CN115290550A - Test system for transformer production - Google Patents
Test system for transformer production Download PDFInfo
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- CN115290550A CN115290550A CN202211197996.0A CN202211197996A CN115290550A CN 115290550 A CN115290550 A CN 115290550A CN 202211197996 A CN202211197996 A CN 202211197996A CN 115290550 A CN115290550 A CN 115290550A
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- 238000012360 testing method Methods 0.000 title claims abstract description 83
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 65
- 239000003814 drug Substances 0.000 claims description 46
- 238000002156 mixing Methods 0.000 claims description 35
- 238000001035 drying Methods 0.000 claims description 34
- 239000007788 liquid Substances 0.000 claims description 33
- 238000003756 stirring Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 3
- 239000011324 bead Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 34
- 230000007797 corrosion Effects 0.000 abstract description 11
- 238000005260 corrosion Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000007921 spray Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
- G01N17/006—Investigating resistance of materials to the weather, to corrosion, or to light of metals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
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- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Pathology (AREA)
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Abstract
The invention discloses a test system for transformer production, and particularly relates to the related technical field of transformer detection. According to the transformer corrosion-resistant detection device, the automatic proportioning structure is arranged, so that the transformer detection solution can be conveniently and automatically proportioned and blended, the preparation process of corrosion-resistant detection is further reduced, meanwhile, the transformer can be conveniently clamped and moved to different operation processes by matching the moving structure and the clamping and fixing structure, manual use is avoided, the transformer can be conveniently and automatically detected, and the detection efficiency of the transformer is improved.
Description
Technical Field
The invention relates to the technical field of transformer detection, in particular to a test system for transformer production.
Background
The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, main components are a primary coil, a secondary coil and an iron core, main functions comprise voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization and the like, along with social progress and technological development, the transformer is more and more widely applied in industry, and in the process of processing the transformer, the transformer needs to be sampled to carry out corrosion resistance detection, so that the service life of the transformer in daily use is ensured.
The invention belongs to the field of metal corrosion prevention and discloses a corrosion resistance detection method for a metal plastic composite material, which belongs to the field of metal corrosion resistance and is disclosed in Chinese patent grant publication No. CN104655550B, publication date 2018, 01 and 05. The invention evaluates the barrier property of the barrier layer by measuring the change of the metal ion concentration in the solution before and after the metal standard sample test piece with the barrier layer is soaked in the solution, further evaluates the corrosion resistance of the metal polymer composite material, and perfects the evaluation system of the steel-plastic composite pipe.
The invention discloses a bending force application bracket and a method for detecting metal corrosion resistance, wherein the bending force application bracket is a detection device which can enable a metal test piece to be in a long-term reliable electric insulation and stable bending stress state, and the detection device has no deformation in the detection process, and has the advantages of simple structure, simple and quick use method and low cost.
In the above prior art solutions, a testing method is proposed, but the testing method is not suitable for detecting various transformers, and according to the patent of publication No. CN101943644B and a common detection mode in the market, when detection is performed, detection equipment is usually manually matched to perform detection of a transformer, and an assembly line automatic detection cannot be performed on the transformer, so that the detection efficiency of the transformer is affected, and therefore a testing system for transformer production needs to be proposed.
Disclosure of Invention
In order to overcome the above defects in the prior art, embodiments of the present invention provide a test system for transformer production, which performs automatic proportioning and blending on a transformer detection solution through an automatic proportioning structure, and simultaneously clamps and moves a transformer to different operation flows through the cooperation of a moving structure and a clamping and fixing structure, thereby facilitating automatic detection of the transformer, and solving the problems proposed in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a test system for transformer production comprises a supporting table, wherein an automatic proportioning structure is fixedly mounted on one side of the top of the supporting table, a moving structure used for moving and conveying a transformer is arranged on one side of the automatic proportioning structure, a clamping and fixing structure used for clamping and fixing the transformer is fixedly mounted at the bottom of the moving structure, the clamping and fixing structure comprises a connecting block, a fixing ring plate is fixedly connected to the bottom of the connecting block, a motor is fixedly mounted on one side of the inner part of the fixing ring plate, and the pivot outer wall of motor rotates and is connected with the connection belt, the one side inner wall of connection belt rotates and is connected with the threaded rod, and the outer wall threaded connection of threaded rod has the movable block, the bottom of centre gripping fixed knot structure is provided with the test structure, and one side fixedly connected with of test structure washes the structure, it is provided with and is used for carrying out dry structure with washing the back transformer to wash one side of structure, one side of dry structure is provided with and is used for taking a picture the image comparison structure of comparing with the transformer, and one side of image comparison structure is provided with deposits the structure.
