CN115320880A - Automatic attitude-adjusting docking method for outer wing of airplane - Google Patents

Automatic attitude-adjusting docking method for outer wing of airplane Download PDF

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CN115320880A
CN115320880A CN202110222374.8A CN202110222374A CN115320880A CN 115320880 A CN115320880 A CN 115320880A CN 202110222374 A CN202110222374 A CN 202110222374A CN 115320880 A CN115320880 A CN 115320880A
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outer wing
wing
bracket
attitude adjustment
platform
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柯映林
赵安安
刘贡平
杨峰
俞慈君
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64FGROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F5/00Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
    • B64F5/10Manufacturing or assembling aircraft, e.g. jigs therefor

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Abstract

本发明公开一种飞机外翼自动化调姿对接方法,包括步骤:S1、外翼上架;S2、AGV车入位顶升;S3、整体平台入位;S4、外翼调姿对接;S5、外翼与调姿托架分离;S6,AGV车带整体平台撤离;其特征在于:所述步骤S1:外翼上架时,将第一托架(113)转动至机翼托架(114)上表面呈水平状态,再将外翼放置在机翼托架(114)上;所述步骤S4:外翼调姿对接时,将第一托架(113)转动至机翼托架(114)上表面呈倾斜状态,倾斜角度与外翼插耳面相匹配。本发明的整个过程一气呵成,人工干预很少,自动化程度,数字化程度极高;减少了对接装配应力,提高了装配效率,保证了稳定的产品质量;避免了车间安全事故,保证了工人的健康安全。

Figure 202110222374

The invention discloses an automatic attitude adjustment and docking method for the outer wings of an aircraft, comprising the steps of: S1, the outer wings are put on the shelf; S2, the AGV vehicle is put into position and jacked up; S3, the whole platform is put into position; The wing is separated from the attitude adjustment bracket; S6, the AGV vehicle belt is evacuated from the overall platform; it is characterized in that: said step S1: when the outer wing is put on the shelf, the first bracket (113) is rotated to the upper surface of the wing bracket (114) In a horizontal state, place the outer wing on the wing bracket (114); Step S4: when the outer wing is adjusted and docked, rotate the first bracket (113) to the upper surface of the wing bracket (114) In an inclined state, the inclination angle matches the lug surface of the outer wing. The whole process of the present invention is completed in one go, with little manual intervention, and the degree of automation and digitization is extremely high; it reduces the stress of docking assembly, improves the assembly efficiency, and ensures stable product quality; avoids safety accidents in the workshop and ensures the health and safety of workers .

Figure 202110222374

Description

一种飞机外翼自动化调姿对接方法A method for automatic attitude adjustment and docking of aircraft outer wings

技术领域technical field

本发明属于飞机数字化装配领域,尤其是涉及一种飞机外翼自动化调姿对接方法。The invention belongs to the field of aircraft digital assembly, and in particular relates to an automatic attitude adjustment docking method for an outer wing of an aircraft.

背景技术Background technique

在飞机装配制造过程中,中央翼和外翼均属于飞机的重要关键部件,是实现飞机起飞、飞行和降落过程中飞机姿态控制的核心单元。为保证飞机的可靠性,必须保证中央翼和外翼的可靠装配。In the process of aircraft assembly and manufacturing, both the central wing and the outer wing are important key components of the aircraft, and they are the core units to realize the attitude control of the aircraft during takeoff, flight and landing. In order to ensure the reliability of the aircraft, it is necessary to ensure the reliable assembly of the central wing and the outer wing.

申请公布号为CN108216682A的发明专利公开了一种六自由度便携式无人机机翼及V型尾翼通用调姿对接托车,该设备包括液压升降车、菱形倾转机构组件、铰链组件、倾转支撑板、蜗轮蜗杆升降机、升降机传动连杆、纵横托板组件、机翼支撑板、高密度海绵、万向球头组件、支撑架、第一手轮组件和若干个万向脚轮。该发明虽然增加了定位调节机构和柔性铰链结构,也采用了运输小车来转移工位,但是对接时在小车上完成,容易发生倾倒和位移,位置调节也都是采用手动方式,自动化程度很低,依然无法满足装配精度的要求,且工人的技术要求也很高。The invention patent with the application publication number CN108216682A discloses a six-degree-of-freedom portable UAV wing and V-shaped tail universal attitude adjustment docking trailer. Support plate, worm gear elevator, elevator transmission link, vertical and horizontal support plate assembly, wing support plate, high-density sponge, universal ball head assembly, support frame, first handwheel assembly and several universal casters. Although this invention adds a positioning adjustment mechanism and a flexible hinge structure, it also uses a transport trolley to transfer the station, but the docking is completed on the trolley, which is prone to tipping and displacement. The position adjustment is also manual, and the degree of automation is very low. , still cannot meet the requirements of assembly accuracy, and the technical requirements of workers are also very high.

授权公告号为CN206125462U的实用新型专利公开了一种飞机机翼连接安装辅助设备,该设备包括机翼调姿机构、机翼托架和AGV小车,机翼托架底部设有多个机翼调姿机构,多个机翼调姿机构安装于AGV小车顶部,机翼设置在机翼托架上,机翼调姿机构包括升降驱动机构、上下叠装的Y轴滑移机构和X轴滑移机构,X轴滑移机构和Y轴滑移机构分别通过各自的驱动电机驱动滑移,升降驱动机构设置在所述的Y轴滑移机构的滑台上的旋转驱动机构上,升降驱动机构的顶部通过球头与所述的机翼托架底部活动铰接,通过机翼调姿机构上下前后左右位移使机翼处于合适的角度对准飞机机身的安装孔来实现对接装配。该实用新型虽然增加了调姿机构,减少了人工调姿操作的难度和误差,但是由于其下部是安装在小车上,存在平台不稳,容易位移和倾倒的问题,故其安装精度仍然无法达到飞机机翼安装的要求。该设备也没有集成数字化测量系统、控制系统、监视系统等闭环控制系统,存在自动化程度和可视化程度低,工人操作技术要求较高的问题。The utility model patent with the authorized announcement number CN206125462U discloses an auxiliary equipment for connecting and installing aircraft wings. The equipment includes a wing attitude adjustment mechanism, a wing bracket and an AGV trolley. Attitude mechanism, multiple wing attitude adjustment mechanisms are installed on the top of the AGV trolley. Mechanism, the X-axis sliding mechanism and the Y-axis sliding mechanism drive the sliding through their own drive motors respectively, and the lifting driving mechanism is arranged on the rotary driving mechanism on the slide table of the Y-axis sliding mechanism, and the lifting driving mechanism The top is movable and hinged with the bottom of the wing bracket through the ball head, and the wing is aligned with the installation hole of the aircraft fuselage at a suitable angle through the vertical displacement of the wing attitude adjustment mechanism to realize the docking assembly. Although this utility model adds an attitude adjustment mechanism, which reduces the difficulty and error of manual attitude adjustment operations, but because its lower part is installed on a trolley, there are problems of unstable platform, easy displacement and dumping, so its installation accuracy still cannot be achieved. Aircraft wing installation requirements. The equipment also does not integrate closed-loop control systems such as digital measurement systems, control systems, and monitoring systems, which has the problems of low automation and visualization, and high technical requirements for workers.

目前,中央翼和外翼等特殊部件的装配依旧采用传统吊装和人工辅助装配,数字化程度相对较低,也无法实现柔性装配,从而造成装配的对接应力过大,装配效率很低,装配平台稳定性差,容易发生安全事故。装配工人的技能要求相对较高。At present, the assembly of special components such as the central wing and outer wing still adopts traditional hoisting and manual assisted assembly, the degree of digitization is relatively low, and flexible assembly cannot be realized, resulting in excessive butt joint stress of assembly, low assembly efficiency, and stable assembly platform Poor performance, prone to safety accidents. Assembly workers have relatively high skill requirements.

