CN115307047A - Equipment lubrication monitoring system and method - Google Patents
Equipment lubrication monitoring system and method Download PDFInfo
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- CN115307047A CN115307047A CN202210827529.5A CN202210827529A CN115307047A CN 115307047 A CN115307047 A CN 115307047A CN 202210827529 A CN202210827529 A CN 202210827529A CN 115307047 A CN115307047 A CN 115307047A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
- F16N29/02—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems for influencing the supply of lubricant
Abstract
The present disclosure relates to a system and a method for monitoring equipment lubrication, which relates to the field of mechanical production, and the system for monitoring equipment lubrication comprises: the system comprises a processor, a switch and a monitoring terminal, wherein the processor is connected with the switch, and the switch is connected with the monitoring terminal. And the processor is used for monitoring the state information of the lubricating equipment and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment. And the switch is used for sending the first prompt message to the monitoring terminal. And the monitoring terminal is used for displaying the first prompt message. This is disclosed monitors lubricated equipment through equipment lubrication monitoring system to in time send the prompt message, can improve lubricated effect of lubricated equipment, guarantee production facility's normal operating.
Description
Technical Field
The disclosure relates to the field of machine production, in particular to a system and a method for monitoring equipment lubrication.
Background
In the field of mechanical production, such as the production of automobile parts, equipment parts are in a good lubricating state, so that the equipment can be ensured to run stably, the efficiency is improved, and the service life is prolonged. At present, generally, according to production time, a worker lubricates equipment parts in a fixed time period, and due to the fact that uncertainty of manual lubrication is large, lubrication effect of the equipment parts cannot be guaranteed, poor lubrication of the equipment parts can occur, the parts are damaged, and production line stop is caused.
Disclosure of Invention
The purpose of this disclosure is to provide a device lubrication monitoring system and method for improving the lubrication effect of a lubrication device.
According to a first aspect of embodiments of the present disclosure, there is provided an equipment lubrication monitoring system, comprising: the system comprises a processor, a switch and a monitoring terminal; the processor is connected with the switch, and the switch is connected with the monitoring terminal;
the processor is used for monitoring the state information of the lubricating equipment and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment;
the switch is used for sending the first prompt message to the monitoring terminal;
and the monitoring terminal is used for displaying the first prompt message.
Optionally, the lubricating device is a manual lubricating device, and the processor is further configured to generate second prompt information according to a preset period, where the second prompt information is used to indicate that the lubricating device needs to add lubricating oil;
the monitoring terminal is further used for displaying the second prompt information.
Optionally, the status information includes lubrication status information, and the first prompt information includes lubrication normal information and lubrication abnormal information; the processor is configured to:
acquiring lubrication state information of the manual lubrication equipment;
generating the lubrication normal information in a case where the lubrication state information indicates that the manual lubrication device has added lubrication oil;
and generating the lubrication abnormality information in a case where the lubrication state information indicates that the manual lubrication apparatus is not added with the lubricating oil.
Optionally, the state information further includes communication state information, and the first prompt information further includes communication normal information and communication abnormal information; the processor is configured to:
acquiring communication state information of the manual lubricating equipment;
under the condition that the communication state information indicates that the communication state of the manual lubricating equipment is normal, generating normal communication information according to the communication state information;
and generating the communication abnormality information according to the communication state information when the communication state information indicates that the communication state of the manual lubrication device is abnormal.
Optionally, the lubrication device is an automatic lubrication device, and the state information includes lubrication state information; the processor is configured to:
acquiring the lubricating state information of the automatic lubricating equipment;
and generating the first prompt information according to the lubricating times of the automatic lubricating equipment indicated by the lubricating state information, wherein the first prompt information is used for indicating the running state of the automatic lubricating equipment.
Optionally, the first prompt message includes normal operation information and abnormal operation information; the processor is configured to:
generating the abnormal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is greater than a preset threshold value;
and generating the normal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is less than or equal to the preset threshold value.
According to a second aspect of the embodiments of the present disclosure, there is provided an equipment lubrication monitoring method applied to an equipment lubrication monitoring system, the equipment lubrication monitoring system including: the system comprises a processor, a switch and a monitoring terminal; the processor is connected with the switch, and the switch is connected with the monitoring terminal; the method comprises the following steps:
monitoring the state information of the lubricating equipment through the processor, and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment;
sending the first prompt information to the monitoring terminal through the switch;
and displaying the first prompt information through the monitoring terminal.
