CN115318725A - Fault alarm device and method for intelligent manufacturing - Google Patents
Fault alarm device and method for intelligent manufacturing Download PDFInfo
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- CN115318725A CN115318725A CN202211002092.8A CN202211002092A CN115318725A CN 115318725 A CN115318725 A CN 115318725A CN 202211002092 A CN202211002092 A CN 202211002092A CN 115318725 A CN115318725 A CN 115318725A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000000694 effects Effects 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 238000005507 spraying Methods 0.000 claims description 24
- 230000005484 gravity Effects 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 2
- 230000033001 locomotion Effects 0.000 claims description 2
- 230000007257 malfunction Effects 0.000 claims 2
- 239000000428 dust Substances 0.000 abstract description 3
- 238000009825 accumulation Methods 0.000 abstract 1
- 238000005286 illumination Methods 0.000 abstract 1
- 230000000007 visual effect Effects 0.000 description 8
- 239000007921 spray Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a fault alarm device and method for intelligent manufacturing, and belongs to the technical field of fault alarms. A fault alarm device for intelligent manufacturing comprises a control box, wherein a circuit system is arranged in the control box, a containing groove is formed in the control box, a first elastic element is arranged in the containing groove, a supporting plate is arranged at one end, away from the bottom wall of the containing groove, of the first elastic element, alarm equipment is arranged on the supporting plate, a positioning assembly used for fixing the alarm equipment is arranged in the containing groove, and the alarm equipment comprises a base and an acousto-optic alarm lamp arranged on the base; the invention can hide the alarm device when the alarm device is not used, thereby avoiding dust accumulation on the acousto-optic alarm lamp, influencing the illumination intensity and reducing the alarm effect; and the alarm lamp is moved away from the control box when in use, so that the alarm lamp is ensured to be positioned at a safe working position, the alarm lamp is effectively protected, the alarm lamp can continuously work when a fault occurs, and timely and effective alarm prompt is carried out on workers.
Description
Technical Field
The invention relates to the technical field of fault alarm, in particular to a fault alarm device and method for intelligent manufacturing.
Background
Can produce research from artificial intelligence. The intelligent manufacturing system not only can continuously enrich a knowledge base in practice and has a self-learning function, but also has the capability of collecting and understanding environmental information and self information, analyzing, judging and planning self behaviors. With the continuous development of manufacturing industry, the development from mechanization and automation to intelligent manufacturing becomes an unchangeable trend, various intelligent manufacturing equipment is continuously invented and manufactured, but when problems occur in the operation process of the intelligent manufacturing equipment, a fault alarm is required to carry out timely and effective alarm prompt on workers.
Current fault alarm device generally uses the reputation warning light, through installing the outside at the control box with the reputation warning light, when the abnormal conditions appeared in the electronic component operation, the reputation warning light began to carry out the alarm suggestion to the staff. However, the existing alarm device is still arranged outside the equipment when not in use, which not only affects the appearance of the equipment, but also causes the outer side of the alarm lamp to be stained with more dust, which affects the warning effect of the alarm lamp during working; when equipment fails, such as a fire, the alarm device tightly connected with the equipment is very easy to damage, the alarm lamp is influenced to continuously carry out alarm work, the alarm can be interrupted, and further safety accidents are caused.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a fault alarm device and method for intelligent manufacturing.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a fault alarm device for intelligent manufacturing, includes the control box, be provided with circuit system in the control box, the holding tank has been seted up on the control box, be provided with first elastic element in the holding tank, the one end that holding tank diapire was kept away from to first elastic element is provided with the backup pad, be provided with alarm equipment in the backup pad, be provided with the locating component who is used for fixed alarm equipment in the holding tank, alarm equipment includes the base and sets up the audible-visual alarm lamp on the base, be provided with the lifting unit who is used for driving the audible-visual alarm lamp and reciprocates on the base, be provided with the spray assembly who is used for the protection on the audible-visual alarm lamp, spray assembly offsets with the lifting unit activity, still be provided with the subassembly that covers that is used for the shutoff holding tank on the control box, it links to cover the subassembly with the locating component activity.
Preferably, the positioning assembly comprises a movable groove formed in the control box, an electromagnet is connected in the movable groove in a sliding mode, the electromagnet is electrically connected with a circuit system in the control box, a second elastic element is arranged between the electromagnet and the inner wall of the movable groove, the positioning assembly further comprises a positioning hole formed in the base, the electromagnet is movably connected in the positioning hole, and a permanent magnet matched with the electromagnet is arranged in the positioning hole.
Preferably, it sets up the carriage release lever on the control box including sliding to cover the subassembly, the carriage release lever includes the body of rod, down the body of rod and sets up at the last body of rod under and the fifth elastic element between the body of rod, set up on the electro-magnet and support the first recess of pressing each other with the body of rod down, cover the subassembly and still include the work groove of seting up on the control box, work groove and the coaxial setting of holding tank, be provided with the elastic telescopic rod that is circumference evenly distributed in the work groove, every the one end that work inslot wall was kept away from to elastic telescopic rod is provided with the apron, the apron offsets with last body of rod activity, and is a plurality of the apron carries out the shutoff to the holding tank, be provided with on the apron with last body of rod matched with second recess.