发明内容Contents of the invention

为实现上述目的,本发明提供一种飞机外翼自动化调姿对接方法,包括以下步骤:1)S1:安装前准备;2)S2:外翼上架;3)S3:运输前准备;4)S4:AGV车入位顶升;5)S5:整体平台入位;6)S6:外翼调姿对接;7)S7:外翼与调姿托架分离;8)S8:AGV车带整体平台撤离,其特征是:步骤S2:外翼上架时,将第一托架转动至机翼托架上表面呈水平状态,再将外翼放置在机翼托架上;步骤S6:外翼调姿对接时,将第一托架转动至机翼托架上表面呈倾斜状态,倾斜角度与外翼插耳面相匹配。自动化程度很高,对接精准。In order to achieve the above object, the present invention provides an aircraft outer wing automatic attitude adjustment docking method, comprising the following steps: 1) S1: preparation before installation; 2) S2: putting the outer wing on the shelf; 3) S3: preparation before transportation; 4) S4 : AGV car in place and jacking up; 5) S5: overall platform in place; 6) S6: outer wing attitude adjustment docking; 7) S7: outer wing and attitude adjustment bracket separation; 8) S8: AGV vehicle belt overall platform evacuation , it is characterized in that: step S2: when the outer wing is put on the shelf, the first bracket is rotated until the upper surface of the wing bracket is in a horizontal state, and then the outer wing is placed on the wing bracket; step S6: the attitude adjustment of the outer wing is docked , the first bracket is rotated until the upper surface of the wing bracket is in an inclined state, and the inclination angle matches the ear surface of the outer wing. High degree of automation, precise docking.

优选地,步骤S1:安装前准备,包括:1)AGV车将外翼调姿系统从存放站位移动至指定位置;2)外翼调姿系统的各支撑脚支撑地面,调姿定位器处于对接理论位置,机身由三台千斤顶支撑并调平。为外翼上架准备好稳定的支撑平台,过程中数字化,自动化程度很高。Preferably, step S1: preparation before installation, including: 1) the AGV car moves the outer wing attitude adjustment system from the storage station to a designated position; 2) each supporting foot of the outer wing attitude adjustment system supports the ground, and the attitude adjustment positioner is in the Docking theoretical position, the fuselage is supported and leveled by three jacks. A stable support platform is prepared for the outer wing loading, and the process is digitized and highly automated.

优选地,步骤S2:外翼上架,包括:1)使用V型定位块快速将外翼固定在外翼固定架上;2)将第一托架调整至机翼托架上表面呈水平状态;3)将外翼连同外翼固定架吊装至机翼托架上表面;4)将机翼托架和外翼固定架固定在一起;5)实时监控外翼与外翼固定架连接处的三向应力和真空吸附盘的压力,并实时在显示器上显示。实时检测外翼与外翼固定架连接处的应力,保证外翼牢牢的固定在对接单元上。Preferably, step S2: put the outer wing on the shelf, including: 1) using a V-shaped positioning block to quickly fix the outer wing on the outer wing fixing frame; 2) adjusting the first bracket until the upper surface of the wing bracket is in a horizontal state; 3 ) hoisting the outer wing together with the outer wing fixing frame to the upper surface of the wing bracket; 4) fixing the wing bracket and the outer wing fixing frame together; The stress and pressure of the vacuum suction plate are displayed on the monitor in real time. The stress at the joint between the outer wing and the outer wing fixing frame is detected in real time to ensure that the outer wing is firmly fixed on the docking unit.

优选地,步骤S3:运输前准备,包括:1)将第一托架旋转至对接状态;2)调姿定位器带外翼调姿系统沿X轴往翼尖方向行走,为后续工作腾出操作空间;3)丝杆升降机顶升整体平台上升,为AGV车进入做准备。Preferably, step S3: preparation before transportation, including: 1) rotating the first bracket to the docking state; 2) the attitude adjustment positioner with the outer wing attitude adjustment system walking along the X-axis towards the wingtip direction, freeing up for subsequent work Operating space; 3) The screw lift lifts the overall platform up to prepare for the entry of the AGV.

优选地,步骤S4:AGV车入位顶升,包括:1)AGV车自动进入整体平台底部,通过视觉相机寻找支撑平台标识点位置;2)通过视觉相机判定AGV车入位后,AGV车上顶升机构顶升整体平台,此时整体的平台主升降支撑脚离地。Preferably, step S4: jacking the AGV car into place, including: 1) the AGV car automatically enters the bottom of the overall platform, and finds the position of the support platform identification point through the visual camera; 2) after the AGV car is determined to be in place by the visual camera, the AGV car The jacking mechanism jacks up the overall platform, and at this time, the main lifting support feet of the overall platform are off the ground.

优选地,步骤S5:整体平台入位,包括:1)AGV车自动导航将整体平台移动至指定位置;2)AGV车顶升机构下降,使主升降支撑脚着地,将整体平台放置于地面上,AGV车撤离;3)整体平台主撑脚带动主体平台下降,下降到位后辅助撑脚撑地,增强平台稳定性;4)调姿定位器带调姿托架往翼根方向移动复位。准备开始对接。Preferably, step S5: the overall platform is put in place, including: 1) the AGV vehicle automatically navigates to move the overall platform to a designated position; 2) the AGV vehicle jack-up mechanism descends, so that the main lifting support feet touch the ground, and the overall platform is placed on the ground , AGV vehicle evacuation; 3) The main support legs of the overall platform drive the main platform down, and after falling in place, the auxiliary supports support the ground to enhance the stability of the platform; 4) The attitude adjustment locator with the attitude adjustment bracket moves toward the root of the wing and resets. Ready to start docking.

优选地,步骤S6:外翼调姿对接,包括:1)激光跟踪仪测量中央翼及外翼姿态;2)将第一托架转动至机翼托架上表面呈倾斜状态,倾斜角度与外翼插耳面相匹配;调姿定位器根据激光跟踪仪所得的测量数据,调整外翼姿态;3)拔去六自由度柔顺机构上的复位插销,启动进给电机,使整个调姿系统沿进给轴向前滑动,让外翼与中央翼柔顺对接;4)人工安装连接螺栓。柔顺的对接能有效减小对接装配应力,保证了产品性能的稳定。Preferably, step S6: the attitude adjustment docking of the outer wing includes: 1) the laser tracker measures the attitude of the central wing and the outer wing; The wing inserts are matched with the ear surfaces; the attitude adjustment locator adjusts the attitude of the outer wing according to the measurement data obtained by the laser tracker; 3) Pull out the reset pin on the six-degree-of-freedom compliance mechanism, start the feed motor, and make the entire attitude adjustment system move forward. Slide the shaft forward so that the outer wing and the central wing are smoothly docked; 4) Manually install the connecting bolts. The soft butt joint can effectively reduce the stress of the butt joint assembly and ensure the stability of product performance.

优选地,步骤S7:外翼与调姿托架分离,包括:1)安装外翼作动筒;2)拆除外翼前缘安全防脱钩,松开外翼真空吸附盘;3)调姿定位器带整体托架下降;4)将复位插销插回柔顺机构;5)调姿定位器带整体托架往翼尖方向退回250mm;6)第一托架转动至机翼托架上表面水平状态。Preferably, step S7: the outer wing is separated from the attitude adjustment bracket, including: 1) installing the outer wing actuator; 2) removing the safety anti-detachment hook at the leading edge of the outer wing, and loosening the outer wing vacuum adsorption plate; 3) attitude adjustment positioning 4) Insert the reset pin back into the compliance mechanism; 5) Return the attitude positioning locator with the integral bracket to the direction of the wing tip by 250mm; 6) Turn the first bracket to the level state on the upper surface of the wing bracket .