Optionally, the lubrication device is a manual lubrication device, the method further comprising:
generating second prompt information according to a preset period through the processor, wherein the second prompt information is used for indicating that lubricating oil needs to be added to the lubricating equipment;
and displaying the second prompt information through the monitoring terminal.
Optionally, the status information includes lubrication status information, and the first prompt information includes lubrication normal information and lubrication abnormal information; the monitoring of the state information of the lubricating device through the processor and the generation of the first prompt information according to the state information include:
obtaining, by the processor, lubrication status information of the manual lubrication device;
generating the lubrication normal information in a case where the lubrication state information indicates that the manual lubrication device has added lubricating oil;
and generating the lubrication abnormality information in a case where the lubrication state information indicates that the manual lubrication apparatus is not added with the lubricating oil.
Optionally, the state information further includes communication state information, and the first prompt information further includes communication normal information and communication abnormal information; the monitoring of the state information of the lubricating device through the processor and the generation of the first prompt information according to the state information further comprise:
acquiring, by the processor, communication status information of the manual lubrication device;
under the condition that the communication state information indicates that the communication state of the manual lubricating equipment is normal, generating normal communication information according to the communication state information;
and generating the communication abnormality information according to the communication state information when the communication state information indicates that the communication state of the manual lubrication device is abnormal.
Optionally, the lubrication device is an automatic lubrication device, and the state information includes lubrication state information; the monitoring of the state information of the lubricating device through the processor and the generation of the first prompt information according to the state information include:
obtaining, by the processor, lubrication status information of the automatic lubrication device;
and generating the first prompt information according to the lubricating times of the automatic lubricating equipment indicated by the lubricating state information, wherein the first prompt information is used for indicating the running state of the automatic lubricating equipment.
Optionally, the first prompt message includes normal operation information and abnormal operation information; the generating the first prompt information according to the lubricating times of the automatic lubricating equipment indicated by the lubricating state information comprises:
generating the abnormal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is greater than a preset threshold value;
and generating the normal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is less than or equal to the preset threshold value.
Through above-mentioned technical scheme, equipment lubrication monitoring system includes: the system comprises a processor, a switch and a monitoring terminal, wherein the processor is connected with the switch, and the switch is connected with the monitoring terminal. The processor is used for monitoring the state information of the lubricating equipment and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment. The switch is used for sending the first prompt message to the monitoring terminal, and the monitoring terminal is used for displaying the first prompt message. This is disclosed monitors lubricated equipment through equipment lubrication monitoring system to in time send the prompt message, can improve lubricated effect of lubricated equipment, guarantee production facility's normal operating.
Additional features and advantages of the present disclosure will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure, but do not constitute a limitation of the disclosure. In the drawings:
FIG. 1 is a block diagram illustrating an equipment lubrication monitoring system according to an exemplary embodiment;
FIG. 2 is a flow chart illustrating a method of equipment lubrication monitoring according to an exemplary embodiment;
FIG. 3 is a flow chart illustrating another method of equipment lubrication monitoring according to an exemplary embodiment;
FIG. 4 is a flow chart illustrating another method of equipment lubrication monitoring according to an exemplary embodiment;
FIG. 5 is a flow chart illustrating another method of equipment lubrication monitoring according to an exemplary embodiment;
FIG. 6 is a flow chart illustrating another method of equipment lubrication monitoring according to an exemplary embodiment.
Description of the reference numerals
The switch 102 monitors the terminal 103
Detailed Description
The following detailed description of specific embodiments of the present disclosure is provided in connection with the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present disclosure, are given by way of illustration and explanation only, not limitation.
FIG. 1 is a block diagram illustrating an equipment lubrication monitoring system according to an exemplary embodiment, and as shown in FIG. 1, an equipment lubrication monitoring system 100 includes: the system comprises a processor 101, a switch 102 and a monitoring terminal 103, wherein the processor 101 is connected with the switch 102, and the switch 102 is connected with the monitoring terminal 103.
And the processor 101 is configured to monitor status information of the lubricating device, and generate first prompt information according to the status information, where the first prompt information is used to indicate a status of the lubricating device.
