CN115305771A - Bionic ground stone soaking equipment and production process thereof - Google Patents
Bionic ground stone soaking equipment and production process thereof Download PDFInfo
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- CN115305771A CN115305771A CN202210919789.5A CN202210919789A CN115305771A CN 115305771 A CN115305771 A CN 115305771A CN 202210919789 A CN202210919789 A CN 202210919789A CN 115305771 A CN115305771 A CN 115305771A
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- bionic
- soaking
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
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- Road Paving Structures (AREA)
Abstract
The invention discloses a bionic ground stone soaking device and a production process thereof, and the bionic ground stone soaking device comprises a soaking pool, wherein a lifting plate is arranged on the top surface of the soaking pool, a hydraulic cylinder is arranged on each of two sides of the soaking pool close to the front end and the rear end, a telescopic rod is arranged on the top surface of the hydraulic cylinder close to the middle, a plurality of supporting plates are arranged on the bottom surface of the lifting plate, a plurality of bottom plates are arranged among the supporting plates, and blocking nets are arranged on the outer sides of the supporting plates; the invention has the function of automatically separating the bionic ground paving stones from the soaking pool, is convenient for workers to take the bionic ground paving stones out of the soaking pool, has the function of separation, avoids the corner damage caused by mutual collision of the bionic ground paving stones when the bionic ground paving stones are piled together, realizes the function of recycling waste heat in the process of producing the bionic ground paving stones, avoids the waste of energy and realizes the functions of energy conservation and environmental protection.
Description
Technical Field
The invention relates to the field of bionic paving stone production, in particular to bionic paving stone soaking equipment and a production process and a use method thereof.
Background
The bionic paving stone has the advantages of attractive appearance, fashion, environmental protection, ageing resistance and no deformation, can be widely used for guardrail engineering such as municipal administration, water conservancy, parks, traffic bridges and the like, and can be soaked by the bionic paving stone soaking equipment after the bionic paving stone is produced, so that the toughness of the bionic paving stone is improved.
The existing bionic ground stone soaking equipment has certain defects when in use, the existing bionic ground stone soaking equipment does not have the function of automatically separating the bionic ground stone from a soaking pool when in use, the inconvenient workers take out the bionic ground stone from the soaking pool, and simultaneously, the equipment does not have the function of separation, when the bionic ground stone is piled up, the mutual collision of the bionic ground stone is easy to cause corner damage, and the equipment does not have the function of waste heat recovery and utilization in the process of producing the bionic ground stone, thereby causing the waste of energy and bringing certain influence to the actual use.
Disclosure of Invention
The invention aims to provide bionic ground stone soaking equipment and a production process thereof, and solves the problems that the existing bionic ground stone soaking equipment and the production process thereof are inconvenient to move, and meanwhile, a pull rod is not easy to retract, so that a large amount of space is easily occupied; when the existing bionic ground stone-paving soaking equipment and the production process thereof are used, the capacity of carrying tools is not available, and when the device breaks down, the tools are not easy to find for repairing the device; when the existing bionic ground stone soaking equipment and the production process thereof are used, the connection with a circuit is not stable enough, and the technical problem that the circuit and the device are easy to fall off when the device is moved is easily caused.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a bionical attitude ground stone soaking equipment and production technology thereof, includes the fermentation vat, the lift plate is installed to the top surface of fermentation vat, a pneumatic cylinder is all installed near front end and rear end to the both sides of fermentation vat, the top surface of pneumatic cylinder is close to the centre and installs the telescopic link, a plurality of backup pad, a plurality of is installed to the bottom surface of lift plate install a plurality of bottom plate, a plurality of between the backup pad keep off the net is installed in the outside of backup pad, two draw-in grooves have been seted up in the backup pad, a plurality of install two layering mechanism between the backup pad.
As a further scheme of the invention, the layering mechanism comprises a plurality of transverse plates, two reinforcing plates are arranged between the transverse plates, a layer net is arranged between the transverse plates and the reinforcing plates, two sliding grooves are formed in the two ends of each of the transverse plates and the two ends of each of the reinforcing plates, and inserting plates and pushing plates are arranged in the sliding grooves.
As a further scheme of the invention, the telescopic rod is fixedly connected with the lifting plate, the telescopic rod and the hydraulic cylinder are movably arranged, four groups of support plates which correspond to each other in pairs are arranged on two sides of the bottom surface of the lifting plate, and two groups of support plates which correspond to each other in pairs are arranged at the front end and the rear end of the bottom surface of the lifting plate.