优选地,步骤S8:AGV车带整体平台撤离,包括:1)整体平台主撑脚带动主体平台上升,为AGV车进入预留空间;2)AGV车进入整体平台底部,AGV车顶升机构顶升整体平台;3)AGV车带整体平台移动至指定位置存放;连接折叠翼测试系统,测试折叠翼的收放。Preferably, step S8: the AGV car belts the overall platform to evacuate, including: 1) the main support legs of the overall platform drive the main platform to rise, and reserve space for the AGV car to enter; 2) the AGV car enters the bottom of the overall platform, and the AGV car jacking mechanism tops 3) The overall platform of the AGV vehicle belt is moved to the designated location for storage; the folding wing test system is connected to test the retraction and retraction of the folding wings.

如上所述,本发明具有以下有益效果:As mentioned above, the present invention has the following beneficial effects:

1、整个过程一气呵成,人工干预很少,自动化程度,数字化程度极高。1. The whole process is completed in one go, with little manual intervention, and a high degree of automation and digitization.

2、减少了对接装配应力,提高了装配效率,保证了稳定的产品质量。2. Reduce the stress of butt joint assembly, improve assembly efficiency and ensure stable product quality.

3、避免了车间安全事故,保证了工人的健康安全。3. Avoid workshop safety accidents and ensure the health and safety of workers.

附图说明Description of drawings

图1是本发明一种飞机外翼自动化调姿对接方法采用的装置结构示意图。Fig. 1 is a schematic diagram of the structure of a device used in an aircraft outer wing automatic attitude adjustment docking method according to the present invention.

图中:整体平台101、调姿定位器102、调姿托架103、六自由度柔顺机构104、外翼前缘安全防脱钩105、外翼固定架106、V型定位块107、真空吸附盘108、显示器109、辅助支撑脚110、AGV车111、主升降支撑脚112、第一托架113、机翼托架114;In the figure: overall platform 101, attitude adjustment locator 102, attitude adjustment bracket 103, six degrees of freedom compliance mechanism 104, outer wing leading edge safety anti-detachment hook 105, outer wing fixing frame 106, V-shaped positioning block 107, vacuum adsorption plate 108. Display 109, auxiliary support feet 110, AGV car 111, main lifting support feet 112, first bracket 113, wing bracket 114;

图2是外翼支撑调姿对接平台的总体结构示意图;Fig. 2 is the overall structural schematic diagram of the outer wing support attitude adjustment docking platform;

图3是图2中平台框架上部结构示意图;Fig. 3 is a schematic diagram of the upper structure of the platform frame in Fig. 2;

图4是图2中平台框架底部结构示意图;Fig. 4 is a schematic diagram of the bottom structure of the platform frame in Fig. 2;

图5是图2中AGV小车结构示意图;Fig. 5 is a schematic diagram of the structure of the AGV trolley in Fig. 2;

图6是图2中主升降支撑脚组件结构示意图;Fig. 6 is a schematic structural diagram of the main lifting support foot assembly in Fig. 2;

图7是图2中辅助气动支撑脚组件结构示意图;Fig. 7 is a schematic structural diagram of the auxiliary pneumatic support foot assembly in Fig. 2;

图8是2中调姿定位器结构示意图;Fig. 8 is a structural schematic diagram of the attitude adjustment locator in 2;

图9是柔顺对接系统总体的结构示意图;Fig. 9 is a schematic diagram of the overall structure of the compliant docking system;

图10是图9中基座和对接进给组件的结构示意图;Fig. 10 is a schematic structural view of the base and the docking feed assembly in Fig. 9;

图11是图9中进给座和第一托架的结构示意图;Fig. 11 is a schematic structural view of the feed seat and the first bracket in Fig. 9;

图12是图9中进给座和第一托架上的驱动部件的结构示意图;Fig. 12 is a schematic structural view of the feed seat and the driving components on the first bracket in Fig. 9;

图13是图9中滚动组件和环状导轨的截面配合结构示意图;Fig. 13 is a schematic diagram of the cross-sectional cooperation structure of the rolling assembly and the annular guide rail in Fig. 9;

图14是图9中第二托架和柔顺机构的结构示意图;Fig. 14 is a schematic structural view of the second bracket and the compliance mechanism in Fig. 9;

图15是图9中柔顺机构的结构示意图。Fig. 15 is a structural schematic diagram of the compliance mechanism in Fig. 9 .

具体实施方式Detailed ways

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开的具体实施例的限制。本文中所涉及的方位词“上”、“下”、“左”和“右”,是以对应附图为基准而设定的,可以理解,上述方位词的出现并不限定本发明的保护范围。In the following description, many specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, therefore, the present invention is not limited to the specific embodiments disclosed below limit. The orientation words "up", "down", "left" and "right" involved in this article are set based on the corresponding drawings. It can be understood that the appearance of the above orientation words does not limit the protection of the present invention. scope.

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

如图1所示为本发明所用的装置,本发明为一种机外翼自动化调姿对接方法,包括以下步骤:1)S1:安装前准备;2)S2:外翼上架;3)S3:运输前准备;4)S4:AGV车入位顶升;5)S5:整体平台入位;6)S6:外翼调姿对接;7)S7:外翼与调姿托架分离;8)S8:AGV车带整体平台撤离。As shown in Figure 1, it is the device used by the present invention. The present invention is an automatic attitude adjustment docking method for the outer wing, comprising the following steps: 1) S1: preparation before installation; 2) S2: putting the outer wing on the shelf; 3) S3: Preparation before transportation; 4) S4: AGV car in place and jacking; 5) S5: Overall platform in place; 6) S6: Outer wing attitude adjustment docking; 7) S7: Outer wing and attitude adjustment bracket separation; 8) S8 : The AGV car belts the overall platform to evacuate.

步骤S1:安装前准备,包括:1)AGV车将外翼调姿系统从存放站位移动至指定位置;2)外翼调姿系统的各支撑脚支撑地面,调姿定位器处于对接理论位置,机身由三台千斤顶支撑并调平。为外翼上架准备好稳定的支撑平台。Step S1: Preparations before installation, including: 1) The AGV moves the outer wing attitude adjustment system from the storage station to the designated position; 2) The supporting feet of the outer wing attitude adjustment system support the ground, and the attitude adjustment positioner is in the docking theoretical position , the fuselage is supported and leveled by three jacks. Prepare a stable support platform for outer wing loading.

步骤S2:外翼上架,包括:1)使用V型定位块快速将外翼固定在外翼固定架上;2)将第一托架调整至机翼托架上表面呈水平状态;3)将外翼连同外翼固定架吊装至机翼托架上表面;4)将机翼托架和外翼固定架固定在一起;5)实时监控外翼与外翼固定架连接处的三向应力和真空吸附盘的压力,并实时在显示器上显示。实时检测外翼外翼与外翼固定架连接处的应力,保证外翼牢牢的固定在对接单元上。Step S2: Putting the outer wing on the shelf, including: 1) Use the V-shaped positioning block to quickly fix the outer wing on the outer wing fixing frame; 2) Adjust the first bracket until the upper surface of the wing bracket is horizontal; 3) Put the outer wing 4) Fix the wing bracket and the outer wing fixing frame together; 5) Monitor the three-way stress and vacuum at the joint between the outer wing and the outer wing fixing frame in real time The pressure of the adsorption disc is displayed on the monitor in real time. Real-time detection of the stress at the connection between the outer wing and the outer wing fixing frame to ensure that the outer wing is firmly fixed on the docking unit.

步骤S3:运输前准备,包括:1)将第一托架旋转至对接状态;2)调姿定位器带外翼调姿系统沿X轴往翼尖方向行走,为后续工作腾出操作空间;3)丝杆升降机顶升整体平台上升,为AGV车进入做准备。Step S3: Preparation before transportation, including: 1) Rotate the first bracket to the docking state; 2) The attitude adjustment positioner with the outer wing attitude adjustment system moves along the X-axis to the wingtip direction to make room for the follow-up work; 3) The screw lift lifts the overall platform up to prepare for the entry of the AGV.