In a preferred embodiment, automatic ratio structure includes the blending hopper, top one side fixed mounting of blending hopper has into the pencil, and the top fixed mounting of blending hopper has micro motor, micro motor's pivot bottom fixedly connected with puddler, and the outer wall fixedly connected with of puddler is used for stirring the medicament and mixes the stirring rake, the bottom of puddler is rotated and is installed the supporting seat, and the bottom exit fixed mounting of blending hopper has the play liquid solenoid valve of control play liquid, top one side fixed mounting of blending hopper has the electromagnetic flowmeter who is used for controlling mixed liquid and uses the measurement, and the top fixedly connected with medicament bucket of electromagnetic flowmeter.
In a preferred embodiment, the moving structure includes a support frame, and the top fixed mounting of support frame has driving motor, driving motor's pivot one end fixedly connected with driving gear, and one side fixedly connected with rotary column of driving gear, the driving gear passes through the rotary column and is connected with the support frame rotation, and the outer wall meshing of driving gear is provided with the chain, one side meshing of chain has connecting gear, and connecting gear and driving gear pass through the chain rotation and connect, connecting gear rotates through the rotary column and is connected with the link, and link fixed mounting is at the top of brace table.
In a preferred embodiment, the bottom of chain and the top fixed connection of connecting block, and the fixed ring board passes through connecting block and chain fixed connection, the motor passes through the rotary column and rotates with the threaded rod through connecting belt to be connected, and rotates through connecting belt between the threaded rod to be connected, the both ends outer wall of threaded rod sets up opposite external screw thread, and the movable block screw thread installs in the outside of threaded rod, the movable block passes through the inside that the spacing groove removed the setting at the fixed ring board, and one side equidistance of grip block is provided with fixed needle, the outside at the fixed ring board is installed to the fixed block symmetry, and the threaded rod rotates to install inside the fixed block.
In a preferred embodiment, the test structure includes the conveyer pipe, and the one end fixed mounting of conveyer pipe has the medicament water pump, the medicament water pump passes through the conveyer pipe and goes out the fixed connection of liquid solenoid valve, and one side fixed connection of medicament water pump send the pencil, the one end outer wall that sends the pencil is provided with the test box, and one side of test box is provided with the visual window, the both sides inner wall symmetry of test box is provided with the self-closing door, and installs the spring hinge in one side of self-closing door.
In a preferred embodiment, the self-closing door is movably installed with the test box through a spring hinge, one end of the medicine feeding pipe is fixedly connected with the medicine distributing pipe, atomizing nozzles are arranged on the inner wall of one side of the medicine distributing pipe at equal intervals, the atomizing nozzles and the medicine distributing pipe are communicated with the medicine water pump through the medicine feeding pipe, the medicine water pump is communicated with the mixing barrel through a conveying pipe and a liquid outlet electromagnetic valve, the inner bottom wall of the test box is arranged in an inclined manner, and the liquid outlet pipe is fixedly installed on one side of the test box.
In a preferred embodiment, wash the structure and include the connecting strip, and connecting strip fixed mounting between test box and drying structure, one side fixed mounting of connecting strip has the distributive pipe, and the inner wall fixedly connected with sprinkler bead of distributive pipe, the top inner wall fixed mounting of distributive pipe has connection bend, and the distributive pipe symmetry sets up the bottom at connection bend, connection bend communicates with each other through the connecting pipe and is connected with booster pump, and booster pump communicates with each other through the connecting pipe and is connected with the water storage bucket, the top of water storage bucket is provided with the water inlet, the bottom of connecting strip is provided with the water receiving case, and the bottom side inner wall fixed mounting of water receiving case has the drainage tube.
In a preferred embodiment, the drying structure includes the drying cabinet, and one side of drying cabinet is provided with the visual window with one side of threaded rod the same, the both sides of drying cabinet are provided with spring hinge and self-closing door with the both sides of threaded rod the same, and the inside symmetrical of drying cabinet installs the heating pipe, the spout has all been seted up with the top of threaded rod to the top of drying cabinet, and the inner wall of spout and the outer wall of fixed ring board removal connection.
