CN115318725A - Fault alarm device and method for intelligent manufacturing - Google Patents
Fault alarm device and method for intelligent manufacturing Download PDFInfo
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Abstract
本发明公开了一种智能制造用故障警报装置及方法,属于故障警报技术领域。一种智能制造用故障警报装置,包括控制箱,控制箱内设置有电路系统,控制箱上开设有容纳槽,容纳槽内设置有第一弹性元件,第一弹性元件远离容纳槽底壁的一端设置有支撑板,支撑板上设置有警报设备,容纳槽内设置有用于固定警报设备的定位组件,警报设备包括底座以及设置在底座上的声光报警灯;本发明可在不使用警报设备时对其隐藏,避免声光报警灯上堆积灰尘,影响其光照度,降低警报效果;且在使用时移出并远离控制箱,保证警报灯处于安全的工作位置,有效对警报灯进行防护,保证警报灯可在故障发生时持续工作,对工作人员进行及时有效的报警提示。
The invention discloses a fault alarm device and method for intelligent manufacturing, and belongs to the technical field of fault alarm. A fault alarm device for intelligent manufacturing, comprising a control box, a circuit system is arranged in the control box, an accommodating groove is opened on the control box, a first elastic element is arranged in the accommodating groove, and the first elastic element is away from one end of the bottom wall of the accommodating groove A support plate is arranged, an alarm device is arranged on the support plate, a positioning component for fixing the alarm device is arranged in the accommodating groove, and the alarm device includes a base and a sound and light alarm lamp arranged on the base; the present invention can be used when the alarm device is not used. Hide it to avoid the accumulation of dust on the sound and light alarm light, affecting its illuminance and reducing the alarm effect; and when in use, move it out and away from the control box to ensure that the alarm light is in a safe working position, effectively protect the alarm light, and ensure that the alarm light It can continue to work when the fault occurs, and give timely and effective alarm prompts to the staff.
Description
技术领域technical field
本发明涉及故障警报技术领域,尤其涉及一种智能制造用故障警报装置及方法。The invention relates to the technical field of fault alarms, in particular to a fault alarm device and method for intelligent manufacturing.
背景技术Background technique
能制造源于人工智能的研究。智能制造应当包含智能制造技术和智能制造系统,智能制造系统不仅能够在实践中不断地充实知识库,具有自学习功能,还有搜集与理解环境信息和自身的信息,并进行分析判断和规划自身行为的能力。随着制造业的不断发展,由机械化、自动化向智能制造发展已经成为一种无法改变的趋势,各种智能制造用设备被不断的发明和制造出来,但是智能制造设备在运行过程中出现问题时,需要故障警报器对工作人员进行及时有效的报警提示。Ability to produce research stemming from artificial intelligence. Intelligent manufacturing should include intelligent manufacturing technology and intelligent manufacturing system. Intelligent manufacturing system can not only continuously enrich the knowledge base in practice, have self-learning function, but also collect and understand environmental information and its own information, and analyze and judge and plan itself. behavioral capacity. With the continuous development of the manufacturing industry, the development from mechanization and automation to intelligent manufacturing has become an unchangeable trend. , the fault alarm is required to provide timely and effective alarm prompts to the staff.
现有的故障警报装置一般使用声光警报灯,通过将声光警报灯安装在控制箱的外侧,当电子元件运行出现异常情况时,声光警报灯开始对工作人员进行警报提示。但现有的警报装置在不使用时仍设置在设备外侧,不仅影响设备的外观,还会使警报灯外侧沾染较多灰尘,影响警报灯工作时的警示效果;且在设备出现故障时,如发生火灾时,与设备紧连的警报装置极易被损坏,影响警报灯持续进行警报工作,可能会使警报中断,进而导致安全事故的发生。Existing fault alarm devices generally use audible and visual alarm lights. By installing the audible and visual alarm lights on the outside of the control box, when abnormal conditions occur in the operation of electronic components, the audible and visual alarm lights begin to alert the staff. But the existing alarm device is still arranged on the outside of the equipment when not in use, which not only affects the appearance of the equipment, but also makes the outside of the alarm light contaminated with more dust, which affects the warning effect of the alarm light when it is working; and when the equipment breaks down, such as In the event of a fire, the alarm device closely connected to the equipment is easily damaged, affecting the continuous alarm work of the alarm lights, which may interrupt the alarm and cause safety accidents.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的问题,而提出的一种智能制造用故障警报装置及方法。The purpose of the present invention is to solve the problems existing in the prior art, and propose a fault alarm device and method for intelligent manufacturing.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种智能制造用故障警报装置,包括控制箱,所述控制箱内设置有电路系统,所述控制箱上开设有容纳槽,所述容纳槽内设置有第一弹性元件,所述第一弹性元件远离容纳槽底壁的一端设置有支撑板,所述支撑板上设置有警报设备,所述容纳槽内设置有用于固定警报设备的定位组件,所述警报设备包括底座以及设置在底座上的声光报警灯,所述底座上设置有用于驱动声光报警灯上下移动的升降组件,所述声光报警灯上设置有用于防护的喷淋组件,所述喷淋组件与升降组件活动相抵,所述控制箱上还设置有用于封堵容纳槽的遮盖组件,所述遮盖组件与定位组件活动相连。A fault alarm device for intelligent manufacturing, comprising a control box, a circuit system is arranged in the control box, a receiving groove is opened on the control box, a first elastic element is arranged in the receiving groove, the first elastic The end of the element away from the bottom wall of the accommodating tank is provided with a support plate, the support plate is provided with an alarm device, and a positioning assembly for fixing the alarm device is provided in the accommodating tank, and the alarm device includes a base and a Sound and light alarm light, the base is provided with a lifting assembly for driving the sound and light alarm light to move up and down, the sound and light alarm light is provided with a spray assembly for protection, the spray assembly and the lifting assembly are movable, The control box is also provided with a cover assembly for blocking the receiving groove, and the cover assembly is movably connected with the positioning assembly.