The switch 102 is configured to send the first prompt message to the monitoring terminal 103.
And the monitoring terminal 103 is used for displaying the first prompt message.
For example, the equipment lubrication monitoring system may include: a processor 101, a switch 102 and a monitoring terminal 103. The processor 101 may be, for example, a CPU, the processor 101 may include a communication module, and the processor 101 may communicate with the switch 102 through the communication module. The processor 101 may monitor status information of a lubrication device, and generate first prompt information according to the status information, where the lubrication device may be a manual lubrication device or an automatic lubrication device, the first prompt information may be used to indicate a status of the lubrication device, and the status of the lubrication device may include an operation status, a lubrication status, a communication status, and the like. The number of the processors 101 may be multiple, and different processors 101 may be in different network segments, the multiple processors 101 may send the first prompting information generated by each processor to the switch 102 through the communication module, and the switch 102 may send the first prompting information sent by the processors 101 in different network segments to the monitoring terminal 103.
The monitoring terminal 103 may be a mobile terminal such as a smart phone, a tablet Computer, a smart television, a PDA (Personal Digital Assistant, chinese), a projector, a PC (Personal Computer, chinese), or a fixed terminal such as a desktop Computer. After receiving the first prompt message, the monitoring terminal 103 may display the first prompt message in the form of an icon, a text, a voice, an image, a video, and the like, so that a worker may obtain the state of the lubricating device in real time and take corresponding processing measures. For example, when the first prompt message indicates that the operation state of the lubricating device is abnormal, the worker may check and repair the fault of the lubricating device in time, and when the first prompt message indicates that the lubrication state of the lubricating device is abnormal, the worker may perform the lubricating operation.
To sum up, the equipment lubrication monitoring system comprises: the system comprises a processor, a switch and a monitoring terminal, wherein the processor is connected with the switch, and the switch is connected with the monitoring terminal. The processor is used for monitoring the state information of the lubricating equipment and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment. The switch is used for sending the first prompt message to the monitoring terminal, and the monitoring terminal is used for displaying the first prompt message. This is disclosed monitors lubricated equipment through equipment lubrication monitoring system to in time send the prompt message, can improve lubricated effect of lubricated equipment, guarantee production facility's normal operating.
In an application scenario, the lubrication device is a manual lubrication device, and the processor 101 is further configured to generate second prompt information according to a preset period, where the second prompt information is used to indicate that the lubrication device needs to add lubrication oil.
And the monitoring terminal 103 is further configured to display the second prompt information.
For example, the lubrication device may be a manual lubrication device that requires manual addition of lubrication oil by a worker to lubricate the lubrication device. The preset period for adding lubricating oil can be preset, the processor 101 can generate second prompt information for indicating that lubricating equipment needs to be added with lubricating oil according to the preset period, the second prompt information is sent to the monitoring terminal 103 through the switch 102, and the monitoring terminal 103 can display the second prompt information to remind a worker to add lubricating oil. Therefore, the problem that the lubrication operation is not performed in time due to negligence of workers can be avoided, and the normal production of a production line is ensured.
In another application scenario, the status information includes lubrication status information, and the first prompt information includes lubrication normal information and lubrication abnormal information. The processor 101 is configured to:
lubrication state information of a manual lubrication apparatus is acquired.
In the case where the lubrication state information indicates that the manual lubrication apparatus has added the lubricating oil, the lubrication normal information is generated.
In a case where the lubrication state information indicates that the manual lubrication apparatus is not added with the lubricating oil, the lubrication abnormality information is generated.
For example, the status information of the manual lubrication device may include lubrication status information, and the first prompt information may include lubrication normal information and lubrication abnormal information, wherein the lubrication normal information indicates that the manual lubrication device has added the lubricating oil, and the lubrication abnormal information indicates that the manual lubrication device has not added the lubricating oil.
First, the processor 101 may acquire lubrication state information of the manual lubrication apparatus, the lubrication state information indicating whether the manual lubrication apparatus has added lubrication oil. It should be noted that there may be a plurality of lubrication points on the manual lubrication device, each lubrication point may correspond to a reset button, and after the worker adds the lubrication oil to a certain lubrication point, the reset button may be pressed. The processor 101 determines that the lubricating point is added with lubricating oil when detecting that the reset button is in a triggered state, and correspondingly, the processor 101 determines that the lubricating point is not added with lubricating oil when detecting that the reset button is in a non-triggered state.
