CN115301582A - Electronic product shell pasting auxiliary material belt detection device - Google Patents
Electronic product shell pasting auxiliary material belt detection device Download PDFInfo
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- CN115301582A CN115301582A CN202210889512.2A CN202210889512A CN115301582A CN 115301582 A CN115301582 A CN 115301582A CN 202210889512 A CN202210889512 A CN 202210889512A CN 115301582 A CN115301582 A CN 115301582A
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- material belt
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- adhesive tape
- separating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
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- General Health & Medical Sciences (AREA)
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Abstract
The invention discloses an electronic product shell pasting auxiliary material belt detection device, wherein a second material belt retracting and releasing mechanism is arranged at the right end of a workbench, a first main material belt quantitative driving mechanism is arranged on the left side of the upper part of the workbench, a second main material belt quantitative driving mechanism is arranged on the right side of the upper part of the workbench, a material detection mechanism is arranged between the first main material belt quantitative driving mechanism and a material belt separation mechanism, a repairing material belt quantitative driving mechanism is arranged on the left side of the upper part of the material belt separation mechanism, a repairing material transfer mechanism is arranged on the right side of the repairing material belt quantitative driving mechanism, a flaw material separation mechanism is arranged on the lower part of the material belt separation mechanism, a positioning detection mechanism is arranged between the first main material belt quantitative driving mechanism and the material detection mechanism, and a tape belt quantitative driving mechanism is arranged on the upper part of the right side of the material belt separation mechanism. The invention can greatly reduce the production cost, reduce the cost of outsourcing image equipment, improve the profit rate of enterprises, adapt to materials with different sizes and have strong adaptability.
Description
Technical Field
The invention relates to the technical field of belt material detection equipment, in particular to the technical field of auxiliary material belt detection equipment for pasting an electronic product shell.
Background
Along with the increase of the labor cost of people, more and more work needs to be transferred to a machine to be completed, for example, the work of pasting various auxiliary materials on a shell of an electronic product is completed manually at the earliest time, and then an automatic material pasting machine appears, because the auxiliary materials are soft in texture and have certain viscosity, in order to facilitate the rapid pasting, the materials need to be firstly pasted on a material belt at certain intervals, the material belt is rapidly conveyed through equipment, then the materials on the material belt are transferred and pasted on the shell, in the production process of the material belt, certain defective products, such as the materials are pasted on the material belt in a leakage way, or the positions do not accord with the set angles, and the like, in order to ensure the qualification rate of final products, the material belt needs to be detected by utilizing detection equipment, this department is using and the equipment of production at present, whether qualified to the material is judged through the camera utilizes image to establish other technique, then utilize the manipulator to shift the material, this kind of mode can satisfy the demand basically, but equipment cost is higher, need powerful software program and hardware equipment in order to satisfy quick analysis image, finally lead to whole equipment cost higher, the profit margin is lower, the major part of profit is occupied by image equipment system company, higher terminal price is unfavorable for market competition simultaneously, the manipulator is fit for the transfer of small-size auxiliary material simultaneously, shift the roughness that need guarantee the material to great auxiliary material, so efficiency receives the restriction, manipulator required precision is high simultaneously, purchase cost is higher.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides the auxiliary material belt detection equipment for the shell of the electronic product, solves the problem of high cost caused by the application of image recognition equipment and a high-precision manipulator to the traditional belt detection equipment, and simultaneously solves the problem that the high-precision manipulator is not suitable for transferring larger auxiliary materials.
In order to achieve the purpose, the invention provides a device for detecting auxiliary material belt sticking on an electronic product shell, which comprises a workbench, a first material belt collecting and releasing mechanism, a second material belt collecting and releasing mechanism, a first main material belt quantitative driving mechanism, a material detection mechanism, a material belt separating mechanism, a positioning detection mechanism, a second main material belt quantitative driving mechanism, a repairing material transfer mechanism, a rubber belt quantitative driving mechanism and a defect material separating mechanism, wherein the left end of the workbench is provided with the first material belt collecting and releasing mechanism for collecting and releasing film materials, the right end of the workbench is provided with the second material belt collecting and releasing mechanism for collecting and releasing film materials, the left side of the upper part of the workbench is provided with the first main material belt quantitative driving mechanism for driving the film material to be conveyed, the right side of the upper part of the workbench is provided with the second main material belt quantitative driving mechanism for driving the film material to be conveyed, the material belt separating mechanism for repairing materials is arranged on the workbench between the first main material belt quantitative driving mechanism and the second main material belt quantitative driving mechanism, the repairing material belt quantitative driving mechanism is arranged between the first main material belt driving mechanism and the material belt separating mechanism, the repairing material belt quantitative driving mechanism and the second material belt quantitative driving mechanism for judging whether the materials are aligned with the materials to be repaired materials, and the left side of the repairing materials to be separated, and the repairing materials are arranged on the left side of the repairing material belt quantitative driving mechanism, and the repairing materials to be separated mechanisms, and the qualified materials to be separated materials are arranged on the repairing materials to be separated, and the repairing materials to be separated materials to be used for judging whether the repairing materials to be repaired materials to be matched with the repairing materials to be detected by the light source to be detected by the repairing materials to be detected by the light source And a defective material separating mechanism for transferring defective materials to the adhesive tape, wherein a positioning detection mechanism for detecting the passing state of the materials is arranged between the first main material tape quantitative driving mechanism and the material detection mechanism, and an adhesive tape material tape quantitative driving mechanism for conveying the adhesive tape is arranged at the upper part of the right side of the material adhesive tape separating mechanism.