优选的,所述定位组件包括开设在控制箱上的活动槽,所述活动槽内滑动连接有电磁铁,所述电磁铁与控制箱内的电路系统电性相连,所述电磁铁与活动槽的内壁之间设置有第二弹性元件,所述定位组件还包括开设在底座上的定位孔,所述电磁铁活动连接在定位孔内,所述定位孔内设置有与电磁铁相配合的永磁体。Preferably, the positioning assembly includes an active slot provided on the control box, an electromagnet is slidably connected in the active slot, the electromagnet is electrically connected with the circuit system in the control box, and the electromagnet is connected to the active slot A second elastic element is provided between the inner walls of the positioning assembly. The positioning assembly also includes a positioning hole opened on the base. The electromagnet is movably connected in the positioning hole. magnet.
优选的,所述遮盖组件包括滑动设置在控制箱上的移动杆,所述移动杆包括上杆体、下杆体以及设置在上杆体和下杆体之间的第五弹性元件,所述电磁铁上开设有与下杆体相互抵压的第一凹槽,所述遮盖组件还包括开设在控制箱上的工作槽,所述工作槽与容纳槽同轴设置,所述工作槽内设置有呈圆周均匀分布的弹性伸缩杆,每个所述弹性伸缩杆远离工作槽内壁的一端设置有遮盖板,所述遮盖板与上杆体活动相抵,多个所述遮盖板对容纳槽进行封堵,所述遮盖板上设置有与上杆体相配合的第二凹槽。Preferably, the cover assembly includes a moving rod slidably arranged on the control box, the moving rod includes an upper rod body, a lower rod body and a fifth elastic element arranged between the upper rod body and the lower rod body, and the electromagnet is provided with There is a first groove that presses against the lower rod body, and the cover assembly also includes a working groove set on the control box. The working groove is coaxially arranged with the receiving groove. Each of the elastic telescopic rods is provided with a cover plate at one end away from the inner wall of the working tank, and the cover plate is movable against the upper rod body, and a plurality of the cover plates block the receiving tank, and the cover plate A second groove matched with the upper rod body is arranged on the top.
优选的,所述升降组件包括固设在底座上的螺杆,所述螺杆上螺纹设置有第一套筒,所述第一套筒与声光报警灯固定相连,所述声光报警灯的底板上设置有支架,所述支架上设置有升降电机,所述升降电机的输出端穿过支架并连接有驱动轴,所述驱动轴上设置有主动齿轮,所述第一套筒上通过轴承转动设置有与主动齿轮啮合设置的从动齿轮,所述从动齿轮滑动设置在螺杆上。Preferably, the lifting assembly includes a screw rod fixed on the base, a first sleeve is threaded on the screw rod, and the first sleeve is fixedly connected with the sound and light alarm lamp, and the bottom plate of the sound and light alarm lamp A bracket is arranged on the bracket, and a lifting motor is arranged on the bracket. The output end of the lifting motor passes through the bracket and is connected to a drive shaft. A driven gear meshed with the driving gear is provided, and the driven gear is slidably arranged on the screw rod.
优选的,所述从动齿轮上固定连接有导向条,所述螺杆上开设有与导向条相配合的导向槽。Preferably, a guide bar is fixedly connected to the driven gear, and a guide groove matching the guide bar is provided on the screw rod.