The processor 101 generates lubrication normal information in a case where the lubrication state information indicates that the manual lubrication apparatus has added the lubricating oil. Accordingly, the processor 101 generates the lubrication normal information in a case where the lubrication state information indicates that the manual lubrication apparatus is not added with the lubricating oil. In some embodiments, the processor 101 may send the lubrication normal information or the lubrication abnormal information to the monitoring terminal 103 through the switch 102, so as to display the lubrication normal information or the lubrication abnormal information through the monitoring terminal 103, for example, the lubrication normal information may be represented by a green icon, the lubrication abnormal information may be represented by a red icon, or the lubrication normal information or the lubrication abnormal information may be displayed by text, image, video, sound, and the like, which is not limited in this disclosure. Therefore, the lubrication state of each lubrication point on the manual lubrication equipment can be clearly displayed by detecting the lubrication state of the manual lubrication equipment, the problem that a certain lubrication point is omitted or lubrication operation is repeatedly carried out on a certain lubrication point is avoided, and the lubrication efficiency and the lubrication accuracy are improved.
In another application scenario, the status information further includes communication status information, and the first prompt information further includes communication normal information and communication abnormal information. The processor 101 is configured to:
communication state information of the manual lubrication device is acquired.
And generating communication normal information according to the communication state information in the case that the communication state information indicates that the communication state of the manual lubrication device is normal.
And generating communication abnormality information according to the communication state information when the communication state information indicates that the communication state of the manual lubrication device is abnormal.
For example, the status information of the manual lubrication device may further include communication status information, and the first prompt information further includes communication normal information and communication abnormal information, wherein the communication normal information is used for indicating that the communication status of the manual lubrication device is normal, and the communication abnormal information is used for indicating that the communication status of the manual lubrication device is abnormal.
First, the processor 101 may acquire communication status information of the manual lubrication device, the communication status information being used to indicate whether the communication status of the manual lubrication device is normal. If the communication status information indicates that the communication status of the manual lubrication device is normal, communication normal information may be generated from the communication status information. If the communication status information indicates that the communication status of the manual lubrication device is abnormal, communication abnormality information may be generated from the communication status information. In some embodiments, the processor 101 may send the communication normal information or the communication abnormal information to the monitoring terminal 103 through the switch 102, so as to display the communication normal information or the communication abnormal information through the monitoring terminal 103, for example, the communication normal information may be represented by a green icon, the communication abnormal information may be represented by a red icon, and the communication normal information or the communication abnormal information may also be displayed by text, image, video, sound, and the like, which is not specifically limited in this disclosure. Therefore, the problem that data of the lubrication monitoring system are abnormal due to communication abnormity of the lubrication equipment can be avoided by detecting the communication state of the lubrication equipment in real time.
In another application scenario, the lubrication device is an automatic lubrication device, and the status information includes lubrication status information. The processor 101 is configured to:
and acquiring the lubrication state information of the automatic lubrication equipment.
And generating first prompt information according to the lubricating times of the automatic lubricating equipment indicated by the lubricating state information, wherein the first prompt information is used for indicating the running state of the automatic lubricating equipment.
The lubricating device may also be an automatic lubricating device, which may be, for example, an automatic lubricating pump. The automatic lubrication equipment can automatically perform lubrication operation according to a preset period, lubricating oil does not need to be added manually, but the running state of the automatic lubrication equipment needs to be detected regularly so as to ensure the normal running of the automatic lubrication equipment.
First, the processor 101 may monitor the automatic lubrication device in real time, and obtain lubrication status information of the automatic lubrication device, where the lubrication status information may include the number of times of lubrication of the automatic lubrication device, the sealing status of the automatic lubrication device, and the like. The lubrication state information can be acquired through the pressure sensor, and the lubrication times can be obtained through the pressure change times detected by the pressure sensor because the internal pressure of the automatic lubrication equipment can be changed to a certain extent during lubrication operation. Further, when the automatic lubrication device leaks (i.e., has poor sealing performance), the pressure value detected by the pressure sensor decreases, and therefore, the sealing performance of the automatic lubrication device can be detected by the pressure sensor. Thereafter, the processor 101 may generate a first prompt message according to the number of times of lubrication of the automatic lubrication device indicated by the lubrication state information, where the first prompt message is used to indicate an operation state of the automatic lubrication device. And the processor 101 may generate a leakage prompt message according to the sealing state of the automatic lubrication device indicated by the lubrication state information, where the leakage prompt message is used to indicate that the automatic lubrication device leaks.