Preferably, the lifting assembly comprises a screw rod fixedly arranged on the base, a first sleeve is arranged on the screw rod in a threaded mode, the first sleeve is fixedly connected with the acousto-optic alarm lamp, a support is arranged on a bottom plate of the acousto-optic alarm lamp, a lifting motor is arranged on the support, the output end of the lifting motor penetrates through the support and is connected with a driving shaft, a driving gear is arranged on the driving shaft, a driven gear which is meshed with the driving gear is arranged on the first sleeve in a rotating mode through a bearing, and the driven gear is arranged on the screw rod in a sliding mode.
Preferably, the driven gear is fixedly connected with a guide strip, and the screw rod is provided with a guide groove matched with the guide strip.
Preferably, the spray assembly is including setting firmly the supporting seat on the acousto-optic warning lamp bottom plate, fixedly connected with work pipe on the supporting seat, sliding connection has first piston in the work pipe, be provided with third elastic element between the inner wall of first piston and work pipe, one side that first piston deviates from third elastic element is provided with the push rod, the one end that first piston was kept away from to the push rod is connected with the push pedal, be provided with the cam that offsets with the push pedal activity in the drive shaft, the spray assembly is still including setting gradually the water tank and the spraying dish in acousto-optic warning lamp bottom, be connected with the inlet tube between water tank and the work pipe, be connected with the outlet pipe between spraying dish and the work pipe, all be provided with the check valve on inlet tube and the outlet pipe.
Preferably, the base is provided with a guide rod, the acousto-optic alarm lamp is provided with a second sleeve, and the second sleeve is arranged on the guide rod in a sliding mode.
Preferably, a limiting groove is formed in the guide rod, a limiting block is connected to the limiting groove in a sliding mode, the limiting block abuts against the second sleeve in a movable mode, a fourth elastic element is arranged between the limiting block and the inner wall of the limiting groove, and an extrusion inclined plane is arranged on one side, away from the fourth elastic element, of the limiting block.
Preferably, the guide bar includes the dead lever that sets firmly on the base and slides the slide bar that sets up on the dead lever, the spacing groove sets up on the slide bar, still be provided with the sleeve pipe on the base, intraductal sliding connection has the second piston in the sleeve pipe, it has the clear water to fill between second piston and the sleeve pipe, be provided with the relief valve on the sleeve pipe, fixedly connected with slide bar on the second piston, the one end setting that the second piston was kept away from to the slide bar links to each other with the slide bar is fixed.
The invention also discloses a fault alarm method for intelligent manufacturing, which comprises a fault alarm device for intelligent manufacturing and also comprises the following steps:
s1: when the alarm equipment is used, the alarm equipment is arranged on the supporting plate, the first elastic element is compressed by pressing the supporting plate downwards, the alarm equipment moves downwards to the positioning assembly along with the supporting plate, an electromagnet in the positioning assembly is electrically connected with a circuit system in the control box and attracts a permanent magnet in a positioning hole after being electrified, the second elastic element is stretched, the electromagnet enters the positioning hole to fix and limit the alarm equipment, the first groove pushes a lower rod body of the moving rod in the moving process of the electromagnet, so that the moving rod integrally moves upwards, under the condition that the upper side of the upper rod body is limited by the cover plate, the fifth elastic element is compressed and then pushes the cover plate in the working groove to move towards the center of the containing groove, when the cover plate blocks the containing groove, the second groove of the cover plate corresponds to the position of the upper rod body, the upper rod body moves upwards under the elastic force of the extruded fifth elastic element, the position of the cover plate at the moment is limited, and the cover plate keeps a covering state of the containing groove;
s2: when the temperature in the control box is too high or other factors cause a fire, the circuit system in the control box is powered off, the electromagnet is not electrified and can move back under the tension action of the second elastic element, the electromagnet in the moving back does not press the moving rod, the moving rod moves down under the self gravity factor, the upper rod body of the moving rod is not placed in the second groove, the cover plate resets under the tension action of the stretched elastic telescopic rod, and the cover plate does not block the accommodating groove;
s3: after the upper side is not limited any more, the alarm equipment moves upwards under the pushing of the elastic force of the first elastic element, so that the alarm equipment moves out of the accommodating groove, then the background controls the operation of the lifting motor, the output end of the lifting motor drives the driving shaft to rotate, the driving gear on the driving shaft is meshed with the driven gear on the first sleeve, the driven gear drives the screw to rotate, the first sleeve further moves upwards on the outer side of the screw, and the acousto-optic alarm lamp connected with the first sleeve is driven to move upwards in the moving process of the first sleeve, so that the acousto-optic alarm lamp is far away from a control box in which fire is happening;
s4: when the driving shaft rotates, the cam on the outer side intermittently abuts against the push plate, the push plate drives the first piston to move through the push rod, so that the first piston discharges clean water in the working pipe into the spraying disc through the water outlet pipe, water vapor is sprayed around the acousto-optic alarm lamp, the temperature of the periphery of the acousto-optic alarm lamp is reduced, and when the push plate moves back, the first piston pumps the clean water in the water tank through the water inlet pipe for subsequent spraying;
s5: when the first sleeve drives the acousto-optic alarm lamp to move upwards, the acousto-optic alarm lamp slides on the guide rod through the second sleeve to limit the moving direction of the guide rod, when the first sleeve is about to be separated from the screw rod, the acousto-optic alarm lamp drives the second sleeve to extrude the limiting block, and after the second sleeve passes over the limiting block, the limiting block resets to support the second sleeve and the acousto-optic alarm lamp connected with the second sleeve;
s6: when the condition of a fire grow in the control box, the temperature of control box department risees, heats the clear water in the cover pipe, and the pressure grow in the cover pipe produces the power of pushing up to the second piston, and the second piston passes through the slide bar and drives the slide bar and shift up, and the slide bar drives the acousto-optic warning lamp through the stopper and continues to shift up, makes the acousto-optic warning lamp keep away from the control box and continues to carry out alarm work.