Preferably, a material detection mechanism for secondarily detecting the material state is arranged between the material adhesive tape separation mechanism and the second main material tape quantitative driving mechanism.
Preferably, the first material belt winding and unwinding mechanism comprises a first material belt winding and unwinding frame, a main material belt releasing roller, a repairing material belt winding shaft and a repairing material belt winding motor, the main material belt releasing roller for releasing a material belt to be detected is arranged at the lower part of the first material belt winding and unwinding frame, the repairing material belt releasing roller for releasing the material belt which is verified to be qualified is arranged at the upper part of the first material belt winding and unwinding frame, the repairing material belt winding shaft and the 25-repairing material belt winding motor are arranged on the first material belt winding and unwinding frame at the lower part of the repairing material belt releasing roller, and a rotating shaft of the repairing material belt winding motor is in transmission connection with the repairing material belt winding shaft.
Preferably, the second material belt winding and unwinding mechanism comprises a second material winding and unwinding frame, a main material winding shaft, a rubber belt releasing roller, a rubber belt winding shaft, a rubber belt winding motor and a main material winding motor, the main material winding shaft and the main material winding motor are arranged on the lower portion of the second material winding and unwinding frame, a rotating shaft of the main material winding motor is in transmission connection with the main material winding shaft, the rubber belt winding shaft and the rubber belt winding motor are arranged on the upper portion of the second material winding and unwinding frame, the rotating shaft of the rubber belt winding motor is in transmission connection with the rubber belt winding shaft, and the rubber belt releasing roller for releasing rubber belts is arranged on the second material winding and unwinding frame on the upper portion of the rubber belt winding shaft.
Preferably, the material belt quantitative driving mechanism comprises a material belt quantitative driving support, a material belt quantitative driving roller, a material belt quantitative driving driven roller and a material belt quantitative driving motor, the material belt quantitative driving support is provided with the material belt quantitative driving roller at the upper part, the material belt quantitative driving roller is provided with the material belt quantitative driving driven roller on the material belt quantitative driving support below the material belt quantitative driving roller, the material belt quantitative driving support is provided with the material belt quantitative driving motor at the lateral part, and a rotating shaft of the material belt quantitative driving motor is in transmission connection with the material belt quantitative driving roller.
Preferably, the material detection mechanism comprises a light isolation box body, a material conveying channel, a material display displayer and a light sensor, the light isolation box body is provided with the material conveying channel for the material belt to pass through, the lower portion of the material conveying channel is provided with the material display displayer for displaying material images, and the light sensor for detecting light intensity is arranged above the material conveying channel.
Preferably, the material and adhesive tape separating mechanism comprises a material and adhesive tape separating table, a material and adhesive tape separating shaft seat, a material and adhesive tape separating roller, a material and adhesive tape separating edge pressing plate, a material and adhesive tape pressing seat, a material and adhesive tape pressing roller and an adhesive tape guide roller, wherein the material and adhesive tape separating shaft seats are respectively arranged on two sides of a path through which a material belt passes on the material and adhesive tape separating table, the material and adhesive tape separating roller for pressing the edge of the material belt is arranged on the material and adhesive tape separating shaft seat, the material and adhesive tape separating edge pressing plate for limiting the edge position of the material is arranged on the lateral part of the material and adhesive tape separating edge pressing plate, the material and adhesive tape pressing seat is arranged on the lower part of the material and adhesive tape pressing seat, the adhesive tape guide roller for guiding the adhesive tape is arranged on the material and adhesive tape pressing seat on the upper part of the material and adhesive tape pressing roller.
Preferably, the positioning detection mechanism comprises a positioning plate seat and a photoelectric sensor, and the photoelectric sensor is vertically and fixedly arranged on the positioning plate seat.
Preferably, the repair material transfer mechanism comprises a main material separation plate, a repair material pressing separation seat, a rubber belt transfer roller, a pressing separation cylinder and a guide rod, the main material separation plate is transversely and fixedly arranged on the side portion of the repair material belt quantitative driving mechanism, the pressing separation cylinder is fixedly arranged on an upper top plate of the repair material belt quantitative driving mechanism, the repair material pressing separation seat is connected to a telescopic shaft of the pressing separation cylinder, the guide rod is fixedly arranged at the upper end of the repair material pressing separation seat, the guide rod penetrates through the upper top plate of the repair material belt quantitative driving mechanism, a downward-inclined material separation guide inclined surface is arranged on the repair material pressing separation seat, the end portion of the main material separation plate is opposite to the material separation guide inclined surface, a transfer through hole is formed in the middle of the repair material pressing separation seat, and the rubber belt transfer roller is arranged in the transfer through hole.
Preferably, the flaw material separating mechanism comprises a flaw material separating base, a flaw material separating cylinder and a flaw material separating plate, the flaw material separating cylinder is vertically fixedly arranged on the side portion of the flaw material separating base, and the telescopic shaft of the flaw material separating cylinder is fixedly provided with the flaw material separating plate penetrating through the material adhesive tape separating mechanism.
The invention has the beneficial effects that: according to the invention, the qualified material belt is used as a material supply source, and the adhesive tape is used as a mode for taking out defective materials and transferring and replacing the materials, so that the production cost can be greatly reduced, the cost of outsourcing image equipment is reduced, the profit rate of enterprises is improved, and the device is suitable for materials with different sizes and has strong adaptability.
