CN115287833B - Drum embroidery type computerized embroidery machine for ready-made clothes embroidery - Google Patents

Drum embroidery type computerized embroidery machine for ready-made clothes embroidery Download PDF

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Publication number
CN115287833B
CN115287833B CN202211008324.0A CN202211008324A CN115287833B CN 115287833 B CN115287833 B CN 115287833B CN 202211008324 A CN202211008324 A CN 202211008324A CN 115287833 B CN115287833 B CN 115287833B
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China
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embroidery
cylindrical
frame
fixedly connected
synchronous
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CN202211008324.0A
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Chinese (zh)
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CN115287833A (en
Inventor
陈兆波
梁子荣
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Foshan Qichuang Technology Development Co ltd
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Foshan Qichuang Technology Development Co ltd
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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C7/00Special-purpose or automatic embroidering machines
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C9/00Appliances for holding or feeding the base fabric in embroidering machines
    • D05C9/02Appliances for holding or feeding the base fabric in embroidering machines in machines with vertical needles
    • D05C9/04Work holders, e.g. frames
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C9/00Appliances for holding or feeding the base fabric in embroidering machines
    • D05C9/02Appliances for holding or feeding the base fabric in embroidering machines in machines with vertical needles
    • D05C9/04Work holders, e.g. frames
    • D05C9/06Feeding arrangements therefor, e.g. influenced by patterns, operated by pantographs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

A drum embroidery type computerized embroidery machine for ready-made clothes embroidery belongs to the technical field of computerized embroidery machines. The Y-direction moving mechanism is composed of two Y-direction guide rails, four second synchronous pulleys, two second synchronous belts, two sliding blocks, a first servo motor and a rotating shaft, and drives the cylindrical tabouret to move forwards and backwards; the cylindrical embroidery frame is fixedly connected with the inner rotor in a coaxial scarf joint way, and a radial movement mechanism of the cylindrical embroidery frame, which consists of a second servo motor, a third synchronous pulley, a fourth synchronous pulley, a third synchronous belt, a bearing seat and the inner rotor, drives the cylindrical embroidery frame to swing back and forth around a central shaft of the cylindrical embroidery frame to finish the embroidery of the cylindrical embroidery computer . The transmission system of the machine has simple and reliable structure, high precision, good embroidery quality and quick response, can achieve the running speed of high-speed planar embroidery and has high production efficiency.

