CN115290411A - Tool and method for preparing carbon fiber multifilament tensile sample - Google Patents
Tool and method for preparing carbon fiber multifilament tensile sample Download PDFInfo
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 89
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 89
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000012360 testing method Methods 0.000 claims abstract description 15
- 238000002360 preparation method Methods 0.000 claims abstract description 12
- 239000003822 epoxy resin Substances 0.000 claims description 14
- 229920000647 polyepoxide Polymers 0.000 claims description 14
- 230000002787 reinforcement Effects 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 description 6
- 239000003292 glue Substances 0.000 description 5
- 238000005464 sample preparation method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
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- 239000000835 fiber Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及复合材料检测技术领域,具体而言,涉及一种制备碳纤维复丝拉伸试样的工装和方法。The invention relates to the technical field of composite material detection, in particular to a tool and a method for preparing a carbon fiber multifilament tensile sample.
背景技术Background technique
碳纤维材料应用领域广泛,特别是得益于其高强度特性,能够适用于多种特殊产品的制作中,例如需要承受较高压力的复合气瓶。而为了保证所制得产品的性能,一般需要通过多种试验确定所采用碳纤维的性能符合需要。Carbon fiber materials have a wide range of applications, especially thanks to their high strength properties, they can be applied to the production of a variety of special products, such as composite gas cylinders that need to withstand higher pressure. In order to ensure the performance of the obtained product, it is generally necessary to determine through various tests that the performance of the carbon fiber used meets the requirements.
复丝拉伸性能是考察碳纤维纱束性能的重要指标之一。其力学性能可以用于有限元分析以及评估碳纤维本体性能,为了真实的模拟碳纤维受力情况,通常会选择碳纤维复丝拉伸性能测试。复丝拉伸性能测试的关键点在于复丝试样的制作,制样方式分为手动和机械,机械制样程序复杂,且对制样工件加工要求难度大,装配配合精度要求高,不适宜大范围推广,手工制样因其工艺便捷,仍是当前行业普遍采用的技术。而制作试样本身的关键点在于含胶量控制、张力控制、纱线的形状平直,张力控制包含:纱束内部张力均匀程度、不同试样张力均一性、张力的大小。行业内普遍存在的制样现象是含胶量的要求较低,容易控制,但是张力控制、试样宽度只是靠人手动调节,不同的人操作,以及同一个人操作的不同样条存在较大差异,这种样条在测试过程中易发生异常破坏,严重影响了测试结果的离散性和准确性。目前还没有一种适宜的工装和制样方法。Multifilament tensile properties are one of the important indicators to investigate the properties of carbon fiber bundles. Its mechanical properties can be used for finite element analysis and evaluation of carbon fiber body properties. In order to truly simulate the stress of carbon fibers, carbon fiber multifilament tensile performance tests are usually selected. The key point of the multifilament tensile performance test is the production of the multifilament sample. The sample preparation methods are divided into manual and mechanical. The mechanical sample preparation procedure is complex, and the processing requirements for the sample preparation workpiece are difficult, and the assembly and coordination accuracy is high, so it is not suitable Large-scale promotion, manual sample preparation is still a commonly used technology in the current industry because of its convenient process. The key points for making the sample itself are glue content control, tension control, and straight yarn shape. Tension control includes: the uniformity of tension inside the yarn bundle, the uniformity of tension in different samples, and the size of the tension. The common phenomenon of sample preparation in the industry is that the requirements for glue content are low and easy to control, but the tension control and sample width are only manually adjusted by people, and there are big differences between different people operating and different samples operated by the same person. , this kind of spline is prone to abnormal damage during the test process, which seriously affects the discreteness and accuracy of the test results. At present, there is no suitable tooling and sample preparation method.