优选的,所述喷淋组件包括固设在声光报警灯底板上的支撑座,所述支撑座上固定连接有工作管,所述工作管内滑动连接有第一活塞,所述第一活塞与工作管的内壁之间设置有第三弹性元件,所述第一活塞背离第三弹性元件的一侧设置有推杆,所述推杆远离第一活塞的一端连接有推板,所述驱动轴上设置有与推板活动相抵的凸轮,所述喷淋组件还包括依次设置在声光报警灯底部的水箱和喷洒盘,所述水箱与工作管之间连接有进水管,所述喷洒盘与工作管之间连接有出水管,所述进水管与出水管上均设置有单向阀。Preferably, the spray assembly includes a support seat fixed on the bottom plate of the sound and light alarm lamp, a working pipe is fixedly connected to the support seat, a first piston is slidably connected to the working pipe, and the first piston and A third elastic element is arranged between the inner walls of the working tube, a push rod is arranged on the side of the first piston away from the third elastic element, and a push plate is connected to the end of the push rod away from the first piston, and the drive shaft A cam is set on the top to offset the movement of the push plate. The spray assembly also includes a water tank and a spray plate arranged at the bottom of the sound and light alarm lights in sequence. A water inlet pipe is connected between the water tank and the working pipe. The spray plate and the A water outlet pipe is connected between the working pipes, and a one-way valve is arranged on the water inlet pipe and the water outlet pipe.
优选的,所述底座上设置有导向杆,所述声光报警灯上设置有第二套筒,所述第二套筒滑动设置在导向杆上。Preferably, a guide rod is provided on the base, a second sleeve is provided on the acousto-optic alarm lamp, and the second sleeve is slidably arranged on the guide rod.
优选的,所述导向杆上开设有限位槽,所述限位槽内滑动连接有限位块,所述限位块与第二套筒活动相抵,所述限位块与限位槽的内壁之间设置有第四弹性元件,所述限位块远离第四弹性元件的一侧设置有挤压斜面。Preferably, a limit slot is provided on the guide rod, and a limit block is slidably connected in the limit slot, and the limit block is movable against the second sleeve, and the distance between the limit block and the inner wall of the limit slot is A fourth elastic element is arranged between them, and a pressing slope is arranged on the side of the limit block away from the fourth elastic element.
优选的,所述导向杆包括固设在底座上的固定杆以及滑动设置在固定杆上的滑动杆,所述限位槽设置在滑动杆上,所述底座上还设置有套管,所述套管内滑动连接有第二活塞,所述第二活塞与套管之间填充有清水,所述套管上设置有泄压阀,所述第二活塞上固定连接有滑杆,所述滑杆远离第二活塞的一端设置与滑动杆固定相连。Preferably, the guide rod includes a fixed rod fixed on the base and a sliding rod slidably arranged on the fixed rod, the limiting groove is arranged on the sliding rod, and a sleeve is also arranged on the base, and the A second piston is slidably connected in the casing, and clear water is filled between the second piston and the casing, a pressure relief valve is arranged on the casing, a sliding rod is fixedly connected to the second piston, and the sliding rod One end away from the second piston is fixedly connected with the sliding rod.
本发明还公开了一种智能制造用故障警报方法,包括一种智能制造用故障警报装置,还包括以下步骤:The present invention also discloses a fault alarm method for intelligent manufacturing, including a fault alarm device for intelligent manufacturing, and further includes the following steps:
S1:警报设备使用时,将警报设备置于支撑板上,通过下压支撑板,第一弹性元件被压缩,警报设备随支撑板下移至定位组件处,定位组件中的电磁铁由于与控制箱内部的电路系统电性相连,在通电后与定位孔中的永磁体相吸,第二弹性元件被拉伸,电磁铁进入定位孔对警报设备进行固定限位,电磁铁移动过程中第一凹槽对移动杆的下杆体推挤,使移动杆整体上移,在上杆体上侧被遮盖板限制的情况下,第五弹性元件被压缩,随后推动工作槽内的遮盖板向容纳槽的中心处移动,当遮盖板对容纳槽进行封堵后,此时遮盖板的第二凹槽与上杆体的位置相对应,上杆体在被挤压的第五弹性元件的弹力推动下上移,对遮盖板此时的位置进行限制,使遮盖板保持对容纳槽的遮盖状态;S1: When the alarm device is in use, place the alarm device on the support plate, press down on the support plate, the first elastic element is compressed, and the alarm device moves down to the positioning assembly along with the support plate, and the electromagnet in the positioning assembly is due to the control The circuit system inside the box is electrically connected, and is attracted to the permanent magnet in the positioning hole after the power is turned on. The second elastic element is stretched, and the electromagnet enters the positioning hole to fix and limit the alarm device. During the movement of the electromagnet, the first The groove pushes the lower rod body of the moving rod, so that the moving rod moves up as a whole. When the upper side of the upper rod body is restricted by the cover plate, the fifth elastic element is compressed, and then pushes the cover plate in the working tank to the receiving tank. The center moves, and when the cover plate blocks the receiving groove, the second groove of the cover plate corresponds to the position of the upper rod body, and the upper rod body moves up under the elastic force of the squeezed fifth elastic element. Restricting the position of the covering plate at this time, so that the covering plate maintains a state of covering the accommodating groove;