Compared with the prior art, the invention provides a fault alarm device and method for intelligent manufacturing, which have the following beneficial effects:
1. according to the fault alarm device and the method for intelligent manufacturing, the alarm equipment is hidden when not used, so that dust is prevented from being accumulated on the acousto-optic alarm lamp, and the light alarm effect is prevented from being influenced; and the alarm lamp is moved away from the control box when in use, so that the alarm lamp is ensured to be positioned at a safe working position, the alarm lamp is effectively protected, the alarm lamp can continuously work when a fault occurs, and timely and effective alarm prompt is carried out on workers.
2. This trouble alarm device and method for intelligent manufacturing, through the lifting unit during operation, the cam in the drive shaft outside offsets with the push pedal intermittent type nature, and the push pedal drives first piston through the push rod and removes, makes first piston pass through the outlet pipe with the clear water of working tube and discharges into the spraying dish, sprays steam around the acousto-optic warning lamp, reduces its peripheral temperature, avoids alarm device to receive high temperature invasion and attack, influences its result of use and life.
3. This intelligent fault alarm device and method for manufacturing heats under the condition of a fire through the clear water in the cover, and the power of pushing up is produced to the second piston to the pressure grow in the cover, and the second piston passes through the slide bar and drives the slide bar and shift up, and the slide bar passes through the stopper and drives the acousto-optic warning lamp and continue to shift up, makes the acousto-optic warning lamp keep away from the control box and continues to carry out alarm work, guarantees that the warning lamp can be in safe position when the trouble takes place and continue work, carries out timely effectual warning suggestion to the staff.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of the accommodating groove of the present invention;
FIG. 3 is an enlarged view of a portion A of FIG. 2 according to the present invention;
FIG. 4 is an enlarged view of the portion B of FIG. 2 according to the present invention;
FIG. 5 is an enlarged view of a portion of portion C of FIG. 2 according to the present invention;
FIG. 6 is a schematic view of the alarm device of the present invention;
FIG. 7 is a schematic cross-sectional view of a working tube according to the present invention;
FIG. 8 is a schematic cross-sectional view of a guide bar according to the present invention;
fig. 9 is a schematic view of the structure of the moving bar of the present invention.
In the figure: 1. a control box; 101. a working groove; 2. accommodating grooves; 201. a first elastic element; 202. a support plate; 3. an alert device; 301. a base; 3011. positioning holes; 3012. a permanent magnet; 302. an acousto-optic alarm lamp; 3021. a support; 3022. a supporting base; 4. a movable groove; 401. an electromagnet; 4011. a first groove; 402. a second elastic element; 5. a screw; 501. a first sleeve; 5011. a driven gear; 502. a guide groove; 6. a lifting motor; 601. a drive shaft; 6011. a driving gear; 6012. a cam; 7. a guide bar; 8. a working pipe; 801. a first piston; 802. a third elastic element; 803. a push rod; 804. pushing a plate; 9. a water tank; 10. a spray tray; 11. a guide bar; 111. a fixing rod; 112. a slide bar; 12. a second sleeve; 13. a limiting groove; 131. a limiting block; 132. a fourth elastic element; 14. a sleeve; 141. a second piston; 142. a slide bar; 15. a travel bar; 151. a rod body is arranged; 152. a rod body is lowered; 153. a fifth elastic element; 16. an elastic telescopic rod; 161. a cover plate; 1611. a second groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, which are merely for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "fitted/connected", "connected", and the like, are to be interpreted broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other; the specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, a fault alarm device for intelligent manufacturing, including control box 1, be provided with circuit system in the control box 1, holding tank 2 has been seted up on the control box 1, be provided with first elastic element 201 in the holding tank 2, the one end that 2 diapalls of holding tank were kept away from to first elastic element 201 is provided with backup pad 202, be provided with alarm device 3 in the backup pad 202, be provided with the locating component who is used for fixed alarm device 3 in the holding tank 2, alarm device 3 includes base 301 and the audible and visual alarm lamp 302 of setting on base 301, be provided with the lifting unit who is used for driving audible and visual alarm lamp 302 and reciprocates on the base 301, be provided with the spraying component who is used for the protection on the audible and visual alarm lamp 302, spraying component offsets with the lifting unit activity, still be provided with the subassembly that covers that is used for shutoff holding tank 2 on the control box 1, cover the subassembly and locating component activity and link to each other.
