along with the reciprocating motion of the piston plate 84 in the water storage tank 81, and then the water is conveyed to the inside of the dye vat 2 from the inside of the conveying pipe 83, at the moment, the outer wall of the toothed bar 86 drives the two groups of first gears 87 to rotate, the first gears 87 rotate in the forward direction and the reverse direction to drive the fourth limiting shaft 89 to swing, the fourth limiting shaft 89 enables the third limiting frame 88 on the outer side of the fourth limiting shaft to swing up and down, the heating wires in the fan plates 811 are electrified and conduct heat, the fan plates 811 continuously fan hot air to the cloth along with the swinging of the fourth limiting shaft 89, drying of the cloth in the collecting net 32 is accelerated, preliminary drying of the cloth is carried out when the cloth is collected, and the drying time of the cloth in the later period is reduced;
and drying, shaping and hand feeling the dyed cloth after the primary treatment, and then packaging and collecting the cloth.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. A dyeing finishing process for producing a regenerated fiber composite fabric is characterized by comprising the following steps:
step one, preparing raw materials: arranging a cylinder arranging flow card on blank cloth of a textile mill according to a production plan of a dye factory, placing the blank cloth in a cloth vehicle for a period of time to eliminate tension during weaving of the cloth, preventing dyeing defects caused by the tension of the blank cloth during dyeing, and then washing and desizing;
step two, dyeing: putting the treated cloth into dyeing equipment, adding a temperature-adjusted dye liquid into a dye vat (2), limiting the original cloth above the dye vat by a cloth placing roller (6) through a conveying wheel (9), dyeing the original cloth in the dye vat (2), and conveying the dyed cloth into a collecting net (32) through a cloth conveying roller (7);
step three, dehydration: a motor (59) drives a rotary table (51) to rotate, the rotary table (51) drives a first limiting shaft (52) to rotate, the first limiting shaft (52) drives a first limiting frame (53) to move, the first limiting frame (53) and the first limiting shaft (52) are matched with each other to enable the first limiting frame (53) to reciprocate, an arc-shaped rack (55) at the bottom of the first limiting frame (53) is meshed with the first rack (56) to drive a moving frame (512) to reciprocate, the moving frame (512) reciprocates to drive a group of dewatering plates (31) located in the middle of an equipment box (1) to reciprocate, when the two groups of dewatering plates (31) are mutually closed, one group of movable rods (34) on one group of movable plates (35) pushes a rotating plate (33), the rotating plate (33) is pushed to rotate to drive the other group of movable rods (34) to move, the other group of movable rods (34) pulls the other group of movable plates (35) to move when the two groups of dewatering plates (31) are mutually closed, the two groups of movable plates (35) drive the two groups of dewatering plates (31) to mutually closed, and squeeze cloth and collect the cloth;
step four, drying: when a group of dewatering plates (31) do reciprocating motion, firstly pushing a toothed bar (86), then pulling the toothed bar (86), wherein the toothed bar (86) enables a piston plate (84) to move inside a water storage tank (81) through a push rod (85), water inside an equipment box (1) is continuously discharged to the inside of a conveying pipe (83) through a suction pipe (82) along with the reciprocating motion of the piston plate (84) inside the water storage tank (81), and then the water is conveyed to the inside of a dye vat (2) from the inside of the conveying pipe (83), at the moment, the outer wall of the toothed bar (86) drives two groups of first gears (87) to rotate, the first gears (87) rotate in the forward and backward directions to drive a fourth limiting shaft (89) to swing, the fourth limiting shaft (89) enables a third limiting frame (88) on the outer side of the fourth limiting shaft to swing up and down, a heating wire in the fan plate (811) is electrified to conduct heat conduction, the fan-type hot air delivery to the cloth along with the swing of the fourth limiting shaft (89), the cloth collection is accelerated, the drying of the cloth in a collection net (32), and the drying time is reduced in the later period of primary drying;
step five, finishing: and collecting, drying, sizing and hand feeling the cloth dyed after the preliminary treatment, and then packaging and collecting.
2. The dyeing finishing process for producing the regenerated fiber composite fabric according to claim 1, characterized in that the dyeing equipment comprises a dye vat (2), an equipment box (1) is arranged right below the dye vat (2), a cloth placing roller (6) is arranged at the input end of the dye vat (2), two groups of cloth conveying rollers (7) are arranged at the output end of the dye vat (2), a plurality of groups of conveying wheels (9) are rotatably arranged in the dye vat (2), a transmission mechanism (5) is arranged at one side of the dye vat (2), a partition plate (4) is fixedly arranged in the equipment box (1), and a dewatering mechanism (3) and a drying mechanism (8) are arranged at the top of the partition plate (4);
dewatering mechanism (3) are including dehydration board (31), collection net (32), rotating plate (33), movable rod (34), movable plate (35), first gag lever post (36), second gag lever post (37), motion chamber (38) and link plate (39), motion chamber (38) have been seted up on the outer wall of division board (4), the first pivot of fixedly connected with on the chamber wall of motion chamber (38), it is connected with rotating plate (33) to rotate through the bearing on the outer wall of first pivot, the both ends of rotating plate (33) all are connected with movable rod (34) through the bolt rotation, the one end of movable rod (34) is connected with movable plate (35) through the bolt rotation, first gag lever post (36) and motion chamber (38) sliding connection, the top fixedly connected with (31) of movable plate (35), two sets of be provided with between dehydration board (31) and collect net (32), be connected with first gag lever post (36) on the both sides chamber wall of motion chamber (38), first gag lever post (36) and motion chamber (35) sliding connection, two sets of dehydration board (31) are the equal fixedly connected with second gag lever post (37) on one side of division board (31), second relative.