S2:当控制箱内的温度过高或其他因素出现火情时,控制箱内的电路系统断电,电磁铁不再通电会在第二弹性元件的拉力作用下回移,回移中的电磁铁不在对移动杆抵压,移动杆在自身重力因素下下移,移动杆的上杆体不再置于第二凹槽内,此时遮盖板在被拉伸的弹性伸缩杆的拉力作用下复位,遮盖板不再对容纳槽进行封堵;S2: When the temperature in the control box is too high or a fire occurs due to other factors, the circuit system in the control box is powered off, and the electromagnet will move back under the pulling force of the second elastic element when it is no longer energized. The iron no longer presses against the moving rod, the moving rod moves down under its own gravity, and the upper body of the moving rod is no longer placed in the second groove, at this time the cover plate is reset under the tension of the stretched elastic telescopic rod , the cover plate no longer blocks the holding tank;
S3:在上侧不再受到限制后,警报设备在第一弹性元件的弹力推动下上移,使警报设备移出容纳槽,随后后台控制升降电机运行,使升降电机的输出端带动驱动轴转动,驱动轴上的主动齿轮与第一套筒上的从动齿轮啮合,使从动齿轮带动螺杆转动,进而使第一套筒在螺杆外侧上移,在第一套筒上移的过程中带动与之相连的声光报警灯上移,使声光报警灯远离正在发生火情的控制箱;S3: After the upper side is no longer restricted, the alarm device moves up under the elastic force of the first elastic element, so that the alarm device moves out of the receiving slot, and then the background controls the operation of the lifting motor, so that the output end of the lifting motor drives the drive shaft to rotate, The driving gear on the drive shaft meshes with the driven gear on the first sleeve, so that the driven gear drives the screw to rotate, and then the first sleeve moves up on the outside of the screw. The sound and light alarm lights connected to it are moved upwards, so that the sound and light alarm lights are far away from the control box where the fire is taking place;
S4:驱动轴转动时外侧的凸轮与推板间歇性的相抵,推板通过推杆带动第一活塞移动,使第一活塞将工作管内的清水通过出水管排入喷洒盘,对声光报警灯的周围喷洒水汽,降低其周边的温度,推板回移时,第一活塞通过进水管抽取水箱中的清水以备后续的喷洒;S4: When the drive shaft rotates, the outer cam and the push plate intermittently offset, and the push plate drives the first piston to move through the push rod, so that the first piston discharges the clear water in the working tube into the spray plate through the outlet pipe, and the sound and light alarm lights Water vapor is sprayed around to reduce the surrounding temperature. When the push plate moves back, the first piston draws clean water from the water tank through the water inlet pipe for subsequent spraying;
S5:在第一套筒带动声光报警灯上移时,声光报警灯通过第二套筒滑动在导向杆上,对其移动方向进行限制,第一套筒即将与螺杆分离时,声光报警灯带动第二套筒对限位块进行挤压,当第二套筒越过限位块后,限位块复位对第二套筒及与其连接的声光报警灯进行支撑;S5: When the first sleeve drives the sound and light alarm light to move upward, the sound and light alarm light slides on the guide rod through the second sleeve to limit its moving direction. When the first sleeve is about to separate from the screw rod, the sound and light alarm light The alarm light drives the second sleeve to squeeze the limit block. When the second sleeve passes over the limit block, the limit block resets to support the second sleeve and the sound and light alarm light connected to it;
S6:当控制箱内的火情变大时,控制箱处的温度升高,对套管内的清水进行加热,套管内的压力变大对第二活塞产生上推的力,第二活塞通过滑杆带动滑动杆上移,滑动杆通过限位块带动声光报警灯继续上移,使声光报警灯远离控制箱继续进行警报工作。S6: When the fire in the control box increases, the temperature at the control box rises, heating the clear water in the bushing, and the pressure in the bushing increases to push up the second piston, and the second piston passes through the slide rod Drive the slide bar to move up, and the slide bar drives the sound and light alarm lamp to continue to move up through the limit block, so that the sound and light alarm lamp is away from the control box and continues to perform alarm work.
与现有技术相比,本发明提供了一种智能制造用故障警报装置及方法,具备以下有益效果:Compared with the prior art, the present invention provides a fault alarm device and method for intelligent manufacturing, which has the following beneficial effects:
1、该智能制造用故障警报装置及方法,通过在不使用警报设备时对其隐藏,避免声光报警灯上堆积灰尘,影响其灯光警报效果;且在使用时移出并远离控制箱,保证警报灯处于安全的工作位置,有效对警报灯进行防护,保证警报灯可在故障发生时持续工作,对工作人员进行及时有效的报警提示。1. The fault alarm device and method for intelligent manufacturing, by hiding the alarm equipment when it is not in use, avoids the accumulation of dust on the sound and light alarm lamp, which affects its light alarm effect; and moves it away from the control box when in use to ensure the alarm The lamp is in a safe working position, effectively protecting the alarm lamp, ensuring that the alarm lamp can continue to work when a fault occurs, and giving timely and effective alarm prompts to the staff.