Drawings
The above and other features, characteristics and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings and examples, in which like reference characters designate like parts throughout the figures thereof, and wherein:
fig. 1 is a front view of an apparatus for detecting a material tape of an auxiliary material adhered to a housing of an electronic product according to the present invention;
FIG. 2 is a schematic perspective view of an apparatus for inspecting a carrier tape for adhering auxiliary materials to a housing of an electronic device according to the present invention;
FIG. 3 is a perspective view of the first tape retracting mechanism;
FIG. 4 is a perspective view of a second tape retracting mechanism;
FIG. 5 is a perspective view of a tape dosing drive mechanism;
FIG. 6 is a schematic perspective view of a material detection mechanism;
FIG. 7 is a front cross-sectional view of the material detection mechanism;
FIG. 8 is a perspective view of the material tape separating mechanism;
FIG. 9 is a perspective view of the positioning detection mechanism;
FIG. 10 is a schematic perspective view of a repair material transfer mechanism;
FIG. 11 is a rear perspective view of the repair material transfer mechanism;
FIG. 12 is a perspective view of a defective material separation mechanism;
fig. 13 is an assembly schematic of the defective material separating mechanism and the repair material transfer mechanism.
In the figure: 1-workbench, 2-first material belt reeling and unreeling mechanism, 21-first material belt reeling and unreeling frame, 22-main material belt unreeling roller, 23-repair material belt unreeling roller, 24-repair material belt reeling shaft, 25-repair material belt reeling motor, 3-second material belt reeling and unreeling mechanism, 31-second material belt reeling frame, 32-main material belt reeling shaft, 33-adhesive belt unreeling roller, 34-adhesive belt reeling shaft, 35-adhesive belt reeling motor, 36-main material belt reeling motor, 4-first main material belt quantitative driving mechanism, 41-material belt quantitative driving bracket, 42-material belt quantitative driving roller, 43-material belt quantitative driving driven roller, 44-material belt quantitative driving motor, 5-material detecting mechanism, 51-light-isolating box body, 52-material conveying channel 53-material display, 54-light sensor, 6-material adhesive tape separating mechanism, 61-material adhesive tape separating table, 62-material adhesive tape separating shaft seat, 63-material adhesive tape separating roller, 64-material adhesive tape separating edge pressing plate, 65-material adhesive tape pressing seat, 66-material pressing roller, 67-adhesive tape guide roller, 7-positioning detection mechanism, 71-positioning plate seat, 72-photoelectric sensor, 8-second main material tape quantitative driving mechanism, 9-repairing material tape quantitative driving mechanism, 10-repairing material transferring mechanism, 101-main material separating plate, 102-repairing material pressing separating seat, 1021-material separating guide inclined plane, 103-adhesive tape transferring roller, 104-pressing separating cylinder, 105-guide rod, 11-a tape belt quantitative driving mechanism, 12-a defective material separating mechanism, 121-a defective material separating base, 122-a defective material separating cylinder and 123-a defective material separating plate.
Detailed Description
Referring to fig. 1 and 2, the invention relates to a device for detecting auxiliary material tapes adhered to electronic product shells, which comprises a workbench 1, a first tape collecting and releasing mechanism 2, a second tape collecting and releasing mechanism 3, a first main material tape quantitative driving mechanism 4, a material detecting mechanism 5, a material tape separating mechanism 6, a positioning detecting mechanism 7, a second main material tape quantitative driving mechanism 8, a repairing tape quantitative driving mechanism 9, a repairing material transferring mechanism 10, a tape material tape quantitative driving mechanism 11 and a flaw material separating mechanism 12, wherein the left end of the workbench 1 is provided with the first tape collecting and releasing mechanism 2 for winding and releasing film materials, the first tape collecting and releasing mechanism 2 is used for releasing a material tape to be detected and a material tape qualified for inspection, when the material to be inspected finds the flaw material, the material on the material tape qualified for inspection can be transferred to the material tape to be detected, because the flaw material on the material tape to be detected is relatively less, therefore, the number of the required qualified material belts is not large, a second material belt reeling and unreeling mechanism 3 for reeling and unreeling the film materials is arranged at the right end of the workbench 1, the second material belt reeling and unreeling mechanism 3 is provided with a material belt for reeling and unreeling the inspected material belt, a tape releasing mechanism and a tape reeling mechanism are arranged at the same time, the defective materials are transferred and the repairing materials are transferred to the material belt to be detected, a first main material belt quantitative driving mechanism 4 for driving the film material to be conveyed is arranged at the left side of the upper part of the workbench 1, a second main material belt quantitative driving mechanism 8 for driving the film material to be conveyed is arranged at the right side of the upper part of the workbench 1, the first main material belt quantitative driving mechanism 4 and the second main material belt quantitative driving mechanism 8 are both used for conveying the material belt to be detected, and when the detected material belt is repaired, in order to confirm whether the material belt is repaired to be qualified or not, a material adhesive tape separating mechanism 6 for repairing defective materials is arranged on the workbench 1 between the first main material belt quantitative driving mechanism 4 and the second main material belt quantitative driving mechanism 8, materials on an adhesive tape for transferring the materials are unloaded through the material adhesive tape separating