Description

Drum embroidery type computerized embroidery machine for ready-made clothes embroidery
Technical Field
The invention relates to the technical field of computer embroidery machines, in particular to a drum embroidery type computer embroidery machine for garment embroidery.
Background
The computer flower machine is widely applied in the field of planar embroidery, and various embroidery products meet the requirements of decoration and beauty of various occasions and people. With the improvement of the physical life of people and the diversity of actual needs, some ready-made clothes which are produced in batch are not put on the market because of not keeping up with the daily and moon style and the special requirements of some people. For example, when a decorative or logo pattern or a design is to be embroidered on a sleeve, a trouser leg, a tubular garment (e.g., a T-shirt), a pillowcase, or the like, it has been common in the past to embroider a set pattern or design, and then cut the pattern or design to attach or stitch the pattern or design to a suitable garment one by one. The method has poor effect, complex process and low efficiency. To solve this problem, there is a need for an apparatus for embroidering on a tubular cloth: in addition to the back and forth movement in the Y-axis direction of the rectangular coordinate system, the movement is also in a cylindrical radial direction.
The Chinese patent publication discloses an invention patent application with publication number of CN104674476A and the invention name of computer trousers embroidery machine, which adopts a driving block on a driving belt at the output end of a motor to be provided with a steel wire frame connecting plate, a steel wire frame 225 is arranged below the steel wire frame connecting plate 224, a driving steel wire 226 is arranged on the steel wire frame 225, two ends of the driving steel wire 226 are alternately crossed and connected with the steel wire frame 225, the driving steel wire 225 is wound into a circle, and a charging barrel 21 is rotated by a charging barrel sleeve 227 arranged in the circle, so that the forward or reverse rotation of the circular charging barrel 21 is realized. However, the transmission structure is complex, multi-stage transmission is needed, the running speed is low, the material cylinder sleeve is driven to rotate by the friction force of the steel wire, the working time is long, the steel wire can stretch and deform, and the friction force is reduced, so that the running precision and speed of the system are affected, and the quality and the production efficiency of embroidery products are reduced.
Disclosure of Invention
The invention aims to solve the technical problem of providing a cylindrical embroidery type computerized embroidery machine for embroidery of ready-made clothes, which adopts a simple and reliable structure to realize the forward and backward movement of a base fabric along a Y direction and the radial movement of the base fabric along a cylindrical embroidery frame, can realize stable work and high-speed operation, and improves the quality and the production efficiency of embroidery for embroidering the cylindrical ready-made clothes.
The technical proposal of the invention is as follows:
a computerized embroidery machine for embroidery of ready-made clothes is composed of base, reel, pay-off frame, embroidery thread, thread passing alarm box, embroidery head fixed to base, needle bar frame installed to embroidery head, embroidery needle, fixed internal cylinder horizontally arranged under head and fixed to base, rotary shuttle box in internal cavity of fixed internal cylinder, a pair of parallel Y-direction guide rails, and cylindrical embroidery frame. The pair of Y-shaped guide rails are horizontally arranged on two sides of the rear of the machine head and fixedly connected with the base, each Y-shaped guide rail is provided with a sliding block and is mutually connected in a sliding manner, one end of each sliding block is fixedly connected with a corresponding position of the first bracket, two ends of each Y-shaped guide rail are respectively provided with a second synchronous pulley, two second synchronous pulleys of the same guide rail are in transmission connection with the second synchronous belt, the second synchronous belt is fixedly connected with the corresponding sliding blocks, an output shaft of a first servo motor fixed on the base is fixedly connected with the rotating shaft through a coupler, two ends of the rotating shaft and below one end of each Y-shaped guide rail are respectively provided with a first synchronous pulley, and the first synchronous pulley and the second synchronous pulley on the same side are in transmission connection with the first synchronous belt; the middle part of the cylindrical embroidery frame is cut to remove a large half circumference cylinder wall, an outer circular groove arranged at the rear end part of the cylindrical embroidery frame is connected with an outer circular groove arranged at the front end part of the inner rotor in a scarf joint mode, a non-contact gap exists between the cylindrical embroidery frame sleeved on the fixed inner cylinder and the fixed inner cylinder, the cylindrical outer side of the inner rotor is in matched tight connection with a bearing, a bearing seat is fixedly connected with a mounting plate (12-2), a fourth synchronous belt wheel is fixedly connected with the inner rotor, a third synchronous belt wheel is fixedly connected with an output shaft of a second servo motor on the mounting plate, the third synchronous belt wheel is in transmission connection with the fourth synchronous belt wheel through a third synchronous belt, and two sides of the upper part of the mounting plate are respectively fixedly provided with a second bracket and are fixedly connected with a corresponding first bracket through the second bracket.