2、该智能制造用故障警报装置及方法,通过升降组件工作时,驱动轴外侧的凸轮与推板间歇性的相抵,推板通过推杆带动第一活塞移动,使第一活塞将工作管内的清水通过出水管排入喷洒盘,对声光报警灯的周围喷洒水汽,降低其周边的温度,避免警报设备受高温侵袭,影响其使用效果和使用寿命。2. In the fault alarm device and method for intelligent manufacturing, when the lifting assembly is working, the cam on the outside of the drive shaft and the push plate intermittently offset, and the push plate drives the first piston to move through the push rod, so that the first piston moves the The clear water is discharged into the spraying plate through the outlet pipe, and the water vapor is sprayed around the sound and light alarm light to reduce the temperature around it, so as to prevent the alarm equipment from being attacked by high temperature and affect its use effect and service life.
3、该智能制造用故障警报装置及方法,通过套管内的清水在火情下进行加热,套管内的压力变大对第二活塞产生上推的力,第二活塞通过滑杆带动滑动杆上移,滑动杆通过限位块带动声光报警灯继续上移,使声光报警灯远离控制箱继续进行警报工作,保证警报灯可在故障发生时处于安全位置持续工作,对工作人员进行及时有效的报警提示。3. In the fault alarm device and method for intelligent manufacturing, the clear water in the casing is heated under fire conditions, and the pressure in the casing increases to generate an upward push force on the second piston, which drives the sliding rod up through the sliding rod. The sliding rod drives the audible and visual alarm lamp to continue to move upward through the limit block, so that the audible and visual alarm lamp is far away from the control box to continue the alarm work, ensuring that the alarm lamp can continue to work in a safe position when a fault occurs, and timely and effectively monitor the staff. alarm prompt.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的容纳槽的剖面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of a holding tank of the present invention;
图3为本发明的图2中A部局部放大示意图;Fig. 3 is a partially enlarged schematic diagram of part A in Fig. 2 of the present invention;
图4为本发明的图2中B部局部放大示意图;Fig. 4 is the partially enlarged schematic view of part B in Fig. 2 of the present invention;
图5为本发明的图2中C部局部放大示意图;Fig. 5 is a partially enlarged schematic diagram of part C in Fig. 2 of the present invention;
图6为本发明的警报设备的结构示意图;Fig. 6 is a structural schematic diagram of the alarm device of the present invention;
图7为本发明的工作管的剖面结构示意图;Fig. 7 is a schematic cross-sectional structure diagram of the working tube of the present invention;
图8为本发明的导向杆的剖面结构示意图;Fig. 8 is a schematic cross-sectional structure diagram of a guide rod of the present invention;
图9为本发明的移动杆的结构示意图。Fig. 9 is a schematic structural diagram of the moving rod of the present invention.