In a preferred embodiment, the image comparison structure includes the camera, and the camera passes through fixed folded plate fixed mounting at the top of brace table, one side fixedly connected with background board of camera, and camera and background board all crisscross relative setting at the top of brace table, one side of background board is provided with the display screen, and the fixed one side top of placing at the brace table of display screen, the inside fixed mounting of brace table has the mainframe box, and the inside host computer that is provided with the display screen of mainframe box.
In a preferred embodiment, the storage structure comprises a limiting strip, the limiting strip is fixedly installed at the top of the supporting table, a placing box is placed on one side of the limiting strip in a laminating mode, one side of the placing box is fixedly connected with an identification box, and the identification box is arranged in a mode that the identification box corresponds to the clamping plate.
The invention has the technical effects and advantages that:
according to the transformer corrosion-resistant detection device, the automatic proportioning structure is arranged, so that the transformer detection solution can be automatically proportioned and blended conveniently, the preparation process of corrosion-resistant detection is reduced, meanwhile, the transformer can be clamped and moved to different operation processes conveniently by matching the movable structure and the clamping and fixing structure, manual use is avoided, the transformer can be automatically detected conveniently, and the detection efficiency of the transformer is improved;
according to the invention, the transformer is placed in the test structure, and then the detection solution is sprayed out and attached to the outside of the transformer through structures such as the atomizing nozzle in the test structure, so that the corrosion resistance test of the transformer is conveniently and automatically carried out;
by using the flushing structure and the drying structure, the tested transformer can be conveniently cleaned and dried, so that the external rusting condition of the transformer can be conveniently checked subsequently, and the accuracy of a subsequent detection result is ensured;
according to the transformer rust detection device, the image comparison structure is used, so that the image comparison between the tested transformer and the original transformer is conveniently carried out, the rust degree of the transformer is conveniently known, the detection deviation caused by manual visual inspection is avoided, the detection accuracy is improved, and the workload of a detector is reduced;
according to the invention, through the use of the storage structure, the detected transformer can be conveniently stored and identified, so that the transformer and the result detected at different times can be conveniently checked at any time, and the detection sample of the transformer can be conveniently stored.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an overall front view of the present invention;
FIG. 3 is a schematic diagram of the connection structure of the auto-match structure and the test structure of the present invention;
FIG. 4 is a schematic diagram of the internal structure of the auto-match structure and the test structure of the present invention;
FIG. 5 is a schematic structural view of a clamping and fixing structure according to the present invention;
FIG. 6 is a schematic view of a detachable structure of the clamping and fixing structure of the present invention;
FIG. 7 is a schematic diagram of the rinsing and drying configurations of the present invention;
FIG. 8 is a schematic diagram of the image matching structure and the storage structure according to the present invention.
The reference signs are: 1. a support table; 2. an automatic proportioning structure; 21. a mixing barrel; 22. a medicine inlet pipe; 23. a micro-motor; 24. a stirring rod; 25. a stirring paddle; 26. a supporting seat; 27. a liquid outlet electromagnetic valve; 28. an electromagnetic flow meter; 29. a medicament barrel; 3. a moving structure; 31. a support frame; 32. a drive motor; 33. a driving gear; 34. a chain; 35. a connecting gear; 36. a connecting frame; 4. a clamping and fixing structure; 41. connecting blocks; 42. a stationary ring plate; 43. a motor; 44. connecting a belt; 45. a threaded rod; 46. a moving block; 47. a clamping plate; 48. a fixed block; 49. a limiting groove; 5. testing the structure; 51. a delivery pipe; 52. a medicament water pump; 53. a medicine delivery pipe; 54. a test box; 55. a spring hinge; 56. a self-closing door; 57. a dispensing tube; 58. an atomizing spray head; 59. a liquid outlet pipe; 6. flushing the structure; 61. a connecting strip; 62. a water diversion pipe; 63. a sprinkler head; 64. connecting a bent pipe; 65. pressurizing the water pump; 66. a water storage barrel; 67. a water receiving tank; 68. a drainage tube; 7. drying the structure; 71. a drying oven; 72. heating a tube; 8. comparing the images to obtain a structure; 81. a camera; 82. a background plate; 83. a display screen; 84. a main chassis; 9. a storage structure; 91. a limiting strip; 92. placing the box; 93. and (5) identifying the box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The test system for transformer production shown in fig. 2-6 comprises a supporting table 1, wherein an automatic proportioning structure 2 is fixedly installed on one side of the top of the supporting table 1, the automatic proportioning structure 2 comprises a mixing