CN115318725B - Fault alarm device and method for intelligent manufacturing - Google Patents
Fault alarm device and method for intelligent manufacturing Download PDFInfo
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- CN115318725B CN115318725B CN202211002092.8A CN202211002092A CN115318725B CN 115318725 B CN115318725 B CN 115318725B CN 202211002092 A CN202211002092 A CN 202211002092A CN 115318725 B CN115318725 B CN 115318725B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000000007 visual effect Effects 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 54
- 238000005507 spraying Methods 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 11
- 239000000284 extract Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Alarm Systems (AREA)
- Fire Alarms (AREA)
Abstract
The invention discloses a fault alarm device and a fault alarm method for intelligent manufacturing, and belongs to the technical field of fault alarms. The utility model provides an intelligent manufacturing is with trouble alarm device, includes the control box, is provided with circuit system in the control box, has seted up the holding tank on the control box, is provided with first elastic element in the holding tank, and one end that first elastic element kept away from the holding tank diapire is provided with the backup pad, is provided with alarm device in the backup pad, is provided with the locating component that is used for fixed alarm device in the holding tank, and alarm device includes the base and sets up the audible and visual alarm lamp on the base; the invention can be hidden when the alarm device is not used, so that dust is prevented from accumulating on the acousto-optic alarm lamp, the illuminance of the alarm lamp is influenced, and the alarm effect is reduced; and shift out and keep away from the control box when using, guarantee that the warning light is in safe working position, effectively protect the warning light, guarantee that the warning light can last work when the trouble takes place, carry out timely effectual warning suggestion to the staff.
Description
Technical Field
The invention relates to the technical field of fault alarm, in particular to a fault alarm device and method for intelligent manufacturing.
Background
Can be manufactured from research of artificial intelligence. Intelligent manufacturing should include intelligent manufacturing technology and intelligent manufacturing systems that are not only capable of constantly enriching a knowledge base in practice, having a self-learning function, but also capable of gathering and understanding environmental information and information of their own, and analyzing, judging, and planning their own behaviors. With the continuous development of the manufacturing industry, the development from mechanization and automation to intelligent manufacturing has become an unchangeable trend, and various intelligent manufacturing equipment is continuously invented and manufactured, but when the intelligent manufacturing equipment has problems in the operation process, a fault alarm is required to give timely and effective alarm prompt to staff.
The existing fault alarm device generally uses an audible and visual alarm lamp, and the audible and visual alarm lamp is installed on the outer side of a control box, so that when an abnormal condition occurs in the operation of an electronic element, the audible and visual alarm lamp starts to give an alarm prompt to a worker. However, the existing alarm device is still arranged outside the equipment when not in use, so that the appearance of the equipment is affected, and the outside of the alarm lamp is stained with more dust, so that the alarm effect of the alarm lamp during working is affected; and when equipment breaks down, if when the conflagration breaks out, the alarm device who links firmly with equipment is very easily damaged, influences the warning lamp and carries out alarm work continually, probably can make the alarm break out, and then leads to the emergence of incident.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a fault alarm device and a fault alarm method for intelligent manufacturing.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an intelligent manufacturing is with fault alarm device, includes the control box, be provided with circuit system in the control box, the holding tank has been seted up on the control box, be provided with first elastic element in the holding tank, the one end that holding tank diapire was kept away from to first elastic element is provided with the backup pad, be provided with alarm device in the backup pad, be provided with the locating component that is used for fixed alarm device in the holding tank, alarm device includes the base and sets up the audible-visual alarm lamp on the base, be provided with the lifting unit who is used for driving audible-visual alarm lamp reciprocates on the base, be provided with the spraying subassembly that is used for the protection on the audible-visual alarm lamp, spraying subassembly offsets with the lifting unit activity, still be provided with the cover subassembly that is used for shutoff holding tank on the control box, cover subassembly and locating component activity link to each other.
Preferably, the positioning assembly comprises a movable groove arranged on the control box, an electromagnet is slidably connected in the movable groove, the electromagnet is electrically connected with a circuit system in the control box, a second elastic element is arranged between the electromagnet and the inner wall of the movable groove, the positioning assembly further comprises a positioning hole arranged on the base, the electromagnet is movably connected in the positioning hole, and a permanent magnet matched with the electromagnet is arranged in the positioning hole.
Preferably, the cover assembly comprises a movable rod arranged on the control box in a sliding manner, the movable rod comprises an upper rod body, a lower rod body and a fifth elastic element arranged between the upper rod body and the lower rod body, a first groove which is mutually propped against the lower rod body is formed in the electromagnet, the cover assembly further comprises a working groove formed in the control box, the working groove and the containing groove are coaxially arranged, elastic telescopic rods which are uniformly distributed in the circumference are arranged in the working groove, a shielding plate is arranged at one end, far away from the inner wall of the working groove, of each elastic telescopic rod, the shielding plate is movably propped against the upper rod body, a plurality of shielding plates are used for sealing the containing groove, and a second groove matched with the upper rod body is formed in the shielding plate.
