CN115304242A - Glass liquid coloring system for molding material channel - Google Patents
Glass liquid coloring system for molding material channel Download PDFInfo
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- CN115304242A CN115304242A CN202210934996.8A CN202210934996A CN115304242A CN 115304242 A CN115304242 A CN 115304242A CN 202210934996 A CN202210934996 A CN 202210934996A CN 115304242 A CN115304242 A CN 115304242A
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- coloring
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- channel
- cylinder
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- 238000004040 coloring Methods 0.000 title claims abstract description 101
- 239000011521 glass Substances 0.000 title claims abstract description 61
- 239000007788 liquid Substances 0.000 title claims abstract description 56
- 239000012778 molding material Substances 0.000 title claims abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 151
- 239000000463 material Substances 0.000 claims abstract description 85
- 238000007599 discharging Methods 0.000 claims abstract description 71
- 238000010438 heat treatment Methods 0.000 claims abstract description 43
- 239000004595 color masterbatch Substances 0.000 claims abstract description 34
- 239000006060 molten glass Substances 0.000 claims description 40
- 238000007789 sealing Methods 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 239000012141 concentrate Substances 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- 230000004927 fusion Effects 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/02—Forehearths, i.e. feeder channels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/08—Feeder spouts, e.g. gob feeders
- C03B7/092—Stirring devices; Homogenisation
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/02—Compositions for glass with special properties for coloured glass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses a glass liquid coloring system for a molding material channel, which relates to the technical field of glass production equipment and comprises a material channel body, wherein the material channel body consists of an inlet area, a stirring coloring area and a discharging area which are sequentially communicated, a material feeding channel is arranged in the inlet area, a color master batch feeding port is arranged at the top of the material feeding channel, a material feeding cover plate device is arranged on the material channel body outside the color master batch feeding port, a material channel ridge is arranged at the bottom in the material feeding channel and at the position corresponding to the color master batch feeding port up and down, the stirring coloring area comprises a stirring coloring front area and a stirring coloring back area which are arranged in parallel and communicated, a first stirring pot and a second stirring pot are respectively arranged in the stirring coloring front area and the stirring coloring back area, and a heating electrode is also arranged in the stirring coloring area. The invention has the advantages of improving the mixing effect between the color master and the glass liquid, being beneficial to improving the quality after coloring and the like by reducing the flow rate of the glass liquid and improving the temperature.
Description
Technical Field
The invention relates to the technical field of glass production equipment, in particular to a molten glass coloring system for a forming material channel.
Background
With the requirement of quick color change in the glass production process, the use of the coloring material channel is a quick and reasonable method, and the colored glass can be produced without changing the color of the whole furnace. It features that two colours (colourless and other) are used simultaneously and the requirement for temporary colour change is met. The use of copper, chromium, nickel, selenium, cobalt and other components useful in the production of colored glass provides a tremendous palette of colors using a combination of elements on earth.
The flow rate of the high-viscosity glass liquid in the existing glass coloring equipment cannot be well controlled, so that the flow rate of the high-viscosity glass liquid is easy to be higher, and the temperature of the high-viscosity glass liquid cannot be ensured; meanwhile, when the color master is added, the color master cannot be uniformly added, so that the high-viscosity glass liquid has poor fusion effect with the color master and is not uniformly mixed, and the quality of the colored glass liquid is finally influenced.
Disclosure of Invention
Aiming at the technical defects, the invention aims to provide a glass liquid coloring system for a molding material channel, which improves the mixing effect between color master and glass liquid and is beneficial to improving the quality after coloring by reducing the flow rate of the glass liquid and improving the temperature.
In order to solve the technical problems, the invention provides a glass liquid coloring system for a molding material channel, which comprises a material channel body, wherein the material channel body consists of an inlet area, a stirring coloring area and a discharging area which are sequentially communicated, heating systems are respectively arranged above the inlet area, the stirring coloring area and the discharging area, a material inlet channel is arranged in the inlet area, a color master batch inlet is arranged at the top of the material inlet channel, a material feeding cover plate device is arranged on the material channel body outside the color master batch inlet, a material channel ridge is arranged at the bottom of the material inlet channel and at the position corresponding to the upper part and the lower part of the color master batch inlet, a stirring coloring area comprises a stirring coloring front area and a stirring coloring back area which are arranged in parallel and communicated, and the stirring coloring front area is communicated with the inlet area, the stirring coloring rear area is communicated with the discharging area, a first stirring pot and a second stirring pot are respectively arranged in the stirring coloring front area and the stirring coloring rear area, heating electrodes are further arranged in the stirring coloring area and comprise a plurality of first heating electrodes and a plurality of second heating electrodes which are respectively arranged in the stirring coloring front area and the stirring coloring rear area, dirty material discharging holes are formed in the bottoms of the stirring coloring front area and the stirring coloring rear area and correspond to the positions of the first heating electrodes and the second heating electrodes respectively, a plurality of observation holes are further formed in the tops of the stirring coloring front area and the stirring coloring rear area, and a discharging channel communicated with the stirring coloring rear area is arranged in the discharging area.