barrel 21, a medicine inlet pipe 22 is fixedly installed on one side of the top of the mixing barrel 21, a micro motor 23 is fixedly installed on the top of the mixing barrel 21, a stirring rod 24 is fixedly connected to the bottom end of a rotating shaft of the micro motor 23, a stirring paddle 25 for stirring and mixing medicines is fixedly connected to the outer wall of the stirring rod 24, a supporting seat 26 is rotatably installed at the bottom end of the stirring rod 24, a liquid outlet electromagnetic valve 27 for controlling liquid outlet is fixedly installed at an outlet at the bottom of the mixing barrel 21, an electromagnetic flowmeter 28 for controlling the use and metering of mixed liquid is fixedly installed on one side of the top of the mixing barrel 21, a medicine barrel 29 is fixedly connected to the top of the electromagnetic flowmeter 28, a fixing frame is fixedly installed at the bottom of the mixing barrel 21, and the mixing barrel 21 is fixedly installed on one side of the top of the supporting table 1 through the fixing frame;
a moving structure 3 for moving and conveying the transformer is arranged on one side of the automatic proportioning structure 2, a clamping and fixing structure 4 for clamping and fixing the transformer is fixedly arranged at the bottom of the moving structure 3, the clamping and fixing structure 4 comprises a connecting block 41, a fixed ring plate 42 is fixedly connected to the bottom of the connecting block 41, a motor 43 is fixedly arranged on one side inside the fixed ring plate 42, a connecting belt 44 is rotatably connected to the outer wall of a rotating shaft of the motor 43, a threaded rod 45 is rotatably connected to the inner wall of one side of the connecting belt 44, a moving block 46 is in threaded connection with the outer wall of the threaded rod 45, a clamping plate 47 for clamping the transformer is fixedly connected to the bottom of the moving block 46, a fixing block 48 is rotatably connected to one end of the threaded rod 45, and a limiting groove 49 for limiting the moving block 46 is formed in the bottom of the fixed ring plate 42;
the moving structure 3 comprises a support frame 31, a driving motor 32 is fixedly mounted at the top of the support frame 31, one end of a rotating shaft of the driving motor 32 is fixedly connected with a driving gear 33, one side of the driving gear 33 is fixedly connected with a rotating column, the driving gear 33 is rotatably connected with the support frame 31 through the rotating column, a chain 34 is arranged on the outer wall of the driving gear 33 in a meshed manner, a connecting gear 35 is meshed with one side of the chain 34, the connecting gear 35 is rotatably connected with the driving gear 33 through the chain 34, the connecting gear 35 is rotatably connected with a connecting frame 36 through the rotating column, and the connecting frame 36 is fixedly mounted at the top of the support table 1;
the bottom of chain 34 and the top fixed connection of connecting block 41, and fixed ring board 42 passes through connecting block 41 and chain 34 fixed connection, motor 43 passes through the rotary column and rotates with threaded rod 45 through connecting belt 44 and be connected, and rotate through connecting belt 44 between the threaded rod 45 and connect, the both ends outer wall of threaded rod 45 sets up opposite external screw thread, and movable block 46 screw thread installs the outside at threaded rod 45, movable block 46 moves the inside that sets up at fixed ring board 42 through spacing groove 49, and one side equidistance of grip block 47 is provided with the fixed needle, the outside at fixed ring board 42 is installed to fixed block 48 symmetry, and threaded rod 45 rotates and installs inside fixed block 48.
The implementation mode specifically comprises the following steps: firstly, 50 g of sodium chloride is added into a mixing barrel 21 through a medicine inlet pipe 22, then boiling and cooling tertiary water in a medicine barrel 29 enters the mixing barrel 21 through the use of an electromagnetic flowmeter 28, the arrangement of the electromagnetic flowmeter 28 is convenient for measuring the entering liquid, then one liter of boiling and cooling water enters the mixing barrel 21, then a micro motor 23 drives a stirring rod 24 to rotate in a supporting seat 26, then the liquid in the mixing barrel 21 is stirred through a stirring paddle 25, after the mixing is finished, a transformer is clamped and fixed through a clamping and fixing structure 4 and is placed between clamping plates 47, and then a motor 43 drives a threaded rod 45 to rotate in a fixing block 48 through a connecting belt 44, and the connecting belt 44 drives the plurality of threaded rods 45 simultaneously, and simultaneously, the movable block 46 is convenient to limit the threaded rods in the limiting groove 49, so that the movable block 46 moves outside the threaded rods 45, the threads arranged at two opposite ends of the threaded rods 45 are convenient to drive the clamping plate 47 to move relatively, so that the transformer is clamped and fixed, after the transformer is fixed, the driving motor 32 at the top of the support frame 31 drives the driving gear 33 to rotate, the driving gear 33 rotates inside the support frame 31 through the rotating column, the chain 34 and the connecting gear 35 are driven by the rotation of the driving gear 33, so that the chain 34 drives the clamping and fixing structure 4 at the bottom and the transformer to move, the model of the liquid outlet electromagnetic valve 27 is KPN 25, and the model of the electromagnetic flowmeter 28 is DN25.