mechanism 6 and attached to a material belt of the materials to be replaced, meanwhile, the unqualified materials on the unqualified material belt are unloaded through the adhesive tape and transferred to the second material belt collecting and releasing mechanism 3 through adhesive tape conveying before the qualified materials are replaced, a material detecting mechanism 5 for judging the material state through aligning the materials with the light source with the same shape as the materials and utilizing the shading quantity is arranged between the first main material belt quantitative driving mechanism 4 and the material adhesive tape separating mechanism 6, when the materials are aligned with the light source with the same shape as the materials, if the material on the material belt to be detected is qualified in fitting, the brightness intensity parameter collected by the optical sensor is in a set range, if the material on the material belt to be detected is unqualified in fitting, the brightness intensity parameter collected by the optical sensor is beyond the set range, the left side of the upper part of the material belt separating mechanism 6 is provided with a repair material belt quantitative driving mechanism 9 for conveying qualified coil materials with materials, when unqualified materials are found on the material belt to be detected, the qualified materials on the qualified material belt are taken down and transferred onto the material belt to be detected to replace the unqualified materials, so the repair material belt quantitative driving mechanism 9 is required to accurately convey the qualified material belt, and because the defective materials on the material belt to be detected are few, the quantity of the qualified materials conveyed by the repair material belt quantitative driving mechanism 9 is small, the device is characterized in that a repairing material transfer mechanism 10 used for transferring materials on qualified coil materials to an adhesive tape and attaching the materials to the coil materials to be repaired is arranged on the right side of the repairing material belt quantitative driving mechanism 9, qualified materials are transferred to the adhesive tape through the repairing material transfer mechanism 10, then the qualified materials are transferred to the material belt to be repaired through the repairing material transfer mechanism 10, a repairing material separating mechanism 12 matched with the repairing material transfer mechanism 10 is arranged on the lower portion of the material adhesive tape separating mechanism 6 to arch the material belt to be repaired and transfer defective materials to the adhesive tape, the defective materials are jacked up through the defective material separating mechanism 12 and jacked up to be detected as shown in fig. 13, then the repairing material transfer mechanism 10 is pressed downwards, the materials to be detected pass through a gap between the repairing material transfer mechanism 10 and the defective material separating mechanism 12 and are bent at the same time, the material belt is transferred to the adhesive tape on the repairing material transfer mechanism 10 in the passing process, a positioning detection mechanism 7 used for detecting the passing state of the materials is arranged between the first main material belt quantitative driving mechanism 4 and the material detection mechanism 5, when the material belt passes through the positioning detection mechanism 7, the adhesive tape can be detected, the upper portion of the material belt is used for transferring, and the material transfer mechanism 11 is arranged on the right side of the repairing material belt, and the conveying mechanism used for detecting mechanism for detecting the materials, and the materials.
The material belt quantitative driving mechanism in the application is used for accurately conveying the material belt, the material belt comprises a qualified material belt, a material belt to be inspected and an adhesive tape, the detection and the repair can be achieved by accurately controlling the transmission amount, the motor power of the winding mechanisms on the first material belt collecting and releasing mechanism 2 and the second material belt collecting and releasing mechanism 3 is smaller than the motor power on the material belt quantitative driving mechanism,
a material detection mechanism 5 for secondarily detecting the material state is arranged between the material adhesive tape separation mechanism 6 and the second main material tape quantitative driving mechanism 8, and as shown in fig. 1 and 2, when the area of the material to be detected with the defective material is repaired, the material is detected again by the material detection mechanism 5, so that the detected material tape is qualified. As shown in fig. 3, the first material tape winding and unwinding mechanism 2 includes a first material winding and unwinding frame 21, a main material tape unwinding roller 22, a repair material tape unwinding roller 23, a repair material tape winding shaft 24, and a repair material tape winding motor 25, the main material tape unwinding roller 22 for unwinding the material tape to be detected is disposed at the lower portion of the first material winding and unwinding frame 21, the repair material tape unwinding roller 23 for unwinding the material tape that has been verified to be qualified is disposed at the upper portion of the first material winding and unwinding frame 21, the repair material tape winding shafts 24 and 25 — the repair material tape winding motor 25 are disposed at the first material winding and unwinding frame 21 at the lower portion of the repair material tape unwinding roller 23, the rotating shaft of the repair material tape winding motor 25 is in transmission connection with the repair material tape winding shaft 24, the material tape that has been verified to be qualified is unwound by the repair material tape unwinding roller 23, and the material tape to be detected is wound by the material tape that has been verified to be qualified on the material tape, and the repair material tape winding shaft 24 is driven by the repair material winding motor 25 to wind the material tape that has been transferred to the material flow.