Preferably, the feeding cover plate device comprises an intermediate barrel body matched with the color master batch feeding port in shape, the intermediate barrel body is movably inserted in the color master batch feeding port, the upper end and the lower end of the intermediate barrel body are respectively provided with a feeding barrel and a discharging barrel, the top surfaces of the feeding barrel and the intermediate barrel body are both in an open shape, the bottom surfaces of the feeding barrel and the intermediate barrel body are both in a closed shape, the bottom surface of the feeding barrel is of a screen mesh structure, the bottom surface of the intermediate barrel body is provided with a discharging through groove, the bottom surface in the feeding barrel is coaxially provided with a discharging control rod, the bottom surface of the feeding barrel is circumferentially and uniformly provided with a plurality of stirring motors, output shafts of the stirring motors movably penetrate into the bottom surface of the feeding barrel, the output shafts of the stirring motors are respectively provided with a discharging barrel device, two corresponding outer walls of the discharging barrel bodies are respectively provided with a pushing cylinder, piston rods of the pushing cylinder movably penetrate into the discharging barrel, the piston rods of the pushing cylinder are respectively provided with a U-shaped discharging control rod, the piston rods of the pushing cylinder are opposite to the U-shaped discharging control plates, the U-shaped openings of the two U-shaped discharging control plates are opposite, the top surfaces of the U-shaped discharging control plates are respectively provided with a plurality of guide rods, the middle control plates are respectively provided with a plurality of guide rods corresponding sliding guide rods, and a plurality of guide rods corresponding sliding grooves in the color master batch feeding barrel bodies which are arranged on the intermediate barrel body, and are arranged in the color master batch feeding device, and are arranged on the middle barrel body; meanwhile, the stirring motor drives the discharging barrel device to rotate, so that the feeding operation of color master in the discharging barrel device can be realized, and the uniformity of color master feeding is ensured; promote U-shaped ejection of compact control panel through pushing cylinder for realize opening and shutting between two U-shaped ejection of compact control panels, thereby be favorable to controlling the inventory of feeding.
Preferably, go out feed cylinder device including fixed set up the feed cylinder on agitator motor output shaft, the feed cylinder internal fixation is provided with the dead lever, be provided with a plurality of ejector pins along the length direction interval on the outer wall of dead lever, the outside movable sleeve in one end that the dead lever was kept away from to the ejector pin is equipped with movable loop bar, movable loop bar keeps away from the one end fixedly connected with material mouth baffle of ejector pin, the one end that movable loop bar is close to the ejector pin is connected with the ejector pin through return spring one, be provided with the material mouth with material mouth baffle shape size homogeneous phase adaptation on the periphery wall of feed cylinder, and material mouth baffle activity card is established in the material mouth, the material mouth baffle is kept away from and is still fixed the push pedal that is provided with on the lateral wall of movable loop bar, ejection of compact control lever is including fixed the fixed interior axle that sets up on pan feeding cylinder bottom surface, the outside of fixed interior axle rotates and is provided with the regulation outer axle, the outside activity of adjusting the outer axle is provided with a plurality of roofs that correspond with the push pedal one-to-one through a plurality of return springs two, and all the roof is connected with the regulation outer axle through ejection of compact control lever, cooperate between ejection of compact control lever and the push pedal, thereby can realize opening and closing the material mouth baffle in the material feeding of accomplishing look female.
Preferably, go into still be provided with a plurality of heated boards the same with feed cylinder quantity on the bottom surface in the feed cylinder, and interval staggered distribution between heated board and the feed cylinder, the cross-section of heated board is fan-shaped, and the heated board is close to the one end of adjusting the outer axle and is provided with the holding tank with roof shape looks adaptation, when being convenient for not throw the material, can make the roof stop respectively in each corresponding holding tank.
Preferably, the feed channel bank comprises a bank body arranged at the bottom in the feed channel, a plurality of inner flow channels are horizontally arranged in the bank body at intervals in parallel, each inner flow channel comprises an upper inner flow channel obliquely arranged at the top in the bank body and a precipitation flow channel vertically arranged at the bottom in the bank body, two ends of each upper inner flow channel penetrate through two opposite side walls of the bank body respectively, each precipitation flow channel is in a circular truncated cone shape, the small-diameter end of each precipitation flow channel is communicated with the upper inner flow channel, and the feed channel bank is convenient to reduce the flow rate of glass liquid and improve the temperature of the glass liquid in the feed channel.