According to the test system for transformer production shown in fig. 1, 3, 4 and 7, a test structure 5 is arranged at the bottom of a clamping and fixing structure 4, a washing structure 6 is fixedly connected to one side of the test structure 5, and a drying structure 7 for drying the washed transformer is arranged on one side of the washing structure 6;
the test structure 5 comprises a conveying pipe 51, a medicament water pump 52 is fixedly mounted at one end of the conveying pipe 51, the medicament water pump 52 is fixedly connected with the liquid outlet electromagnetic valve 27 through the conveying pipe 51, a medicament feeding pipe 53 is fixedly connected to one side of the medicament water pump 52, a test box 54 is arranged on the outer wall of one end of the medicament feeding pipe 53, a visible window is arranged on one side of the test box 54, self-closing doors 56 are symmetrically arranged on the inner walls of the two sides of the test box 54, and a spring hinge 55 is mounted on one side of each self-closing door 56;
the self-closing door 56 is movably mounted with the test box 54 through a spring hinge 55, one end of the medicine feeding pipe 53 is fixedly connected with a medicine distributing pipe 57, the inner wall of one side of the medicine distributing pipe 57 is provided with atomizing nozzles 58 at equal intervals, the atomizing nozzles 58 and the medicine distributing pipe 57 are communicated with the medicine water pump 52 through the medicine feeding pipe 53, the medicine water pump 52 is communicated with the mixing barrel 21 through a conveying pipe 51 and a liquid outlet electromagnetic valve 27, the inner bottom wall of the test box 54 is arranged in an inclined shape, and one side of the test box 54 is fixedly provided with a liquid outlet pipe 59;
the washing structure 6 comprises a connecting strip 61, the connecting strip 61 is fixedly arranged between the test box 54 and the drying structure 7, one side of the connecting strip 61 is fixedly provided with a water distribution pipe 62, the inner wall of the water distribution pipe 62 is fixedly connected with a water spray head 63, the inner wall of the top of the water distribution pipe 62 is fixedly provided with a connecting bent pipe 64, the water distribution pipes 62 are symmetrically arranged at the bottom of the connecting bent pipe 64, the connecting bent pipe 64 is communicated and connected with a booster water pump 65 through a connecting pipe, the booster water pump 65 is communicated and connected with a water storage barrel 66 through a connecting pipe, the top of the water storage barrel 66 is provided with a water inlet, the bottom of the connecting strip 61 is provided with a water receiving box 67, and the inner wall of the bottom side of the water receiving box 67 is fixedly provided with a drainage pipe 68;
drying structure 7 includes drying cabinet 71, and one side of drying cabinet 71 is the same with one side of threaded rod 45 and is provided with the visual window, and the both sides of drying cabinet 71 are the same with the both sides of threaded rod 45 and are provided with spring hinge 55 and self-closing door 56, and the inside symmetry of drying cabinet 71 installs heating pipe 72, and the spout has all been seted up at the top of drying cabinet 71 and the top of threaded rod 45, and the inner wall of spout and the outer wall swing joint of retaining ring board 42.