As a further scheme of the invention, the lifting plate, the supporting plate, the bottom plate and the blocking net are movably arranged with the soaking pool, the width of the lifting plate is larger than that of the soaking pool, and the length of the lifting plate is consistent with that of the soaking pool.
As a further scheme of the invention, the transverse plate and the reinforcing plate are respectively positioned between the two supporting plates, the transverse plate and the reinforcing plate are clamped on the supporting plates through the inserting plates and the pushing plates, and the layer net, the transverse plate and the reinforcing plate are movably arranged with the supporting plates.
As a further scheme of the invention, the sliding groove is arranged in an L shape, the push plate protrudes out of the top surface of the sliding groove, the inserting plate is positioned in the clamping groove, and the push plate and the inserting plate are movably arranged with the sliding groove and the clamping groove.
As a further scheme of the invention, the production process of the bionic paving stone soaking equipment comprises the following specific flows:
the first process is as follows: the method comprises the following steps of putting raw materials into a warehouse, sampling, cake making and test firing, detecting physical properties and chemical analysis, sampling the newly-put raw materials, detecting the moisture of the samples, making powder, making cakes and test firing on the samples, detecting the physical properties of the sample cakes after test firing, such as whiteness, strength, water absorption and the like, simultaneously, extracting partial powder for chemical analysis, and detecting whether the content of various chemical components in the raw materials meets the technical requirements of a factory;
and a second process: weighing and proportioning corresponding raw materials according to a process formula, adding the proportioned raw materials into a ball mill to grind into slurry, putting the slurry subjected to ball milling into a slurry tank, sieving to remove iron, atomizing and conveying the homogenized slurry to a spray tower under high pressure, drying the homogenized slurry by hot air provided by a hot air furnace to prepare powder particles, and conveying the powder from the spray tower to a storage bin for ageing;
and a third process: feeding the prepared powder into a press process, distributing the powder through a die, applying certain pressure to the powder, and pressing the powder into green bricks;
and (4) a fourth process: the free water in the green brick is evaporated through drying, so that on one hand, the strength of the green brick can be improved, the damage of the green brick can be reduced, and the waste can be prevented from entering the printing and firing processes to cause unnecessary loss;
and a fifth process: the method comprises the following steps that (1) bottom slurry is firstly applied to a green brick before the green brick enters a kiln, the green brick enters the kiln to be calcined at high temperature, the high firing temperature is generally not more than the high firing temperature, the heat in the kiln is dissipated too much and is wasted in the process of paving and firing in a bionic manner, waste heat recovery equipment is used for collecting the heat, the collected dissipated heat is conducted to a flow, the green brick is dried, and the waste heat is recycled;
and a sixth process: in the edging procedure, the size and diagonal line of the bionic paving stone are strictly specified, the required precision is very high, the technical requirement on operators is also very high, the polishing procedure is carried out, grinding blocks for polishing are arranged from coarse to fine, and the milled and flattened bionic paving stone surface is gradually ground into the bionic paving stone with glossiness and presents the original texture of a green brick;
a seventh process: grading is a very important link, is a key part for controlling the product quality, is provided with a quality supervision mechanism, controls the product quality before delivery, and dries the moisture on the stone surface and the brick bottom of the bionic ground so as to facilitate waxing of finished products and grading and sorting of finished products.
The invention has the beneficial effects that:
according to the invention, the telescopic rod is driven by the hydraulic cylinder to operate, the lifting plate is jacked up, the lifting plate drives the supporting plate and the bottom plate to be separated from the soaking pool, so that the bionic ground paving stones are separated from the soaking pool, the equipment has the function of automatically separating the bionic ground paving stones from the soaking pool, workers can conveniently take the bionic ground paving stones out of the soaking pool, meanwhile, the layering mechanism is utilized for layering, the bionic ground paving stones to be soaked are isolated layer by layer, the equipment has the separating function, the damage caused by mutual collision of the bionic ground paving stones when the bionic ground paving stones are piled together is avoided, the function of waste heat recycling is realized in the process of producing the bionic ground paving stones, the energy waste is avoided, and the functions of energy conservation and environmental protection are realized.