Specifically, when the alarm device 3 is used, the alarm device 3 is placed on the supporting plate 202, the first elastic element 201 is compressed by pressing the supporting plate 202 downwards, the alarm device 3 moves downwards along with the supporting plate 202 to the positioning assembly, the positioning assembly fixes and limits the alarm device 3, then the covering assembly acts to keep the covering state of the accommodating groove 2, when a fire occurs in the control box 1, the positioning assembly automatically relieves the limitation on the alarm device 3, the covering assembly does not block the accommodating groove 2 any more, the alarm device 3 moves upwards under the pushing of the elastic force of the first elastic element 201 to enable the alarm device 3 to move out of the accommodating groove 2, and then the lifting assembly drives the acousto-optic alarm lamp 302 to be far away from the control box 1 to give an alarm prompt; and when using, the alarm lamp is moved away and kept away from the control box 1, the alarm lamp is ensured to be in a safe working position, the alarm lamp is effectively protected, the alarm lamp can continuously work when a fault occurs, and timely and effective alarm prompt is carried out on workers.
Referring to fig. 2, 3 and 6, as a preferred technical solution of the present invention, the positioning assembly includes a movable slot 4 formed on the control box 1, an electromagnet 401 is slidably connected in the movable slot 4, the electromagnet 401 is electrically connected to a circuit system in the control box 1, a second elastic element 402 is disposed between the electromagnet 401 and an inner wall of the movable slot 4, the positioning assembly further includes a positioning hole 3011 formed on the base 301, the electromagnet 401 is movably connected in the positioning hole 3011, and a permanent magnet 3012 matched with the electromagnet 401 is disposed in the positioning hole 3011.
Specifically, when the alarm device 3 is used, the alarm device 3 is placed on the supporting plate 202, the supporting plate 202 is pressed downwards, the first elastic element 201 is compressed, the alarm device 3 moves downwards along with the supporting plate 202 to the positioning assembly, the electromagnet 401 in the positioning assembly is electrically connected with a circuit system inside the control box 1, after being electrified, the electromagnet 401 is attracted to the permanent magnet 3012 in the positioning hole 3011, the second elastic element 402 is stretched, the electromagnet 401 enters the positioning hole 3011 to fix and limit the alarm device 3, when the temperature in the control box 1 is too high or a fire occurs due to other factors, the circuit system in the control box 1 is powered off, the electromagnet 401 is not powered on and can move back under the tensile force of the second elastic element 402, the limitation on the alarm device 3 is removed, the alarm device 3 is not required to be connected with the circuit system in the control box 1, and the alarm device can independently work when the control box 1 fails.
Referring to fig. 1, 2, 3, 5 and 9, as a preferred technical solution of the present invention, the covering assembly includes a moving rod 15 slidably disposed on the control box 1, the moving rod 15 includes an upper rod 151, a lower rod 152 and a fifth elastic element 153 disposed between the upper rod 151 and the lower rod 152, a first groove 4011 pressed against the lower rod 152 is disposed on the electromagnet 401, the covering assembly further includes a working groove 101 disposed on the control box 1, the working groove 101 and the accommodating groove 2 are coaxially disposed, elastic telescopic rods 16 uniformly distributed circumferentially are disposed in the working groove 101, a covering plate 161 is disposed at one end of each elastic telescopic rod 16 away from an inner wall of the working groove 101, the covering plate 161 movably abuts against the upper rod 151, the plurality of covering plates 161 block the accommodating groove 2, and a second groove 1611 matched with the upper rod 151 is disposed on the covering plate 161.
Specifically, in the process that the positioning assembly positions the alarm device 3, the electromagnet 401 moves to enable the first groove 4011 to push the lower rod 152 of the moving rod 15, so that the moving rod 15 moves up integrally, the fifth elastic element 153 is compressed under the condition that the upper side of the upper rod 151 is limited by the cover plate 161, then the cover plate 161 in the working tank 101 is pushed to move towards the center of the accommodating tank 2, after the cover plate 161 blocks the accommodating tank 2, at this time, the second groove 1611 of the cover plate 161 corresponds to the position of the upper rod 151, the upper rod 151 moves up under the pushing of the elastic force of the extruded fifth elastic element 153, the position of the cover plate 161 at this time is limited, so that the cover plate 161 keeps a 2-covering state of the accommodating tank, when the positioning assembly releases the positioning of the alarm device 3, the electromagnet 401 is no longer electrified, and can move back under the pulling force of the second elastic element 402, the electromagnet 401 is not pressing against the moving rod 15, the moving rod 15 moves down under the self gravity, the upper rod 151 of the moving rod 15 is no longer placed in the second groove 151, and the elastic force of the cover plate 161 is no longer restored, and the telescopic rod 16 is restored.