步骤S4:AGV车入位顶升,包括:1)AGV车自动进入整体平台底部,通过视觉相机寻找支撑平台标识点位置;2)通过视觉相机判定AGV车入位后,AGV车上顶升机构顶升整体平台,此时整体的平台主升降支撑脚离地。Step S4: Lifting the AGV car into place, including: 1) The AGV car automatically enters the bottom of the overall platform, and uses the visual camera to find the position of the support platform identification point; 2) After the AGV car is determined to be in place by the visual camera, the jacking mechanism on the AGV Jack up the overall platform, and at this time the main lifting support feet of the overall platform are off the ground.

步骤S5:整体平台入位,包括:1)AGV车自动导航将整体平台移动至指定位置;2)AGV车顶升机构下降,使主升降支撑脚着地,将整体平台放置于地面上,AGV车撤离;3)整体平台主撑脚带动主体平台下降,下降到位后辅助撑脚撑地,增强平台稳定性;4)调姿定位器带调姿托架往翼根方向移动复位。准备开始对接。Step S5: The overall platform is put in place, including: 1) the AGV car automatically navigates to move the overall platform to the designated position; 2) the AGV car roof lifting mechanism lowers, so that the main lifting support feet touch the ground, and the overall platform is placed on the ground, and the AGV car Evacuation; 3) The main support legs of the overall platform drive the main platform down, and after falling in place, the auxiliary legs support the ground to enhance the stability of the platform; 4) The attitude adjustment locator with the attitude adjustment bracket moves toward the root of the wing and resets. Ready to start docking.

步骤S6:外翼调姿对接,包括:1)激光跟踪仪测量中央翼及外翼姿态;2)将第一托架转动至机翼托架上表面呈倾斜状态,倾斜角度与外翼插耳面相匹配;调姿定位器根据激光跟踪仪所得的测量数据,调整外翼姿态;3)拔去六自由度柔顺机构上的复位插销,启动进给电机,使整个调姿系统沿进给轴向前滑动,让外翼与中央翼柔顺对接;4)人工安装连接螺栓。柔顺的对接能有效减小对接装配应力,保证了产品性能的稳定。Step S6: Outer wing attitude adjustment docking, including: 1) laser tracker to measure the attitude of the central wing and outer wing; The attitude adjustment positioner adjusts the attitude of the outer wing according to the measurement data obtained by the laser tracker; 3) Pull out the reset pin on the six-degree-of-freedom compliance mechanism, start the feed motor, and make the entire attitude adjustment system move along the feed axis Slide forward to allow the outer wing to dock with the central wing smoothly; 4) Manually install the connecting bolts. The soft butt joint can effectively reduce the stress of the butt joint assembly and ensure the stability of product performance.

步骤S7:外翼与调姿托架分离,包括:1)安装外翼作动筒;2)拆除外翼前缘安全防脱钩,松开外翼真空吸附盘;3)调姿定位器带整体托架下降;4)将复位插销插回柔顺机构;5)调姿定位器带整体托架往翼尖方向退回250mm;6)第一托架转动至机翼托架上表面水平状态。Step S7: The outer wing is separated from the attitude adjustment bracket, including: 1) installing the outer wing actuator; 2) removing the safety anti-detachment hook at the leading edge of the outer wing, and loosening the outer wing vacuum suction plate; 3) the attitude adjustment positioner belt Lower the bracket; 4) Insert the reset pin back into the compliance mechanism; 5) The attitude adjustment locator and the overall bracket retreat 250mm toward the wingtip; 6) The first bracket rotates to the level state on the upper surface of the wing bracket.

步骤S8:AGV车带整体平台撤离,包括:1)整体平台主撑脚带动主体平台上升,为AGV车进入预留空间;2)AGV车进入整体平台底部,AGV车顶升机构顶升整体平台;3)AGV车带整体平台移动至指定位置存放;连接折叠翼测试系统,测试折叠翼的收放。Step S8: Evacuation of the AGV vehicle with the overall platform, including: 1) The main support legs of the overall platform drive the main platform to rise to reserve space for the AGV vehicle to enter; 2) The AGV vehicle enters the bottom of the overall platform, and the AGV car jacking mechanism lifts the overall platform ; 3) The overall platform of the AGV car belt is moved to the designated location for storage; connect the folding wing test system to test the folding wing retraction.

如上所示,本发明提供的一种飞机外翼自动化调姿对接方法,在飞机装配时大大减少了人工干预,自动化程度和数字化程度极高。柔性装配的应用减少了对接装配应力,提高了装配效率,能保证稳定的产品质量。装配人员的大大减少使工伤安全事故大大下降,保证了工人的安全和健康。As shown above, the present invention provides an automatic attitude adjustment and docking method for the outer wing of an aircraft, which greatly reduces manual intervention during aircraft assembly, and has a high degree of automation and digitization. The application of flexible assembly reduces the stress of butt joint assembly, improves assembly efficiency, and can ensure stable product quality. The great reduction of assembly personnel has greatly reduced work-related accidents and ensured the safety and health of workers.

用于实现上述机外翼自动化调姿对接方法的装置主要包括外翼支撑调姿对接平台和柔顺对接系统。The device for realizing the above-mentioned automatic attitude adjustment and docking method of the outer wing mainly includes the outer wing support attitude adjustment docking platform and a compliant docking system.

如图2~图8所示的外翼支撑调姿对接平台,包括AGV小车201和放置在小车上的平台框架202,平台框架202长4200mm,宽2900mm,高850mm,底部AGV小车201进出的空间高度为630mm,平台框架202上设有:As shown in Figures 2 to 8, the attitude-adjusting docking platform supported by the outer wings includes an AGV trolley 201 and a platform frame 202 placed on the trolley. The platform frame 202 is 4200mm long, 2900mm wide, and 850mm high, and the space for the AGV trolley 201 to enter and exit at the bottom The height is 630mm, and the platform frame 202 is provided with:

四个主升降支撑脚组件203,行程450mm,位于平台框架底部四角,在机翼对接时能同时下降,可降低平台重心,提高设备稳定性。主升降支撑脚组件203包括升降动力机构204,该升降动力机构204通过底部的过渡连接件205与主支撑脚206连接,其中过渡连接件205和主支撑脚206用球铰方式连接,能适应地面±5mm的不平整度,主支撑脚206上还设有维力传感器,能够实时监控支撑力变化。升降动力机构204可以是丝杠、气缸、电机等本领域常用的结构,本实施例中具体是丝杠升降机,且四个丝杠升降机采用一个电机通过连接杆传递动力的运动方式来驱动,实现四支撑点同步升降,在平台升降过程中有效的避免了由于行程不统一而造成平台倾斜甚至倾倒。丝杠升降机还具有自锁功能,静止状态下能提供稳定牢固的支撑力。The four main lifting support leg assemblies 203, with a stroke of 450mm, are located at the bottom four corners of the platform frame, and can be lowered simultaneously when the wings are docked, which can lower the center of gravity of the platform and improve the stability of the equipment. The main lifting support foot assembly 203 includes a lifting power mechanism 204, which is connected to the main supporting foot 206 through a transition piece 205 at the bottom, wherein the transition piece 205 and the main support foot 206 are connected by a ball hinge, which can adapt to the ground ±5mm unevenness, the main support foot 206 is also equipped with a force sensor, which can monitor the change of the support force in real time. Lifting power mechanism 204 can be the structure commonly used in this field such as leading screw, cylinder, motor, specifically lead screw elevator in the present embodiment, and four leading screw elevators adopt the motion mode that a motor transmits power through connecting rod to drive, realize The four support points are lifted and lowered synchronously, which effectively avoids the tilting or even toppling of the platform due to uneven strokes during the lifting process of the platform. The screw lift also has a self-locking function, which can provide stable and firm support in a static state.