In another application scenario, the first prompt message includes normal operation information and abnormal operation information. The processor 101 is configured to:
and generating abnormal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is greater than a preset threshold value.
And generating normal operation information under the condition that the difference value between the lubrication times of the automatic lubrication equipment and the lubrication times of other automatic lubrication equipment is less than or equal to a preset threshold value.
For example, the first prompt message may include normal operation information and abnormal operation information, the normal operation information indicating that the operation state of the automatic lubrication device is normal, and the abnormal operation information indicating that the operation state of the automatic lubrication device is abnormal.
Normally, the automatic lubrication devices in a production line are approximately synchronized for lubrication, so that the number of times of lubrication in each two automatic lubrication devices is usually not more than two. If the difference value between the lubrication times of the automatic lubrication device indicated by the lubrication state information and the lubrication times of other automatic lubrication devices is larger than a preset threshold value, indicating that the automatic lubrication device has a fault, the abnormal operation information may be generated. If the difference value between the lubrication times of the automatic lubrication device indicated by the lubrication state information and the lubrication times of other automatic lubrication devices is smaller than or equal to a preset threshold value, indicating that the automatic lubrication device is normally operated, the operation normal information may be generated. The preset threshold may be 2, that is, the difference between the lubrication frequency of the automatic lubrication device and the lubrication frequency of other automatic lubrication devices is greater than 2, the abnormal operation information may be generated, and the difference between the lubrication frequency of the automatic lubrication device and the lubrication frequency of other automatic lubrication devices is less than or equal to 2, and the normal operation information may be generated. The processor 101 may send the generated normal operation information or abnormal operation information to the monitoring terminal 103, and display the normal operation information or abnormal operation information through the monitoring terminal 103.
In some embodiments, when the automatic lubrication device leaks (i.e., the sealing performance is poor), the pressure inside the automatic lubrication device may decrease, and if the internal pressure of the automatic lubrication device indicated by the lubrication state information is smaller than a preset pressure threshold value, which indicates that the automatic lubrication device leaks, the processor 101 may generate a leakage prompt message, send the leakage prompt message to the monitoring terminal 103, and display the leakage prompt message through the monitoring terminal 103. Therefore, first prompt information and leakage prompt information are generated according to the lubricating state information of the automatic lubricating equipment and displayed on the monitoring terminal 103, so that the running state of the automatic lubricating equipment is monitored in real time, workers are reminded, faults of the automatic lubricating equipment can be found in time, and manual frequent detection is not needed.
To sum up, the equipment lubrication monitoring system comprises: the monitoring system comprises a processor, a switch and a monitoring terminal, wherein the processor is connected with the switch, and the switch is connected with the monitoring terminal. The processor is used for monitoring the state information of the lubricating equipment and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment. The switch is used for sending the first prompt message to the monitoring terminal, and the monitoring terminal is used for displaying the first prompt message. This is disclosed monitors lubricated equipment through equipment lubrication monitoring system to in time send the prompt message, can improve lubricated effect of lubricated equipment, guarantee production facility's normal operating.
FIG. 2 is a flow chart illustrating a method for equipment lubrication monitoring according to an exemplary embodiment, as shown in FIG. 2, applied to an equipment lubrication monitoring system 100, the equipment lubrication monitoring system 100 including: the system comprises a processor 101, a switch 102 and a monitoring terminal 103, wherein the processor 101 is connected with the switch 102, and the switch 102 is connected with the monitoring terminal 103. The method comprises the following steps:
And 203, displaying the first prompt information through the monitoring terminal 103.
FIG. 3 is a flow chart illustrating another method for lubrication monitoring of an apparatus, according to an exemplary embodiment, where the lubrication apparatus is a manual lubrication apparatus, as shown in FIG. 3, the method further comprising:
and step 204, generating second prompt information by the processor 101 according to a preset period, wherein the second prompt information is used for indicating that lubricating oil needs to be added to the lubricating equipment.