Preferably, the lifting assembly comprises a screw rod fixedly arranged on the base, a first sleeve is arranged on the screw rod in a threaded manner, the first sleeve is fixedly connected with the acousto-optic alarm lamp, a support is arranged on a bottom plate of the acousto-optic alarm lamp, a lifting motor is arranged on the support, an output end of the lifting motor penetrates through the support and is connected with a driving shaft, a driving gear is arranged on the driving shaft, a driven gear meshed with the driving gear is arranged on the first sleeve in a rotating manner through a bearing, and the driven gear is arranged on the screw rod in a sliding manner.
Preferably, the driven gear is fixedly connected with a guide bar, and the screw is provided with a guide groove matched with the guide bar.
Preferably, the spray assembly comprises a supporting seat fixedly arranged on a bottom plate of the audible-visual alarm lamp, a working pipe is fixedly connected to the supporting seat, a first piston is connected to the working pipe in a sliding manner, a third elastic element is arranged between the first piston and the inner wall of the working pipe, a push rod is arranged on one side, deviating from the third elastic element, of the first piston, one end, deviating from the first piston, of the push rod is connected with a push plate, a cam which is movably abutted against the push plate is arranged on the driving shaft, the spray assembly further comprises a water tank and a spray disc which are sequentially arranged at the bottom of the audible-visual alarm lamp, a water inlet pipe is connected between the water tank and the working pipe, a water outlet pipe is connected between the spray disc and the working pipe, and one-way valves are arranged on the water inlet pipe and the water outlet pipe.
Preferably, the base is provided with a guide rod, the sound-light alarm lamp is provided with a second sleeve, and the second sleeve is slidably arranged on the guide rod.
Preferably, the guide rod is provided with a limit groove, a limit block is slidably connected in the limit groove, the limit block is movably propped against the second sleeve, a fourth elastic element is arranged between the limit block and the inner wall of the limit groove, and one side, far away from the fourth elastic element, of the limit block is provided with an extrusion inclined plane.
Preferably, the guide rod comprises a fixed rod fixedly arranged on the base and a sliding rod arranged on the fixed rod in a sliding manner, the limiting groove is formed in the sliding rod, a sleeve is further arranged on the base, a second piston is connected in the sleeve in a sliding manner, clear water is filled between the second piston and the sleeve, a pressure release valve is arranged on the sleeve, a sliding rod is fixedly connected on the second piston, and one end, far away from the second piston, of the sliding rod is fixedly connected with the sliding rod.
The invention also discloses a fault alarm method for intelligent manufacturing, which comprises a fault alarm device for intelligent manufacturing, and further comprises the following steps:
s1: when the alarm device is used, the alarm device is arranged on the supporting plate, the first elastic element is compressed by pressing the supporting plate, the alarm device moves downwards to the positioning assembly along with the supporting plate, the electromagnet in the positioning assembly is electrically connected with the circuit system in the control box, and is attracted with the permanent magnet in the positioning hole after being electrified, the second elastic element is stretched, the electromagnet enters the positioning hole to fix and limit the alarm device, the first groove pushes the lower rod body of the moving rod in the moving process of the electromagnet, so that the moving rod moves upwards integrally, the fifth elastic element is compressed under the condition that the upper side of the upper rod body is limited by the shielding plate, then the shielding plate in the working groove is pushed to move towards the center of the containing groove, after the shielding plate seals the containing groove, the second groove of the shielding plate corresponds to the position of the upper rod body at the moment, and the upper rod body moves upwards under the pushing of the elastic force of the extruded fifth elastic element to limit the position of the shielding plate at the moment, so that the shielding plate keeps the shielding state of the containing groove;
s2: when the temperature in the control box is too high or other factors cause a fire condition, a circuit system in the control box is powered off, the electromagnet is not electrified and can move back under the action of the pulling force of the second elastic element, the electromagnet in the back movement is not in pressing against the moving rod, the moving rod moves downwards under the self gravity factor, the upper rod body of the moving rod is not placed in the second groove, at the moment, the shielding plate is reset under the action of the pulling force of the stretched elastic telescopic rod, and the shielding plate is not used for blocking the accommodating groove;
s3: after the upper side is not limited any more, the alarm device is pushed by the elastic force of the first elastic element to move upwards, so that the alarm device moves out of the accommodating groove, then the background controls the operation of the lifting motor, the output end of the lifting motor drives the driving shaft to rotate, the driving gear on the driving shaft is meshed with the driven gear on the first sleeve, the driven gear drives the screw to rotate, the first sleeve is further moved upwards on the outer side of the screw, and the sound-light alarm lamp connected with the first sleeve is driven to move upwards in the process of moving upwards of the first sleeve, so that the sound-light alarm lamp is far away from the control box where a fire occurs;
s4: when the driving shaft rotates, the outer cam is intermittently abutted against the pushing plate, the pushing plate drives the first piston to move through the pushing rod, so that the first piston discharges clear water in the working pipe into the spraying disc through the water outlet pipe, water vapor is sprayed on the periphery of the sound-light alarm lamp, the temperature of the periphery of the sound-light alarm lamp is reduced, and when the pushing plate moves back, the first piston extracts clear water in the water tank through the water inlet pipe for subsequent spraying;
s5: when the first sleeve drives the acousto-optic warning lamp to move upwards, the acousto-optic warning lamp slides on the guide rod through the second sleeve to limit the moving direction of the guide rod, when the first sleeve is about to be separated from the screw rod, the acousto-optic warning lamp drives the second sleeve to extrude the limiting block, and when the second sleeve passes over the limiting block, the limiting block resets to support the second sleeve and the acousto-optic warning lamp connected with the second sleeve;
s6: when the fire in the control box is big, the temperature of control box department risees, heats the clear water in the sleeve pipe, and the intraductal pressure of cover becomes and produces the power of pushing up to the second piston, and the second piston passes through the slide bar and drives the slide bar and shift up, and the slide bar passes through the stopper and drives audible and visual alarm lamp and continue to shift up, makes audible and visual alarm lamp keep away from the control box and continues to carry out alarm work.