公开号为CN113884368A,名称为“一种碳纤维拉伸试样制备方法、制备框架及试样”的发明专利公开了另一种碳纤维试样的制样方法,主要包括将每股碳纤维扭转为圆棍状相互平行并列的固定在制备框架上,然后调整滑动板,使每股碳纤维均具有相同的张力,然后在碳纤维上均匀涂覆环氧树脂并静置使环氧树脂浸透碳纤维,擦去多余环氧树脂胶滴后得到第一半成品试样,将第一半成品试样执行第一固化流程后,截取适合长度碳纤维得到第二半成品试样,使用速干胶水在第二半成品试样两端固定粘贴加强片,得到第三半成品试样,将第三半成品试样固定粘贴了加强片的两端浸没在环氧树脂中再取出控干至环氧树脂不再滴落,擦去多余环氧树脂胶滴后经第二固化流程得到成品试样;这种方法虽然也能制作碳纤维试样,但依然存在很多缺陷,碳纤维缠绕在固定板和滑动板上后,仅依靠压缩弹簧对碳纤维进行拉伸是很难的,一方面碳纤维在干纱状态下摩擦力较大,滑动板很难实现张力的传递,只能相对框架移动,而很难使张力均匀相等,另一方面,无法对碳纤维进行有效的固定,无法保证碳纤维纱线内部单根纤维长度的统一性。The publication number is CN113884368A, and the invention patent titled "a carbon fiber tensile sample preparation method, preparation frame and sample" discloses another sample preparation method for carbon fiber samples, which mainly includes twisting each strand of carbon fiber into a round rod Shaped parallel to each other and fixed on the preparation frame, then adjust the sliding plate so that each strand of carbon fiber has the same tension, then evenly coat the carbon fiber with epoxy resin and let it stand for the epoxy resin to soak the carbon fiber, and wipe off the excess ring The first semi-finished sample is obtained after the epoxy resin glue is dripped. After the first curing process is performed on the first semi-finished sample, carbon fibers with a suitable length are cut off to obtain the second semi-finished sample, and the two ends of the second semi-finished sample are fixed and pasted with quick-drying glue. Reinforcement sheet, get the third semi-finished sample, fix the third semi-finished sample and paste the two ends of the reinforcement sheet and immerse it in epoxy resin, then take it out and control it to dry until the epoxy resin no longer drips, wipe off the excess epoxy resin glue After dripping, the finished sample is obtained through the second curing process; although this method can also make carbon fiber samples, there are still many defects. After the carbon fibers are wound on the fixed plate and the sliding plate, it is difficult to stretch the carbon fibers only by compression springs. It is very difficult. On the one hand, the carbon fiber has a large friction force in the dry yarn state. It is difficult for the sliding plate to transmit the tension. It can only move relative to the frame, and it is difficult to make the tension uniform. Fixed, the uniformity of the length of the single fiber inside the carbon fiber yarn cannot be guaranteed.
发明内容Contents of the invention
有鉴于此,本发明旨在提出一种制备碳纤维复丝拉伸试样的工装和方法以解决现有技术中制备碳纤维试样时张力不均匀、平直性差,造成样条在测试过程中易发生异常破坏,严重影响测试结果离散性和准确性的问题。In view of this, the present invention aims to propose a tooling and method for preparing carbon fiber multifilament tensile samples to solve the problem of uneven tension and poor straightness when preparing carbon fiber samples in the prior art, which causes the sample to be easily damaged during the test process. Abnormal damage occurs, which seriously affects the discreteness and accuracy of test results.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:
一种制备碳纤维复丝拉伸试样的工装,包括:支座、固定杆、限位杆、滑轮、弹簧秤、框架和固定螺栓,所述框架通过固定杆安装在支座上,所述固定杆上设置有C型夹,所述限位杆包括第一限位杆和第二限位杆,所述限位杆上设置有滑轮,所述第二限位杆设置在框架的下端,所述框架的上部设置有限位槽,所述第一限位杆的两端插接在限位槽内,所述限位槽上端的框架上设置有定位孔,所述固定螺栓安装在所述定位孔内,所述弹簧秤的一端连接第一限位杆,另一端连接固定螺栓。A tooling for preparing a carbon fiber multifilament tensile sample, comprising: a support, a fixed rod, a limit rod, a pulley, a spring balance, a frame and a fixing bolt, the frame is installed on the support through a fixed rod, and the fixed rod A C-shaped clip is arranged on the top, and the limit rod includes a first limit rod and a second limit rod. A pulley is arranged on the limit rod, and the second limit rod is arranged at the lower end of the frame. The upper part of the frame is provided with a limit slot, the two ends of the first limit rod are plugged into the limit slot, the frame at the upper end of the limit slot is provided with a positioning hole, and the fixing bolt is installed in the positioning hole Inside, one end of the spring scale is connected to the first limit rod, and the other end is connected to the fixing bolt.