Preferably, the distance from one end of the upper inner flow channel close to the inlet area to the inner bottom of the feeding channel is smaller than the distance from one end of the upper inner flow channel far away from the inlet area to the inner bottom of the feeding channel, so that the flow speed of molten glass is reduced when the molten glass passes through the upper inner flow channel, and the temperature of the molten glass is improved.
Preferably, three observation holes are respectively arranged at the top of the stirring coloring front area and the stirring coloring rear area at intervals, so that the liquid level condition of the glass can be observed conveniently, and volatiles can be cleaned conveniently.
Preferably, the first stirring pot is arranged at one end close to the inlet area in the stirring and coloring front area, the second stirring pot is arranged at one end close to the discharge area in the stirring and coloring rear area, and the first stirring pot and the second stirring pot are both in cylindrical structures, so that the color master and the glass liquid can be fully diffused and mixed, the fusion of the color master and the glass liquid is accelerated, and the glass liquid and the color master in the first stirring pot and the second stirring pot can be uniformly mixed.
Preferably, the first heating electrode is arranged at a position between the inlet area and the first stirring pot, the second heating electrode is arranged between the first stirring pot and the second stirring pot, and the first heating electrode and the second heating electrode are respectively provided with two heating electrodes, so that the temperature of molten glass can be improved, and the uniformity of the color of the molten glass can be improved.
The invention has the beneficial effects that: 1. according to the invention, through the arranged material channel ridges, the flow rate of the molten glass can be reduced, and the height of the liquid level of the molten glass can be raised, so that the molten glass is closer to a heating system, the temperature of the molten glass can be increased, and the molten glass can be better fused with color masterbatch.
2. Through the first stirring pot and the second stirring pot that the intercommunication set up for look female and glass liquid flow through in proper order and carry out abundant diffusion mixing in first stirring pot and the second stirring pot, accelerated the fusing of look female and glass liquid, and then can ensure high viscosity glass liquid color and luster homogeneity.
3. The arrangement of the heating electrode is beneficial to improving the temperature of the molten glass so as to improve the uniformity of the color of the molten glass; the arrangement of the dirty material discharge hole is convenient for discharging and cleaning sundries precipitated in the glass liquid; the observation hole is used for observing the liquid level condition of the glass and cleaning volatile matters.
4. The setting of throwing the material apron device through the masterbatch volume of adjustable control look female, has guaranteed look female and has thrown the even of material, and then is convenient for ensure look female and glass liquid misce bene in first agitated kettle and second agitated kettle.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a molten glass coloring system for a forming material channel according to an embodiment of the present invention.
Fig. 2 is a cross-sectional view of a gob sill of a molten glass coloring system for a forming gob according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a feeding cover plate device of a molten glass coloring system for a forming channel according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a discharge control rod of a molten glass coloring system for a forming material channel according to an embodiment of the present invention.
Fig. 5 is a schematic diagram of a position of a discharging through groove of a molten glass coloring system for a forming material channel according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of a U-shaped discharging control plate of a molten glass coloring system for a forming material channel according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of a discharge barrel device of a molten glass coloring system for a forming material channel according to an embodiment of the present invention.
Fig. 8 is a schematic view of an internal structure of a feeding barrel of a molten glass coloring system for a forming channel according to an embodiment of the present invention.
Fig. 9 is a schematic structural view of an insulation board of a molten glass coloring system for a forming material channel according to an embodiment of the present invention.
Description of the reference numerals: 1. a material channel body; 2. an inlet zone; 21. a feeding channel; 22. a color master batch feeding port; 23. a feed channel ridge; 231. a ridge body; 232. an inner flow passage; 2321. an upper inner flow passage; 2322. a precipitation flow channel; 3. stirring the coloring area; 31. stirring the coloring front area; 311. a first agitated kettle; 312. a first heating electrode; 32. stirring the colored back zone; 321. a second agitated kettle; 322. a second heating electrode; 33. a dirty material discharge hole; 34. an observation hole; 4. a discharge zone; 5. a feeding cover plate device; 51. a middle cylinder; 511. a discharge through groove; 52. feeding into a charging barrel; 521. a discharge control rod; 5211. fixing the inner shaft; 5212. adjusting the outer shaft; 5213. a top plate; 5214. a second return spring; 522. a discharge drum device; 5221. a charging barrel; 5222. a fixing rod; 5223. a top rod; 5224. a movable loop bar; 5225. a material port baffle plate; 5226. a first return spring; 5227. a material port; 5228. pushing the plate; 523. a stirring motor; 53. a discharging barrel; 531. a push cylinder; 5311. a U-shaped discharging control panel; 5312. a sealing plate; 5313. a clamping rod; 5314. a card slot; 5315. a guide bar; 5316. a chute; 6. a heat-insulating board; 61. and (6) accommodating the tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: as shown in figure 1, the invention provides a glass liquid coloring system for a molding material channel, which comprises a material channel body 1, wherein the material channel body 1 consists of an inlet area 2, a stirring coloring area 3 and a discharging area 4 which are sequentially communicated, heating systems are respectively arranged above the inlet area 2, the stirring coloring area 3 and the