Drawings
FIG. 1 is a schematic view of the overall structure of the bionic ground stone soaking equipment and the production process thereof;
FIG. 2 is a schematic structural diagram of a lifting plate and its components in the bionic ground stone soaking device and the production process thereof according to the present invention;
FIG. 3 is a structural exploded view of a layering mechanism and a soaking pool of the soaking device for bionic paving stones and a production process thereof;
FIG. 4 is a structural disassembly diagram of a layering mechanism in the bionic ground stone soaking device and the production process thereof;
FIG. 5 is a process flow diagram of the bionic ground stone-paving soaking equipment and the production process thereof.
In the figure: 1. a soaking pool; 2. a lifting plate; 3. a hydraulic cylinder; 4. a telescopic rod; 5. a support plate; 6. a base plate; 7. a card slot; 8. blocking the net; 9. a layering mechanism; 10. a transverse plate; 11. a reinforcing plate; 12. layering a net; 13. a chute; 14. inserting plates; 15. a push plate.
Detailed Description
The technical solutions of the present invention will be described below clearly and completely in conjunction with the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 1-5, a soaking device for bionic paving stones and a production process thereof, comprising a soaking pool 1, wherein a lifting plate 2 is installed on the top surface of the soaking pool 1, a hydraulic cylinder 3 is installed on both sides of the soaking pool 1 near the front end and the rear end, a telescopic rod 4 is installed on the top surface of the hydraulic cylinder 3 near the middle, a plurality of supporting plates 5 are installed on the bottom surface of the lifting plate 2, a plurality of bottom plates 6 are installed between the plurality of supporting plates 5, a blocking net 8 is installed on the outer side of the plurality of supporting plates 5, two clamping grooves 7 are formed in the supporting plates 5, and two layering mechanisms 9 are installed between the plurality of supporting plates 5.
In this embodiment, in order to realize the function of protection to imitative ecological ground stone, set up layering mechanism 9, layering mechanism 9 includes a plurality of diaphragm 10, installs two reinforcing plates 11 between a plurality of diaphragm 10, installs layer net 12 between diaphragm 10 and the reinforcing plate 11, and a spout 13 has all been seted up at the both ends of diaphragm 10 and reinforcing plate 11, installs picture peg 14 and push pedal 15 in the spout 13.
In this embodiment, in order to realize the automatic function that makes imitative ecological ground stone break away from steeping vat 1, telescopic link 4 and lift plate 2 fixed connection, telescopic link 4 is the activity setting with pneumatic cylinder 3, and four two liang of backup pads 5 that correspond of group are installed to the bottom surface both sides of lift plate 2, and two sets of two liang of backup pads 5 that correspond are installed to the bottom surface front end and the rear end of lift plate 2.
In this embodiment, in order to guarantee that the bionic ground stone can be separated from the soaking pool 1, the lifting plate 2, the supporting plate 5, the bottom plate 6 and the baffle net 8 are movably arranged with the soaking pool 1, the width of the lifting plate 2 is greater than that of the soaking pool 1, and the length of the lifting plate 2 is consistent with that of the soaking pool 1.
In this embodiment, in order to ensure the stability of the layering mechanism 9, the transverse plate 10 and the reinforcing plate 11 are respectively located between the two supporting plates 5, the transverse plate 10 and the reinforcing plate 11 are clamped on the supporting plates 5 through the inserting plates 14 and the pushing plates 15, and the layer net 12, the transverse plate 10 and the reinforcing plate 11 are movably arranged with the supporting plates 5.
In this embodiment, in order to clamp the layering mechanism 9 on the supporting plate 5, the sliding slot 13 is arranged in an L shape, the pushing plate 15 protrudes out of the top surface of the sliding slot 13, the inserting plate 14 is located in the clamping slot 7, and both the pushing plate 15 and the inserting plate 14 are movably arranged with the sliding slot 13 and the clamping slot 7.