Referring to fig. 2, 4 and 6, as a preferred technical solution of the present invention, the lifting assembly includes a screw rod 5 fixedly disposed on the base 301, a first sleeve 501 is disposed on the screw rod 5 in a threaded manner, the first sleeve 501 is fixedly connected to the audible and visual alarm lamp 302, a bracket 3021 is disposed on a bottom plate of the audible and visual alarm lamp 302, a lifting motor 6 is disposed on the bracket 3021, an output end of the lifting motor 6 passes through the bracket 3021 and is connected to a driving shaft 601, the driving shaft 601 is disposed with a driving gear 6011, the first sleeve 501 is rotatably disposed with a driven gear 5011 engaged with the driving gear 6011 through a bearing, and the driven gear 5011 is slidably disposed on the screw rod 5.
Further, a guide strip 7 is fixedly connected to the driven gear 5011, and a guide groove 502 matched with the guide strip 7 is formed in the screw 5.
Specifically, the background controls the operation of the lifting motor 6, so that the output end of the lifting motor 6 drives the driving shaft 601 to rotate, the driving gear 6011 on the driving shaft 601 is meshed with the driven gear 5011 on the first sleeve 501, the driven gear 5011 drives the screw rod 5 to rotate, the first sleeve 501 moves upwards on the outer side of the screw rod 5, the acousto-optic alarm lamp 302 connected with the first sleeve 501 is driven to move upwards in the moving process of the first sleeve 501, the acousto-optic alarm lamp 302 is far away from the control box 1 in which a fire occurs, the acousto-optic alarm lamp 302 is in a safe position to give an alarm, and the service life and the use effect of the acousto-optic alarm lamp are ensured.
Referring to fig. 2, 3, 4, 6 and 7, as a preferred technical solution of the present invention, the spraying assembly includes a support base 3022 fixedly disposed on a bottom plate of the acousto-optic alarm lamp 302, a working tube 8 is fixedly connected to the support base 3022, a first piston 801 is slidably connected to the working tube 8, a third elastic element 802 is disposed between the first piston 801 and an inner wall of the working tube 8, a push rod 803 is disposed on a side of the first piston 801 away from the third elastic element 802, a push plate 804 is connected to an end of the push rod 803 away from the first piston 801, a cam 6012 movably abutting against the push plate 804 is disposed on the driving shaft 601, the spraying assembly further includes a water tank 9 and a spraying tray 10 sequentially disposed at the bottom of the acousto-optic alarm lamp 302, a water inlet pipe is connected between the water tank 9 and the working tube 8, a water outlet pipe is connected between the spraying tray 10 and the working tube 8, and a check valve is disposed on both the water inlet pipe and the water outlet pipe.
Specifically, when the spraying assembly works, the rotation of the driving shaft 601 enables the cam 6012 on the outer side to intermittently abut against the pushing plate 804, the pushing plate 804 drives the first piston 801 to move through the push rod 803, the clear water in the working pipe 8 is discharged into the spraying disc 10 through the water outlet pipe by the first piston 801, water vapor is sprayed around the acousto-optic alarm lamp 302, on one hand, the temperature around the acousto-optic alarm lamp is reduced, on the other hand, the fire condition of the control box 1 is controlled to a certain degree, and when the pushing plate 804 moves back, the first piston 801 extracts the clear water in the water tank 9 through the water inlet pipe to prepare for subsequent spraying.
Referring to fig. 2, 4, 5 and 8, as a preferred technical solution of the present invention, a guide rod 11 is provided on a base 301, a second sleeve 12 is provided on an audible and visual alarm lamp 302, and the second sleeve 12 is slidably provided on the guide rod 11.
Furthermore, a limiting groove 13 is formed in the guide rod 11, a limiting block 131 is slidably connected in the limiting groove 13, the limiting block 131 is movably abutted to the second sleeve 12, a fourth elastic element 132 is arranged between the limiting block 131 and the inner wall of the limiting groove 13, and an extrusion inclined plane is arranged on one side, away from the fourth elastic element 132, of the limiting block 131.
Specifically, when first sleeve 501 drives acousto-optic warning lamp 302 and shifts up, acousto-optic warning lamp 302 slides on guide bar 11 through second sleeve 12, restrict its moving direction, when first sleeve 501 is about to separate with screw rod 5, acousto-optic warning lamp 302 drives second sleeve 12 and extrudes stopper 131, after second sleeve 12 crosses stopper 131, stopper 131 resets and can support second sleeve 12 and the acousto-optic warning lamp 302 who is connected with it spacingly, avoid first sleeve 501 to cause acousto-optic warning lamp 302 to rotate to move down with screw rod 5 after-separating.
Referring to fig. 2, 4, 5 and 8, as a preferred technical solution of the present invention, the guide rod 11 includes a fixed rod 111 fixedly disposed on the base 301 and a sliding rod 112 slidably disposed on the fixed rod 111, the limiting groove 13 is disposed on the sliding rod 112, the base 301 is further provided with a sleeve 14, the sleeve 14 is slidably connected with a second piston 141, clear water is filled between the second piston 141 and the sleeve 14, the sleeve 14 is provided with a pressure relief valve, the second piston 141 is fixedly connected with a sliding rod 142, and one end of the sliding rod 142 away from the second piston 141 is fixedly connected with the sliding rod 112.