Compared with the prior art, the invention provides the fault alarm device and the fault alarm method for intelligent manufacturing, which have the following beneficial effects:
1. according to the fault alarm device and the fault alarm method for intelligent manufacturing, when the alarm device is not used, dust is prevented from accumulating on the acousto-optic alarm lamp by hiding the fault alarm device, and the light alarm effect is prevented from being influenced; and shift out and keep away from the control box when using, guarantee that the warning light is in safe working position, effectively protect the warning light, guarantee that the warning light can last work when the trouble takes place, carry out timely effectual warning suggestion to the staff.
2. According to the fault alarm device and the fault alarm method for intelligent manufacturing, when the lifting assembly works, the cam on the outer side of the driving shaft is intermittently offset with the pushing plate, the pushing plate drives the first piston to move through the pushing rod, so that the first piston discharges clear water in the working tube into the spraying disc through the water outlet pipe, water vapor is sprayed on the periphery of the sound-light alarm lamp, the peripheral temperature of the sound-light alarm lamp is reduced, and the alarm equipment is prevented from being affected by high temperature, so that the use effect and the service life of the alarm equipment are prevented from being affected.
3. According to the fault alarm device and method for intelligent manufacturing, clear water in the sleeve is heated under fire, pressure in the sleeve is increased to generate pushing-up force for the second piston, the second piston drives the sliding rod to move upwards through the sliding rod, the sliding rod drives the audible and visual alarm lamp to move upwards continuously through the limiting block, the audible and visual alarm lamp is far away from the control box to continuously carry out alarm work, the alarm lamp is guaranteed to be in a safe position to continuously work when faults occur, and timely and effective alarm prompt is carried out on workers.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the accommodating groove of the present invention;
FIG. 3 is an enlarged schematic view of part A of FIG. 2 in accordance with the present invention;
FIG. 4 is an enlarged schematic view of part B of FIG. 2 in accordance with the present invention;
FIG. 5 is an enlarged schematic view of part C of FIG. 2 in accordance with the present invention;
FIG. 6 is a schematic diagram of the structure of the alarm device of the present invention;
FIG. 7 is a schematic cross-sectional view of a working tube according to the present invention;
FIG. 8 is a schematic cross-sectional view of a guide bar of the present invention;
fig. 9 is a schematic structural view of the moving rod of the present invention.
In the figure: 1. a control box; 101. a working groove; 2. a receiving groove; 201. a first elastic element; 202. a support plate; 3. an alarm device; 301. a base; 3011. positioning holes; 3012. a permanent magnet; 302. an acousto-optic alarm lamp; 3021. a bracket; 3022. a support base; 4. a movable groove; 401. an electromagnet; 4011. a first groove; 402. a second elastic element; 5. a screw; 501. a first sleeve; 5011. a driven gear; 502. a guide groove; 6. a lifting motor; 601. a drive shaft; 6011. a drive gear; 6012. a cam; 7. a guide bar; 8. a working tube; 801. a first piston; 802. a third elastic element; 803. a push rod; 804. a push plate; 9. a water tank; 10. a spray plate; 11. a guide rod; 111. a fixed rod; 112. a slide bar; 12. a second sleeve; 13. a limit groove; 131. a limiting block; 132. a fourth elastic element; 14. a sleeve; 141. a second piston; 142. a slide bar; 15. a moving rod; 151. an upper rod body; 152. a lower rod body; 153. a fifth elastic element; 16. an elastic telescopic rod; 161. a cover plate; 1611. and a second groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present invention are within the protection scope of the present invention.
In the description of the present invention, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be the communication between the two elements; the specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Examples:
referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, an intelligent manufacturing fault alarm device comprises a control box 1, wherein a circuit system is arranged in the control box 1, a containing groove 2 is formed in the control box 1, a first elastic element 201 is arranged in the containing groove 2, one end, far away from the bottom wall of the containing groove 2, of the first elastic element 201 is provided with a supporting plate 202, an alarm device 3 is arranged on the supporting plate 202, a positioning component for fixing the alarm device 3 is arranged in the containing groove 2, the alarm device 3 comprises a base 301 and an audible-visual alarm lamp 302 arranged on the base 301, a lifting component for driving the audible-visual alarm lamp 302 to move up and down is arranged on the base 301, a spraying component for protection is arranged on the audible-visual alarm lamp 302, the spraying component is movably abutted to the lifting component, a covering component for blocking the containing groove 2 is further arranged on the control box 1, and the covering component is movably connected with the positioning component.