A production process of bionic ground stone soaking equipment comprises the following specific flows:
the first process is as follows: the method comprises the following steps of putting raw materials into a warehouse, sampling, cake making and test firing, detecting physical properties and chemical analysis, sampling the newly-put raw materials, detecting the moisture of the samples, making powder, making cakes and test firing on the samples, detecting the physical properties of the sample cakes after test firing, such as whiteness, strength, water absorption and the like, simultaneously, extracting partial powder for chemical analysis, and detecting whether the content of various chemical components in the raw materials meets the technical requirements of a factory;
and a second process: weighing and proportioning corresponding raw materials according to a process formula, adding the proportioned raw materials into a ball mill to grind into slurry, putting the slurry subjected to ball milling into a slurry tank, sieving to remove iron, atomizing and conveying the homogenized slurry to a spray tower under high pressure, drying the homogenized slurry by hot air provided by a hot air furnace to prepare powder particles, and conveying the powder from the spray tower to a storage bin for ageing;
and a third process: feeding the prepared powder into a press process, distributing the powder through a die, applying certain pressure to the powder, and pressing the powder into green bricks;
and (4) a fourth process: the free water in the green brick is evaporated through drying, so that on one hand, the strength of the green brick can be improved, the damage of the green brick is reduced, and the waste products can be prevented from entering the printing and firing processes to cause unnecessary loss;
and a fifth process: the method comprises the following steps of firstly applying bottom slurry to a green brick before the green brick enters a kiln, and then entering the kiln for high-temperature calcination, wherein the high calcination temperature generally does not exceed 1250 ℃, heat in the kiln is dissipated too much and is wasted in the process of paving and firing the stone in a bionic manner, waste heat recovery equipment is used for collecting the heat, the collected dissipated heat is conducted to a flow, the green brick is dried, and the waste heat is recycled;
and a sixth process: in the edging procedure, the size and diagonal line of the bionic paving stone are strictly specified, the required precision is very high, the technical requirement on operators is also very high, the polishing procedure is carried out, grinding blocks for polishing are arranged from coarse to fine, and the milled and flattened bionic paving stone surface is gradually ground into the bionic paving stone with glossiness and presents the original texture of a green brick;
and a seventh process: grading is a very important link, is a key part for controlling the product quality, is provided with a quality supervision mechanism, controls the product quality before delivery, and dries the moisture on the stone surface and the brick bottom of the bionic ground so as to facilitate waxing of finished products and grading and sorting of finished products.
When the bionic paving stone soaking equipment is used, firstly, the produced bionic paving stones are stacked on a bottom plate 6, the bionic paving stones are stacked on the bottom plate 6, then a layering mechanism 9 is placed between supporting plates 5, a push plate 15 is pushed in a sliding groove 13, an inserting plate 14 is pushed into a clamping groove 7, a transverse plate 10 and a reinforcing plate 11 are clamped on the supporting plates 5, the bionic paving stones are placed on the layering mechanism 9, another group of layering mechanisms 9 are sequentially installed between the supporting plates 5, soaking water is injected into a soaking pool 1, the soaking water overflows the bionic paving stones through a blocking net 8 and a layer net 12, the bionic paving stones can be soaked in the soaking pool 1, after the soaking of the bionic paving stones is finished, a hydraulic cylinder 3 is started, a telescopic rod 4 is driven by the hydraulic cylinder 3 to operate, a lifting plate 2 is jacked up, the lifting plate 2 drives the supporting plates 5 and the bottom plate 6 to be separated from the soaking pool 1, the bionic paving stones on the uppermost layer 9, the push plate 15 is moved from the uppermost layer 9, the inserting plate 9 is sequentially removed from the bottom plate 9, the inserting plate 9, and the layering mechanism 9 is sequentially removed from the bottom plate 6, and the inserting plate 9, and the ecological paving stones are sequentially taken out from the bottom plate 9.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. A bionic paving stone soaking device and a production process thereof are characterized in that: including soaking pool (1), lift plate (2) are installed to the top surface of soaking pool (1), a pneumatic cylinder (3) are all installed near front end and rear end to the both sides of soaking pool (1), telescopic link (4) are installed near the centre to the top surface of pneumatic cylinder (3), a plurality of backup pad (5), a plurality of are installed to the bottom surface of lift plate (2) install a plurality of bottom plate (6), a plurality of between backup pad (5) the outside of backup pad (5) is installed and is kept off net (8), two draw-in grooves (7), a plurality of have been seted up on backup pad (5) install two layered structure (9) between backup pad (5).
2. The bionic paving stone soaking equipment and the production process thereof according to claim 1 are characterized in that: layering structure (9) include a plurality of diaphragm (10), install two reinforcing plate (11) between a plurality of diaphragm (10), install layer net (12) between diaphragm (10) and reinforcing plate (11), one spout (13) have all been seted up at the both ends of diaphragm (10) and reinforcing plate (11), install picture peg (14) and push pedal (15) in spout (13).