discharging area 4, a material inlet channel 21 is arranged in the inlet area 2, a color master batch inlet 22 is arranged at the top of the material inlet channel 21, a material feeding cover plate device 5 is arranged on the material channel body 1 outside the color master batch inlet 22, a material channel ridge 23 is arranged at the bottom of the material inlet channel 21 and at the position corresponding to the color master batch inlet 22 up and down, the stirring coloring area 3 comprises a stirring coloring front area 31 and a stirring coloring rear area 32 which are arranged in parallel and communicated, and the stirring coloring front area 31 is communicated with the inlet area 2, the stirring coloring zone 32 is communicated with the discharging zone 4, a first stirring pot 311 and a second stirring pot 321 are respectively arranged in the stirring coloring front zone 31 and the stirring coloring rear zone 32, a heating electrode is also arranged in the stirring coloring zone 3, the heating electrode comprises a plurality of first heating electrodes 312 and a plurality of second heating electrodes 322 which are respectively arranged in the stirring coloring front zone 31 and the stirring coloring rear zone 32, dirty material discharging holes 33 are respectively arranged at the bottoms of the stirring coloring front zone 31 and the stirring coloring rear zone 32, the dirty material discharging holes 33 respectively correspond to the positions of the first heating electrodes 312 and the second heating electrodes 322, a plurality of observation holes 34 are also respectively arranged at the tops of the stirring coloring front zone 31 and the stirring coloring rear zone 32, and a discharging channel communicated with the stirring coloring rear zone 32 is arranged in the discharging zone 4.
When glass is produced, glass liquid enters from a feeding channel 21 in an inlet area 2, and when the glass liquid flows to a position corresponding to a feeding cover plate device 5, color master in the feeding cover plate device 5 is fed through a color master feeding port 22 and mixed with the glass liquid to enter a stirring coloring area 3; when the molten glass flows in the feeding channel 21 and passes through the feed channel ridges 23, the feed channel ridges 23 can reduce the flow velocity of the molten glass, and simultaneously can lift the height of the liquid level of the molten glass, so that the molten glass is closer to a heating system, and the temperature of the molten glass is further improved; the glass liquid sequentially passes through the stirring coloring front area 31 and the stirring coloring rear area 32, so that the color master batch and the glass liquid can be fully diffused and mixed under the stirring action of the first stirring pot 311 and the second stirring pot 321, the fusion of the color master batch and the glass liquid is accelerated, the glass liquid and the color master batch in the first stirring pot 311 and the second stirring pot 321 are uniformly mixed, finally, the colored glass liquid with uniform color is obtained, the colored glass liquid flows to the discharging area 4, and the colored glass liquid is discharged through a discharging channel for collection and is produced and used in the next procedure; the dirty material discharge hole 33 is in a retraction type, so that sundries precipitated in the glass liquid can be discharged and cleaned conveniently; the observation hole 34 is used for observing the glass liquid level condition and cleaning volatile matters; in the production process of the colored glass liquid, a heating system is required to provide enough heat, and the structure of the heating system is prior art, so that the detailed description is omitted here.
The second embodiment: on the basis of the first embodiment, as shown in fig. 1 and 3 to 8, the feeding cover plate device 5 includes an intermediate cylinder 51 adapted to the color master batch inlet 22, the intermediate cylinder 51 is movably inserted into the color master batch inlet 22, the upper and lower ends of the intermediate cylinder 51 are respectively provided with a feeding cylinder 52 and a discharging cylinder 53, the top surfaces of the feeding cylinder 52 and the intermediate cylinder 51 are both open, the bottom surfaces of the feeding cylinder 52 and the intermediate cylinder 51 are both closed, the bottom surface of the feeding cylinder 52 is of a screen structure, the bottom surface of the intermediate cylinder 51 is provided with a discharging through groove 511, the bottom surface in the feeding cylinder 52 is coaxially provided with a discharging control rod 521, the bottom surface of the feeding cylinder 52 is uniformly distributed with a plurality of stirring motors 523 along the circumferential direction, the output shafts of the stirring motors 523 movably penetrate through the bottom surface of the feeding cylinder 52, the output shafts of the stirring motors 523 are provided with discharging cylinder devices 522, two corresponding outer walls of the discharging barrel 53 are respectively provided with a pushing cylinder 531, a piston rod of the pushing cylinder 531 movably penetrates into the discharging barrel 53, a U-shaped discharging control plate 5311 is arranged on the piston rod of the pushing cylinder 531, the U-shaped openings of the two U-shaped discharging control plates 5311 are opposite, a sealing plate 5312 is fixedly arranged at the top of the U-shaped discharging control plate 5311, mutually-matched clamping rods 5313 and clamping grooves 5314 are respectively arranged on opposite side walls of the two sealing plates 5312, a plurality of guide rods 5315 are respectively arranged on the top surface of the sealing plate 5312, a plurality of sliding grooves 5316 which are in one-to-one correspondence with the guide rods 5315 are arranged on the bottom surface of the middle barrel 51, the guide rods 5315 are respectively arranged in the corresponding sliding grooves 5316 in a sliding manner, and a plurality of discharging barrel devices 522 are arranged to facilitate the simultaneous addition of color concentrates of various colors; meanwhile, the stirring motor 523 drives the discharging barrel device 522 to rotate, so that the feeding operation of the color master in the discharging barrel device 522 can be realized, and the uniformity of the feeding of the color master is ensured; the U-shaped discharging control plates 5311 are pushed by the pushing air cylinder 531, so that the two U-shaped discharging control plates 5311 are opened and closed, and the feeding amount is favorably controlled.