The implementation mode is specifically as follows: after the clamping and fixing structure 4 is moved to the inside of the test structure 5 by the moving structure 3, the transformer is further suspended inside the test box 54, then the liquid outlet electromagnetic valve 27 opens the liquid outlet at the bottom of the mixing barrel 21, water inside the mixing barrel 21 is pumped into the liquid distributing pipe 57 through the conveying pipe 51 and the liquid conveying pipe 53 by using the medicament water pump 52, and is finally atomized and sprayed out through the atomizing spray head 58, so that the test liquid is sprayed outside the transformer, and when the clamping and fixing structure 4 drives the transformer to enter the inside of the test box 54, the clamping and fixing structure 4 pushes the self-closing door 56, and the self-closing door 56 rotates towards the inside of the test box 54 through the spring hinge 55, so that the clamping and fixing structure 4 and the transformer enter the inside of the test box 54, the self-closing door 56 automatically closes through the elasticity of the spring hinge 55 after the clamping and fixing structure 4 enters, and further the transformer is conveniently sealed inside the test box 54 for spray test, and the visual window on one side of the test box 54 is convenient for checking the test condition of the transformer, the inclined arrangement of the bottom of the test box 54 is convenient for sliding the dropped liquid to one side of the liquid outlet pipe 59, so as to conveniently discharge the used test liquid, after the test is completed, the moving structure 3 drives the clamping fixing structure 4 to move out of the test structure 5, the self-closing door 56 is automatically closed after being opened through the spring hinge 55, then the clamping fixing structure 4 and the transformer move to the position between the water spray heads 63, the booster pump 65 pumps the washing water in the water storage barrel 66 to the connecting bent pipe 64 and the water distribution pipe 62 through the connecting pipe, then the washing water is sprayed out through the water spray heads 63, so as to wash the surface of the transformer, the washed water is collected through the water collection box 67 and then is discharged through the drainage pipe 68, and one end of the drainage pipe 68 can be connected with the drainage pipe, the sewage is drained and treated, after the transformer is washed, the movable structure 3 drives the clamping and fixing structure 4 and the transformer to enter the drying box 71, the spring hinge 55 and the self-closing door 56 in the drying structure 7 are the same as the spring hinge 55 and the self-closing door 56 in the testing structure 5 in use mode and effect, then the transformer entering the drying box 71 is dried through the heating pipe 72, the type of the spring hinge 55 is YIH-65, and the types of the medicament water pump 52 and the medicament water pump 65 are MKPDCS10.
According to the test system for transformer production shown in fig. 1 and 8, an image comparison structure 8 for photographing and comparing the transformer is arranged on one side of the drying structure 7, and a storage structure 9 is arranged on one side of the image comparison structure 8;
the image comparison structure 8 comprises a camera 81, the camera 81 is fixedly installed at the top of the support platform 1 through a fixed folded plate, one side of the camera 81 is fixedly connected with a background plate 82, the camera 81 and the background plate 82 are oppositely arranged at the top of the support platform 1 in a staggered mode, one side of the background plate 82 is provided with a display screen 83, the display screen 83 is fixedly placed at the top of one side of the support platform 1, a mainframe box 84 is fixedly installed inside the support platform 1, and a host of the display screen 83 is arranged inside the mainframe box 84;
The implementation mode specifically comprises the following steps: transformer after drying process accomplishes removes to between the camera 81, then camera 81 carries out the shooting on two sides to the transformer, the transformer after the test and former transformer carry out the image comparison through use of mainframe box 84 and display screen 83 after the shooting is accomplished, and then contrast out the rust degree of transformer, then print the detection report, it removes to the top of placing box 92 to drive the transformer with centre gripping fixed knot constructs 4, then loosen the transformer and place inside placing box 92, place the detection report single page inside discerning box 93 again, and then conveniently look over the sample and the testing result that detect at any time, and the setting up of spacing strip 91 is convenient to be carried out spacingly to placing box 92.