Square thorns frames are arranged on the fixed inner cylinder below the embroidery needle 8.
The rotating shuttle box is a long-neck rotating shuttle box, and extends into the inner cavity of the fixed inner cylinder to the embroidery frame through a supporting seat fixedly connected to the base, and is connected with a needle plate below the embroidery needle and in the embroidery frame.
A stop limit block is arranged on the outer side of the bearing seat, and a travel limit block is respectively arranged at the left end and the right end of the outer side of the outer circular groove of the cylindrical embroidery frame.
Two sides of the middle part of the cylindrical embroidery frame are respectively provided with a movable magnetic clamp for clamping the base fabric.
Compared with the prior art, the invention has the following remarkable effects:
(1) The cylindrical embroidery type computerized embroidery machine for ready-made clothes embroidery adopts the servo motor and the simple and reliable transmission system for driving, has high precision and quick response, realizes the accurate control of the forward and backward movement of the base fabric along the Y direction and the radial movement of the cylindrical embroidery frame, and effectively ensures the quality of embroidery.
(2) The front-back movement of the garment base fabric and the radial movement of the cylindrical embroidery frame are directly driven by the servo motor through the synchronous belt wheels and the synchronous belt, so that the structure is simple; meanwhile, the inner rotor of the fourth synchronous pulley is fixedly connected, and the inner rotor is fixedly connected with the cylindrical embroidery frame in an embedding way, so that the cylindrical embroidery frame can be directly driven to move at a high speed along with the high-speed running of the driving motor, and the running level of the high-speed planar embroidery can be achieved by the cylindrical embroidery, and the rotating speed is more than 1200 rpm.
(3) The movable magnetic force clamp made of the magnet is used for clamping the base fabric, the base fabric can be clamped with the steel cylindrical embroidery frame under the action of magnetic force during embroidery, the base fabric can be moved away when being replaced, and the base fabric can be flexibly placed at a proper clamping point according to the sleeved state of the base fabric, so that the machine-made garment embroidery can be conveniently processed piece by piece.
Drawings
Fig. 1 is a schematic front view of a drum embroidery type computerized embroidery machine for embroidery of ready-made clothes.
Fig. 2 is a left-hand schematic view of fig. 1.
Fig. 3 is a schematic view of the position structure of the cylindrical tabouret, the inner rotor, the second servo motor and the mounting plate shown in fig. 2. Fig. 4 is a schematic cross-sectional view of fig. 3.
Fig. 5 is a schematic diagram of the position structure of the cylindrical embroidery frame, the fixed inner cylinder, the mounting plate, the bearing seat, the needle plate, the magnetic clamp and the second servo motor shown in fig. 2.
The labels in the figures are illustrated below: 1. a base; 2. a coil; 3. a pay-off rack; 4. embroidering threads; 5. a wire passing alarm box; 6. embroidery machine head; 7. a needle bar frame; 8. an embroidery needle; 8-1, needle plates; 9. fixing the inner cylinder; 9-1, embroidering a frame; 10. a rotating shuttle box; 10-1, a supporting seat; y-direction guide rail; 11-1, a sliding block; 11-2, a first bracket; 11-3, a first servo motor; 11-4, a first synchronous belt pulley; 11-5, a first synchronous belt; 11-6, a second synchronous pulley 11-7, and a second synchronous belt; 12. a cylindrical tabouret; 12-1. Inner rotor; 12-2, mounting plates; 12-3, a second bracket; 12-4, magnetic force clamps; 12-5, an outer ring groove; 13. a bearing; 14. a bearing seat; 14-1, a dead point limiting block; 14-2, a stroke limiting block; 15. a second servo motor; 15-1, a third synchronous pulley; 15-2, a third synchronous belt; 15-3, a fourth synchronous pulley.
Detailed Description
The invention is further illustrated by the following examples.