Specifically, when the condition of a fire grow in control box 1, the temperature of control box 1 department risees, heat the clear water of placing in bottom side sleeve pipe 14, the pressure grow in the sleeve pipe 14 produces the power of push-up to second piston 141, second piston 141 drives slide bar 112 through slide bar 142 and shifts up, slide bar 112 drives reputation alarm lamp 302 through stopper 131 and continues to shift up, make reputation alarm lamp 302 keep away from control box 1 and continue to carry out alarm work (after rising to a take the altitude, second piston 141 crosses the relief valve, the pressure that continues to increase passes through the relief valve and discharges), guarantee that the alarm lamp is in safe operating position, effectively protect the alarm lamp, guarantee that the alarm lamp can continue to work when the trouble takes place, carry out timely effectual warning suggestion to the staff.
The invention also discloses a fault alarm method for intelligent manufacturing, which comprises a fault alarm device for intelligent manufacturing and also comprises the following steps:
s1: when the alarm device 3 is used, the alarm device 3 is placed on the supporting plate 202, the first elastic element 201 is compressed by pressing the supporting plate 202 downwards, the alarm device 3 moves downwards along with the supporting plate 202 to the positioning assembly, the electromagnet 401 in the positioning assembly is electrically connected with a circuit system in the control box 1, and attracts the permanent magnet 3012 in the positioning hole 3011 after being electrified, the second elastic element 402 is stretched, the electromagnet 401 enters the positioning hole 3011 to fix and limit the alarm device 3, the first groove 4011 pushes the lower rod body 152 of the moving rod 15 during the movement of the electromagnet 401, so that the moving rod 15 moves upwards integrally, the fifth elastic element 153 is compressed under the condition that the upper side of the upper rod body 151 is limited by the cover plate 161, then the cover plate 161 in the working groove 101 is pushed to move towards the center of the accommodating groove 2, when the cover plate 161 blocks the accommodating groove 2, the second groove 1 of the cover plate 161 corresponds to the position of the upper rod body 151, the upper rod body 151 moves upwards under the pushing of the elastic force of the fifth elastic element, so as to limit the position of the cover plate 153, and keep the position of the cover plate 161 in a state 1612;
s2: when the temperature in the control box 1 is too high or a fire occurs due to other factors, the circuit system in the control box 1 is powered off, the electromagnet 401 is not electrified and can move back under the action of the tension of the second elastic element 402, the electromagnet 401 in the moving back does not press against the moving rod 15, the moving rod 15 moves down under the action of the gravity of the moving rod 15, the upper rod body 151 of the moving rod 15 is not placed in the second groove 1611, the cover plate 161 resets under the action of the tension of the stretched elastic telescopic rod 16, and the cover plate 161 does not block the accommodating groove 2;
s3: after the upper side is not limited any more, the alarm device 3 moves upwards under the pushing of the elastic force of the first elastic element 201, so that the alarm device 3 moves out of the accommodating groove 2, then the background controls the operation of the lifting motor 6, so that the output end of the lifting motor 6 drives the driving shaft 601 to rotate, the driving gear 6011 on the driving shaft 601 is meshed with the driven gear 5011 on the first sleeve 501, so that the driven gear 5011 drives the screw 5 to rotate, the first sleeve 501 moves upwards outside the screw 5, and the acousto-optic alarm lamp 302 connected with the first sleeve 501 is driven to move upwards in the upwards moving process of the first sleeve 501, so that the acousto-optic alarm lamp 302 is far away from the control box 1 where the fire is happening;
s4: when the driving shaft 601 rotates, the outer cam 6012 intermittently abuts against the push plate 804, the push plate 804 drives the first piston 801 to move through the push rod 803, so that the first piston 801 discharges clean water in the working pipe 8 into the spraying disc 10 through the water outlet pipe, water vapor is sprayed around the acousto-optic alarm lamp 302, the temperature of the periphery of the acousto-optic alarm lamp is reduced, and when the push plate 804 moves back, the first piston 801 pumps the clean water in the water tank 9 through the water inlet pipe for subsequent spraying;
s5: when the first sleeve 501 drives the acousto-optic alarm lamp 302 to move upwards, the acousto-optic alarm lamp 302 slides on the guide rod 11 through the second sleeve 12 to limit the moving direction of the guide rod, when the first sleeve 501 is about to be separated from the screw rod 5, the acousto-optic alarm lamp 302 drives the second sleeve 12 to extrude the limiting block 131, and after the second sleeve 12 passes through the limiting block 131, the limiting block 131 resets to support the second sleeve 12 and the acousto-optic alarm lamp 302 connected with the second sleeve 12;
s6: when the fire in the control box 1 becomes large, the temperature at the control box 1 rises to heat the clear water in the sleeve 14, the pressure in the sleeve 14 becomes large to generate a pushing-up force on the second piston 141, the second piston 141 drives the sliding rod 112 to move upwards through the sliding rod 142, the sliding rod 112 drives the audible and visual alarm lamp 302 to move upwards continuously through the limiting block 131, and the audible and visual alarm lamp 302 is far away from the control box 1 to continue to alarm.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides a fault alarm device for intelligent manufacturing, includes control box (1), be provided with circuit system in control box (1), its characterized in that, holding tank (2) have been seted up on control box (1), be provided with first elastic element (201) in holding tank (2), the one end that holding tank (2) diapire was kept away from in first elastic element (201) is provided with backup pad (202), be provided with alarm device (3) on backup pad (202), be provided with the locating component who is used for fixed alarm device (3) in holding tank (2), alarm device (3) include base (301) and set up reputation alarm lamp (302) on base (301), be provided with the lifting unit who is used for driving reputation alarm lamp (302) to reciprocate on base (301), be provided with the spraying component who is used for the protection on reputation alarm lamp (302), spraying component offsets with the lifting unit activity, still be provided with the subassembly that covers that is used for shutoff holding tank (2) on control box (1), it links to cover the subassembly and locating component activity links to each other.