本申请中的制备碳纤维复丝拉伸试样的工装,通过C型夹固定碳纤维纱线,夹持牢固且使用方便,碳纤维纱线缠绕在滑轮上,滑轮的槽宽可以根据实际需求进行调节,方便制作不同规格的试样,而且通过滑轮的转动和左右滑动能够有效避免试样内部应力集中的问题,使试样受力均匀且平直,弹簧秤可以使试样受到的张力一致且平稳,固定螺栓可以对弹簧秤的位置进行调节,方便调整试样受到的拉力,在缠绕碳纤维纱线时框架可以在支座上转动,使碳纤维纱线均匀的缠绕在滑轮上,这种结构制样高效稳定且方便操作。The tooling for preparing carbon fiber multifilament tensile samples in this application fixes the carbon fiber yarn through a C-shaped clamp, which is firm and easy to use. The carbon fiber yarn is wound on the pulley, and the groove width of the pulley can be adjusted according to actual needs. It is convenient to make samples of different specifications, and the rotation of the pulley and sliding left and right can effectively avoid the problem of internal stress concentration of the sample, so that the sample is evenly stressed and straight, and the spring balance can make the tension of the sample consistent and stable. The bolts can adjust the position of the spring scale, which is convenient for adjusting the tensile force on the sample. When winding the carbon fiber yarn, the frame can rotate on the support, so that the carbon fiber yarn is evenly wound on the pulley. This structure is efficient and stable in sample preparation. Easy to operate.
进一步的,所述C型夹包括第一C型夹和第二C型夹。Further, the C-shaped clip includes a first C-shaped clip and a second C-shaped clip.
所述C型夹的夹持端为扁平面,在夹持碳纤维纱线时,扁平面能够保证每根纱线张紧程度都相同,使纱线受力均匀,在碳纤维纱线缠绕起始,用第一C型夹固定纱线的起始端,当纱线缠绕结束后,用第二C型夹固定纱线的末端,且所述C型夹可以在固定杆上自由滑动,这种结构固定牢固且使用方便。The clamping end of the C-shaped clamp is a flat surface. When clamping the carbon fiber yarn, the flat surface can ensure that the tension of each yarn is the same, so that the yarn is evenly stressed. At the beginning of the carbon fiber yarn winding, Use the first C-shaped clip to fix the starting end of the yarn, and when the yarn is wound, use the second C-shaped clip to fix the end of the yarn, and the C-shaped clip can slide freely on the fixed rod, this structure is fixed Strong and easy to use.
进一步的,所述限位槽包括第一限位槽和第二限位槽,所述第一限位槽设置在所述框架的左侧,所述第二限位槽设置在所述框架的右侧,所述第一限位槽和第二限位槽对称且平行。Further, the limiting groove includes a first limiting groove and a second limiting groove, the first limiting groove is arranged on the left side of the frame, and the second limiting groove is arranged on the left side of the frame On the right side, the first limiting groove and the second limiting groove are symmetrical and parallel.
所述第一限位槽和第二限位槽平行,使第一限位杆能够与第二限位杆保持平行,进而使碳纤维纱线平直且受力均匀。The first limiting groove is parallel to the second limiting groove, so that the first limiting rod can be kept parallel to the second limiting rod, so that the carbon fiber yarn is straight and evenly stressed.
进一步的,所述第一限位杆的左端插接在所述第一限位槽内,所述第一限位杆的右端插接在所述第二限位槽内,且所述第一限位杆能够在限位槽内移动。Further, the left end of the first limiting rod is plugged into the first limiting groove, the right end of the first limiting rod is inserted into the second limiting groove, and the first limiting rod The limit rod can move in the limit slot.
这种结构便于安装拆卸第一限位杆,也有利于第一限位杆在限位槽内移动。This structure facilitates the installation and disassembly of the first limiting rod, and is also conducive to the movement of the first limiting rod in the limiting groove.
进一步的,所述第一限位杆和第二限位杆上设置的滑轮数量相同,且第一限位杆和第二限位杆上的滑轮在竖直方向上一一对应。Further, the number of pulleys provided on the first limit rod and the second limit rod is the same, and the pulleys on the first limit rod and the second limit rod correspond to each other in the vertical direction.
所述第一限位杆和第二限位杆上设置的滑轮一一对应,这种结构在缠绕碳纤维纱线时便于保持纱线平直,也便于操作。The pulleys arranged on the first limit rod and the second limit rod correspond one to one, and this structure is convenient for keeping the yarn straight when winding the carbon fiber yarn, and is also convenient for operation.
进一步的,所述定位孔包括第一定位孔和第二定位孔,所述第一定位孔设置在所述框架的左侧,所述第二定位孔设置在所述框架的右侧,所述第一定位孔和第二定位孔对称且平行。Further, the positioning hole includes a first positioning hole and a second positioning hole, the first positioning hole is set on the left side of the frame, the second positioning hole is set on the right side of the frame, the The first positioning hole and the second positioning hole are symmetrical and parallel.
这种结构便于安装固定螺栓,弹簧秤连接在固定螺栓和第一限位杆上时,能够使第一限位杆的两端平行且受力均匀。This structure is convenient for installing the fixing bolts, and when the spring balance is connected to the fixing bolts and the first limiting rod, the two ends of the first limiting rod can be parallel and uniformly stressed.