Specifically, when the alarm device 3 is used, the alarm device 3 is placed on the supporting plate 202, the first elastic element 201 is compressed by pressing down the supporting plate 202, the alarm device 3 moves down to the positioning component along with the supporting plate 202, the positioning component fixes and limits the alarm device 3, then the covering component acts to keep the covering state of 2 of the accommodating groove, when the control box 1 has a fire, the positioning component automatically releases the restriction on the alarm device 3, the covering component does not block the accommodating groove 2 any more, the alarm device 3 moves up under the pushing of the elastic force of the first elastic element 201, so that the alarm device 3 moves out of the accommodating groove 2, and then the lifting component drives the audible and visual alarm lamp 302 to be far away from the control box 1 to send an alarm prompt; and shift out and keep away from control box 1 when using, guarantee that the warning light is in safe working position, effectively protect the warning light, guarantee that the warning light can last work when the trouble takes place, carry out timely effectual warning suggestion to the staff.
Referring to fig. 2, 3 and 6, as a preferred technical scheme of the present invention, the positioning assembly includes a movable slot 4 provided on the control box 1, an electromagnet 401 is slidably connected in the movable slot 4, the electromagnet 401 is electrically connected with a circuit system in the control box 1, a second elastic element 402 is provided between the electromagnet 401 and an inner wall of the movable slot 4, the positioning assembly further includes a positioning hole 3011 provided on the base 301, the electromagnet 401 is movably connected in the positioning hole 3011, and a permanent magnet 3012 matched with the electromagnet 401 is provided in the positioning hole 3011.
Specifically, when the alarm device 3 is used, the alarm device 3 is placed on the supporting plate 202, the supporting plate 202 is pressed, the first elastic element 201 is compressed, the alarm device 3 moves down to the positioning component along with the supporting plate 202, the electromagnet 401 in the positioning component is electrically connected with the circuit system in the control box 1, after being electrified, the electromagnet is attracted with the permanent magnet 3012 in the positioning hole 3011, the second elastic element 402 is stretched, the electromagnet 401 enters the positioning hole 3011 to fix and limit the alarm device 3, when the temperature in the control box 1 is too high or other factors occur in a fire condition, the circuit system in the control box 1 is powered off, the electromagnet 401 is not electrified any more and moves back under the tensile force of the second elastic element 402, the limitation on the alarm device 3 is removed, the alarm device 3 does not need to be connected with the circuit system in the control box 1 from the power supply, and the alarm device 3 can independently work when the control box 1 fails.
Referring to fig. 1, 2, 3, 5 and 9, as a preferred technical solution of the present invention, the covering assembly includes a moving rod 15 slidably disposed on the control box 1, the moving rod 15 includes an upper rod 151, a lower rod 152 and a fifth elastic element 153 disposed between the upper rod 151 and the lower rod 152, a first groove 4011 that is pressed against the lower rod 152 by the electromagnet 401 is formed on the electromagnet 401, the covering assembly further includes a working groove 101 formed on the control box 1, the working groove 101 and the accommodating groove 2 are coaxially disposed, elastic telescopic rods 16 uniformly distributed in circumference are disposed in the working groove 101, one end of each elastic telescopic rod 16 far away from the inner wall of the working groove 101 is provided with a cover plate 161, the cover plate 161 movably abuts against the upper rod 151, the plurality of cover plates 161 block the accommodating groove 2, and a second groove 1611 matched with the upper rod 151 is disposed on the cover plate 161.
Specifically, in the process of positioning the alarm device 3 by the positioning assembly, the electromagnet 401 moves to push the first groove 4011 against the lower rod 152 of the moving rod 15, so that the moving rod 15 moves up as a whole, under the condition that the upper side of the upper rod 151 is limited by the cover plate 161, the fifth elastic element 153 is compressed, then the cover plate 161 in the pushing working groove 101 moves towards the center of the accommodating groove 2, when the cover plate 161 seals the accommodating groove 2, the second groove 1611 of the cover plate 161 corresponds to the position of the upper rod 151 at the moment, the upper rod 151 moves up under the pushing of the elastic force of the pressed fifth elastic element 153, the position of the cover plate 161 at the moment is limited, the cover plate 161 keeps in a 2-covering state of the accommodating groove, when the positioning assembly releases the positioning of the alarm device 3, the electromagnet 401 is not electrified and moves back under the action of the second elastic element 402, the moving rod 15 moves down under the self-weight factor, the upper rod 151 of the moving rod 15 is not placed in the second groove 1, and the cover plate 161 is not stretched under the action of the elastic force of the elastic element 161, and the cover plate 161 is not stretched to seal the accommodating groove 1612.