2. The fault alarm device for intelligent manufacturing according to claim 1, wherein the positioning assembly comprises a movable groove (4) formed in the control box (1), an electromagnet (401) is connected in the movable groove (4) in a sliding manner, the electromagnet (401) is electrically connected with a circuit system in the control box (1), a second elastic element (402) is arranged between the electromagnet (401) and the inner wall of the movable groove (4), the positioning assembly further comprises a positioning hole (3011) formed in the base (301), the electromagnet (401) is movably connected in the positioning hole (3011), and a permanent magnet (3012) matched with the electromagnet (401) is arranged in the positioning hole (3011).
3. The fault warning device for the intelligent manufacturing as claimed in claim 2, wherein the covering assembly comprises a moving rod (15) slidably disposed on the control box (1), the moving rod (15) comprises an upper rod body (151), a lower rod body (152) and a fifth elastic element (153) disposed between the upper rod body (151) and the lower rod body (152), a first groove (4011) which is pressed against the lower rod body (152) is formed in the electromagnet (401), the covering assembly further comprises a working groove (101) which is formed in the control box (1), the working groove (101) and the accommodating groove (2) are coaxially disposed, elastic telescopic rods (16) which are uniformly distributed in a circumference are disposed in the working groove (101), a covering plate (161) is disposed at one end, away from the inner wall of the working groove (101), of each elastic telescopic rod (16), of each covering plate (161) movably abuts against the upper rod body (151), and the plurality of covering plates (161) block the accommodating groove (2), and a second groove (1611) which is matched with the upper rod body (151) is disposed on each covering plate (161).
4. The fault alarm device for intelligent manufacturing as claimed in claim 1, wherein the lifting assembly comprises a screw (5) fixedly arranged on a base (301), a first sleeve (501) is threadedly arranged on the screw (5), the first sleeve (501) is fixedly connected with an acousto-optic alarm lamp (302), a support (3021) is arranged on a bottom plate of the acousto-optic alarm lamp (302), a lifting motor (6) is arranged on the support (3021), an output end of the lifting motor (6) penetrates through the support (3021) and is connected with a driving shaft (601), a driving gear (6011) is arranged on the driving shaft (601), a driven gear (5011) meshed with the driving gear (6011) is rotatably arranged on the first sleeve (501) through a bearing, and the driven gear (5011) is slidably arranged on the screw (5).
5. The fault alarm device for intelligent manufacturing according to claim 4, wherein a guide bar (7) is fixedly connected to the driven gear (5011), and a guide groove (502) matched with the guide bar (7) is formed in the screw (5).
6. The fault warning device for intelligent manufacturing as claimed in claim 4, wherein the spraying assembly comprises a supporting seat (3022) fixedly arranged on a bottom plate of the acousto-optic warning lamp (302), a working tube (8) is fixedly connected to the supporting seat (3022), a first piston (801) is slidably connected to the working tube (8), a third elastic element (802) is arranged between the first piston (801) and an inner wall of the working tube (8), a push rod (803) is arranged on a side, away from the third elastic element (802), of the first piston (801), one end, away from the first piston (801), of the push rod (803) is connected with a push plate (804), a cam (6012) movably abutted against the push plate (804) is arranged on the driving shaft (601), the spraying assembly further comprises a water tank (9) and a spraying disc (10) which are sequentially arranged at the bottom of the acousto-optic warning lamp (302), a water inlet pipe is connected between the water tank (9) and the working tube (8), a water outlet pipe is connected between the spraying disc (10) and the working tube (8), and a one-way valve is arranged on the water inlet pipe.
7. The fault alarm device for intelligent manufacturing according to claim 6, wherein a guide rod (11) is arranged on the base (301), a second sleeve (12) is arranged on the acousto-optic alarm lamp (302), and the second sleeve (12) is slidably arranged on the guide rod (11).
8. The fault alarm device for intelligent manufacturing according to claim 7, wherein a limiting groove (13) is formed in the guide rod (11), a limiting block (131) is connected in the limiting groove (13) in a sliding manner, the limiting block (131) is movably abutted to the second sleeve (12), a fourth elastic element (132) is arranged between the limiting block (131) and the inner wall of the limiting groove (13), and an extrusion inclined plane is arranged on one side, away from the fourth elastic element (132), of the limiting block (131).