如图3和7所示,四个辅助气动支撑脚组件207,行程40mm,位于平台框架底部中间位置,在主升降支撑脚组件着地后进行辅助支撑,增强平台稳定性,辅助气动支撑脚组件207包括由气缸208驱动的滑块209,滑块209上设有倾斜的滑槽210、该滑槽210内滚动配合有滚轮211,该滚轮211的轴与竖直设置的升降柱212固定连接,升降柱212的底部设有辅助支撑脚213,升降柱212与辅助支撑脚213之间采用球铰连接,同样能适应地面±5mm的不平整度,四个辅助支撑脚组件207的气缸208均分别配备压力监测装置,根据设定的压力阈值来监测是否运动到位,并实时反馈工作状态。As shown in Figures 3 and 7, four auxiliary pneumatic support foot assemblies 207, with a stroke of 40mm, are located in the middle of the bottom of the platform frame, and are used for auxiliary support after the main lifting support foot assembly touches the ground to enhance the stability of the platform. The auxiliary pneumatic support foot assemblies 207 It includes a slider 209 driven by a cylinder 208. An inclined chute 210 is provided on the slider 209. A roller 211 is rolled in the chute 210. The shaft of the roller 211 is fixedly connected with the vertical lifting column 212, and the lifting The bottom of the column 212 is provided with an auxiliary support foot 213, and the lifting column 212 and the auxiliary support foot 213 are connected by a ball joint, which can also adapt to the unevenness of the ground ±5mm. The cylinders 208 of the four auxiliary support foot assemblies 207 are equipped with The pressure monitoring device monitors whether the movement is in place according to the set pressure threshold, and feedbacks the working status in real time.

如图2和8所示,四个调姿定位器214,位于平台框架四角,调姿定位器214包括固定在平台框架的底座215,底座215上设有沿X向滑动的X轴托板216,X轴托板216设有沿Y向滑动的Y轴托板217,Y轴托板17设有可沿立柱上下滑动的Z轴托板218,Z轴托板218上设有支撑装置。通过这四个调姿定位器214可以在坐标系三个平动方向上调整机翼的位置,且为了保证在中央翼下翼面离地高度条件要求下确保对接系统可实现外翼与中央翼对接,四个调姿定位器214是镶嵌在平台框架202内部的。As shown in Figures 2 and 8, four attitude adjustment locators 214 are located at the four corners of the platform frame. The attitude adjustment locators 214 include a base 215 fixed on the platform frame, and the base 215 is provided with an X-axis supporting plate 216 that slides along the X direction. The X-axis supporting plate 216 is provided with a Y-axis supporting plate 217 that slides along the Y direction, and the Y-axis supporting plate 17 is provided with a Z-axis supporting plate 218 that can slide up and down along the column, and the Z-axis supporting plate 218 is provided with a supporting device. The position of the wing can be adjusted in the three translational directions of the coordinate system through the four attitude-adjusting locators 214, and in order to ensure that the docking system can realize the docking of the outer wing and the central wing under the condition of the height of the lower surface of the central wing from the ground , four attitude adjustment locators 214 are embedded in the platform frame 202 inside.

如图2-4所示,AGV小车1上设有升降定位柱219,平台框架上设有定位孔220。升降定位柱219和定位孔220相配合。便于平台框架202更好的定位和更稳定的放置在AGV小车201上。平台框架202上设有四个吊点227,用来吊起平台。在平台底部一端装有一个视觉数码相机222,实时监测地面上的标记点,监控平台水平方向的位移。在平台框架202底部四角上装有4个高精度激光测距位移传感器221,实时监控平台放置地面后的高度。通过视觉数码相机222和激光测距位移传感器221得到的数据反馈至控制平台用于调整平台姿态。集成控制平台223能够实时显示测量系统、数控系统、监视系统相关参数与画面,实时监控机翼对接过程中的姿态并调姿,保证对接过程的平顺性,并预留有网络线缆。系统操控柜225安装于平台框架202靠近翼尖侧部,设计高度为在整体框架支撑脚撑地后,监控显示屏224离地高度1200mm,方便人工观察与操作。集成控制平台223所有快插接口均采用防差错设计,所有操作按钮易于操作,并具有明显的标识以及防止误操作措施,降低设备的操作难度,提高可用性,并满足人机工程学要求。电气控制系统存放于整体框架内部,按区域布置并且放置电气标识,并按照方便后续检维修工作的要求进行合理设计,各个系统之间避免了相互干扰。集成控制平台223外有金属罩壳226,内部布局安排合理,具备抗电磁干扰能力、电磁防护功能。整个设备充分体现了柔性化、数字化的装配理念。As shown in FIGS. 2-4 , the AGV trolley 1 is provided with lifting and positioning columns 219 , and the platform frame is provided with positioning holes 220 . The lifting positioning column 219 is matched with the positioning hole 220 . This facilitates better positioning of the platform frame 202 and more stable placement on the AGV trolley 201 . The platform frame 202 is provided with four lifting points 227 for lifting the platform. A visual digital camera 222 is installed at one end of the bottom of the platform to monitor the marked points on the ground in real time and monitor the horizontal displacement of the platform. Four high-precision laser ranging displacement sensors 221 are installed on the bottom four corners of the platform frame 202 to monitor the height of the platform after it is placed on the ground in real time. The data obtained by the visual digital camera 222 and the laser ranging displacement sensor 221 are fed back to the control platform for adjusting the attitude of the platform. The integrated control platform 223 can display relevant parameters and pictures of the measurement system, numerical control system, and monitoring system in real time, monitor and adjust the attitude of the wings during docking in real time, ensure the smoothness of the docking process, and reserve network cables. The system control cabinet 225 is installed on the side of the platform frame 202 close to the wingtip, and the design height is 1200mm from the ground for the monitoring display screen 224 after the whole frame supports the feet, which is convenient for manual observation and operation. All quick-plug interfaces of the integrated control platform 223 adopt error-proof design, all operation buttons are easy to operate, and have obvious signs and prevent misuse measures, which reduce the difficulty of equipment operation, improve usability, and meet ergonomic requirements. The electrical control system is stored inside the overall frame, arranged according to the area and placed with electrical signs, and rationally designed in accordance with the requirements of convenient follow-up inspection and maintenance work, avoiding mutual interference between the various systems. The integrated control platform 223 has a metal casing 226 outside, the internal layout is reasonable, and it has the ability to resist electromagnetic interference and electromagnetic protection. The whole equipment fully embodies the concept of flexible and digital assembly.

工作原理:通过平台框架202上部四角的吊点227用行车将平台吊起并放置在外翼货架附近,四个主支撑脚206稳固的将平台框架202支撑在地面,激光测距位移传感器221和视觉数码相机222收集平台数据,工人通过操控柜将平台调至水平,过渡连接件205和主支撑脚206之间的球铰结构使平台能适应不平整的地面。把外翼通过真空吸附器吸附在外翼托架上并锁住固定。将带外翼的外翼托架定位并放置在平台框架202的四个调姿定位器214上,四个主升降支撑脚组件203中的升降动力机构4在一个驱动电机的驱动下同时开始转动,将整体平台顶升至平台框架202底部空间高度大于AGV小车201的车身高度。AGV小车1从平台框架202底部驶入后,四个主升降支撑脚组件203慢慢下降,通过定位孔220和升降定位柱219把平台框架202定位并放置在AGV小车201上。AGV小车201根据设计好的程序自动行使至装配工位后,四个主升降支撑脚组件203在驱动电机的带动下同时下降,将平台慢慢顶起,AGV小车201脱离定位孔20并驶出平台框架202底部,辅助气动支撑脚组件207的辅助支撑脚213在气缸208的带动下下降并支撑地面,此时,整体平台稳稳的放置于地面准备开始对接。装配工人站在集成控制平台223前通过监控显示器224观察平台姿态和对接状态,并结合测量系统、控制系统、监视系统等闭环系统通过调姿定位器214在三个方向上调节,使外翼姿态调整至对接状态,最后完成外翼对接装配。Working principle: The platform is hoisted by the crane through the lifting points 227 at the upper four corners of the platform frame 202 and placed near the outer wing shelf. The four main support feet 206 firmly support the platform frame 202 on the ground. The laser distance measuring displacement sensor 221 and the vision The digital camera 222 collects platform data, and the worker adjusts the platform to the level through the control cabinet. The ball joint structure between the transition piece 205 and the main support foot 206 enables the platform to adapt to uneven ground. Adsorb the outer wing on the outer wing bracket through the vacuum absorber and lock it to fix it. The outer wing bracket with the outer wing is positioned and placed on the four attitude adjustment positioners 214 of the platform frame 202, and the lifting power mechanism 4 in the four main lifting support leg assemblies 203 starts to rotate simultaneously under the drive of a driving motor , the overall platform is jacked up to the height of the space at the bottom of the platform frame 202 that is greater than the height of the body of the AGV trolley 201 . After the AGV trolley 1 enters from the bottom of the platform frame 202, the four main lifting support foot assemblies 203 slowly descend, and the platform frame 202 is positioned and placed on the AGV trolley 201 through the positioning hole 220 and the lifting positioning column 219. After the AGV trolley 201 moves to the assembly station automatically according to the designed program, the four main lifting support foot assemblies 203 are driven down by the driving motor at the same time, and the platform is slowly lifted up, and the AGV trolley 201 leaves the positioning hole 20 and drives out. At the bottom of the platform frame 202, the auxiliary support feet 213 of the auxiliary pneumatic support foot assembly 207 are driven down by the cylinder 208 and support the ground. At this time, the whole platform is placed firmly on the ground and ready for docking. Assemblers stand in front of the integrated control platform 223 and observe the attitude and docking status of the platform through the monitoring display 224, and combine the measurement system, control system, monitoring system and other closed-loop systems to adjust in three directions through the attitude adjustment locator 214 to make the outer wing attitude Adjust to the docking state, and finally complete the docking assembly of the outer wing.