Referring to fig. 2, 4 and 6, as a preferred technical solution of the present invention, the lifting assembly includes a screw 5 fixedly arranged on a base 301, a first sleeve 501 is arranged on the screw 5 in a threaded manner, the first sleeve 501 is fixedly connected with an acousto-optic alarm lamp 302, a bracket 3021 is arranged on a bottom plate of the acousto-optic alarm lamp 302, a lifting motor 6 is arranged on the bracket 3021, an output end of the lifting motor 6 penetrates through the bracket 3021 and is connected with a driving shaft 601, a driving gear 6011 is arranged on the driving shaft 601, a driven gear 5011 meshed with the driving gear 6011 is arranged on the first sleeve 501 in a rotating manner through a bearing, and the driven gear 5011 is slidably arranged on the screw 5.
Further, a guide bar 7 is fixedly connected to the driven gear 5011, and a guide groove 502 matched with the guide bar 7 is formed in the screw 5.
Specifically, the backstage control elevator motor 6 operates, make elevator motor 6's output drive shaft 601 rotate, the driving gear 6011 on the drive shaft 601 meshes with driven gear 5011 on the first sleeve 501, make driven gear 5011 drive screw rod 5 rotate, and then make first sleeve 501 shift up in the screw rod 5 outside, drive the acousto-optic warning lamp 302 that links to each other with it at the in-process that first sleeve 501 moved up, make acousto-optic warning lamp 302 keep away from the control box 1 that is taking place the condition of a fire, make acousto-optic warning lamp 302 be in safe position and report to the police, guarantee its life and result of use.
Referring to fig. 2, 3, 4, 6 and 7, as a preferred technical scheme of the present invention, the spray assembly includes a supporting seat 3022 fixedly arranged on a bottom plate of the audible and visual alarm lamp 302, a working pipe 8 is fixedly connected to the supporting seat 3022, a first piston 801 is slidably connected to the working pipe 8, a third elastic element 802 is arranged between the first piston 801 and an inner wall of the working pipe 8, a push rod 803 is arranged on one side of the first piston 801 away from the third elastic element 802, one end of the push rod 803 away from the first piston 801 is connected with a push plate 804, a cam 6012 movably abutted against the push plate 804 is arranged on a driving shaft 601, the spray assembly further includes a water tank 9 and a spray disc 10 sequentially arranged at the bottom of the audible and visual alarm lamp 302, a water inlet pipe is connected between the water tank 9 and the working pipe 8, a water outlet pipe is connected between the spray disc 10 and the working pipe 8, and one-way valves are arranged on the water inlet pipe and the water outlet pipe.
Specifically, when the spraying assembly works, the cam 6012 on the outer side is intermittently offset with the push plate 804 by the rotation of the driving shaft 601, the push plate 804 drives the first piston 801 to move through the push rod 803, so that the first piston 801 discharges clean water in the working tube 8 into the spraying disc 10 through the water outlet pipe, water vapor is sprayed around the acousto-optic alarm lamp 302, on one hand, the temperature of the periphery of the acousto-optic alarm lamp is reduced, on the other hand, fire of the control box 1 is controlled to a certain extent, and when the push plate 804 moves back, the first piston 801 extracts clean water in the water tank 9 through the water inlet pipe for subsequent spraying.
Referring to fig. 2, 4, 5 and 8, as a preferred embodiment of the present invention, a guide rod 11 is provided on a base 301, a second sleeve 12 is provided on an audible and visual warning lamp 302, and the second sleeve 12 is slidably provided on the guide rod 11.
Further, a limiting groove 13 is formed in the guide rod 11, a limiting block 131 is slidably connected in the limiting groove 13, the limiting block 131 and the second sleeve 12 are movably abutted against each other, a fourth elastic element 132 is arranged between the limiting block 131 and the inner wall of the limiting groove 13, and an extrusion inclined plane is arranged on one side, away from the fourth elastic element 132, of the limiting block 131.
Specifically, when the first sleeve 501 drives the acousto-optic warning lamp 302 to move upwards, the acousto-optic warning lamp 302 slides on the guide rod 11 through the second sleeve 12 to limit the moving direction of the guide rod, when the first sleeve 501 is about to be separated from the screw 5, the acousto-optic warning lamp 302 drives the second sleeve 12 to extrude the limiting block 131, after the second sleeve 12 passes over the limiting block 131, the limiting block 131 resets to support and limit the second sleeve 12 and the acousto-optic warning lamp 302 connected with the second sleeve, and the acousto-optic warning lamp 302 is prevented from rotating and moving downwards after the first sleeve 501 is separated from the screw 5.
Referring to fig. 2, 4, 5 and 8, as a preferred technical solution of the present invention, the guide rod 11 includes a fixed rod 111 fixedly arranged on the base 301 and a sliding rod 112 slidably arranged on the fixed rod 111, the limiting groove 13 is arranged on the sliding rod 112, the base 301 is further provided with a sleeve 14, a second piston 141 is slidably connected on the sleeve 14, clear water is filled between the second piston 141 and the sleeve 14, a pressure release valve is arranged on the sleeve 14, a sliding rod 142 is fixedly connected on the second piston 141, and one end of the sliding rod 142 far away from the second piston 141 is fixedly connected with the sliding rod 112.