Referring to fig. 1, 2, 3, 4 and 5, a drum embroidery type computerized embroidery machine for embroidery of ready-made clothes comprises a base 1, a coil 2, a pay-off rack 3, an embroidery thread 4, a thread passing alarm box 5, an embroidery machine head 6 fixedly connected to the base 1, a needle bar frame 7 arranged on the embroidery machine head 6, an embroidery needle 8, a fixed inner drum 9 horizontally arranged below the machine head 6 and fixedly connected with the base 1, a rotating shuttle box 10 arranged in the inner cavity of the fixed inner drum (9), a pair of mutually parallel Y-direction guide rails 11 and a drum embroidery frame 12. The pair of Y-direction guide rails 11 are horizontally arranged at two sides behind the machine head 6 and fixedly connected with the base 1, each Y-direction guide rail 11 is provided with a sliding block 11-1 and is mutually connected in a sliding way, one end of each sliding block 11-1 is fixedly connected with a corresponding position of the first bracket 11-2, two ends of each Y-direction guide rail 11 are respectively provided with a second synchronous pulley 11-6, two second synchronous pulleys 11-6 of the same Y-direction guide rail 11 are in transmission connection with a second synchronous belt 11-7, the second synchronous belt 11-7 is fixedly connected with the corresponding sliding block 11-1, an output shaft of a Y-direction driven first servo motor 11-3 fixed on the base 1 is fixedly connected with a rotating shaft through a coupler, two ends of the rotating shaft and below one ends of the two Y-direction guide rails 11 are respectively provided with a first synchronous pulley 11-4, and the first synchronous pulleys 11-4 and the second synchronous pulleys 11-6 on the same side are in transmission connection with the first synchronous belt 11-5; the middle part of the cylindrical embroidery frame 12 is cut to a large half circumference wall, an outer circular groove 12-5 arranged at the rear end part of the cylindrical embroidery frame 12 is connected with an outer circular rabbet arranged at the front end part of the inner rotor 12-1, a non-contact gap exists between the cylindrical embroidery frame 12 sleeved on the fixed inner cylinder 9 and the fixed inner cylinder 9, the cylindrical outer side of the inner rotor 12-1 is tightly connected with a bearing 13 in a matching way, a bearing seat 14 is fixedly connected with a mounting plate 12-2, a fourth synchronous belt pulley 15-3 is fixedly connected with the inner rotor 12-1, a third synchronous belt pulley 15-1 is fixedly connected with an output shaft of a second servo motor 15 fixedly arranged on the mounting plate 12-2 and used for driving the cylindrical embroidery frame to rotate, the third synchronous belt pulley 15-1 is in transmission connection with the fourth synchronous belt pulley 15-3 through a third synchronous belt 15-2, and two sides of the upper part of the mounting plate 12-2 are respectively fixedly provided with a second bracket 12-3 and are fixedly connected with a corresponding first bracket 11-2 through the second bracket 12-3.
Square thorn frame 9-1 is arranged on the fixed inner cylinder 9 below the embroidery needle 8.
The rotating shuttle box 10 is a long neck type rotating shuttle box, the rotating shuttle box 10 extends into the inner cavity of the fixed inner cylinder 9 to the embroidery frame 9-1 through a supporting seat 10-1 fixedly connected with the base 1, and the rotating shuttle box 10 is connected with a needle plate 8-1 below the embroidery needle 8 and in the embroidery frame 9-1.
A stop limit block 14-1 is arranged at the outer side of the bearing seat 14, and a travel limit block 14-2 is respectively arranged at the left end and the right end of the outer side of the outer circular groove 12-5 of the cylindrical embroidery frame 12.
Two sides of the middle part of the cylindrical embroidery frame 12 are respectively provided with a movable magnetic clamp 12-4 for clamping cloth.
The invention relates to a tubular embroidery type computerized embroidery machine for ready-made clothes embroidery, which comprises the following working processes:
before embroidery, an embroidery start position and a stroke range are set according to the embroidered pattern, and the stroke is confirmed to be within an allowable range. Then the tubular part of the ready-made clothes to be embroidered is sleeved into the tubular embroidering frame 12, the embroidering area is arranged on the needle plate 8-1, and the two sides of the tubular part are respectively clamped with the magnetic force clamps 12-4 to straighten and clamp the base fabric.
When embroidery starts, the whole machine sends out a program control signal, the embroidery machine head 6 and the rotating shuttle box 10 are started, and the embroidery machine enters a working state; meanwhile, the first servo motor 11-3 and the second servo motor 15 respectively drive the sliding block 11-1 to move back and forth and the inner rotor 12-1 to rotate back and forth in the radial direction under the control of the whole machine signal to form an X-Y stroke of the cylindrical embroidery frame 12, so that a set pattern is embroidered on the base cloth. The embroidering process can be paused and then continued; or after resetting the base fabric and the tubular tabouret 12 to the original state, the remaining part of the pattern not embroidered before the pause of the embroidery is continued.
In the embroidery process, when the cylindrical embroidery frame 12 rotates to a certain angle along a radial direction, the stroke limiting block 14-2 and the dead point limiting block 14-1 touch and are blocked, so as to limit the cylindrical embroidery frame 12 to continue to rotate in the same radial direction. In this way, it is possible to avoid accidents that would result in the collision of the needle 8 with the edge of the tubular frame 12 when the set stroke is out of the allowed range or the machine fails.
When embroidery is finished, the magnetic clamps 12-4 on the two sides of the cylindrical embroidery frame 12 are loosened manually, and the ready-made clothes are taken out. Standby, or continue with the operation of the next garment.