图中:1、控制箱;101、工作槽;2、容纳槽;201、第一弹性元件;202、支撑板;3、警报设备;301、底座;3011、定位孔;3012、永磁体;302、声光报警灯;3021、支架;3022、支撑座;4、活动槽;401、电磁铁;4011、第一凹槽;402、第二弹性元件;5、螺杆;501、第一套筒;5011、从动齿轮;502、导向槽;6、升降电机;601、驱动轴;6011、主动齿轮;6012、凸轮;7、导向条;8、工作管;801、第一活塞;802、第三弹性元件;803、推杆;804、推板;9、水箱;10、喷洒盘;11、导向杆;111、固定杆;112、滑动杆;12、第二套筒;13、限位槽;131、限位块;132、第四弹性元件;14、套管;141、第二活塞;142、滑杆;15、移动杆;151、上杆体;152、下杆体;153、第五弹性元件;16、弹性伸缩杆;161、遮盖板;1611、第二凹槽。In the figure: 1, control box; 101, working slot; 2, receiving slot; 201, first elastic element; 202, support plate; 3, alarm equipment; 301, base; 3011, positioning hole; 3012, permanent magnet; 302 , sound and light alarm lamp; 3021, bracket; 3022, support seat; 4, movable groove; 401, electromagnet; 4011, first groove; 402, second elastic element; 5, screw rod; 501, first sleeve; 5011, driven gear; 502, guide groove; 6, lifting motor; 601, drive shaft; 6011, driving gear; 6012, cam; 7, guide bar; 8, working tube; 801, first piston; 802, third Elastic element; 803, push rod; 804, push plate; 9, water tank; 10, spray plate; 11, guide rod; 111, fixed rod; 112, sliding rod; 12, second sleeve; 13, limit groove; 131, limit block; 132, fourth elastic element; 14, casing; 141, second piston; 142, sliding rod; 15, moving rod; 151, upper rod body; 152, lower rod body; ; 16, the elastic telescopic rod; 161, the cover plate; 1611, the second groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments, based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom" etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通;对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "sleeved/connected", "connected", etc. should be understood in a broad sense, such as " Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two components. connection; those skilled in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例:Example:
参照图1、图2、图3、图4、图5和图6,一种智能制造用故障警报装置,包括控制箱1,控制箱1内设置有电路系统,控制箱1上开设有容纳槽2,容纳槽2内设置有第一弹性元件201,第一弹性元件201远离容纳槽2底壁的一端设置有支撑板202,支撑板202上设置有警报设备3,容纳槽2内设置有用于固定警报设备3的定位组件,警报设备3包括底座301以及设置在底座301上的声光报警灯302,底座301上设置有用于驱动声光报警灯302上下移动的升降组件,声光报警灯302上设置有用于防护的喷淋组件,喷淋组件与升降组件活动相抵,控制箱1上还设置有用于封堵容纳槽2的遮盖组件,遮盖组件与定位组件活动相连。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a fault alarm device for intelligent manufacturing includes a control box 1, a circuit system is arranged in the control box 1, and a receiving groove is opened on the control box 1 2. A first
具体的,警报设备3使用时,将警报设备3置于支撑板202上,通过下压支撑板202,第一弹性元件201被压缩,警报设备3随支撑板202下移至定位组件处,定位组件对警报设备3进行固定限位,随后使遮盖组件动作,保持对容纳槽的2遮盖状态,当控制箱1出现火情时,定位组件自动解除对警报设备3的限制,遮盖组件不再对容纳槽2封堵,警报设备3在第一弹性元件201的弹力推动下上移,使警报设备3移出容纳槽2,随后升降组件带动声光报警灯302远离控制箱1发出警报提示,本发明可在不使用警报设备3时对其隐藏,避免声光报警灯302上堆积灰尘,影响其警报效果;且在使用时移出并远离控制箱1,保证警报灯处于安全的工作位置,有效对警报灯进行防护,保证警报灯可在故障发生时持续工作,对工作人员进行及时有效的报警提示。Specifically, when the
参照图2、图3和图6,作为本发明优选的技术方案,定位组件包括开设在控制箱1上的活动槽4,活动槽4内滑动连接有电磁铁401,电磁铁401与控制箱1内的电路系统电性相连,电磁铁401与活动槽4的内壁之间设置有第二弹性元件402,定位组件还包括开设在底座301上的定位孔3011,电磁铁401活动连接在定位孔3011内,定位孔3011内设置有与电磁铁401相配合的永磁体3012。Referring to Fig. 2, Fig. 3 and Fig. 6, as a preferred technical solution of the present invention, the positioning assembly includes a