Specifically, when the fire situation in the control box 1 becomes large, the temperature at the control box 1 rises, clean water in the bottom side sleeve 14 is heated, the pressure in the sleeve 14 becomes large to generate pushing force for the second piston 141, the second piston 141 drives the sliding rod 112 to move upwards through the sliding rod 142, the sliding rod 112 drives the acousto-optic warning lamp 302 to move upwards continuously through the limiting block 131, the acousto-optic warning lamp 302 is kept away from the control box 1 to carry out warning work continuously (after the fire situation rises to a certain height, the second piston 141 passes through the pressure relief valve and the continuously increased pressure is discharged through the pressure relief valve), the warning lamp is guaranteed to be in a safe working position, the warning lamp is effectively protected, the warning lamp is guaranteed to continuously work when faults occur, and timely and effective warning prompt is carried out on workers.
The invention also discloses a fault alarm method for intelligent manufacturing, which comprises a fault alarm device for intelligent manufacturing, and further comprises the following steps:
s1: when the alarm device 3 is used, the alarm device 3 is placed on the supporting plate 202, the supporting plate 202 is pressed, the first elastic element 201 is compressed, the alarm device 3 moves downwards to the positioning component along with the supporting plate 202, the electromagnet 401 in the positioning component is electrically connected with the circuit system in the control box 1, the electromagnet 401 is attracted with the permanent magnet 3012 in the positioning hole 3011 after being electrified, the second elastic element 402 is stretched, the electromagnet 401 enters the positioning hole 3011 to fix and limit the alarm device 3, the first groove 4011 pushes the lower rod body 152 of the movable rod 15 in the moving process of the electromagnet 401, the movable rod 15 moves upwards as a whole, the fifth elastic element 153 is compressed under the condition that the upper side of the upper rod body 151 is limited by the cover plate 161, then the cover plate 161 in the working groove 101 moves towards the center of the accommodating groove 2, after the cover plate 161 seals the accommodating groove 2, the second groove 1611 of the cover plate 161 corresponds to the position of the upper rod body 151, the upper rod body 151 pushes the upper rod body 151 upwards under the elastic force of the pressed fifth elastic element 153 to limit the position of the cover plate 161, and the cover plate 161 keeps the accommodating groove 161 in a covering state of the accommodating groove 2;
s2: when the temperature in the control box 1 is too high or other factors generate a fire, the circuit system in the control box 1 is powered off, the electromagnet 401 is not electrified and moves back under the action of the tension of the second elastic element 402, the moving rod 15 is not pressed by the electromagnet 401 in the moving back, the moving rod 15 moves downwards under the self gravity factor, the upper rod body 151 of the moving rod 15 is not placed in the second groove 1611, at the moment, the cover plate 161 is reset under the action of the tension of the stretched elastic telescopic rod 16, and the cover plate 161 is not used for plugging the accommodating groove 2;
s3: after the upper side is not limited any more, the alarm device 3 moves upwards under the pushing of the elastic force of the first elastic element 201, so that the alarm device 3 moves out of the accommodating groove 2, then the background controls the lifting motor 6 to operate, the output end of the lifting motor 6 drives the driving shaft 601 to rotate, the driving gear 6011 on the driving shaft 601 is meshed with the driven gear 5011 on the first sleeve 501, the driven gear 5011 drives the screw 5 to rotate, the first sleeve 501 moves upwards outside the screw 5, and the acousto-optic alarm lamp 302 connected with the first sleeve 501 is driven to move upwards in the process of moving upwards, so that the acousto-optic alarm lamp 302 is far away from the control box 1 where fire occurs;
s4: when the driving shaft 601 rotates, the cam 6012 on the outer side intermittently props against the pushing plate 804, the pushing plate 804 drives the first piston 801 to move through the pushing rod 803, so that the first piston 801 discharges clear water in the working pipe 8 into the spraying disc 10 through the water outlet pipe, water vapor is sprayed on the periphery of the acousto-optic warning lamp 302, the temperature of the periphery of the acousto-optic warning lamp is reduced, and when the pushing plate 804 moves back, the first piston 801 extracts clear water in the water tank 9 through the water inlet pipe for subsequent spraying;
s5: when the first sleeve 501 drives the acousto-optic warning lamp 302 to move upwards, the acousto-optic warning lamp 302 slides on the guide rod 11 through the second sleeve 12 to limit the moving direction of the acousto-optic warning lamp 302, when the first sleeve 501 is about to be separated from the screw 5, the acousto-optic warning lamp 302 drives the second sleeve 12 to squeeze the limiting block 131, and when the second sleeve 12 passes over the limiting block 131, the limiting block 131 resets to support the second sleeve 12 and the acousto-optic warning lamp 302 connected with the second sleeve 12;
s6: when the fire condition in the control box 1 is increased, the temperature at the control box 1 is increased to heat clean water in the sleeve 14, the pressure in the sleeve 14 is increased to generate pushing-up force on the second piston 141, the second piston 141 drives the sliding rod 112 to move upwards through the sliding rod 142, and the sliding rod 112 drives the acousto-optic warning lamp 302 to move upwards through the limiting block 131, so that the acousto-optic warning lamp 302 is far away from the control box 1 to continuously perform warning work.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides an intelligent manufacturing is with trouble alarm device, includes control box (1), be provided with circuit system in control box (1), its characterized in that, set up holding tank (2) on control box (1), be provided with first elastic element (201) in holding tank (2), one end that holding tank (2) diapire was kept away from to first elastic element (201) is provided with backup pad (202), be provided with alarm device (3) on backup pad (202), be provided with the locating component that is used for fixed alarm device (3) in holding tank (2), alarm device (3) include base (301) and sound and light alarm lamp (302) of setting on base (301), be provided with on base (301) and be used for driving sound and light alarm lamp (302) the lifting assembly that reciprocates, be provided with on sound and light alarm lamp (302) and be used for the protection spray the subassembly, spray the subassembly offsets with the lifting assembly activity, still be provided with on control box (1) and be used for covering the subassembly of holding tank (2), the locating component that links to each other with the movable shutoff.