And step 205, displaying the second prompt information through the monitoring terminal 103.
Fig. 4 is a flowchart illustrating another device lubrication monitoring method according to an exemplary embodiment, where the status information includes lubrication status information, and the first prompt information includes lubrication normal information and lubrication abnormal information, as shown in fig. 4. Step 201 may be implemented by:
in step 2011, the processor 101 obtains the lubrication status information of the manual lubrication device.
In step 2012, in case the lubrication status information indicates that the manual lubrication device has added the lubrication oil, the lubrication normal information is generated.
And step 2013, under the condition that the lubricating state information indicates that the manual lubricating device is not added with lubricating oil, lubricating abnormal information is generated.
Fig. 5 is a flowchart illustrating another device lubrication monitoring method according to an exemplary embodiment, where the status information further includes communication status information, and the first prompt information further includes communication normal information and communication abnormal information, as shown in fig. 5. Step 201 may also be implemented by:
at step 2014, the communication status information of the manual lubrication device is obtained by the processor 101.
In a step 2016, in a case where the communication status information indicates that the communication status of the manual lubricating apparatus is abnormal, communication abnormality information is generated based on the communication status information.
Fig. 6 is a flow chart illustrating another method for monitoring lubrication of an apparatus according to an exemplary embodiment, where the lubrication apparatus is an automatic lubrication apparatus, and the status information includes lubrication status information, as shown in fig. 6. Step 201 may also be implemented by:
In an application scenario, the first prompt message includes normal operation information and abnormal operation information. One implementation of step 2018 may be:
and generating abnormal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is greater than a preset threshold value.
And generating normal operation information under the condition that the difference value between the lubrication times of the automatic lubrication equipment and the lubrication times of other automatic lubrication equipment is less than or equal to a preset threshold value.
To sum up, the equipment lubrication monitoring system comprises: the system comprises a processor, a switch and a monitoring terminal, wherein the processor is connected with the switch, and the switch is connected with the monitoring terminal. The processor is used for monitoring the state information of the lubricating equipment and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment. The switch is used for sending the first prompt message to the monitoring terminal, and the monitoring terminal is used for displaying the first prompt message. This is disclosed monitors lubricated equipment through equipment lubrication monitoring system to in time send the prompt message, can improve lubricated effect of lubricated equipment, guarantee production facility's normal operating.
The preferred embodiments of the present disclosure are described in detail with reference to the accompanying drawings, however, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present disclosure within the technical idea of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.
It should be noted that, in the foregoing embodiments, various features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various combinations that are possible in the present disclosure are not described again.
In addition, any combination of various embodiments of the present disclosure may be made, and the same should be considered as the disclosure of the present disclosure, as long as it does not depart from the spirit of the present disclosure.
Claims (10)
1. An equipment lubrication monitoring system, comprising: the system comprises a processor, a switch and a monitoring terminal; the processor is connected with the switch, and the switch is connected with the monitoring terminal;
the processor is used for monitoring the state information of the lubricating equipment and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment;
the switch is used for sending the first prompt message to the monitoring terminal;
and the monitoring terminal is used for displaying the first prompt information.
2. The system of claim 1, wherein the lubrication device is a manual lubrication device, and the processor is further configured to generate a second prompt message according to a preset period, wherein the second prompt message is used to indicate that the lubrication device needs to be added with lubrication oil;
and the monitoring terminal is also used for displaying the second prompt message.
3. The system of claim 2, wherein the status information includes lubrication status information, and the first prompt information includes lubrication normal information and lubrication abnormal information; the processor is configured to:
acquiring lubrication state information of the manual lubrication equipment;
generating the lubrication normal information in a case where the lubrication state information indicates that the manual lubrication device has added lubrication oil;
and generating the lubrication abnormality information in a case where the lubrication state information indicates that the manual lubrication apparatus is not added with the lubricating oil.
4. The system of claim 3, wherein the status information further comprises communication status information, and the first prompt information further comprises communication normal information and communication abnormal information; the processor is configured to:
acquiring communication state information of the manual lubricating equipment;
under the condition that the communication state information indicates that the communication state of the manual lubricating equipment is normal, generating normal communication information according to the communication state information;
and if the communication state information indicates that the communication state of the manual lubrication device is abnormal, generating the communication abnormal information according to the communication state information.