进一步的,所述固定螺栓包括第一固定螺栓和第二固定螺栓,所述第一固定螺栓安装在第一定位孔内,所述第二固定螺栓安装在第二定位孔内。Further, the fixing bolts include first fixing bolts and second fixing bolts, the first fixing bolts are installed in the first positioning holes, and the second fixing bolts are installed in the second positioning holes.
第一固定螺栓的前端和后端各设置有一个螺母,其前端的螺母与第一定位孔的左端面抵接,后端的螺母与第一定位孔的右端抵接,从而将第一固定螺栓固定在第一定位孔内,第二固定螺栓与第一固定螺栓的固定方式相同。The front end and the rear end of the first fixing bolt are respectively provided with a nut, the nut at the front end abuts against the left end face of the first positioning hole, and the nut at the rear end abuts against the right end of the first positioning hole, thereby fixing the first fixing bolt In the first positioning hole, the fixing method of the second fixing bolt is the same as that of the first fixing bolt.
进一步的,所述弹簧秤包括第一弹簧秤和第二弹簧秤,所述第一弹簧秤的上端连接所述第一固定螺栓,下端连接所述第一限位杆的一端,所述第二弹簧秤的上端连接所述第二固定螺栓,下端连接所述第一限位杆的另一端。Further, the spring balance includes a first spring balance and a second spring balance, the upper end of the first spring balance is connected to the first fixing bolt, the lower end is connected to one end of the first limit rod, and the upper end of the second spring balance is connected to The lower end of the second fixing bolt is connected to the other end of the first limiting rod.
通过调整第一弹簧秤和第二弹簧秤的拉力,使第一限位杆的两端受力相同,从而确保试样平直且受力均匀。By adjusting the tension of the first spring balance and the second spring balance, the two ends of the first limit rod are subjected to the same force, thereby ensuring that the sample is straight and uniformly stressed.
本发明还提供一种基于上述工装的制备碳纤维复丝拉伸试样的方法,包括:The present invention also provides a method for preparing a carbon fiber multifilament tensile sample based on the above-mentioned tooling, including:
S1、根据试样要求选取相应数量、规格的滑轮,并将相应的滑轮安装在限位杆上,然后将限位杆安装在框架上;S1. Select pulleys of corresponding quantity and specifications according to the sample requirements, and install the corresponding pulleys on the limit rods, and then install the limit rods on the frame;
S2、将框架竖直摆放,根据需要调整第一限位杆和第二限位杆的间距;S2. Place the frame vertically, and adjust the distance between the first limit rod and the second limit rod as required;
S3、工装准备好后,将碳纤维纱线的一端缠绕在框架中间的固定杆上,然后用第一C型夹固定;S3. After the tooling is ready, wrap one end of the carbon fiber yarn on the fixing rod in the middle of the frame, and then fix it with the first C-clip;
S4、将固定好的碳纤维纱线依次缠绕第一限位杆和第二限位杆的滑轮槽内,缠绕结束后将碳纤维纱线剪断;S4. Wrap the fixed carbon fiber yarns in the pulley grooves of the first limit rod and the second limit rod in sequence, and cut the carbon fiber yarn after winding;
S5、将步骤S4中剪断的碳纤维纱线缠绕在固定杆上,然后用第二C型夹212固定;S5, wind the carbon fiber yarn cut in step S4 on the fixing rod, and then fix it with the second C-shaped
S6、使用混合好的环氧树脂对碳纤维纱线进行浸润;S6, using the mixed epoxy resin to infiltrate the carbon fiber yarn;
S7、待碳纤维纱线被环氧树脂浸润后,使用第一弹簧秤勾住第一限位杆的一端,使用第二弹簧秤勾住第二限位杆的另一端,然后拉伸第一弹簧秤和第二弹簧秤,使第一弹簧秤和第二弹簧秤的拉力达到预设值;S7. After the carbon fiber yarn is soaked with epoxy resin, use the first spring balance to hook one end of the first limit rod, use the second spring balance to hook the other end of the second limit rod, and then stretch the first spring balance and the second Two spring scales, so that the pulling force of the first spring balance and the second spring balance reaches a preset value;
S8、使用固定螺栓将弹簧秤固定在框架的定位孔内,通过调整固定螺栓的位置使弹簧秤的拉力达到预设值;S8. Use fixing bolts to fix the spring scale in the positioning hole of the frame, and adjust the position of the fixing bolts to make the tension of the spring balance reach a preset value;
S9、按照标准GB/T 3362-2017控制试样测试区域尺寸和加强片尺寸,试样两端分别用加强片粘接、夹紧,然后固化,待试样固化后,按照标准GB/T3362-2017分割加强片,即获得碳纤维复丝拉伸试样。S9. According to the standard GB/T 3362-2017, control the size of the sample test area and the size of the reinforcement sheet. The two ends of the sample are respectively bonded and clamped with reinforcement sheets, and then cured. After the sample is cured, follow the standard GB/T3362- In 2017, the reinforcement sheet was divided to obtain the carbon fiber multifilament tensile sample.