Before production, color masterbatch can be respectively added into the feeding barrel 52 (an opening on the top surface of the feeding barrel 52 can be movably provided with a matched cover body), the stirring motor 523 drives the discharging barrel device 522 to rotate, and meanwhile, the color masterbatch is matched with the discharging control rod 521 to realize discharging of the color masterbatch, the color masterbatch discharged from the discharging barrel device 522 passes through the bottom surface in the feeding barrel 52, passes through the discharging through groove 511 on the bottom surface of the middle barrel 51, and finally is discharged by the discharging barrel 53; the pushing cylinders 531 can push the U-shaped discharging control plates 5311 to be adjusted to proper positions as required so as to control the discharging amount of the color masterbatch, namely when the two pushing cylinders 531 push the two U-shaped discharging control plates 5311 to approach respectively, the guide rods 5315 on the two U-shaped discharging control plates 5311 slide in the corresponding sliding grooves 5316 respectively, so that the sealing plate 5312 shields the discharging through groove 511, and the effect of controlling the discharging of the color masterbatch is achieved; when the two U-shaped discharge control plates 5311 are in full contact (the locking rod 5313 on one sealing plate 5312 can be inserted into the locking groove 5314 on the other sealing plate 5312), the discharge through groove 511 can be completely closed, so that the discharge of the color master stops.
Example three: on the basis of the first embodiment, as shown in fig. 1 and 3 to 9, the discharge cylinder device 522 includes a cylinder 5221 fixedly disposed on the output shaft of the stirring motor 523, a fixed rod 5222 is fixedly disposed in the cylinder 5221, a plurality of push rods 5223 are disposed on the outer wall of the fixed rod 5222 at intervals along the length direction, a movable sleeve 5224 is movably sleeved outside one end of the push rod 5223 away from the fixed rod 5222, a material port baffle 5225 is fixedly connected to one end of the movable sleeve 5224 away from the push rod 5223, one end of the movable sleeve 5224 close to the push rod 5223 is connected to the push rod 5223 through a return spring 5226, a material port 5227 having a shape and size matched with that of the material port baffle 5225 is disposed on the outer peripheral wall of the cylinder 5221, the material port baffle 5225 is movably clamped in the material port 5227, a push plate 5228 is further fixedly disposed on the side wall of the movable sleeve 5224 of the material port baffle 5224, the discharge control rod 521 includes a fixed inner shaft 5211 fixedly disposed on the bottom surface of the cylinder 5252, an adjusting outer shaft 5211 is rotatably disposed outside of the fixed inner shaft 5211, a plurality of adjusting outer shafts 5212 are movably clamped in the outer shaft 5212, a plurality of movable push plates 5228 corresponding to top plates 5213, and a plurality of adjusting top plates 5213 are connected to a plurality of adjusting outer shaft 5213, and a plurality of adjusting outer shaft 5213; go into still to be provided with a plurality of heated boards 6 the same with feed cylinder 5221 quantity on the bottom surface in the feed cylinder 52, and interval staggered distribution between heated board 6 and the feed cylinder 5221, the cross-section of heated board 6 is fan-shaped, and heated board 6 is close to the one end of adjusting outer axle 5212 and is provided with the holding tank 61 with roof 5213 shape looks adaptation.