如图9-15所示的柔顺对接系统,包括基座1,设置在基座1上的对接进给组件3、第一托架34、第二托架33和柔顺机构。The compliant docking system shown in FIGS. 9-15 includes a base 1 , a docking feeding assembly 3 arranged on the base 1 , a first bracket 34 , a second bracket 33 and a compliance mechanism.

对接进给组件3,包括进给轴4和两侧的滑轨10,进给轴11和滑轨10均倾斜设置在基座1上,其倾斜角度与外翼插耳面相匹配;进给轴4上固定有进给座14,该进给座14两侧由滑轨10支撑并与滑轨10呈滑动配合,进给轴4由进给电机9通过减速器7驱动,具有自锁功能,并且进给电机9与进给轴4之间设有离合器8,可以使进给电机9与减速器7快速分离,进给轴4上设有手轮6可以手动进给,进给轴4上还设有力传感器5。在自动进给装配时能实时监控进给力,如果对接力过大伺服电机会立刻停止对接,系统会发出声光报警。手动对接过程中如果对接力过大系统也会发出声光报警,提醒工人。The docking feed assembly 3 includes the feed shaft 4 and the slide rails 10 on both sides. The feed shaft 11 and the slide rails 10 are both inclined on the base 1, and the inclination angle matches the lug surface of the outer wing; the feed shaft 4 is fixed with a feed seat 14, the two sides of the feed seat 14 are supported by the slide rail 10 and are in sliding fit with the slide rail 10, the feed shaft 4 is driven by the feed motor 9 through the reducer 7, and has a self-locking function. Moreover, a clutch 8 is provided between the feed motor 9 and the feed shaft 4, which can quickly separate the feed motor 9 from the reducer 7. The feed shaft 4 is provided with a hand wheel 6 for manual feeding. A force sensor 5 is also provided. The feeding force can be monitored in real time during the automatic feeding assembly. If the docking force is too large, the servo motor will stop the docking immediately, and the system will send out an audible and visual alarm. If the docking force is too large during the manual docking process, the system will also send out an audible and visual alarm to remind workers.

第一托架34,其以可转动的方式设于进给座14,其转动轴4与进给座14相垂直,第一托架34倾斜设置,其底端与底面相交,第一托架34的底面与进给座14相平行,在外翼上架时,第一托架34转动至第二托架33呈水平状态;在外翼对接时,第一托架34转动至第二托架33呈倾斜状态,其倾斜角度与外翼插耳面匹配;进给座14上固定设有环状导轨13,第一托架34设在环状导轨13上并与该环状导轨13呈滚动配合,第一托架34设有由转动电机39驱动的齿轮16,该齿轮16与固定在进给座14上的环状齿条17相啮合,第一托架34通过滚动组件18设在环状导轨13上,该滚动组件18包括固定在第一托架34上的滚动座40,滚动座40与环状导轨13之间设有滚动块20,滚动座40两侧还设有滚针凸轮导向器19,该滚针凸轮导向器19抵在环状导轨13的两侧,其中外侧的滚针凸轮导向器19为偏心的,偏心调整量为0.7mm,可保证滚针凸轮导向器19和环状导轨13的紧密贴合,提高回转顺畅性。The first bracket 34 is arranged on the feed seat 14 in a rotatable manner, and its rotating shaft 4 is perpendicular to the feed seat 14. The first bracket 34 is arranged obliquely, and its bottom end intersects the bottom surface. The first bracket The bottom surface of 34 is parallel to feed seat 14, and when the outer wing is on the shelf, the first bracket 34 rotates until the second bracket 33 is horizontal; when the outer wing is docked, the first bracket 34 rotates until the second bracket 33 is horizontal. In the inclined state, the inclination angle matches the ear surface of the outer wing; the feed seat 14 is fixed with a ring-shaped guide rail 13, and the first bracket 34 is arranged on the ring-shaped guide rail 13 and rolls with the ring-shaped guide rail 13. The first bracket 34 is provided with the gear 16 driven by the rotating motor 39, and the gear 16 is engaged with the ring rack 17 fixed on the feed seat 14, and the first bracket 34 is arranged on the ring guide rail by the rolling assembly 18. 13, the rolling assembly 18 includes a rolling seat 40 fixed on the first bracket 34, a rolling block 20 is provided between the rolling seat 40 and the annular guide rail 13, and needle roller cam guides are also provided on both sides of the rolling seat 40 19. The needle roller cam guide 19 is on both sides of the ring guide rail 13, and the outside needle roller cam guide 19 is eccentric, and the eccentric adjustment amount is 0.7mm, which can ensure that the needle roller cam guide 19 and the ring The close fit of the guide rail 13 improves the smoothness of rotation.

第二托架33,该托架的上表面倾斜设置,其底端与底面相交,在外翼上架时,第一托架34转动至第二托架33呈水平状态,在外翼对接时,第一托架34转动,与第二托架本身的倾斜角度一起形成与插耳面匹配的外翼角度,在进给座14上通过在第二托架33上表面处于对接状态和水平状态处各设置一个接近开关,可以控制和切换工作状态和搬运状态。The second bracket 33, the upper surface of the bracket is inclined, and its bottom end intersects with the bottom surface. When the outer wing is put on the shelf, the first bracket 34 rotates until the second bracket 33 is in a horizontal state. When the outer wing is docked, the first The bracket 34 rotates, together with the inclination angle of the second bracket itself, an outer wing angle matching the ear surface is formed. On the feed seat 14, the upper surface of the second bracket 33 is in a docking state and a horizontal state. A proximity switch can control and switch between the working state and the carrying state.