在步骤S2中,通过调整第一限位杆和第二限位杆的间距,进而改变试样的尺寸。In step S2, the size of the sample is changed by adjusting the distance between the first limiting rod and the second limiting rod.
在步骤S4中,碳纤维纱线先缠绕第一限位杆和第二限位杆上对应的第一组滑轮,待纱线将第一组滑轮槽内全部覆盖后,再缠绕第二组滑轮,依次将第一限位杆和第二限位杆上对应的滑轮缠绕完毕,然后将碳纤维纱线剪断。In step S4, the carbon fiber yarn is first wound around the corresponding first group of pulleys on the first limit rod and the second limit rod, and after the yarn completely covers the grooves of the first group of pulleys, the second group of pulleys is then wound. Complete winding of the corresponding pulleys on the first stop bar and the second stop bar in turn, and then cut the carbon fiber yarn.
在步骤S7中,待碳纤维纱线被环氧树脂浸润后,再使用弹簧秤对纱线进行拉伸,此时纱线在树脂的润滑下会自动滑动调节对正,便于试样的制作。In step S7, after the carbon fiber yarn is infiltrated with epoxy resin, the yarn is stretched with a spring balance, and the yarn will automatically slide and adjust alignment under the lubrication of the resin, which facilitates the production of samples.
在步骤S9中,加强片可选择牛皮纸或玻璃钢模压板,然后将加强片使用环氧结构胶粘接在试样的两端。In step S9, kraft paper or fiberglass molded board can be selected as the reinforcing sheet, and then the reinforcing sheet is bonded to both ends of the sample with epoxy structural adhesive.
进一步的,所述第一限位杆和第二限位杆之间的间距D≥350mm。Further, the distance D between the first limiting rod and the second limiting rod is ≥350mm.
相对于现有技术,本发明所述的制备碳纤维复丝拉伸试样的工装和方法具有以下优势:Compared with the prior art, the tooling and method for preparing carbon fiber multifilament tensile samples of the present invention have the following advantages:
第一、可以有效控制碳纤维纱线的张力,使每一根试样的张力均匀一致,大小可控;第二、可以使试样平直,宽度均匀一致,避免试样扭曲变形;第三、通过弹簧秤可以精确控制试样受到的张力大小,便于研究最佳的复丝拉伸制样张力;第四、与常规方法相比,试样的拉伸强度和离散性均有大幅提高;既采用本申请中的制备工装和方法,能够明显提高碳纤维复丝拉伸试样的品质和测试数据的准确性,降低测试数据的离散性。First, it can effectively control the tension of the carbon fiber yarn, so that the tension of each sample is uniform and the size is controllable; second, it can make the sample straight and uniform in width, avoiding distortion and deformation of the sample; third, The tension of the sample can be precisely controlled by the spring scale, which is convenient for studying the best multifilament drawing tension; fourth, compared with the conventional method, the tensile strength and dispersion of the sample are greatly improved; both The preparation tooling and method in the present application can significantly improve the quality of the carbon fiber multifilament tensile sample and the accuracy of the test data, and reduce the discreteness of the test data.
附图说明Description of drawings
图1为本发明中制备碳纤维复丝拉伸试样工装第一视角的结构示意图;Fig. 1 is the structural representation of the first viewing angle of the tooling for preparing carbon fiber multifilament tensile samples in the present invention;
图2为本发明中制备碳纤维复丝拉伸试样工装第二视角的结构示意图。Fig. 2 is a structural schematic diagram of a second viewing angle of the tooling for preparing a carbon fiber multifilament tensile sample in the present invention.