具体的,警报设备3使用时,将警报设备3置于支撑板202上,通过下压支撑板202,第一弹性元件201被压缩,警报设备3随支撑板202下移至定位组件处,定位组件中的电磁铁401由于与控制箱1内部的电路系统电性相连,在通电后与定位孔3011中的永磁体3012相吸,第二弹性元件402被拉伸,电磁铁401进入定位孔3011对警报设备3进行固定限位,当控制箱1内的温度过高或其他因素出现火情时,控制箱1内的电路系统断电,电磁铁401不再通电会在第二弹性元件402的拉力作用下回移,解除对警报设备3的限制,警报设备3自带电源无须与控制箱1内的电路系统相连,可在控制箱1出现故障时独立工作。Specifically, when the
参照图1、图2、图3、图5和图9,作为本发明优选的技术方案,遮盖组件包括滑动设置在控制箱1上的移动杆15,移动杆15包括上杆体151、下杆体152以及设置在上杆体151和下杆体152之间的第五弹性元件153,电磁铁401上开设有与下杆体152相互抵压的第一凹槽4011,遮盖组件还包括开设在控制箱1上的工作槽101,工作槽101与容纳槽2同轴设置,工作槽101内设置有呈圆周均匀分布的弹性伸缩杆16,每个弹性伸缩杆16远离工作槽101内壁的一端设置有遮盖板161,遮盖板161与上杆体151活动相抵,多个遮盖板161对容纳槽2进行封堵,遮盖板161上设置有与上杆体151相配合的第二凹槽1611。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 5 and Fig. 9, as a preferred technical solution of the present invention, the cover assembly includes a moving
具体的,定位组件对警报设备3定位过程中,电磁铁401移动使第一凹槽4011对移动杆15的下杆体152推挤,使移动杆15整体上移,在上杆体151上侧被遮盖板161限制的情况下,第五弹性元件153被压缩,随后推动工作槽101内的遮盖板161向容纳槽2的中心处移动,当遮盖板161对容纳槽2进行封堵后,此时遮盖板161的第二凹槽1611与上杆体151的位置相对应,上杆体151在被挤压的第五弹性元件153的弹力推动下上移,对遮盖板161此时的位置进行限制,使遮盖板161保持对容纳槽的2遮盖状态,当定位组件解除对警报设备3的定位后,电磁铁401不再通电会在第二弹性元件402的拉力作用下回移,回移中的电磁铁401不在对移动杆15抵压,移动杆15在自身重力因素下下移,移动杆15的上杆体151不再置于第二凹槽1611内,此时遮盖板161在被拉伸的弹性伸缩杆16的拉力作用下复位,遮盖板161不再对容纳槽2进行封堵。Specifically, during the positioning of the
参照图2、图4和图6,作为本发明优选的技术方案,升降组件包括固设在底座301上的螺杆5,螺杆5上螺纹设置有第一套筒501,第一套筒501与声光报警灯302固定相连,声光报警灯302的底板上设置有支架3021,支架3021上设置有升降电机6,升降电机6的输出端穿过支架3021并连接有驱动轴601,驱动轴601上设置有主动齿轮6011,第一套筒501上通过轴承转动设置有与主动齿轮6011啮合设置的从动齿轮5011,从动齿轮5011滑动设置在螺杆5上。Referring to Fig. 2, Fig. 4 and Fig. 6, as a preferred technical solution of the present invention, the lifting assembly includes a
进一步的,从动齿轮5011上固定连接有导向条7,螺杆5上开设有与导向条7相配合的导向槽502。Further, a
具体的,后台控制升降电机6运行,使升降电机6的输出端带动驱动轴601转动,驱动轴601上的主动齿轮6011与第一套筒501上的从动齿轮5011啮合,使从动齿轮5011带动螺杆5转动,进而使第一套筒501在螺杆5外侧上移,在第一套筒501上移的过程中带动与之相连的声光报警灯302上移,使声光报警灯302远离正在发生火情的控制箱1,使声光报警灯302处于安全的位置进行报警,保证其使用寿命和使用效果。Specifically, the background controls the operation of the lifting
参照图2、图3、图4、图6和图7,作为本发明优选的技术方案,喷淋组件包括固设在声光报警灯302底板上的支撑座3022,支撑座3022上固定连接有工作管8,工作管8内滑动连接有第一活塞801,第一活塞801与工作管8的内壁之间设置有第三弹性元件802,第一活塞801背离第三弹性元件802的一侧设置有推杆803,推杆803远离第一活塞801的一端连接有推板804,驱动轴601上设置有与推板804活动相抵的凸轮6012,喷淋组件还包括依次设置在声光报警灯302底部的水箱9和喷洒盘10,水箱9与工作管8之间连接有进水管,喷洒盘10与工作管8之间连接有出水管,进水管与出水管上均设置有单向阀。Referring to Fig. 2, Fig. 3, Fig. 4, Fig. 6 and Fig. 7, as a preferred technical solution of the present invention, the spray assembly includes a
具体的,喷淋组件工作时,驱动轴601的转动使外侧的凸轮6012与推板804间歇性的相抵,推板804通过推杆803带动第一活塞801移动,使第一活塞801将工作管8内的清水通过出水管排入喷洒盘10,对声光报警灯302的周围喷洒水汽,一方面降低其周边的温度,另一方面对控制箱1的火情进行一定程度上的控制,在推板804回移时,第一活塞801通过进水管抽取水箱9中的清水以备后续的喷洒。Specifically, when the spray assembly is working, the rotation of the
参照图2、图4、图5和图8,作为本发明优选的技术方案,底座301上设置有导向杆11,声光报警灯302上设置有第二套筒12,第二套筒12滑动设置在导向杆11上。Referring to Fig. 2, Fig. 4, Fig. 5 and Fig. 8, as a preferred technical solution of the present invention, a
进一步的,导向杆11上开设有限位槽13,限位槽13内滑动连接有限位块131,限位块131与第二套筒12活动相抵,限位块131与限位槽13的内壁之间设置有第四弹性元件132,限位块131远离第四弹性元件132的一侧设置有挤压斜面。Further, a limiting
