CN115285781A - Fiber wire winding equipment and preparation method - Google Patents
Fiber wire winding equipment and preparation method Download PDFInfo
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- CN115285781A CN115285781A CN202211204928.2A CN202211204928A CN115285781A CN 115285781 A CN115285781 A CN 115285781A CN 202211204928 A CN202211204928 A CN 202211204928A CN 115285781 A CN115285781 A CN 115285781A
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- take
- reel
- rotating
- fiber wire
- spinning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2803—Traversing devices; Package-shaping arrangements with a traversely moving package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/702—Arrangements for confining or removing dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/10—Filtering or de-aerating the spinning solution or melt
- D01D1/103—De-aerating
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The invention belongs to the technical field of fiber wire rod conveying systems, and particularly relates to fiber wire rod winding equipment and a preparation method thereof, wherein the fiber wire rod winding equipment comprises: the device comprises a reaction device, a deaeration device, a spinning device and a take-up device; the take-up device drives the take-up reel to rotate and horizontally move, namely, the fiber wire is wound until the take-up device is separated from the take-up reel; the wire take-up device sucks air in the closed cavity to collect impurities and cool the impurities; the invention can fast take-up, simultaneously drives the take-up reel to horizontally move to balance the tension of the fiber wire, avoids the phenomena of broken ends, defects and abnormal false twisting tension change of the fiber wire in the spinning process, simultaneously can realize automatic separation, and ensures the cleanliness of the processed fiber wire because the take-up device automatically cleans after taking up each time.
Description
Technical Field
The invention belongs to the technical field of fiber wire rod conveying systems, and particularly relates to fiber wire rod winding equipment and a preparation method.
Background
The fiber wires have the phenomena of broken ends, defects and abnormal change of false twisting tension in the spinning process, and the spinning winding is not uniform, so that the fabric adopting the fiber wires with defects can cause great influence.
The cleanliness factor of airtight intracavity need be guaranteed to the cloth when production, just can guarantee the cleanliness factor of fibre wire rod and cloth, if adopt outside air supply cooperation manipulator to go to realize cleanly, the cost is too high.
Therefore, it is necessary to develop a new fiber wire winding apparatus and a new fiber wire manufacturing method to solve the above problems.
Disclosure of Invention
The invention aims to provide fiber wire winding equipment and a preparation method.
In order to solve the above technical problems, the present invention provides a fiber wire winding apparatus, comprising: the reaction device, the defoaming device, the spinning device and the take-up device are sequentially arranged in the closed cavity; the reaction device is used for stirring all the raw materials to form a reaction solution and conveying the reaction solution to the defoaming device; the defoaming device defoams the prepared reaction solution to form a spinning solution, and the spinning solution is conveyed to the spinning device; the spinning device sprays fiber wires through the spinning solution to convey the fiber wires towards the take-up device; the take-up device is sleeved with a take-up reel, the end part of the fiber wire is fixed between the take-up device and the take-up reel, and the take-up device drives the take-up reel to rotate and horizontally move, so that the fiber wire is wound on the take-up reel until the take-up device is separated from the take-up reel; and the wire take-up device sucks air in the closed cavity to collect impurities and cool the impurities.
Further, the reaction apparatus comprises: a reaction kettle; a stirrer is arranged in the reaction kettle to stir all raw materials put into the reaction kettle; the reaction kettle conveys the reaction solution to a defoaming device through a first conveyor.
Further, the defoaming device includes: a deaeration kettle; the deaeration kettle deaerates the reaction solution to form a spinning solution; and the defoaming kettle conveys the defoamed spinning solution to a spinning device through a second conveyor.
Further, the spinning device comprises: a spinneret and a cooler; the spinning head ejects fiber wires through spinning solution; the cooler cools the fiber wire to convey the fiber wire toward the take-up device.
Further, the take-up device includes: the device comprises a rotating mechanism, a horizontal moving mechanism and a stripping mechanism; the rotating mechanism is movably arranged on the horizontal moving mechanism, and the stripping mechanism is movably connected with the rotating mechanism; when the rotating mechanism is sleeved with the take-up reel, the end part of the fiber wire is fixed between the rotating mechanism and the take-up reel; the rotating mechanism drives the take-up reel to rotate so as to wind fiber wires; the horizontal moving mechanism drives the rotating mechanism to move horizontally so as to enable fiber wires to be wound on the take-up reel uniformly; the stripping mechanism drives the rotating mechanism to act so as to enable the rotating mechanism to be stripped from the take-up reel; when the rotating mechanism idles, the rotating mechanism sucks air in the closed cavity to collect impurities and cool.