Before production, color concentrates can be respectively added into each charging barrel 5221 (an opening on the top surface of the charging barrel 5221 can be movably provided with a cover body which is matched with the opening), the stirring motor 523 can be started during production, so that the stirring motor 523 drives the corresponding charging barrel 5221 to rotate, along with the rotation of the charging barrel 5221, when the push plate 5228 rotates to be abutted against the top plate 5213, the top plate 5213 can push the push plate 5228 (together with the material port baffle 5225 to the inner direction of the charging barrel 5221), at the moment, the material port 5227 is in an open state, the color concentrates in the charging barrel 5221 can flow out of the charging barrel 5221, and then the color concentrates can be fed through the bottom surface of the charging barrel 52 and the middle barrel 51 and the discharging barrel 53 in sequence (along with the rotation of the charging barrel 5221, when the push plate 5228 rotates to be not abutted against the top plate 5213, under the action of the return spring 5226, the baffle 5225 can plug the material port 5227), so that the circulation of the baffle 5225 in the material port 5227 can be realized, and the opening and closing of the color concentrates can be further completed; when the discharging of the color master is not needed, the outer shaft 5212 can be rotationally adjusted outside the fixed inner shaft 5211, and each top plate 5213 can be respectively stopped in each corresponding accommodating groove 61, so that the color master cannot be abutted against the push plate 5228 even if the stirring motor 523 drives the corresponding charging barrel 5221 to rotate, and the color master can be further ensured not to be discharged from the charging barrel 5221; meanwhile, the heat insulation plate 6 is beneficial to keeping the temperature among the charging barrels 5221 stable, heat transfer is not easy to generate, and color master batch flowing out of the material port 5227 can be divided, so that the uniform feeding of the color master batch is ensured; the fixed inner shaft 5211 and the adjusting outer shaft 5212 may be in an interference fit, or one end of the fixed inner shaft 5211, which is away from the bottom surface of the charging barrel 52, extends to the outside of the adjusting outer shaft 5212, and then is fixed by using a locking member such as a nut, which is convenient for keeping the position between the fixed inner shaft 5211 and the adjusting outer shaft 5212 stable during the discharging of the color masterbatch.
Example four: on the basis of the first embodiment, as shown in fig. 1 to 2, the material channel ridge 23 includes a ridge body 231 disposed at the bottom in the material feeding channel 21, a plurality of inner flow channels 232 are horizontally arranged in parallel at intervals in the ridge body 231, each inner flow channel 232 includes an upper inner flow channel 2321 obliquely disposed at the top in the ridge body 231 and a settling flow channel 2322 vertically disposed at the bottom in the ridge body 231, two ends of the upper inner flow channel 2321 respectively penetrate through two opposite side walls of the ridge body 231, the settling flow channel 2322 is in a truncated cone shape, and a small-diameter end of the settling flow channel 2322 is communicated with the upper inner flow channel 2321; the distance from one end of the upper inner flow channel 2321 close to the inlet zone 2 to the inner bottom of the feeding channel 21 is less than the distance from one end of the upper inner flow channel 2321 far away from the inlet zone 2 to the inner bottom of the feeding channel 21; the first stirring pan 311 is arranged at one end close to the inlet area 2 in the stirring and coloring front area 31, the second stirring pan 321 is arranged at one end close to the discharge area 4 in the stirring and coloring rear area 32, and the interiors of the first stirring pan 311 and the second stirring pan 321 are both in a cylindrical structure.
When the glass liquid flows to the material channel ridge 23, the flow velocity of the glass liquid can be reduced, and the height of the glass liquid can be increased, so that the glass liquid is closer to a heating system, and the temperature of the glass liquid can be increased; meanwhile, the glass liquid flows from the bottom end to the high end of the upper inner flow channel 2321, so that the effect of reducing the flow rate of the glass liquid can be achieved, and dirty materials in the glass liquid can be precipitated into the precipitation flow channel 2322 to be stored; the first stirring pot 311 and the second stirring pot 321 can be both series single-screw stirring pots, and propellers in the first stirring pot 311 and the second stirring pot 321 can both adopt a screw surface blade structure, so that color master and glass liquid can flow through the first stirring pot 311 and the second stirring pot 321 in sequence to be fully diffused and mixed, the fusion of the color master and the glass liquid is accelerated, and the glass liquid and the color master in the first stirring pot 311 and the second stirring pot 321 can be uniformly mixed; the first stirring pot 311 and the second stirring pot 321 can both be of a structure with an inner circle and an outer square, so that when flowing through the first stirring pot 311 and the second stirring pot 321, the molten glass can enter from the lower left of the first stirring pot 311 and the second stirring pot 321, and after being stirred in the first stirring pot 311 and the second stirring pot 321, the molten glass flows out from the upper right of the first stirring pot 311 and the second stirring pot 321 (i.e. the flowing direction of the molten glass is from bottom to top), thereby ensuring the color uniformity of the high-viscosity molten glass; the first heating electrode 312 is arranged at a position between the inlet area 2 and the first stirring pot 311, the second heating electrode 322 is arranged between the first stirring pot 311 and the second stirring pot 321, and the first heating electrode 312 and the second heating electrode 322 are respectively provided with two electrodes, which is beneficial to improving the temperature of molten glass and improving the uniformity of the color and luster of the molten glass.