具体的,在第一套筒501带动声光报警灯302上移时,声光报警灯302通过第二套筒12滑动在导向杆11上,对其移动方向进行限制,第一套筒501即将与螺杆5分离时,声光报警灯302带动第二套筒12对限位块131进行挤压,当第二套筒12越过限位块131后,限位块131复位可对第二套筒12及与其连接的声光报警灯302进行支撑限位,避免第一套筒501与螺杆5分离后造成声光报警灯302转动下移。Specifically, when the
参照图2、图4、图5和图8,作为本发明优选的技术方案,导向杆11包括固设在底座301上的固定杆111以及滑动设置在固定杆111上的滑动杆112,限位槽13设置在滑动杆112上,底座301上还设置有套管14,套管14内滑动连接有第二活塞141,第二活塞141与套管14之间填充有清水,套管14上设置有泄压阀,第二活塞141上固定连接有滑杆142,滑杆142远离第二活塞141的一端设置与滑动杆112固定相连。Referring to Fig. 2, Fig. 4, Fig. 5 and Fig. 8, as a preferred technical solution of the present invention, the
具体的,当控制箱1内的火情变大时,控制箱1处的温度升高,对置于底侧套管14内的清水进行加热,套管14内的压力变大对第二活塞141产生上推的力,第二活塞141通过滑杆142带动滑动杆112上移,滑动杆112通过限位块131带动声光报警灯302继续上移,使声光报警灯302远离控制箱1继续进行警报工作(当上升至一定高度后,第二活塞141越过泄压阀,继续增加的压力通过泄压阀排出),保证警报灯处于安全的工作位置,有效对警报灯进行防护,保证警报灯可在故障发生时持续工作,对工作人员进行及时有效的报警提示。Specifically, when the fire in the control box 1 becomes larger, the temperature at the control box 1 rises, and the clear water placed in the
本发明还公开了一种智能制造用故障警报方法,包括一种智能制造用故障警报装置,还包括以下步骤:The present invention also discloses a fault alarm method for intelligent manufacturing, including a fault alarm device for intelligent manufacturing, and further includes the following steps:
S1:警报设备3使用时,将警报设备3置于支撑板202上,通过下压支撑板202,第一弹性元件201被压缩,警报设备3随支撑板202下移至定位组件处,定位组件中的电磁铁401由于与控制箱1内部的电路系统电性相连,在通电后与定位孔3011中的永磁体3012相吸,第二弹性元件402被拉伸,电磁铁401进入定位孔3011对警报设备3进行固定限位,电磁铁401移动过程中第一凹槽4011对移动杆15的下杆体152推挤,使移动杆15整体上移,在上杆体151上侧被遮盖板161限制的情况下,第五弹性元件153被压缩,随后推动工作槽101内的遮盖板161向容纳槽2的中心处移动,当遮盖板161对容纳槽2进行封堵后,此时遮盖板161的第二凹槽1611与上杆体151的位置相对应,上杆体151在被挤压的第五弹性元件153的弹力推动下上移,对遮盖板161此时的位置进行限制,使遮盖板161保持对容纳槽的2遮盖状态;S1: When the
S2:当控制箱1内的温度过高或其他因素出现火情时,控制箱1内的电路系统断电,电磁铁401不再通电会在第二弹性元件402的拉力作用下回移,回移中的电磁铁401不在对移动杆15抵压,移动杆15在自身重力因素下下移,移动杆15的上杆体151不再置于第二凹槽1611内,此时遮盖板161在被拉伸的弹性伸缩杆16的拉力作用下复位,遮盖板161不再对容纳槽2进行封堵;S2: When the temperature in the control box 1 is too high or a fire occurs due to other factors, the circuit system in the control box 1 is powered off, and the
S3:在上侧不再受到限制后,警报设备3在第一弹性元件201的弹力推动下上移,使警报设备3移出容纳槽2,随后后台控制升降电机6运行,使升降电机6的输出端带动驱动轴601转动,驱动轴601上的主动齿轮6011与第一套筒501上的从动齿轮5011啮合,使从动齿轮5011带动螺杆5转动,进而使第一套筒501在螺杆5外侧上移,在第一套筒501上移的过程中带动与之相连的声光报警灯302上移,使声光报警灯302远离正在发生火情的控制箱1;S3: After the upper side is no longer restricted, the
S4:驱动轴601转动时外侧的凸轮6012与推板804间歇性的相抵,推板804通过推杆803带动第一活塞801移动,使第一活塞801将工作管8内的清水通过出水管排入喷洒盘10,对声光报警灯302的周围喷洒水汽,降低其周边的温度,推板804回移时,第一活塞801通过进水管抽取水箱9中的清水以备后续的喷洒;S4: When the
S5:在第一套筒501带动声光报警灯302上移时,声光报警灯302通过第二套筒12滑动在导向杆11上,对其移动方向进行限制,第一套筒501即将与螺杆5分离时,声光报警灯302带动第二套筒12对限位块131进行挤压,当第二套筒12越过限位块131后,限位块131复位对第二套筒12及与其连接的声光报警灯302进行支撑;S5: When the
S6:当控制箱1内的火情变大时,控制箱1处的温度升高,对套管14内的清水进行加热,套管14内的压力变大对第二活塞141产生上推的力,第二活塞141通过滑杆142带动滑动杆112上移,滑动杆112通过限位块131带动声光报警灯302继续上移,使声光报警灯302远离控制箱1继续进行警报工作。S6: When the fire in the control box 1 increases, the temperature at the control box 1 rises to heat the clear water in the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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