附图标记说明:Explanation of reference signs:
1-支座,2-固定杆,21-C型夹,211-第一C型夹,212-第二C型夹,3-限位杆,31-第一限位杆,310-限位槽,311-第一限位槽,312-第二限位槽,32-第二限位杆,4-滑轮,5-弹簧秤,51-第一弹簧秤,52-第二弹簧秤,6-框架,7-固定螺栓,71-第一固定螺栓,72-第二固定螺栓,8-定位孔,81-第一定位孔,82-第二定位孔。1-support, 2-fixing rod, 21-C-type clamp, 211-first C-type clamp, 212-second C-type clamp, 3-limit rod, 31-first limit rod, 310-limit Slot, 311-the first limit groove, 312-the second limit groove, 32-the second limit rod, 4-pulley, 5-spring balance, 51-the first spring balance, 52-the second spring balance, 6-frame, 7-fixing bolt, 71-the first fixing bolt, 72-the second fixing bolt, 8-positioning hole, 81-the first positioning hole, 82-the second positioning hole.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1Example 1
如图1-2所示,一种制备碳纤维复丝拉伸试样的工装,包括:支座1、固定杆2、限位杆3、滑轮4、弹簧秤5、框架6和固定螺栓7,所述框架6通过固定杆2安装在支座1上,所述固定杆2上设置有C型夹21,所述限位杆3包括第一限位杆31和第二限位杆32,所述限位杆3上设置有滑轮4,所述第二限位杆32设置在框架6的下端,所述框架6的上部设置有限位槽310,所述第一限位杆31的两端插接在限位槽310内,所述限位槽310上端的框架6上设置有定位孔8,所述固定螺栓7安装在所述定位孔8内,所述弹簧秤5的一端连接第一限位杆31,另一端连接固定螺栓7。As shown in Figure 1-2, a tool for preparing carbon fiber multifilament tensile samples includes: support 1, fixed
本申请中的制备碳纤维复丝拉伸试样的工装,通过C型夹21固定碳纤维纱线,夹持牢固且使用方便,碳纤维纱线缠绕在滑轮4上,滑轮4的槽宽可以根据实际需求进行调节,方便制作不同规格的试样,而且通过滑轮4的转动和左右滑动能够有效避免试样内部应力集中的问题,使试样受力均匀且平直,弹簧秤5可以使试样受到的张力一致且平稳,固定螺栓7可以对弹簧秤5的位置进行调节,方便调整试样受到的拉力,在缠绕碳纤维纱线时框架6可以在支座1上转动,使碳纤维纱线均匀的缠绕在滑轮4上,这种结构制样高效稳定且方便操作。The tooling for preparing carbon fiber multifilament tensile samples in this application fixes the carbon fiber yarn through the C-shaped
作为本发明的一个较佳示例,所述C型夹21包括第一C型夹211和第二C型夹212。As a preferred example of the present invention, the C-shaped
具体的,所述C型夹21的夹持端为扁平面,在夹持碳纤维纱线时,扁平面能够保证每根纱线张紧程度都相同,使纱线受力均匀,在碳纤维纱线缠绕起始,用第一C型夹211固定纱线的起始端,当纱线缠绕结束后,用第二C型夹212固定纱线的末端,且所述C型夹21可以在固定杆2上自由滑动,这种结构固定牢固且使用方便。Specifically, the clamping end of the C-shaped
作为本发明的一个较佳示例,所述限位槽310包括第一限位槽311和第二限位槽312,所述第一限位槽311设置在所述框架6的左侧,所述第二限位槽312设置在所述框架6的右侧,所述第一限位槽311和第二限位槽312对称且平行。As a preferred example of the present invention, the limiting
具体的,所述第一限位槽311和第二限位槽312平行,使第一限位杆31能够与第二限位杆32保持平行,进而使碳纤维纱线平直且受力均匀。Specifically, the first limiting groove 311 and the second limiting
优选的,所述限位槽310为不通槽,能够对第一限位杆31进行限位。Preferably, the limiting
优选的,所述限位槽310竖向截面为长方形,使第一限位杆311能够在限位槽310内上下移动,改变第一限位杆311与第二限位杆312之间的距离,进而改变碳纤维纱线受到的张紧力,在操作过程中,方便张紧碳纤维纱线。Preferably, the vertical section of the limiting
作为本发明的一个较佳示例,所述第一限位杆31的左端插接在所述第一限位槽311内,所述第一限位杆31的右端插接在所述第二限位槽312内,且所述第一限位杆31能够在限位槽310内移动。As a preferred example of the present invention, the left end of the first limiting
具体的,这种结构便于安装拆卸第一限位杆31,也有利于第一限位杆31在限位槽310内移动。Specifically, this structure facilitates the installation and disassembly of the first limiting
作为本发明的一个较佳示例,所述第一限位杆31和第二限位杆32上设置的滑轮4数量相同,且第一限位杆31和第二限位杆32上的滑轮4在竖直方向上一一对应。As a preferred example of the present invention, the number of pulleys 4 provided on the first limiting