The working principle of the invention is as follows: 50 g of sodium chloride is poured into a mixing barrel 21, then three stages of boiled and cooled water in a medicament barrel 29 is controlled by an electromagnetic flowmeter 28 to enter the mixing barrel 21, then the three stages of boiled and cooled water are mixed and stirred by structures such as a micro motor 23, a stirring rod 24, a stirring paddle 25 and the like, after the mixing is finished, a transformer is clamped and fixed by a clamping and fixing structure 4, then a moving structure 3 drives the clamping and fixing structure 4 to move to the inside of a test structure 5, then a liquid outlet electromagnetic valve 27 opens a liquid outlet at the bottom of the mixing barrel 21, the water in the mixing barrel 21 is pumped into a dispensing pipe 57 through a conveying pipe 51 and a medicine conveying pipe 53 by using a medicament water pump 52, and finally the water is atomized and sprayed out through an atomizing nozzle 58, so that the test liquid is sprayed outside the transformer to perform corrosion resistance test on the transformer, and after the test is finished, the moving structure 3 drives the clamping and fixing structure 4 and the transformer to move out of the testing structure 5, then the clamping and fixing structure 4 and the transformer move to a position between the water spraying heads 63, the booster pump 65 pumps the washing water in the water storage bucket 66 to the connecting elbow 64 and the water distribution pipe 62 through the connecting pipe and sprays out through the water spraying heads 63, so as to wash the surface of the transformer, after the transformer is washed, the moving structure 3 drives the clamping and fixing structure 4 and the transformer to enter the drying box 71 and dry the transformer through the heating pipe 72, the transformer after the drying process moves to a position between the cameras 81, then the cameras 81 shoot the transformer on two sides, after the shooting is finished, the tested transformer and the original transformer are compared through the use of the main case 84 and the display screen 83, so as to compare the rusting degree of the transformer, and then a detection report is printed, finally, the transformer is placed inside the placing box 92, and then the detection report is placed inside the identifying box 93 in a single page mode, so that the detected sample and the detection result can be conveniently checked at any time.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," "connecting," and "connecting" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be directly connected, and "upper," "lower," "left," and "right" are only used to indicate relative positional relationships, and when the absolute position of the object to be described is changed, the relative positional relationships may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (10)
1. A test system for transformer production, comprising a support table (1), characterized in that: the utility model discloses a transformer automatic matching structure, including brace table (1), top one side fixed mounting have automatic proportioning structure (2), one side of automatic proportioning structure (2) is provided with and is used for removing moving structure (3) of carrying the transformer, and the bottom fixed mounting of moving structure (3) has and is used for carrying out centre gripping fixed knot structure (4) fixed with the transformer, centre gripping fixed knot constructs (4) including connecting block (41), and the bottom fixedly connected with retaining ring board (42) of connecting block (41), inside one side fixed mounting of retaining ring board (42) has motor (43), and the pivot outer wall of motor (43) rotates and is connected with connecting belt (44), one side inner wall of connecting belt (44) rotates and is connected with threaded rod (45), and the outer wall threaded connection of threaded rod (45) has movable block (46), the bottom of centre gripping fixed knot structure (4) is provided with test structure (5), and one side fixedly connected with of test structure (5) washes structure (6), it is provided with the dry structure (7) that the transformer carries out drying after will washing to wash one side of structure (6), one side of dry structure (7) is provided with the image that is used for carrying out the transformer and compares and is provided with storage structure (8) and compares one side of comparing structure (9).
2. A test system for transformer production according to claim 1, characterized in that: automatic ratio structure (2) are including blending tank (21), top one side fixed mounting of blending tank (21) has into pencil (22), and the top fixed mounting of blending tank (21) has micro motor (23), pivot bottom fixedly connected with puddler (24) of micro motor (23), and the outer wall fixedly connected with of puddler (24) are used for stirring the stirring rake (25) that mix with the medicament, supporting seat (26) are installed in the bottom rotation of puddler (24), and the bottom exit fixed mounting of blending tank (21) has play liquid solenoid valve (27) of control play liquid, top one side fixed mounting of blending tank (21) has and is used for controlling to use the mixed liquid (28) of electromagnetic flowmeter, and the top fixed connection of electromagnetic flowmeter (28) has medicament bucket (29).
3. A test system for transformer production according to claim 1, characterized in that: remove structure (3) including support frame (31), and the top fixed mounting of support frame (31) has driving motor (32), pivot one end fixedly connected with driving gear (33) of driving motor (32), and one side fixedly connected with rotary column of driving gear (33), driving gear (33) rotate with support frame (31) through the rotary column and are connected, and the outer wall meshing of driving gear (33) is provided with chain (34), one side meshing of chain (34) has connecting gear (35), and connecting gear (35) and driving gear (33) rotate through chain (34) and are connected, connecting gear (35) rotate through the rotary column and are connected with link (36), and link (36) fixed mounting is at the top of brace table (1).
4. A test system for transformer production according to claim 3, characterized in that: the bottom of chain (34) and the top fixed connection of connecting block (41), and fixed ring board (42) pass through connecting block (41) and chain (34) fixed connection, motor (43) pass through the rotary column and rotate through connecting belt (44) and threaded rod (45) and be connected, and rotate through connecting belt (44) between threaded rod (45) and connect, the both ends outer wall of threaded rod (45) sets up opposite external screw thread, and movable block (46) screw thread installs the outside at threaded rod (45), movable block (46) move the inside that sets up at fixed ring board (42) through spacing groove (49), and one side equidistance of grip block (47) is provided with fixed needle, the outside at fixed ring board (42) is installed to fixed block (48) symmetry, and threaded rod (45) rotate to install inside fixed block (48).