The height of the threshold 231 cannot exceed the height of the molten glass in the feeding channel 21, and the height of the threshold 231 can be half of the height of the feeding channel 21; the height of the threshold 231 may be 150mm, and the feeding channel 21 and the threshold 231 are configured to be matched at the same time.
The first stirred pot 311 and the second stirred pot 321 may each have a diameter of 300mm, while the propellers in the first stirred pot 311 and the second stirred pot 321 may each have a diameter of 245mm.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A glass liquid coloring system for a molding material channel is characterized by comprising a material channel body (1), wherein the material channel body (1) consists of an inlet area (2), a stirring coloring area (3) and a discharging area (4) which are sequentially communicated, heating systems are arranged above the inlet area (2), the stirring coloring area (3) and the discharging area (4), a feeding channel (21) is arranged in the inlet area (2), a color master batch inlet (22) is arranged at the top of the feeding channel (21), a feeding cover plate device (5) is arranged on the material channel body (1) outside the color master batch inlet (22), a material channel ridge (23) is arranged at the bottom in the feeding channel (21) and at a position corresponding to the color master batch inlet (22) from top to bottom, the stirring coloring area (3) comprises a stirring coloring front area (31) and a stirring coloring rear area (32) which are arranged in parallel and communicated with each other, the stirring coloring front area (31) is communicated with the inlet area (2), the stirring coloring rear area (32) is communicated with the discharge area (4), a first stirring pot (311) and a second stirring pot (321) are respectively arranged in the stirring coloring front area (31) and the stirring coloring rear area (32), a heating electrode is also arranged in the stirring coloring area (3), and the heating electrode comprises a plurality of first heating electrodes (312) and a plurality of second heating electrodes (312) which are respectively arranged in the stirring coloring front area (31) and the stirring coloring rear area (32) The bottom of each of the electrode (322), the stirring coloring front area (31) and the stirring coloring rear area (32) is provided with a dirty material discharge hole (33), the dirty material discharge holes (33) correspond to the first heating electrode (312) and the second heating electrode (322) respectively, the top of each of the stirring coloring front area (31) and the stirring coloring rear area (32) is also provided with a plurality of observation holes (34), and a discharge channel communicated with the stirring coloring rear area (32) is arranged in the discharge area (4).
2. The molten glass coloring system for the molding channel as defined in claim 1, wherein the feeding cover plate device (5) comprises an intermediate cylinder (51) adapted to the color masterbatch inlet (22), the intermediate cylinder (51) is movably inserted into the color masterbatch inlet (22), the upper and lower ends of the intermediate cylinder (51) are respectively provided with a feeding cylinder (52) and a discharging cylinder (53), the top surfaces of the feeding cylinder (52) and the intermediate cylinder (51) are both open, the bottom surfaces of the feeding cylinder (52) and the intermediate cylinder (51) are both closed, the bottom surface of the feeding cylinder (52) is of a screen structure, the bottom surface of the intermediate cylinder (51) is provided with a discharging through slot (511), the bottom surface in the feeding cylinder (52) is coaxially provided with a discharging control rod (521), a plurality of stirring motors (523) are uniformly distributed along the circumferential direction on the bottom surface of the feeding cylinder (52), the bottom surface of the output shaft of the stirring motor (523) penetrates through the bottom surface of the feeding cylinder (52), the output shaft of the stirring motor (523) is provided with a discharging cylinder device (522), the outer wall of the discharging cylinder (5353) is provided with two movable push cylinders (531) penetrating through the two U-shaped push cylinders (531), and the piston rods (531) penetrate through the two movable discharge cylinders (531) corresponding to push the U-shaped discharge cylinder (531), the top of the U-shaped discharging control plate (5311) is fixedly provided with sealing plates (5312), opposite side walls of the two sealing plates (5312) are respectively provided with clamping rods (5313) and clamping grooves (5314) which are mutually matched, the top surfaces of the sealing plates (5312) are respectively provided with a plurality of guide rods (5315), the bottom surface of the middle cylinder body (51) is provided with a plurality of sliding grooves (5316) which are in one-to-one correspondence with the guide rods (5315), and the guide rods (5315) are respectively arranged in the corresponding sliding grooves (5316) in a sliding manner.