3. The dyeing finishing process for producing the regenerated fiber composite fabric according to claim 2, characterized in that the outer walls of the dewatering plate (31) and the partition plate (4) are respectively provided with a plurality of groups of dewatering holes, the outer wall of the dewatering plate (31) is fixedly connected with hanging plates (39), and two ends of the collecting net (32) are respectively contacted with the two groups of hanging plates (39).
4. The dyeing finishing process for producing the regenerated fiber composite fabric according to claim 2, characterized in that the transmission mechanism (5) comprises a rotary table (51), a first limiting shaft (52), a first limiting frame (53), a second limiting shaft (54), an arc-shaped rack (55), a first rack (56), a third limiting shaft (57), a belt (58), a motor (59), a stirring roller (510), a second limiting frame (511) and a moving frame (512), the output end of the motor (59) is fixedly connected with the second rotating shaft, one end of the second rotating shaft is fixedly connected with the rotary table (51), the outer wall of the rotary table (51) is fixedly connected with the first limiting shaft (52), the outer side of the first limiting shaft (52) is provided with the first limiting frame (53), the first limiting frame (53) is matched with the first limiting shaft (52), the middle part of the first limiting frame (53) is rotatably connected with the second limiting shaft (54) through a bearing, the second limiting shaft (54) is fixedly connected with the outer wall of the dyeing cylinder (2), the first limiting frame (53) is fixedly connected with the moving frame (56), the middle part of the first limiting frame (55) is connected with a dewatering box (512), the first set of the moving rack (55), the dewatering box (512) is connected with the first limiting frame (512), and the middle part of the first limiting frame (55), and the dewatering box (512) is connected with the first set of the arc-shaped dewatering box (512) and the dewatering box (512) 31 The four corners at the top of the equipment box (1) are fixedly connected with second limit frames (511), and the outer wall of the movable frame (512) is in sliding connection with the four groups of second limit frames (511).
5. The dyeing and finishing process for producing the regenerated fiber composite fabric according to claim 4, characterized in that two sets of third limiting shafts (57) are rotatably arranged inside the dye vat (2), one ends of the two sets of third limiting shafts (57) extend to the outer side of the dye vat (2) and are fixedly connected with a first driving wheel, a second driving wheel is fixedly connected to the outer side of the second rotating shaft, and a belt (58) is in transmission connection between the second driving wheel and the first driving wheel.
6. The dyeing finishing process for producing the regenerated fiber composite fabric, according to claim 4, is characterized in that the third limiting shaft (57) is fixedly connected with a stirring roller (510) on the outer wall of the inside of the dye vat (2), and the motor (59) is fixedly connected with the outer wall of the dye vat (2) through a motor base.
7. The dyeing finishing process for producing the regenerated fiber composite fabric according to claim 2, characterized in that the drying mechanism (8) comprises a water storage tank (81), a suction pipe (82), a conveying pipe (83), a piston plate (84), a push rod (85), a rack bar (86), a first gear (87), a third limiting frame (88), a fourth limiting shaft (89), a fifth limiting shaft (810) and a fan plate (811), one end of the rack bar (86) is fixedly connected with a set of dewatering plates (31) positioned in the middle of the equipment box (1), the outer walls of two sides of the rack bar (86) are respectively connected with the first gear (87) in a meshing manner, the center of the first gear (87) is fixedly connected with the third rotating shaft, the third rotating shaft is rotatably connected with the inner wall of the equipment box (1), the outer wall of the first gear (87) is fixedly connected with the fourth limiting shaft (89), the outer wall of the fourth limiting shaft (89) is provided with the third limiting frame (88), the third limiting frame (88) and the fourth limiting shaft (89) are mutually matched, one end of the third limiting shaft (88) is rotatably connected with the fifth limiting shaft (810), the fan plate (811) is internally provided with a heating wire which is electrically connected with a wire, and the wire is connected with an external power supply.
8. The dyeing and finishing process for producing the regenerated fiber composite fabric according to claim 7 is characterized in that a push rod (85) is fixedly connected to the other end of the rack rod (86), a water storage tank (81) is arranged on the outer side of the push rod (85), the push rod (85) is in sliding connection with the outer wall of the water storage tank (81), a piston plate (84) is fixedly connected to one end, located inside the water storage tank (81), of the push rod (85), the piston plate (84) is in sliding connection with the inner wall of the water storage tank (81), a suction pipe (82) is arranged at the input end of the water storage tank (81), a conveying pipe (83) is arranged at the output end of the water storage tank (81), one end of the conveying pipe (83) is communicated with the dye vat (2), and one-way valves are arranged at the joints of the suction pipe (82) and the conveying pipe (83) and the water storage tank (81).
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| CN210048966U (en) * | 2019-04-08 | 2020-02-11 | 平湖市三禾染整有限公司 | Dewatering device for yarns |
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