柔顺机构,位于第一托架34和第二托架33之间,在对接遇到阻力时,让外翼反向避让。柔顺机构35包括与第一托架34上表面固定连接的底板30、可在底板30上做X向运动的中间板31、可在中间板31上转动的顶板32,第二托架33下表面下方支撑有升降机构36且两者之间设有球铰2,升降机构36上设有复位碟簧27,底板30与第二托架33下表面之间设有竖向复位弹簧22,中间板31与第二托架33下表面之间设有斜向复位弹簧24,底板30与第二托架33下表面设有复位插销23,在产品上架时,复位插销23能保证产品有足够的稳定性。顶板32设有转动滑轨25,中间板31上设有与该转动滑轨25相匹配的一组转动轮组件37,并且该组转动轮组件37将顶板32夹持在中间。中间板31设有直线滑轨29,底板30上设有与该直线滑轨29相匹配的一组滑动轮组件38,并且该组滑动轮组件38将中间板31夹持在中间。升降机构36包括与顶板32固定的导向套28,该导向套28内设有与其呈上下滑动配合的导向柱26,导向柱26与第二托架33用球铰2连接。The compliance mechanism is located between the first bracket 34 and the second bracket 33, and when the docking encounters resistance, the outer wing is reversely avoided. The compliant mechanism 35 includes a bottom plate 30 fixedly connected to the upper surface of the first bracket 34, a middle plate 31 that can move in the X direction on the bottom plate 30, a top plate 32 that can rotate on the middle plate 31, and a lower surface of the second bracket 33. The bottom is supported with a lifting mechanism 36 and a ball hinge 2 is arranged between the two. The lifting mechanism 36 is provided with a return disc spring 27, and a vertical return spring 22 is provided between the bottom plate 30 and the lower surface of the second bracket 33. The middle plate 31 and the lower surface of the second bracket 33 are provided with an oblique return spring 24, and the bottom plate 30 and the lower surface of the second bracket 33 are provided with a reset pin 23. When the product is put on the shelf, the reset pin 23 can ensure that the product is sufficiently stable. sex. The top plate 32 is provided with a rotating slide rail 25 , and the middle plate 31 is provided with a set of rotating wheel assemblies 37 matching the rotating slide rail 25 , and the set of rotating wheel assemblies 37 clamps the top plate 32 in the middle. The middle plate 31 is provided with a linear slide rail 29 , and a set of sliding wheel assemblies 38 matching the linear slide rail 29 is provided on the base plate 30 , and the set of slide wheel assemblies 38 clamps the intermediate plate 31 in the middle. The elevating mechanism 36 includes a guide sleeve 28 fixed to the top plate 32. The guide sleeve 28 is provided with a guide column 26 that slides up and down with it. The guide column 26 is connected with the second bracket 33 by a ball joint 2.

在对接机翼时,X轴方向为机翼翼展方向,需要较大的柔性。其运动的方式主要通过直线滑轨29实现,同时,四个球铰2也能提供较小的运动行程,其柔性的方式主要通过四角上的竖向复位弹簧22和斜向复位弹簧24共同提供。Y轴方向不需要较大柔性。运动的方式通过四个球铰2实现,具有较小的运动行程,其柔性的方式主要通过四角上的竖向复位弹簧22和斜向复位弹簧24共同提供。Z轴方向为产品高度方向,需要较大的柔性。运动的方式主要通过导向柱26实现,其柔性的方式主要通过四角上的竖向复位弹簧22和导向套28里的复位碟簧27共同提供。绕X轴和Y轴转动的方式都是通过四个球铰2实现的。柔性的方式都主要通过四角上的竖向复位弹簧22和导向套28里的复位碟簧27共同提供。绕Z轴转动的方式通过转动滑轨25实现,其柔性的方式主要通过四角上的竖向复位弹簧22和斜向复位弹簧24提供。柔顺机构因此有六自由度可以避让,配合进给速度,可以完全避免强迫装配,还用于平衡产品及产品托架的重力。When docking the wings, the X-axis direction is the span direction of the wings, which requires greater flexibility. The way of its movement is mainly realized by the linear slide rail 29. At the same time, the four ball joints 2 can also provide a small movement stroke, and its flexible way is mainly provided by the vertical return spring 22 and the oblique return spring 24 on the four corners. . The Y-axis direction does not require greater flexibility. The way of movement is realized by four ball joints 2, which has a small movement stroke, and its flexible way is mainly provided by vertical return springs 22 and oblique return springs 24 on the four corners. The Z-axis direction is the product height direction, which requires greater flexibility. The mode of movement is mainly realized by the guide column 26, and its flexible mode is mainly provided by the vertical return springs 22 on the four corners and the return disc spring 27 in the guide sleeve 28. The rotation around the X-axis and the Y-axis is realized by four spherical joints 2 . The flexible mode is mainly provided jointly by the vertical return springs 22 on the four corners and the return disc springs 27 in the guide sleeve 28 . The way of rotating around the Z axis is realized by rotating the slide rail 25, and the flexible way is mainly provided by the vertical return springs 22 and oblique return springs 24 on the four corners. Therefore, the compliance mechanism has six degrees of freedom that can be avoided. With the feed speed, forced assembly can be completely avoided, and it is also used to balance the gravity of the product and the product bracket.

工作原理:在安装前,第一托架34先绕转动轴11转动将第二托架33上表面转至水平,放置机翼在上面,用吸盘和锁爪固定后再转回对接状态,经过对机构的激光跟踪测量和姿态调整后,拔复位插销23,打开柔性,进行对接。在对接过程中,进给轴4先在进给电机9驱动下进行自动进给完成对接和装配,如遇较大阻力后声光报警,柔性机构35自动后退,离合器8自动分离,进给轴4失去动力,这时可以用手轮6人工缓慢进给,使得顺利对接。接着人工安装连接螺栓,解锁锁爪,顶开吸盘,产品完成装配并与对接系统分离。Working principle: before installation, the first bracket 34 first rotates around the rotation axis 11 to turn the upper surface of the second bracket 33 to the level, place the wing on it, fix it with a suction cup and a locking claw, and then turn it back to the docking state. After the laser tracking measurement and attitude adjustment of the mechanism, the reset plug 23 is pulled out, the flexibility is opened, and docking is carried out. During the docking process, the feed shaft 4 is first automatically fed under the drive of the feed motor 9 to complete the docking and assembly. If a large resistance is encountered, an audible and visual alarm will be issued. The flexible mechanism 35 will automatically retreat, and the clutch 8 will automatically separate. 4 loses power, at this moment can use hand wheel 6 to feed slowly artificially, makes docking smoothly. Then manually install the connecting bolts, unlock the locking claws, push off the suction cup, and the product is assembled and separated from the docking system.

以上所述仅为本发明的较佳实施举例,并不用于限制本发明,凡在本发明精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only examples of the preferred implementation of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention within.

Claims (9)