As shown in fig. 4, the second material taking and releasing mechanism 3 includes a second material taking and releasing frame 31, a main material taking-up shaft 32, a tape releasing roller 33, a tape taking-up shaft 34, a tape taking-up motor 35 and a main material taking-up motor 36, the lower portion of the second material taking-up frame 31 is provided with the main material taking-up shaft 32 and the main material taking-up motor 36, a rotating shaft of the main material taking-up motor 36 is in transmission connection with the main material taking-up shaft 32, the upper portion of the second material taking-up frame 31 is provided with the tape taking-up shaft 34 and the tape taking-up motor 35, the rotating shaft of the tape taking-up motor 35 is in transmission connection with the tape taking-up shaft 34, the tape releasing roller 33 for releasing the tape is arranged on the second material taking-up frame 31 above the tape taking-up shaft 34, the main material taking-up shaft 32 is driven by the main material taking-up motor 36 to be qualified, the tape is released by the tape releasing roller 33, and the tape taking-up shaft 34 is driven by the tape taking-up motor 35 to rotate and take up the tape. As shown in fig. 5, the quantitative driving mechanism for material belt includes a quantitative driving support 41 for material belt, a driving roller 42 for driving the material belt, a driven roller 43 for driving the material belt, and a motor 44 for driving the material belt, wherein the driving roller 42 for driving the material belt is disposed on the upper portion of the driving support 41 for driving the material belt, the driven roller 43 for driving the material belt is disposed on the driving support 41 for driving the material belt under the driving roller 42 for driving the material belt, the driving motor 44 for driving the driving roller 42 for driving the material belt to rotate is disposed on the lateral portion of the driving support 41 for driving the material belt, the driving motor 44 for driving the material belt to transmit the material belt between the driving roller 42 for driving the material belt and the driven roller 43 for driving the material belt.
As shown in fig. 6 and 7, the material detecting mechanism 5 includes a light-blocking box 51, a material conveying passage 52, a material display 53 and a light sensor 54, the light-blocking box 51 is provided with the material conveying passage 52 through which a material belt passes, the material display 53 for displaying an image of the material is provided at the lower part of the material conveying passage 52, the light sensor 54 for detecting light intensity is provided above the material conveying passage 52, the material display 53 is of a type of a display, the material display 53 displays an image having the same size and shape as the material, when displaying the image, the image itself is white or red, an unexpected area of the image is black, theoretically, when the material completely overlaps the material display 53, the light sensor 54 at the upper part can detect a very small amount of light intensity, but when the material to be detected is missing or turned over or warped, the light sensor 54 can detect a light intensity exceeding a set range, the device automatically determines that the material is not qualified, if the material to be detected has a certain transparency, and the material detected by the light sensor 54 is qualified, and the light intensity can be larger as long as the set range.
As shown in fig. 8, the material adhesive tape separating mechanism 6 comprises a material adhesive tape separating table 61, a material adhesive tape separating shaft seat 62, a material adhesive tape separating roller 63, a material adhesive tape separating edge pressing plate 64, a material adhesive tape pressing seat 65, a material pressing roller 66 and an adhesive tape guide roller 67, wherein the material adhesive tape separating shaft seat 62 is respectively arranged at two sides of a path through which a material tape passes on the material adhesive tape separating table 61, the material adhesive tape separating roller 63 for pressing the edge of the material on the material tape is arranged on the material adhesive tape separating shaft seat 62, the material adhesive tape separating edge pressing plate 64 for limiting the edge position of the material is arranged at the side part of the material adhesive tape separating shaft seat 62, the material adhesive tape pressing seat 65 is arranged at the side part of the material adhesive tape separating edge pressing plate 64, the material adhesive tape pressing roller 66 for pressing the material on the material tape is arranged at the lower part of the material adhesive tape pressing seat 65, the adhesive tape pressing seat 65 at the upper part of the material pressing roller 66 is provided with an adhesive tape guide roller 67 for guiding the adhesive tape, when the qualified materials are repaired and transferred, the qualified materials are stuck by the adhesive tape, the width of the adhesive tape is narrow, the adhesive tape is pressed on the material belt to be repaired by the repairing material transfer mechanism 10 and stands on the material belt to be repaired, the adhesive tape rotates along with the material belt to be repaired, the finally replaced materials are also attached to the material belt to be repaired, when the materials pass through the material adhesive tape separation roller 63 and the material adhesive tape separation edge pressing plate 64, the materials are limited to slide upwards, the repairing material transfer mechanism 10 moves upwards at the moment, the adhesive tape is gradually separated from the materials, the transfer of the materials is finally completed, the defective materials on the material belt to be detected need to be taken out before the materials are transferred, the adhesive tape is placed in front of the materials to be taken out by the repairing material transfer mechanism 10, and when the materials pass through a gap formed by the defective material separation mechanism 12 and the repairing material transfer mechanism 10, unqualified materials are turned over upwards, the adhesive tape moves in the reverse direction, finally the unqualified materials are fixed by the adhesive tape, then the material repairing and transferring mechanism 10 is lifted, then the adhesive tape is wound, and the unqualified materials are wound on the second material winding and unwinding mechanism 3.
As shown in fig. 9, the positioning detection mechanism 7 includes a positioning plate seat 71 and a photoelectric sensor 72, the photoelectric sensor 72 is vertically fixed on the positioning plate seat 71, and the passing condition of the material is detected by the photoelectric sensor 72. As shown in fig. 10 and 11, the 10-repair material transfer mechanism 10 includes a main material separation plate 101, a repair material pressing separation seat 102, a tape transfer roller 103, a pressing separation cylinder 104, and a guide rod 105, the main material separation plate 101 is transversely fixed on a side portion of the repair material tape quantitative drive mechanism 9, the upper top plate of the repair material tape quantitative drive mechanism 9 is fixedly provided with the pressing separation cylinder 104, a telescopic shaft of the pressing separation cylinder 104 is connected with the repair material pressing separation seat 102, an upper end of the repair material pressing separation seat 102 is fixedly provided with the guide rod 105, the guide rod 105 penetrates through the upper top plate of the repair material tape quantitative drive mechanism 9, the repair material pressing separation seat 102 is provided with a downward-inclined material separation guide inclined surface 1021, an end portion of the main material separation plate 101 is opposite to the material separation guide inclined surface 1021, a transfer through hole is provided in a middle portion of the repair material pressing separation seat 102, the tape transfer roller 103 is provided in the transfer through hole, when a material passing through an end portion of the main material separation plate 101, the tape is relatively bent with respect to the film material, so that the tape transfer tape is moved downward along the upper transfer inclined surface of the repair material separation seat, and the upper material separation plate 102, and the material transfer cylinder drives the material transfer cylinder to move to the upper material separation seat, and the upper material transfer cylinder 104 to be bonded to the upper material to be bonded to the upper material separation seat. .