9. The fault alarm device for intelligent manufacturing as claimed in claim 8, wherein the guide rod (11) comprises a fixed rod (111) fixedly arranged on a base (301) and a sliding rod (112) slidably arranged on the fixed rod (111), the limiting groove (13) is arranged on the sliding rod (112), a sleeve (14) is further arranged on the base (301), a second piston (141) is slidably connected to the sleeve (14), clear water is filled between the second piston (141) and the sleeve (14), a pressure relief valve is arranged on the sleeve (14), a sliding rod (142) is fixedly connected to the second piston (141), and one end of the sliding rod (142) far away from the second piston (141) is fixedly connected to the sliding rod (112).
10. A malfunction alerting method for smart manufacturing, comprising the malfunction alerting device for smart manufacturing of any one of claims 1 to 9, further comprising the steps of:
s1: when the alarm device (3) is used, the alarm device (3) is placed on the supporting plate (202), the supporting plate (202) is pressed downwards, the first elastic element (201) is compressed, the alarm device (3) moves downwards along with the supporting plate (202) to the positioning assembly, an electromagnet (401) in the positioning assembly is electrically connected with a circuit system in the control box (1) and attracted with a permanent magnet (3012) in the positioning hole (3011) after being electrified, the second elastic element (402) is stretched, the electromagnet (401) enters the positioning hole (3011) to fix and limit the alarm device (3), the first groove (4011) pushes a lower rod body (152) of the moving rod (15) during the movement of the electromagnet (401), so that the moving rod (15) moves upwards as a whole, under the condition that the upper side of the upper rod body (151) is limited by the cover plate (161), the fifth elastic element (153) is compressed, then the cover plate (161) in the working groove (101) is pushed towards the center of the accommodating groove (2), when the cover plate (202) moves upwards, the position of the second elastic element (161) is correspondingly pushed, the second elastic element (151) upwards pushes the cover plate (161), and the second elastic element (161) upwards pushes the second elastic element (161) at the position of the second elastic element (161), the cover plate (161) is kept in a state of covering the accommodating groove (2);
s2: when the temperature in the control box (1) is too high or other factors generate a fire, a circuit system in the control box (1) is powered off, the electromagnet (401) is not electrified and can move back under the action of the tension of the second elastic element (402), the electromagnet (401) in moving back does not press against the moving rod (15), the moving rod (15) moves down under the self gravity factor, the upper rod body (151) of the moving rod (15) is not placed in the second groove (1611), the cover plate (161) resets under the action of the tension of the stretched elastic telescopic rod (16), and the cover plate (161) does not block the accommodating groove (2);
s3: after the upper side is not limited any more, the alarm device (3) moves upwards under the pushing of the elastic force of the first elastic element (201) to enable the alarm device (3) to move out of the accommodating groove (2), then the operation of the lifting motor (6) is controlled in the background, the output end of the lifting motor (6) drives the driving shaft (601) to rotate, a driving gear (6011) on the driving shaft (601) is meshed with a driven gear (5011) on the first sleeve (501), the driven gear (5011) drives the screw rod (5) to rotate, the first sleeve (501) moves upwards on the outer side of the screw rod (5), the acousto-optic alarm lamp (302) connected with the first sleeve (501) is driven to move upwards in the upwards moving process of the first sleeve (501), and the acousto-optic alarm lamp (302) is far away from the control box (1) in which fire occurs;
s4: when the driving shaft (601) rotates, the cam (6012) on the outer side intermittently offsets with the push plate (804), the push plate (804) drives the first piston (801) to move through the push rod (803), so that the first piston (801) discharges clean water in the working pipe (8) into the spraying disc (10) through the water outlet pipe, water vapor is sprayed around the acousto-optic alarm lamp (302), the temperature of the periphery of the acousto-optic alarm lamp is reduced, and when the push plate (804) moves back, the first piston (801) extracts clean water in the water tank (9) through the water inlet pipe for subsequent spraying;
s5: when first sleeve (501) drives acousto-optic warning lamp (302) to move up, acousto-optic warning lamp (302) slides on guide bar (11) through second sleeve (12), and the moving direction of acousto-optic warning lamp is limited, when first sleeve (501) is about to be separated from screw (5), acousto-optic warning lamp (302) drives second sleeve (12) to extrude limiting block (131), and after limiting block (131) is crossed by second sleeve (12), limiting block (131) resets and supports second sleeve (12) and acousto-optic warning lamp (302) connected with it;
s6: when the fire in the control box (1) becomes large, the temperature at the control box (1) rises, clear water in the sleeve (14) is heated, the pressure in the sleeve (14) becomes large to generate pushing-up force on the second piston (141), the second piston (141) drives the sliding rod (112) to move upwards through the sliding rod (142), the sliding rod (112) drives the acousto-optic alarm lamp (302) to continuously move upwards through the limiting block (131), and the acousto-optic alarm lamp (302) is enabled to be far away from the control box (1) to continuously perform alarm work.
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