Claims (4)

1. The utility model provides a bobbin embroidery formula computerized embroidery machine that ready-made clothe embroidery was used, including base (1), coil of wire (2), pay off rack (3), embroidery line (4), cross line alarm box (5), rigid coupling embroidery aircraft nose (6) at base (1), install needle bar frame (7) at embroidery aircraft nose (6), embroidery needle (8), the level set up in embroidery aircraft nose (6) below and with fixed inner tube (9) of base (1) rigid coupling, locate rotating shuttle box (10) of fixed inner tube (9) inner chamber, a pair of Y guide rail (11) that are parallel to each other, cylindric tabouret (12), its characterized in that: the pair of Y-shaped guide rails (11) are horizontally arranged at two sides behind the embroidery machine head (6) and are fixedly connected with the base (1), each Y-shaped guide rail (11) is provided with a sliding block (11-1) and is mutually connected in a sliding manner, one end of each sliding block (11-1) is fixedly connected with a corresponding position of the first bracket (11-2), two ends of each Y-shaped guide rail (11) are respectively provided with a second synchronous pulley (11-6), two second synchronous pulleys (11-6) of the same Y-shaped guide rail (11) are in transmission connection with the second synchronous belt (11-7), the second synchronous belt (11-7) is fixedly connected with the corresponding sliding block (11-1), an output shaft of a first servo motor (11-3) fixed on the base (1) is fixedly connected with a rotating shaft through a coupler, two end parts of the rotating shaft and the lower parts of one end of each Y-shaped guide rail (11) are respectively provided with the first synchronous pulleys (11-4), and the first synchronous pulleys (11-6) and the second synchronous pulleys (11-6) on the same side are in transmission connection with the first synchronous belt (11-5); the middle part of the cylindrical embroidery frame (12) is cut to form a large half circumference wall, one side of the cylindrical embroidery frame (12) is provided with an inner rotor (12-1), an outer circular groove (12-5) arranged at the rear end part of the cylindrical embroidery frame (12) is connected with an outer circular groove arranged at the front end part of the inner rotor (12-1) in an embedded way, a non-contact gap exists between the cylindrical embroidery frame (12) sleeved on the fixed inner cylinder (9) and the fixed inner cylinder (9), the cylindrical outer side of the inner rotor (12-1) is tightly connected with a bearing (13) in a matching way, a bearing seat (14) is fixedly connected with a mounting plate (12-2), a fourth synchronous belt wheel (15-3) is fixedly connected with an output shaft of a second servo motor (15-1) fixedly arranged on the mounting plate (12-2), the third synchronous belt wheel (15-1) is in transmission connection with the fourth synchronous belt wheel (15-3) through the third synchronous belt (15-2), and two sides of the upper part of the mounting plate (12-2) are respectively fixedly provided with a second bracket (12-3) and are fixedly connected with the first bracket (11-2) correspondingly; the rotating shuttle box (10) is a long-neck rotating shuttle box, the rotating shuttle box (10) extends into the inner cavity of the fixed inner cylinder (9) to the embroidery frame (9-1) through a supporting seat (10-1) fixedly connected to the base (1), and the rotating shuttle box (10) is connected with a needle plate (8-1) below the embroidery needle (8) and in the embroidery frame (9-1).
2. A drum embroidery computer embroidery machine for ready-made clothes embroidery as claimed in claim 1, wherein: a square thorn frame (9-1) is arranged on the fixed inner cylinder (9) below the embroidery needle (8).
3. A drum embroidery computer embroidery machine for ready-made clothes embroidery as claimed in claim 1, wherein: a stop limit block (14-1) is arranged on the outer side of the bearing seat (14), and a travel limit block (14-2) is respectively arranged at the left end and the right end of the outer side of the outer circular groove (12-5) of the cylindrical embroidery frame (12).
4. A drum embroidery computer embroidery machine for ready-made clothes embroidery as claimed in claim 1, wherein: two sides of the middle part of the cylindrical embroidery frame (12) are respectively provided with a movable magnetic clamp (12-4) for clamping cloth.
CN202211008324.0A 2022-08-22 2022-08-22 Drum embroidery type computerized embroidery machine for ready-made clothes embroidery Active CN115287833B (en)

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CN202211008324.0A CN115287833B (en) 2022-08-22 2022-08-22 Drum embroidery type computerized embroidery machine for ready-made clothes embroidery

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CN115287833B true CN115287833B (en) 2023-07-21

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1023233A (en) * 1961-06-22 1966-03-23 Arnold Otho Zingg Improvements in or relating to automatic embroidery machines
CN101200843A (en) * 2007-11-22 2008-06-18 杭州经纬电子机械制造有限公司 Driving mechanism for infinite circulation of whole circumferential cap frame
CN102140741A (en) * 2010-02-01 2011-08-03 兄弟工业株式会社 Multi-needle sewing machine
CN103726243A (en) * 2014-01-24 2014-04-16 浙江新思路实业有限公司 360-degree hat embroidery frame
CN106567203A (en) * 2015-10-08 2017-04-19 诸暨市乐业机电有限公司 Computerized embroidery machine's embroidery frame driving assembly

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080082361A (en) * 2007-03-08 2008-09-11 썬스타 특수정밀 주식회사 Embroidery

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1023233A (en) * 1961-06-22 1966-03-23 Arnold Otho Zingg Improvements in or relating to automatic embroidery machines
CN101200843A (en) * 2007-11-22 2008-06-18 杭州经纬电子机械制造有限公司 Driving mechanism for infinite circulation of whole circumferential cap frame
CN102140741A (en) * 2010-02-01 2011-08-03 兄弟工业株式会社 Multi-needle sewing machine
CN103726243A (en) * 2014-01-24 2014-04-16 浙江新思路实业有限公司 360-degree hat embroidery frame
CN104358046A (en) * 2014-01-24 2015-02-18 浙江新思路实业有限公司 Improved structure of 360-degree cap embroidery frame adjusting device
CN106567203A (en) * 2015-10-08 2017-04-19 诸暨市乐业机电有限公司 Computerized embroidery machine's embroidery frame driving assembly

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