The lifting assembly comprises a screw rod (5) fixedly arranged on a base (301), a first sleeve (501) is arranged on the screw rod (5) in a threaded mode, the first sleeve (501) is fixedly connected with an acousto-optic alarm lamp (302), a support (3021) is arranged on a bottom plate of the acousto-optic alarm lamp (302), a lifting motor (6) is arranged on the support (3021), the output end of the lifting motor (6) penetrates through the support (3021) and is connected with a driving shaft (601), a driving gear (6011) is arranged on the driving shaft (601), a driven gear (5011) meshed with the driving gear (6011) is arranged on the first sleeve (501) in a rotating mode through a bearing, and the driven gear (5011) is arranged on the screw rod (5) in a sliding mode;
the spraying assembly comprises a supporting seat (3022) fixedly arranged on a bottom plate of an audible and visual alarm lamp (302), a working tube (8) is fixedly connected to the supporting seat (3022), a first piston (801) is connected in a sliding manner in the working tube (8), a third elastic element (802) is arranged between the first piston (801) and the inner wall of the working tube (8), a push rod (803) is arranged on one side, deviating from the third elastic element (802), of the first piston (801), a push plate (804) is connected to one end, far away from the first piston (801), of the push rod (803), a cam (6012) which is movably abutted against the push plate (804) is arranged on a driving shaft (601), the spraying assembly further comprises a water tank (9) and a spraying disc (10) which are sequentially arranged at the bottom of the audible and visual alarm lamp (302), a water inlet pipe is connected between the water tank (9) and the working tube (8), and a water outlet pipe is connected between the spraying disc (10) and the working tube (8), and one-way valves are arranged on the water inlet pipe and the water outlet pipe.
The base (301) is provided with a guide rod (11), the acousto-optic warning lamp (302) is provided with a second sleeve (12), and the second sleeve (12) is arranged on the guide rod (11) in a sliding mode.
2. The fault alarm device for intelligent manufacturing according to claim 1, wherein the positioning assembly comprises a movable groove (4) formed in the control box (1), an electromagnet (401) is slidably connected in the movable groove (4), the electromagnet (401) is electrically connected with a circuit system in the control box (1), a second elastic element (402) is arranged between the electromagnet (401) and the inner wall of the movable groove (4), the positioning assembly further comprises a positioning hole (3011) formed in the base (301), the electromagnet (401) is movably connected in the positioning hole (3011), and a permanent magnet (3012) matched with the electromagnet (401) is arranged in the positioning hole (3011).
3. The fault alarm device for intelligent manufacturing according to claim 2, wherein the cover assembly comprises a moving rod (15) arranged on the control box (1) in a sliding manner, the moving rod (15) comprises an upper rod body (151), a lower rod body (152) and a fifth elastic element (153) arranged between the upper rod body (151) and the lower rod body (152), a first groove (4011) which is mutually propped against the lower rod body (152) is formed in the electromagnet (401), the cover assembly further comprises a working groove (101) formed in the control box (1), the working groove (101) and the containing groove (2) are coaxially arranged, elastic telescopic rods (16) which are uniformly distributed in a circumference are arranged in the working groove (101), one end, far away from the inner wall of the working groove (101), of each elastic telescopic rod (16) is provided with a cover plate (161), the cover plate (161) is movably propped against the upper rod body (151), a plurality of cover plates (161) are used for carrying out the containing groove (2), and the cover plates (161) are provided with second grooves (161) which are matched with the second grooves (151).
4. A fault alarm device for intelligent manufacturing according to claim 3, wherein the driven gear (5011) is fixedly connected with a guide bar (7), and the screw (5) is provided with a guide groove (502) matched with the guide bar (7).
5. The fault alarm device for intelligent manufacturing according to claim 1, wherein the guide rod (11) is provided with a limit groove (13), a limit block (131) is slidably connected in the limit groove (13), the limit block (131) is movably abutted against the second sleeve (12), a fourth elastic element (132) is arranged between the limit block (131) and the inner wall of the limit groove (13), and one side, far away from the fourth elastic element (132), of the limit block (131) is provided with an extrusion inclined plane.