具体的,所述第一限位杆31和第二限位杆32上设置的滑轮4一一对应,这种结构在缠绕碳纤维纱线时便于保持纱线平直,也便于操作。Specifically, the pulleys 4 provided on the first limiting
作为本发明的一个较佳示例,所述定位孔8包括第一定位孔81和第二定位孔82,所述第一定位孔81设置在所述框架6的左侧,所述第二定位孔82设置在所述框架6的右侧,所述第一定位孔81和第二定位孔82对称且平行。As a preferred example of the present invention, the
具体的,这种结构便于安装固定螺栓7,弹簧秤5连接在固定螺栓7和第一限位杆31上时,能够使第一限位杆31的两端平行且受力均匀。Specifically, this structure facilitates the installation of the fixing
优选的,所述定位孔8为通孔,便于安装固定螺栓7。Preferably, the
优选的,所述定位孔8竖向截面为长方形,使固定螺栓7拥有更大的调节距离,方便调整弹簧秤5的拉力。Preferably, the vertical cross-section of the
作为本发明的一个较佳示例,所述固定螺栓7包括第一固定螺栓71和第二固定螺栓72,所述第一固定螺栓71安装在第一定位孔81内,所述第二固定螺栓72安装在第二定位孔82内。As a preferred example of the present invention, the fixing
具体的,第一固定螺栓71的前端和后端各设置有一个螺母,其前端的螺母与第一定位孔81的左端面抵接,后端的螺母与第一定位孔81的右端抵接,从而将第一固定螺栓71固定在第一定位孔81内,第二固定螺栓72与第一固定螺栓71的固定方式相同。Specifically, the front end and the rear end of the
作为本发明的一个较佳示例,所述弹簧秤5包括第一弹簧秤51和第二弹簧秤52,所述第一弹簧秤51的上端连接所述第一固定螺栓71,下端连接所述第一限位杆31的一端,所述第二弹簧秤52的上端连接所述第二固定螺栓72,下端连接所述第一限位杆31的另一端。As a preferred example of the present invention, the
具体的,通过调整第一弹簧秤51和第二弹簧秤52的拉力,使第一限位杆31的两端受力相同,从而确保试样平直且受力均匀。Specifically, by adjusting the tension of the
优选的,可采用机械式弹簧秤或数显式弹簧秤。Preferably, a mechanical spring balance or a digital spring balance can be used.
实施例2Example 2
如图1-2所示,一种制备碳纤维复丝拉伸试样的方法,包括:As shown in Figure 1-2, a method for preparing a carbon fiber multifilament tensile sample includes:
S1、根据试样要求选取相应数量、规格的滑轮4,并将相应的滑轮4安装在限位杆3上,然后将限位杆3安装在框架6上;S1. Select pulleys 4 of corresponding quantity and specifications according to the sample requirements, and install the corresponding pulleys 4 on the
S2、将框架6竖直摆放,根据需要调整第一限位杆31和第二限位杆32的间距;S2. Place the
S3、工装准备好后,将碳纤维纱线的一端缠绕在框架6中间的固定杆2上,然后用第一C型夹211固定;S3, after the tooling is ready, wrap one end of the carbon fiber yarn on the fixing
S4、将固定好的碳纤维纱线依次缠绕第一限位杆31和第二限位杆32的滑轮4槽内,缠绕结束后将碳纤维纱线剪断;S4. Wrap the fixed carbon fiber yarn in the pulley 4 grooves of the
S5、将步骤S4中剪断的碳纤维纱线缠绕在固定杆2上,然后用第二C型夹212固定;S5, wind the carbon fiber yarn cut in step S4 on the fixing
S6、使用混合好的环氧树脂对碳纤维纱线进行浸润;S6, using the mixed epoxy resin to infiltrate the carbon fiber yarn;
S7、待碳纤维纱线被环氧树脂浸润后,使用第一弹簧秤51勾住第一限位杆31的一端,使用第二弹簧秤52勾住第二限位杆32的另一端,然后拉伸第一弹簧秤51和第二弹簧秤52,使第一弹簧秤51和第二弹簧秤52的拉力达到预设值;S7. After the carbon fiber yarn is infiltrated with epoxy resin, use the
S8、使用固定螺栓7将弹簧秤5固定在框架6的定位孔8内,通过调整固定螺栓7的位置使弹簧秤5的拉力达到预设值;S8, using the fixing
S9、按照标准GB/T 3362-2017控制试样测试区域尺寸和加强片尺寸,试样两端分别用加强片粘接、夹紧,然后固化,待试样固化后,按照标准GB/T3362-2017分割加强片,即获得碳纤维复丝拉伸试样。S9. According to the standard GB/T 3362-2017, control the size of the sample test area and the size of the reinforcement sheet. The two ends of the sample are respectively bonded and clamped with reinforcement sheets, and then cured. After the sample is cured, follow the standard GB/T3362- In 2017, the reinforcement sheet was divided to obtain the carbon fiber multifilament tensile sample.