As shown in fig. 12, the defective material separating mechanism 12 includes a defective material separating base 121, a defective material separating cylinder 122 and a defective material separating plate 123, the defective material separating cylinder 122 is vertically fixed on a lateral portion of the defective material separating base 121, the defective material separating plate 123 penetrating through the material tape separating mechanism 6 is fixed on a telescopic shaft of the defective material separating cylinder 122, the defective material separating cylinder 122 drives the defective material separating plate 123 to move up and down, when a defective material on a material tape needs to be removed, the defective material separating cylinder 122 drives the defective material separating plate 123 to jack up the material, so that the material is arched, and the material is not well bent, so that the material is separated from a film material.
The working process of the invention is as follows:
in the working process of the detection equipment for the auxiliary material belt adhered to the shell of the electronic product, a material to be detected is released through a main material belt releasing roller 22, the main material belt winding shaft 32 is driven by a main material winding motor 36 to wind the material, the material to be detected passes through a second main material belt quantitative driving mechanism 8 and a first main material belt quantitative driving mechanism 4, the material belt is driven by a material belt quantitative driving motor 44 to rotate, the material belt is extruded and conveyed between the material belt quantitative driving mechanism 42 and a material belt quantitative driving driven roller 43, the structure of the material belt quantitative driving mechanism in the application is the same as that of the first main material belt quantitative driving mechanism 4, the second main material belt quantitative driving mechanism 8, a repairing material belt quantitative driving mechanism 9 and a tape belt quantitative driving mechanism 11, the force for driving the material belt quantitative driving mechanism 42 and the material belt quantitative driving driven roller 43 to move is larger than that a force for driving the material winding motor 35, the main material belt winding motor 36 and the repairing material belt quantitative driving mechanism 25 to move as a material, so that the material belt winding mechanism rotates forwards or turns over, when the material belt passes through a white material belt quantitative driving mechanism or a photoelectric image display device displaying the shape of the material belt 5, and when the material belt quantitative driving mechanism is a white material belt display and the material belt display device displays the material to display image display, and the material display is abnormal, and the material display image display when the material display is abnormal image display device when the material display device is abnormal, the light sensor 54 can detect the light intensity exceeding the set range, the device automatically judges that the material is unqualified, if the material to be detected has a certain transparency and the light sensor 54 detects the qualified material, the light intensity is larger, only within the set range, after the defective material is found, the defective material separating cylinder 122 drives the defective material separating plate 123 to move up and down, when the defective material on the material belt needs to be removed, the defective material separating cylinder 122 drives the defective material separating plate 123 to jack up the material, so that the material is arched, and meanwhile, the pressing and separating cylinder 104 on the repairing material transferring mechanism 10 drives the repairing material pressing and separating seat 102 to descend, so that the material to be detected passes through the gap between the repairing material transferring mechanism 10 and the defective material separating mechanism 12, and during the material belt passing process, transferring unqualified materials to an adhesive tape on a repairing material transfer mechanism 10, finally separating the materials from a membrane material, pasting the unloaded materials on the adhesive tape, moving the adhesive tape reversely, simultaneously lifting the repairing material transfer mechanism 10, then rolling the adhesive tape, rolling the unqualified materials on a second material tape collecting and releasing mechanism 3, in the process of updating the flaw materials, enabling the adhesive tape to pass through a transfer through hole to bypass a transfer roller 103 of the adhesive tape, when the qualified materials pass through the end part of a main material separation plate 101, because the bending property of the materials on the material tape is poor relative to the membrane material, the materials can slide downwards along a material separation guide inclined plane 1021 and be attached to the adhesive tape moving downwards, finally be attached to the adhesive tape, driving a repairing material pressing separation seat 102 to descend through a pressing separation cylinder 104, enabling the materials on the adhesive tape to be attached to the material tape to be repaired, enabling the qualified materials to be adhered to the material tape to be repaired, the width of the adhesive tape is narrow, the adhesive tape is pressed on the material tape to be repaired by the repaired material transfer mechanism 10 and is adhered to the material tape to be repaired, the adhesive tape rotates along with the material tape to be repaired, the finally replaced material is also adhered to the material tape to be repaired, when the material passes through the material adhesive tape separation roller 63 and the material adhesive tape separation edge pressing plate 64, the material is limited to slide upwards, the repaired material transfer mechanism 10 moves upwards at the moment, the adhesive tape is gradually separated from the material, the material transfer is finally completed, the repaired material can retreat under the driving of the first main material tape quantitative driving mechanism 4 and return to the material detection mechanism 5 for re-detection, a second material detection mechanism 5 can be arranged in the material advancing direction for secondary detection, and if the secondary detection is qualified, the qualified material is detected, the main material rolling shaft 32 is driven by the main material rolling motor 36 to rotate and roll.