6. The intelligent manufacturing fault alarm device according to claim 5, wherein the guide rod (11) comprises a fixed rod (111) fixedly arranged on the base (301) and a sliding rod (112) slidably arranged on the fixed rod (111), the limiting groove (13) is arranged on the sliding rod (112), the base (301) is further provided with a sleeve (14), a second piston (141) is slidably connected in the sleeve (14), clear water is filled between the second piston (141) and the sleeve (14), a pressure release valve is arranged on the sleeve (14), a sliding rod (142) is fixedly connected on the second piston (141), and one end, far away from the second piston (141), of the sliding rod (142) is fixedly connected with the sliding rod (112).
7. A fault warning method for intelligent manufacturing comprising the fault warning apparatus for intelligent manufacturing according to any one of claims 1 to 6, characterized by further comprising the steps of:
s1: when the alarm device (3) is used, the alarm device (3) is placed on the supporting plate (202), the first elastic element (201) is compressed by pressing down the supporting plate (202), the alarm device (3) moves down to the positioning assembly along with the supporting plate (202), the electromagnet (401) in the positioning assembly is electrically connected with the circuit system in the control box (1), after being electrified, the second elastic element (402) is attracted by the permanent magnet (3012) in the positioning hole (3011), the electromagnet (401) enters the positioning hole (3011) to fixedly limit the alarm device (3), the first groove (4011) pushes the lower rod (152) of the moving rod (15) in the moving process of the electromagnet (401), so that the moving rod (15) moves up integrally, the fifth elastic element (153) is compressed under the condition that the upper side of the upper rod (151) is limited by the cover plate (161), then the cover plate (161) in the pushing working groove (101) moves towards the center of the containing groove (2), when the cover plate (161) pushes the second rod (151) to the position of the containing groove (3011) to block the upper rod (151) correspondingly, and then the elastic element (161) is pushed down, the cover plate (161) is kept in a covering state for the accommodating groove (2);
s2: when the temperature in the control box (1) is too high or a fire occurs due to other factors, a circuit system in the control box (1) is powered off, the electromagnet (401) is not powered on any more and can move back under the action of the tension of the second elastic element (402), the electromagnet (401) in the back movement is not pressed against the moving rod (15), the moving rod (15) moves downwards under the self gravity factor, the upper rod body (151) of the moving rod (15) is not placed in the second groove (1611), at the moment, the cover plate (161) is reset under the action of the tension of the stretched elastic telescopic rod (16), and the cover plate (161) is not used for plugging the accommodating groove (2);
s3: after the upper side is not limited any more, the alarm device (3) is pushed by the elastic force of the first elastic element (201) to move upwards, so that the alarm device (3) moves out of the accommodating groove (2), then the background controls the lifting motor (6) to operate, the output end of the lifting motor (6) drives the driving shaft (601) to rotate, the driving gear (6011) on the driving shaft (601) is meshed with the driven gear (5011) on the first sleeve (501), the driven gear (5011) drives the screw (5) to rotate, the first sleeve (501) is further moved upwards outside the screw (5), and the acousto-optic alarm lamp (302) connected with the first sleeve (501) is driven to move upwards in the process of moving upwards, so that the acousto-optic alarm lamp (302) is far away from the control box (1) where fire is occurring;
s4: when the driving shaft (601) rotates, the cam (6012) on the outer side intermittently props against the pushing plate (804), the pushing plate (804) drives the first piston (801) to move through the pushing rod (803), so that the first piston (801) discharges clear water in the working pipe (8) into the spraying disc (10) through the water outlet pipe, water vapor is sprayed on the periphery of the acousto-optic warning lamp (302) to reduce the temperature of the periphery of the acousto-optic warning lamp, and when the pushing plate (804) moves back, the first piston (801) extracts clear water in the water tank (9) through the water inlet pipe for subsequent spraying;
s5: when the first sleeve (501) drives the acousto-optic warning lamp (302) to move upwards, the acousto-optic warning lamp (302) slides on the guide rod (11) through the second sleeve (12) to limit the moving direction of the acousto-optic warning lamp, when the first sleeve (501) is about to be separated from the screw rod (5), the acousto-optic warning lamp (302) drives the second sleeve (12) to extrude the limiting block (131), and when the second sleeve (12) passes over the limiting block (131), the limiting block (131) resets to support the second sleeve (12) and the acousto-optic warning lamp (302) connected with the second sleeve;
s6: when the fire in the control box (1) is large, the temperature at the control box (1) rises to heat clear water in the sleeve (14), the pressure in the sleeve (14) is large to generate pushing-up force to the second piston (141), the second piston (141) drives the sliding rod (112) to move upwards through the sliding rod (142), and the sliding rod (112) drives the acousto-optic warning lamp (302) to move upwards continuously through the limiting block (131), so that the acousto-optic warning lamp (302) is far away from the control box (1) to continue alarming.
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