5. A test system for transformer production according to claim 1, characterized in that: test structure (5) are including conveyer pipe (51), and the one end fixed mounting of conveyer pipe (51) has medicament water pump (52), medicament water pump (52) are through conveyer pipe (51) and the fixed connection of play liquid solenoid valve (27), and one side fixedly connected with of medicament water pump (52) send pencil (53), the one end outer wall that sends pencil (53) is provided with test box (54), and one side of test box (54) is provided with the visual window, the both sides inner wall symmetry of test box (54) is provided with self-closing door (56), and installs spring hinge (55) in one side of self-closing door (56).
6. A test system for transformer production according to claim 5, characterized in that: self-closing door (56) pass through spring hinge (55) and test box (54) movable mounting, and send the one end fixedly connected with of pencil (53) to divide pencil (57), divide one side inner wall equidistance of pencil (57) to be provided with atomizer (58), and atomizer (58) and divide pencil (57) to communicate with each other through sending pencil (53) and medicament water pump (52) and set up, medicament water pump (52) communicate with each other with mixing tub (21) through conveyer pipe (51) and play liquid solenoid valve (27) and set up, the inner bottom wall of test box (54) is the slope form and sets up, and one side fixed mounting of test box (54) has drain pipe (59).
7. A test system for transformer production according to claim 1, characterized in that: wash structure (6) including connecting strip (61), and connecting strip (61) fixed mounting between test box (54) and dry construction (7), one side fixed mounting of connecting strip (61) has distributive pipe (62), and the inner wall fixedly connected with sprinkler bead (63) of distributive pipe (62), the top inner wall fixed mounting of distributive pipe (62) has connecting bend (64), and distributive pipe (62) symmetry sets up the bottom at connecting bend (64), connecting bend (64) lead to each other through the connecting pipe and be connected with booster pump (65), and booster pump (65) lead to each other through the connecting pipe and be connected with water storage bucket (66), the top of water storage bucket (66) is provided with the water inlet, the bottom of connecting strip (61) is provided with water receiving tank (67), and the bottom side inner wall fixed mounting of water receiving tank (67) has drainage tube (68).
8. A test system for transformer production according to claim 1, characterized in that: drying structure (7) include drying cabinet (71), and one side of drying cabinet (71) is the same with one side of threaded rod (45) and is provided with the visual window, the both sides of drying cabinet (71) are the same with the both sides of threaded rod (45) and are provided with spring hinge (55) and self-closing door (56), and the inside symmetry of drying cabinet (71) installs heating pipe (72), the spout has all been seted up with the top of threaded rod (45) to the top of drying cabinet (71), and the outer wall removal of the inner wall of spout and retaining ring board (42) is connected.
9. A test system for transformer production according to claim 1, characterized in that: image ratio structure (8) includes camera (81), and camera (81) through fixed folded plate fixed mounting at the top of brace table (1), one side fixedly connected with background board (82) of camera (81), and camera (81) and background board (82) all crisscross relative top that sets up at brace table (1), one side of background board (82) is provided with display screen (83), and display screen (83) are fixed places one side top at brace table (1), the inside fixed mounting of brace table (1) has mainframe box (84), and the inside host computer that is provided with display screen (83) of mainframe box (84).
10. A test system for transformer production according to claim 1, characterized in that: deposit structure (9) including spacing (91), and spacing (91) fixed mounting at the top of brace table (1), and the laminating of one side of spacing (91) has placed and has placed box (92), one side fixedly connected with of placing box (92) discerns box (93), and is a plurality of it corresponds grip block (47) setting to discern box (93).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211197996.0A CN115290550A (en) | 2022-09-29 | 2022-09-29 | Test system for transformer production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211197996.0A CN115290550A (en) | 2022-09-29 | 2022-09-29 | Test system for transformer production |
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| CN115290550A true CN115290550A (en) | 2022-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211197996.0A Pending CN115290550A (en) | 2022-09-29 | 2022-09-29 | Test system for transformer production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116773101A (en) * | 2023-08-18 | 2023-09-19 | 山东罗科尔德消防科技有限公司 | Indoor fire hydrant safety inspection device |
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| CN116773101B (en) * | 2023-08-18 | 2023-10-27 | 山东罗科尔德消防科技有限公司 | Indoor fire hydrant safety inspection device |
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