The invention relates to a detecting device for auxiliary material belt sticking of an electronic product shell, which is characterized in that a workbench 1, a first material belt retracting mechanism 2, a second material belt retracting mechanism 3, a first main material belt quantitative driving mechanism 4, a material detecting mechanism 5, a material and adhesive belt separating mechanism 6, a positioning detecting mechanism 7, a second main material belt quantitative driving mechanism 8, a repairing material belt quantitative driving mechanism 9, a repairing material transferring mechanism 10, an adhesive belt material belt quantitative driving mechanism 11 and a flaw material separating mechanism 12 are applied to the material belt detecting device, a qualified material belt is used as a material supply source, and meanwhile, the adhesive belt is used as a mode of taking out flaw materials and transferring replacement materials, so that the production cost can be greatly reduced, the cost of purchased image equipment is reduced, the profit rate of enterprises is improved, the detecting device is suitable for materials with different sizes, and the adaptability is strong.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.
Claims (10)
1. The utility model provides an auxiliary material belt detection equipment is pasted to electronic product casing which characterized in that: the device comprises a workbench (1), a first material belt retracting and releasing mechanism (2), a second material belt retracting and releasing mechanism (3), a first main material belt quantitative driving mechanism (4), a material detection mechanism (5), a material adhesive tape separating mechanism (6), a positioning detection mechanism (7), a second main material belt quantitative driving mechanism (8), a repair material belt quantitative driving mechanism (9), a repair material transfer mechanism (10), an adhesive tape belt quantitative driving mechanism (11) and a defect material separating mechanism (12), wherein the first material belt retracting and releasing mechanism (2) used for winding and releasing film materials is arranged at the left end of the workbench (1), the second material belt quantitative driving mechanism (3) used for winding and releasing film materials is arranged at the right end of the workbench (1), the first main material belt quantitative driving mechanism (4) used for driving the film material conveying is arranged on the left side of the upper portion of the workbench (1), the second main material belt quantitative driving mechanism (8) used for driving the film material conveying is arranged on the right side of the upper portion of the workbench (1), the repair workbench (1) is provided with the main material belt quantitative driving mechanism (6) used for judging the alignment of the main material belt quantitative driving mechanism (4) and the defect material separating mechanism (6) and the light source mechanism (6) used for judging the alignment of the material separation mechanism of the same material belt-shaped material and the material detection mechanism (5), material sticky tape separating mechanism (6) upper portion left side is provided with restoration material area quantitative actuating mechanism (9) that is used for carrying the qualified coil stock that has the material, restoration material area quantitative actuating mechanism (9) right side is provided with and is used for shifting the material on the qualified coil stock to the sticky tape on, and laminates restoration material transfer mechanism (10) on waiting to restore the coil stock, material sticky tape separating mechanism (6) lower part is provided with and arches to wait to repair the material area with restoration material transfer mechanism (10) cooperation and shift flaw material to flaw material separating mechanism (12) of sticky tape, be provided with between first main material area quantitative actuating mechanism (4) and material detecting mechanism (5) and be used for detecting location detection mechanism (7) that the material passed through the state, material sticky tape separating mechanism (6) right side upper portion is provided with sticky tape quantitative actuating mechanism (11) that are used for carrying the sticky tape.
2. The apparatus for detecting the auxiliary material belt adhered to the shell of the electronic product as claimed in claim 1, wherein: and a material detection mechanism (5) for secondarily detecting the material state is arranged between the material adhesive tape separation mechanism (6) and the second main material tape quantitative driving mechanism (8).
3. The apparatus for detecting the auxiliary material tape adhered to the housing of the electronic product as claimed in claim 1 or 2, wherein: the first material belt winding and unwinding mechanism (2) comprises a first material belt winding and unwinding frame (21), a main material belt releasing roller (22), a repairing material belt releasing roller (23), a repairing material belt winding shaft (24) and a repairing material belt winding motor (25), the main material belt releasing roller (22) used for releasing a material belt to be detected is arranged at the lower part of the first material belt winding and unwinding frame (21), the repairing material belt releasing roller (23) used for releasing a verified and qualified material belt is arranged at the upper part of the first material belt winding and unwinding frame (21), the repairing material belt winding shaft (24) and the repairing material belt winding motor (25) are arranged on the first material belt winding and unwinding frame (21) at the lower part of the repairing material belt releasing roller (23), and a rotating shaft of the repairing material belt winding motor (25) is in transmission connection with the repairing material belt winding shaft (24).
4. The apparatus for detecting the auxiliary material tape adhered to the housing of the electronic product as claimed in claim 1 or 2, wherein: the second material belt winding and unwinding mechanism (3) comprises a second material winding and unwinding frame (31), a main material winding shaft (32), an adhesive belt releasing roller (33), an adhesive belt winding shaft (34), an adhesive belt winding motor (35) and a main material winding motor (36), the main material winding shaft (32) and the main material winding motor (36) are arranged on the lower portion of the second material winding and unwinding frame (31), a rotating shaft of the main material winding motor (36) is in transmission connection with the main material winding shaft (32), the adhesive belt winding shaft (34) and the adhesive belt winding motor (35) are arranged on the upper portion of the second material winding and unwinding frame (31), a rotating shaft of the adhesive belt winding motor (35) is in transmission connection with the adhesive belt winding shaft (34), and the adhesive belt releasing roller (33) used for releasing the adhesive belt is arranged on the second material winding and unwinding frame (31) on the upper portion of the adhesive belt winding shaft (34).