3. The molten glass coloring system for the forming material channel as claimed in claim 2, wherein the discharging barrel device (522) comprises a charging barrel (5221) fixedly arranged on the output shaft of the stirring motor (523), a fixed rod (5222) is fixedly arranged in the charging barrel (5221), a plurality of ejector rods (5223) are arranged on the outer wall of the fixed rod (5222) at intervals along the length direction, a movable sleeve rod (5224) is movably sleeved outside one end of each ejector rod (5223) far away from the fixed rod (5222), a material port baffle (5225) is fixedly connected to one end of each movable sleeve rod (5224) far away from the ejector rod (5223), one end of each movable sleeve rod (5224) close to the ejector rod (5223) is connected with the ejector rod (5223) through a return spring (5226), a top plate (5227) which is matched with the shape and size of the material port baffle (5225) is arranged on the outer peripheral wall of the charging barrel (5221), the material port baffle (5225) is movably clamped in the material port baffle (5227), a plurality of inner shaft 5228 fixed on the side wall of the movable sleeve rod (5224), a plurality of inner shaft 5228) which is fixedly arranged corresponding to the outer shaft 5211), a plurality of pushing plates (5228) which is arranged to control the outer shaft 5211) and a plurality of outer shaft which is fixedly arranged to control the outer shaft (5211) which is fixed push plates (5212) which is arranged on the outer shaft which is fixed to control the outer shaft (5211), and the top plate (5213) is connected with the adjusting outer shaft (5212) through a plurality of second return springs (5214).
4. The molten glass coloring system for the forming material channel as claimed in claim 3, wherein a plurality of heat insulation plates (6) with the same number as that of the material cylinders (5221) are further arranged on the bottom surface in the material cylinder (52), the heat insulation plates (6) and the material cylinders (5221) are distributed in a staggered manner at intervals, the cross sections of the heat insulation plates (6) are fan-shaped, and an accommodating groove (61) matched with the top plate (5213) in shape is formed in one end, close to the adjusting outer shaft (5212), of each heat insulation plate (6).
5. The glass liquid coloring system for the forming channel as claimed in claim 1, wherein the channel sill (23) comprises a sill body (231) disposed at the bottom in the feeding channel (21), a plurality of inner flow channels (232) are horizontally arranged in parallel at intervals in the sill body (231), the inner flow channels (232) comprise an upper inner flow channel (2321) obliquely disposed at the top in the sill body (231) and a settling flow channel (2322) vertically disposed at the bottom in the sill body (231), two ends of the upper inner flow channel (2321) respectively penetrate through two opposite side walls of the sill body (231), and the settling flow channel (2322) is in a truncated cone shape.
6. The molten glass coloring system for the molding lane of claim 5, wherein a distance from an end of the upper inner flow channel (2321) near the entrance area (2) to the bottom inside the feed channel (21) is smaller than a distance from an end of the upper inner flow channel (2321) far from the entrance area (2) to the bottom inside the feed channel (21).
7. A molten glass coloring system for a forming tunnel according to claim 1, wherein three observation holes (34) are provided at intervals at the top of each of the stirring coloring front area (31) and the stirring coloring rear area (32).
8. The glass liquid coloring system for the forming channel as claimed in claim 1, wherein the first stirring pot (311) is disposed at an end close to the inlet region (2) in the stirring and coloring front region (31), the second stirring pot (321) is disposed at an end close to the discharge region (4) in the stirring and coloring rear region (32), and the first stirring pot (311) and the second stirring pot (321) have a cylindrical structure inside.
9. The molten glass coloring system for a modeling material path of claim 1, wherein a first heating electrode (312) is disposed between the inlet area (2) and the first stirring pot (311), a second heating electrode (322) is disposed between the first stirring pot (311) and the second stirring pot (321), and two heating electrodes are disposed on each of the first heating electrode (312) and the second heating electrode (322).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210934996.8A CN115304242B (en) | 2022-08-05 | 2022-08-05 | Glass liquid coloring system for forming material channel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210934996.8A CN115304242B (en) | 2022-08-05 | 2022-08-05 | Glass liquid coloring system for forming material channel |
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| CN115304242B CN115304242B (en) | 2023-06-30 |
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| CN209063309U (en) * | 2018-09-14 | 2019-07-05 | 广州市海鹍新材料科技有限公司 | A kind of color masterbatch mixing device |
| CN112295449A (en) * | 2020-09-30 | 2021-02-02 | 吉安市中意陶瓷化工有限公司 | Production pottery parcel agitating unit for colouring material |
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| CN102503078A (en) * | 2011-11-01 | 2012-06-20 | 河南国控宇飞电子玻璃有限公司 | Two-slot type glass tank |
| CN105271641A (en) * | 2015-10-27 | 2016-01-27 | 武汉理工大学 | Preparation method of stripe emulsion opal glass decorative material |
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| CN115304242B (en) | 2023-06-30 |
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Effective date of registration: 20240205 Address after: 233000 Factory Building 1, Yard 315, Longxing Road, Xiaobengbu Industrial Park, Huaishang District, Bengbu City, Anhui Province Patentee after: Bengbu Jiurun New Material Technology Co.,Ltd. Country or region after: China Address before: 233100 Mentai Industrial Park, Fengyang County, Chuzhou City, Anhui Province Patentee before: ANHUI XINMIN GLASS CO.,LTD. Country or region before: China |