5. The system of claim 1, wherein the lubrication device is an automatic lubrication device, the status information including lubrication status information; the processor is configured to:
acquiring the lubricating state information of the automatic lubricating equipment;
and generating the first prompt information according to the lubricating times of the automatic lubricating equipment indicated by the lubricating state information, wherein the first prompt information is used for indicating the running state of the automatic lubricating equipment.
6. The system of claim 5, wherein the first prompt message comprises a normal operation message and an abnormal operation message; the processor is configured to:
generating the abnormal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is greater than a preset threshold value;
and generating the normal operation information under the condition that the difference value between the lubrication frequency of the automatic lubrication equipment and the lubrication frequency of other automatic lubrication equipment is less than or equal to the preset threshold value.
7. An equipment lubrication monitoring method, applied to an equipment lubrication monitoring system, the equipment lubrication monitoring system comprising: the system comprises a processor, a switch and a monitoring terminal; the processor is connected with the switch, and the switch is connected with the monitoring terminal; the method comprises the following steps:
monitoring the state information of the lubricating equipment through the processor, and generating first prompt information according to the state information, wherein the first prompt information is used for indicating the state of the lubricating equipment;
sending the first prompt message to the monitoring terminal through the switch;
and displaying the first prompt information through the monitoring terminal.
8. The method of claim 7, wherein the lubrication device is a manual lubrication device, the status information includes lubrication status information, the method further comprising:
generating second prompt information according to a preset period through the processor, wherein the second prompt information is used for indicating that lubricating oil needs to be added to the lubricating equipment;
and displaying the second prompt information through the monitoring terminal.
9. The method of claim 8, wherein the first prompt message includes lubrication normal information and lubrication abnormal information; the monitoring of the state information of the lubricating device through the processor and the generation of the first prompt information according to the state information include:
obtaining, by the processor, lubrication status information of the manual lubrication device;
generating the lubrication normal information in a case where the lubrication state information indicates that the manual lubrication device has added lubrication oil;
and generating the lubrication abnormality information in a case where the lubrication state information indicates that the manual lubrication apparatus is not added with the lubricating oil.
10. The method of claim 9, wherein the status information further comprises communication status information, and the first prompt information further comprises communication normal information and communication abnormal information; the monitoring of the state information of the lubricating device through the processor and the generation of the first prompt information according to the state information further comprise:
acquiring, by the processor, communication status information of the manual lubrication device;
under the condition that the communication state information indicates that the communication state of the manual lubricating equipment is normal, generating normal communication information according to the communication state information;
and generating the communication abnormality information according to the communication state information when the communication state information indicates that the communication state of the manual lubrication device is abnormal.
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| CN208997677U (en) * | 2018-09-27 | 2019-06-18 | 大族激光科技产业集团股份有限公司 | A kind of lubricating system |
| CN110084385A (en) * | 2019-04-16 | 2019-08-02 | 湖州三滴油科技有限公司 | A kind of equipment lubrication point Information Management System |
| CN209309640U (en) * | 2018-10-12 | 2019-08-27 | 意凯(厦门)贸易有限公司 | A kind of automatic lubricating system based on bearing on-line monitoring |
| CN210219262U (en) * | 2019-05-31 | 2020-03-31 | 中国核工业电机运行技术开发有限公司 | Centralized intelligent lubricating and bearing monitoring system |
| CN111578117A (en) * | 2020-05-25 | 2020-08-25 | 厦门朴思起重设备有限公司 | Lubrication monitoring system of automatic equipment |
| CN112255955A (en) * | 2020-12-21 | 2021-01-22 | 北京汇智恒安科技有限责任公司 | Intelligent lubricating oil management and control system and method |
| CN113586930A (en) * | 2021-07-30 | 2021-11-02 | 青岛盘古智能制造股份有限公司 | Single-wire type centralized lubrication control system and control method |
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| CN208997677U (en) * | 2018-09-27 | 2019-06-18 | 大族激光科技产业集团股份有限公司 | A kind of lubricating system |
| CN209309640U (en) * | 2018-10-12 | 2019-08-27 | 意凯(厦门)贸易有限公司 | A kind of automatic lubricating system based on bearing on-line monitoring |
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