5. The apparatus for detecting the auxiliary material tape adhered to the housing of the electronic product as claimed in claim 1 or 2, wherein: the material belt quantitative driving mechanism comprises a material belt quantitative driving support (41), a material belt quantitative driving roller (42), a material belt quantitative driving driven roller (43) and a material belt quantitative driving motor (44), the material belt quantitative driving support (41) is provided with the material belt quantitative driving roller (42) on the upper portion, the material belt quantitative driving driven roller (43) is arranged on the material belt quantitative driving support (41) below the material belt quantitative driving roller (42), the material belt quantitative driving support (41) is provided with the material belt quantitative driving motor (44) on the lateral portion, and a rotating shaft of the material belt quantitative driving motor (44) is in transmission connection with the material belt quantitative driving roller (42).
6. The apparatus for detecting the auxiliary material tape stuck to the shell of an electronic product as claimed in claim 1 or 2, wherein: the material detection mechanism (5) comprises a light isolation box body (51), a material conveying channel (52), a material display displayer (53) and a light sensor (54), wherein the material conveying channel (52) for a material belt to pass through is arranged on the light isolation box body (51), the material display displayer (53) for displaying material images is arranged on the lower portion of the material conveying channel (52), and the light sensor (54) for detecting the light intensity is arranged above the material conveying channel (52).
7. The apparatus for detecting the auxiliary material tape adhered to the housing of the electronic product as claimed in claim 1 or 2, wherein: the material adhesive tape separating mechanism (6) comprises a material adhesive tape separating table (61), a material adhesive tape separating shaft seat (62), a material adhesive tape separating roller (63), a material adhesive tape separating edge pressing plate (64), a material adhesive tape pressing seat (65), a material pressing roller (66) and an adhesive tape guide roller (67), wherein the material adhesive tape separating shaft seat (62) is arranged on two sides of a path through which a material tape passes on the material adhesive tape separating table (61), the material adhesive tape separating roller (63) used for pressing the material edge on the material tape is arranged on the material adhesive tape separating shaft seat (62), the material adhesive tape separating edge pressing plate (64) used for limiting the material edge position is arranged on the lateral part of the material adhesive tape separating edge pressing plate (62), the material adhesive tape pressing seat (65) is arranged on the lateral part of the material adhesive tape separating edge pressing plate (64), the material adhesive tape pressing roller (66) used for pressing the material on the material tape is arranged on the lower part of the material adhesive tape pressing seat (65), and the adhesive tape guide roller (67) used for guiding the adhesive tape is arranged on the material pressing seat (65) on the upper part of the material adhesive tape pressing roller (66).
8. The apparatus for detecting the auxiliary material tape adhered to the housing of the electronic product as claimed in claim 1 or 2, wherein: the positioning detection mechanism (7) comprises a positioning plate seat (71) and a photoelectric sensor (72), and the photoelectric sensor (72) is vertically and fixedly arranged on the positioning plate seat (71).
9. The apparatus for detecting the auxiliary material tape stuck to the shell of an electronic product as claimed in claim 1 or 2, wherein: the 10-repair material transfer mechanism (10) comprises a main material separation plate (101), a repair material pressing separation seat (102), an adhesive tape transfer roller (103), a pressing separation air cylinder (104) and a guide rod (105), wherein the main material separation plate (101) is transversely and fixedly arranged on the side part of a repair material belt quantitative driving mechanism (9), the pressing separation air cylinder (104) is fixedly arranged on an upper top plate of the repair material belt quantitative driving mechanism (9), a telescopic shaft of the pressing separation air cylinder (104) is connected with the repair material pressing separation seat (102), the guide rod (105) is fixedly arranged at the upper end of the repair material pressing separation seat (102), the guide rod (105) penetrates through the upper top plate of the repair material belt quantitative driving mechanism (9), a downward-inclined material separation guide inclined plane (1021) is arranged on the repair material pressing separation seat (102), the end part of the main material separation plate (101) is opposite to the inclined material separation guide plane (1021), a transfer through hole is formed in the middle part of the repair material pressing separation seat (102), and the adhesive tape transfer roller (103) is arranged in the transfer through hole.
10. The apparatus for detecting the auxiliary material tape adhered to the housing of the electronic product as claimed in claim 1 or 2, wherein: the defective material separating mechanism (12) comprises a defective material separating base (121), a defective material separating cylinder (122) and a defective material separating plate (123), wherein the defective material separating cylinder (122) is vertically and fixedly arranged on the side of the defective material separating base (121), and the defective material separating plate (123) penetrating through the material tape separating mechanism (6) is fixedly arranged on a telescopic shaft of the defective material separating cylinder (122).
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| CN202210889512.2A CN115301582B (en) | 2022-07-26 | 2022-07-26 | Electronic product shell pasting auxiliary material belt detection device |
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| CN202210889512.2A CN115301582B (en) | 2022-07-26 | 2022-07-26 | Electronic product shell pasting auxiliary material belt detection device |
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| CN115301582B CN115301582B (en) | 2023-04-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117923212A (en) * | 2024-03-21 | 2024-04-26 | 宁波九纵智能科技有限公司 | REEL dish chip automated inspection machine with unloading function in full-automatic |
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| CN115301582B (en) | 2023-04-11 |
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