在步骤S2中,通过调整第一限位杆31和第二限位杆32的间距,进而改变试样的尺寸,但第一限位杆31和第二限位杆32之间的间距D≥350mm。In step S2, the size of the sample is changed by adjusting the distance between the
在步骤S4中,碳纤维纱线先缠绕第一限位杆31和第二限位杆32上对应的第一组滑轮4,待纱线将第一组滑轮4槽内全部覆盖后,再缠绕第二组滑轮4,依次将第一限位杆31和第二限位杆32上对应的滑轮4缠绕完毕,然后将碳纤维纱线剪断。In step S4, the carbon fiber yarn is first wound around the corresponding first group of pulleys 4 on the
在步骤S7中,待碳纤维纱线被环氧树脂浸润后,再使用弹簧秤5对纱线进行拉伸,此时纱线在树脂的润滑下会自动滑动调节对正,便于试样的制作。In step S7, after the carbon fiber yarn is infiltrated with epoxy resin, the yarn is stretched using the
在步骤S9中,加强片可选择牛皮纸或玻璃钢模压板,然后将加强片使用环氧结构胶粘接在试样的两端。In step S9, kraft paper or fiberglass molded board can be selected as the reinforcing sheet, and then the reinforcing sheet is bonded to both ends of the sample with epoxy structural adhesive.
优选的,选取宽度为50mm的长条型玻璃钢模压板作为加强片,按GB/T3362-2017的要求控制试样测试区域尺寸,试样的两端分别用加强片粘接夹紧,且相邻试样之间互相平行、间隙相等,然后进行固化,此处可以将加强片放在固化炉固化,待固化完成后按GB/T3362-2017规定的尺寸对加强片进行切割,即获得碳纤维复丝拉伸试样。Preferably, select a long strip of FRP molded plate with a width of 50mm as the reinforcement sheet, and control the size of the sample test area according to the requirements of GB/T3362-2017. The samples are parallel to each other and the gaps are equal, and then they are cured. Here, the reinforcing sheet can be cured in a curing furnace. After the curing is completed, the reinforcing sheet is cut according to the size specified in GB/T3362-2017, and the carbon fiber multifilament is obtained. Tensile specimen.
使用上述碳纤维复丝拉伸试样制备方法对中复神鹰T700-24k级别碳纤维进行测试,结果如表1所示:Zhongfu Shenying T700-24k grade carbon fiber was tested using the above carbon fiber multifilament tensile sample preparation method, and the results are shown in Table 1:
表1Table 1
综上所述,使用本申请中的方法制备碳纤维复丝拉伸试样具有以下优点,第一、可以有效控制碳纤维纱线的张力,使每一根试样的张力均匀一致,大小可控;第二、可以使试样平直,宽度均匀一致,避免试样扭曲变形;第三、通过弹簧秤5可以精确控制试样受到的张力大小,便于研究最佳的复丝拉伸制样张力;第四、与常规方法相比,试样的拉伸强度和离散性均有大幅提高;既采用本申请中的制备工装和方法,能够明显提高碳纤维复丝拉伸试样的品质和测试数据的准确性,降低测试数据的离散性。In summary, using the method in this application to prepare carbon fiber multifilament tensile samples has the following advantages. First, the tension of carbon fiber yarns can be effectively controlled, so that the tension of each sample is uniform and the size is controllable; Second, it can make the sample straight and uniform in width, avoiding the twisting and deformation of the sample; third, the tension of the sample can be precisely controlled through the
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
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CN111323277A (en) * | 2018-12-13 | 2020-06-23 | 中国石油化工股份有限公司 | Sample preparation device and sample preparation method for tensile property of continuously wound carbon fiber bundle filaments |
CN112985931A (en) * | 2019-12-12 | 2021-06-18 | 未势能源科技有限公司 | Carbon fiber multifilament sample preparation frock |
CN113884368A (en) * | 2021-09-26 | 2022-01-04 | 北京天海氢能装备有限公司 | Preparation method and preparation frame of carbon fiber tensile sample and sample |
CN217156008U (en) * | 2022-02-22 | 2022-08-09 | 威海拓展纤维有限公司 | Device for preparing large-tow carbon fiber multifilament tensile sample strip |
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CN116106098A (en) * | 2023-02-03 | 2023-05-12 | 威海拓展纤维有限公司 | Preparation method of novel carbon fiber surface energy test sample |
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