3. The bionic paving stone soaking equipment and the production process thereof according to claim 1 are characterized in that: telescopic link (4) and lifting plate (2) fixed connection, telescopic link (4) are the activity setting with pneumatic cylinder (3), and four two liang of backup pads (5) that correspond of group are installed to the bottom surface both sides of lifting plate (2), and two sets of two liang of backup pads (5) that correspond are installed to the bottom surface front end and the rear end of lifting plate (2).
4. The bionic paving stone soaking equipment and the production process thereof according to claim 1 are characterized in that: the lifting plate (2), the supporting plate (5), the bottom plate (6) and the baffle net (8) are movably arranged with the soaking pool (1), the width of the lifting plate (2) is larger than that of the soaking pool (1), and the length of the lifting plate (2) is consistent with that of the soaking pool (1).
5. The bionic paving stone soaking equipment and the production process thereof as claimed in claim 2, wherein the ecological paving stone soaking equipment is characterized in that: diaphragm (10) and gusset plate (11) are located respectively between two backup pads (5), and diaphragm (10) and gusset plate (11) all block on backup pad (5) through picture peg (14) and push pedal (15), and layer net (12), diaphragm (10) and gusset plate (11) all are the activity setting with backup pad (5).
6. The bionic ground stone soaking equipment and the production process thereof as claimed in claim 2, characterized in that: spout (13) are L shape setting, and push pedal (15) protrusion in the top surface of spout (13), picture peg (14) are located draw-in groove (7), and push pedal (15) and picture peg (14) all are movable setting with spout (13) and draw-in groove (7).
7. The production process of the bionic paving stone soaking equipment according to claim 1, which is characterized by comprising the following specific steps:
the first process is as follows: the method comprises the following steps of putting raw materials into a warehouse, sampling, cake making and test firing, detecting physical properties and chemical analysis, sampling the newly-put raw materials, detecting the moisture of the samples, making powder, making cakes and test firing on the samples, detecting the physical properties of the sample cakes after test firing, such as whiteness, strength, water absorption and the like, simultaneously, extracting partial powder for chemical analysis, and detecting whether the content of various chemical components in the raw materials meets the technical requirements of a factory;
and a second process: weighing and proportioning corresponding raw materials according to a process formula, adding the proportioned raw materials into a ball mill to grind into slurry, putting the slurry subjected to ball milling into a slurry tank, sieving to remove iron, atomizing and conveying the homogenized slurry to a spray tower under high pressure, drying the homogenized slurry by hot air provided by a hot air furnace to prepare powder particles, and conveying the powder from the spray tower to a storage bin for ageing;
and a third process: feeding the prepared powder into a press process, distributing the powder through a die, applying certain pressure to the powder, and pressing the powder into green bricks;
and (4) a fourth process: the free water in the green brick is evaporated through drying, so that on one hand, the strength of the green brick can be improved, the damage of the green brick can be reduced, and the waste can be prevented from entering the printing and firing processes to cause unnecessary loss;
and a fifth process: the method comprises the following steps of firstly applying bottom slurry to a green brick before the green brick enters a kiln, and then entering the kiln for high-temperature calcination, wherein the high calcination temperature generally does not exceed 1250 ℃, heat in the kiln is dissipated too much and is wasted in the process of paving and firing the stone in a bionic manner, waste heat recovery equipment is used for collecting the heat, the collected dissipated heat is conducted to a flow, the green brick is dried, and the waste heat is recycled;
and a sixth process: in the edging procedure, the size and diagonal line of the bionic paving stone are strictly specified, the required precision is very high, the technical requirement on operators is also very high, the polishing procedure is carried out, grinding blocks for polishing are arranged from coarse to fine, and the milled and flattened bionic paving stone surface is gradually ground into the bionic paving stone with glossiness and presents the original texture of a green brick;
a seventh process: grading is a very important link, is a key part for controlling the product quality, is provided with a quality supervision mechanism, controls the product quality before delivery, and dries the moisture on the stone surface and the brick bottom of the bionic ground so as to facilitate waxing of finished products and grading and sorting of finished products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210919789.5A CN115305771A (en) | 2022-07-29 | 2022-07-29 | Bionic ground stone soaking equipment and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210919789.5A CN115305771A (en) | 2022-07-29 | 2022-07-29 | Bionic ground stone soaking equipment and production process thereof |
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| CN115305771A true CN115305771A (en) | 2022-11-08 |
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| CN202210919789.5A Pending CN115305771A (en) | 2022-07-29 | 2022-07-29 | Bionic ground stone soaking equipment and production process thereof |
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