1.一种飞机外翼自动化调姿对接方法,包括以下步骤:1. An aircraft outer wing automatic attitude adjustment docking method, comprising the following steps: S1:外翼上架;S1: The outer wing is put on the shelf; S2:AGV车入位顶升;S2: The AGV car is in place and jacked up; S3:整体平台入位;S3: The overall platform is in place; S4:外翼调姿对接;S4: Outer wing attitude adjustment docking; S5:外翼与调姿托架分离;S5: The outer wing is separated from the attitude adjustment bracket; S6:AGV车带整体平台撤离;S6: AGV vehicle with the overall platform evacuated; 其特征在于:所述步骤S1:外翼上架时,将第一托架(113)转动至机翼托架(114)上表面呈水平状态,再将外翼放置在机翼托架(114)上;所述步骤S4:外翼调姿对接时,将第一托架(113)转动至机翼托架(114)上表面呈倾斜状态,倾斜角度与外翼插耳面相匹配。It is characterized in that: the step S1: when the outer wing is put on the shelf, the first bracket (113) is rotated until the upper surface of the wing bracket (114) is in a horizontal state, and then the outer wing is placed on the wing bracket (114) Above; step S4: when the outer wing is docked with attitude adjustment, turn the first bracket (113) until the upper surface of the wing bracket (114) is in an inclined state, and the inclination angle matches the ear-plug surface of the outer wing. 2.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述外翼上架前的准备包括:2. The aircraft outer wing automatic attitude adjustment docking method according to claim 1, wherein the preparation before the outer wing is put on the shelf includes: 1)AGV车(111)将外翼调姿系统从存放站位移动至指定位置;1) The AGV car (111) moves the outer wing attitude adjustment system from the storage station to the designated position; 2)外翼调姿系统的各支撑脚支撑地面,调姿定位器(102)处于对接理论位置,机身由三台千斤顶支撑并调平。2) Each supporting foot of the outer wing attitude adjustment system supports the ground, the attitude adjustment locator (102) is in the theoretical docking position, and the fuselage is supported and leveled by three jacks. 3.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述步骤S1外翼上架的具体过程包括:3. the aircraft outer wing automatic attitude adjustment docking method according to claim 1, is characterized in that, the specific process of putting on the outer wing of described step S1 comprises: 1)使用V型定位块(107)快速将外翼固定在外翼固定架(106)上;1) Use the V-shaped positioning block (107) to quickly fix the outer wing on the outer wing fixing frame (106); 2)将第一托架(113)调整至机翼托架(114)上表面呈水平状态;2) Adjust the first bracket (113) until the upper surface of the wing bracket (114) is horizontal; 3)将外翼连同外翼固定架(106)吊装至机翼托架(114)上表面;3) hoisting the outer wing together with the outer wing fixing frame (106) to the upper surface of the wing bracket (114); 4)将机翼托架(114)和外翼固定架(106)固定在一起;4) Fixing the wing bracket (114) and the outer wing fixing frame (106) together; 5)实时监控外翼与外翼固定架(106)连接处的三向应力和真空吸附盘(108)的压力,并实时在显示器(109)上显示。5) Real-time monitoring of the three-dimensional stress at the connection between the outer wing and the outer wing fixing frame (106) and the pressure of the vacuum suction disc (108), and displaying it on the display (109) in real time. 4.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述步骤S1外翼上架的运输前准备工作包括:4. The aircraft outer wing automatic attitude adjustment docking method according to claim 1, characterized in that, the preparation work before the transportation of the outer wing of the step S1 includes: 1)将第一托架(113)旋转至对接状态;1) Rotate the first bracket (113) to the docking state; 2)调姿定位器(102)带外翼调姿系统沿X轴往翼尖方向行走,为后续工作腾出操作空间;2) The attitude adjustment locator (102) with the outer wing attitude adjustment system walks along the X-axis towards the wingtip direction, freeing up the operation space for the follow-up work; 3)丝杆升降机顶升整体平台(101)上升,为AGV车(111)进入做准备。3) The overall platform (101) is lifted by the screw lifter to prepare for the entry of the AGV car (111). 5.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述步骤S2AGV车入位顶升的具体过程包括:5. The aircraft outer wing automatic attitude adjustment docking method according to claim 1, characterized in that, the step S2 AGV car in place jacking specific process comprises: 1)AGV车(111)自动进入整体平台(101)底部,通过视觉相机寻找支撑平台标识点位置;1) The AGV car (111) automatically enters the bottom of the overall platform (101), and uses the visual camera to find the position of the support platform identification point; 2)通过视觉相机判定AGV车(111)入位后,AGV车(111)上顶升机构顶升整体平台(101),此时整体平台(101)的主升降支撑脚(112)离地。2) After the visual camera determines that the AGV (111) is in place, the jacking mechanism on the AGV (111) lifts the overall platform (101), and at this time the main lifting support feet (112) of the overall platform (101) leave the ground. 6.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述步骤S3整体平台入位的具体过程包括:6. the aircraft outer wing automatic attitude adjustment docking method according to claim 1, is characterized in that, the specific process of described step S3 whole platform putting in place comprises: 1)AGV车(111)自动导航将整体平台(101)移动至指定位置;1) The AGV car (111) automatically navigates to move the overall platform (101) to a designated position; 2)AGV车(111)顶升机构下降,使主升降支撑脚(112)着地,将整体平台(101)放置于地面上,AGV车(111)撤离;2) The jacking mechanism of the AGV (111) is lowered, so that the main lifting support feet (112) touch the ground, the overall platform (101) is placed on the ground, and the AGV (111) is evacuated; 3)主升降支撑脚(112)带动整体平台(101)下降,下降到位后辅助支撑脚(110)撑地,增强平台稳定性;3) The main lifting support feet (112) drive the overall platform (101) to descend, and after falling in place, the auxiliary support feet (110) support the ground to enhance the stability of the platform; 4)调姿定位器(2)带调姿托架(3)往翼根方向移动复位。4) The attitude adjustment locator (2) with the attitude adjustment bracket (3) moves toward the root of the wing and resets. 7.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述步骤S4外翼调姿对接的具体过程包括:7. aircraft outer wing automatic attitude adjustment docking method according to claim 1, is characterized in that, the concrete process of described step S4 outer wing attitude adjustment docking comprises: 1)激光跟踪仪测量中央翼及外翼姿态;1) The laser tracker measures the attitude of the central wing and the outer wing; 2)将第一托架(113)转动至机翼托架(114)上表面呈倾斜状态,倾斜角度与外翼插耳面相匹配;调姿定位器(102)根据激光跟踪仪所得的测量数据,调整外翼姿态;2) Turn the first bracket (113) until the upper surface of the wing bracket (114) is in an inclined state, and the inclination angle matches the ear surface of the outer wing; , to adjust the attitude of the outer wing; 3)拔去六自由度柔顺机构(104)上的复位插销,启动进给电机,使整个调姿系统沿进给轴向前滑动,让外翼与中央翼柔顺对接;3) Unplug the reset pin on the six-degree-of-freedom compliance mechanism (104), start the feed motor, and make the entire attitude adjustment system slide forward along the feed shaft, so that the outer wing and the central wing are docked softly; 4)安装连接螺栓。4) Install the connecting bolts. 8.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述步骤S5外翼与调姿托架分离的具体过程包括:8. the aircraft outer wing automatic attitude adjustment docking method according to claim 1, is characterized in that, the concrete process that described step S5 outer wing separates with attitude adjustment bracket comprises: 1)安装外翼作动筒;1) Install the outer wing actuator; 2)拆除外翼前缘安全防脱钩(105),松开外翼真空吸附盘(108);2) Remove the safety anti-detachment hook (105) at the leading edge of the outer wing, and loosen the vacuum suction plate (108) of the outer wing; 3)调姿定位器(102)带调姿托架(103)下降;3) The attitude adjustment locator (102) is lowered with the attitude adjustment bracket (103); 4)将复位插销插回六自由度柔顺机构(104);4) Insert the reset pin back into the six-degree-of-freedom compliance mechanism (104); 5)调姿定位器(102)带调姿托架(103)往翼尖方向退回250mm;5) The attitude adjustment locator (102) with the attitude adjustment bracket (103) retreats 250mm toward the wingtip; 6)第一托架(113)转动至机翼托架(114)上表面水平状态。6) The first bracket (113) is rotated until the upper surface of the wing bracket (114) is horizontal. 9.根据权利要求1所述的飞机外翼自动化调姿对接方法,其特征在于,所述步骤S6AGV车带整体平台撤离的具体过程包括:9. The aircraft outer wing automatic attitude adjustment docking method according to claim 1, characterized in that, the specific process of the step S6 AGV vehicle belt integral platform evacuation comprises: 1)主升降支撑脚(112)带动整体平台(101)上升,为AGV车(111)进入预留空间;1) The main lifting support feet (112) drive the overall platform (101) up to reserve space for the AGV (111) to enter; 2)AGV车(111)进入整体平台(101)底部,AGV车(111)顶升机构顶升整体平台(101);2) The AGV car (111) enters the bottom of the overall platform (101), and the jacking mechanism of the AGV car (111) lifts the overall platform (101); 3)AGV车(111)带整体平台(101)移动至指定位置存放;3) The AGV car (111) moves to the designated location with the overall platform (101) for storage; 4)连接折叠翼测试系统,测试折叠翼的收放。4) Connect the folding wing test system to test the folding wing retraction.
CN202110222374.8A 2021-05-10 2021-05-10 Automatic attitude-adjusting docking method for outer wing of airplane Pending CN115320880A (en)

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