Further, a conveying belt is arranged on one side of the horizontal moving mechanism; the horizontal moving mechanism drives the rotating mechanism and the take-up reel to move to the upper side of the conveying belt, and when the rotating mechanism is separated from the take-up reel, the take-up reel falls to the conveying belt.
Further, the rotating mechanism includes: the belt conveyor comprises a rotating frame, a rotating belt arranged on the rotating frame, a belt motor, a rotating bearing and a plug-in assembly; the rotating frame is movably arranged on the horizontal moving mechanism, a rotating hole is formed in the rotating frame, and the rotating bearing is movably arranged in the rotating hole; the rotating belt is connected with the rotating bearing and the belt motor; the inserting assembly is movably arranged on the inner ring of the rotating bearing; the take-up reel is inserted into the insertion component so as to fix the end part of the fiber wire between the take-up reel and the insertion component; the belt motor drives the rotating belt to rotate so as to drive the rotating bearing to rotate and further drive the inserting and connecting assembly to rotate, and the take-up reel is driven to rotate so as to wind fiber wires.
Further, the plug assembly includes: a rotating disc and a plurality of inserting pieces; the rotating disc is movably arranged on the inner ring of the rotating bearing; the insertion pieces are uniformly distributed on the rotating disc in a longitudinal and annular mode and are arranged in a radial mode; the take-up reel is inserted in each insertion piece, namely, the rotating disc is driven by the rotating bearing to rotate so as to drive the take-up reel on each insertion piece to rotate.
Further, the horizontal movement mechanism includes: two horizontal moving rods and a horizontal moving cylinder; the bottom of the rotating frame is movably connected with two horizontal moving rods and a horizontal moving cylinder, namely the horizontal moving cylinder drives the rotating frame to horizontally move on the two horizontal moving rods; the stripping mechanism comprises: a material removing cylinder; the stripping cylinder is fixed on the rotating frame, and a movable rod of the stripping cylinder is connected with the rotating disc; the stripping air cylinder drives the rotating disc to retract into the rotating hole, so that the take-up reel is separated from each plug-in sheet; when the rotating disc retracts into the rotating hole, the rotating disc drives each insertion sheet to idle so as to perform vortex suction, namely, impurities in the closed cavity are collected, and the generated air flow cools the belt motor.
In another aspect, the present invention provides a manufacturing method using the fiber wire winding apparatus as described above, which includes: stirring the raw materials through a reaction device to form a reaction solution; defoaming the prepared reaction solution through a defoaming device to form a spinning solution; ejecting the fiber wire material through a spinning device to convey the fiber wire material towards a take-up device; sleeving a take-up reel on the take-up device, fixing the end part of the fiber wire between the take-up device and the take-up reel, and driving the take-up reel to rotate and horizontally move through the take-up device; winding the fiber wire on a take-up reel until the take-up device is separated from the take-up reel; and sucking air into the closed cavity by the wire take-up device so as to collect impurities and reduce the temperature.
The invention has the beneficial effects that the end part of the fiber wire is directly fixed between the take-up device and the take-up reel through the take-up device, the fiber wire can be quickly taken up, meanwhile, the take-up device drives the take-up reel to rotate and horizontally move, the tension of the fiber wire can be balanced, the phenomena of broken ends, defects and abnormal false twisting tension change of the fiber wire in the spinning process can be avoided, meanwhile, the take-up reel can realize automatic separation, the take-up device carries out self-cleaning after each take-up, the cleanliness of processed cloth can be ensured, and the equipment cost is low.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a self-contained view of a fiber wire winding apparatus of the present invention;
FIG. 2 is a structural view of the take-up assembly of the present invention;
FIG. 3 is a block diagram of the rotating mechanism of the present invention;
FIG. 4 is a block diagram of the plug assembly of the present invention;
FIG. 5 is a structural view of the horizontal movement mechanism of the present invention;
FIG. 6 is a state view of the wire takeup device of the present invention;
fig. 7 is a state diagram of idle suction of the wire takeup device of the present invention.
In the figure:
1. a reaction device; 11. a reaction kettle;
2. a defoaming device; 21. a deaeration kettle;
3. a spinning device; 31. a spinneret; 32. a cooling machine;
4. a take-up device; 41. a rotating mechanism; 411. a rotating frame; 412. rotating the belt; 413. a belt motor; 414. a rotating bearing; 415. a plug-in assembly; 4151. rotating the disc; 4152. inserting a sheet; 42. a horizontal movement mechanism; 421. a horizontal moving rod; 422. a horizontal movement cylinder; 43. a material stripping mechanism; 431. and a stripping cylinder.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
In the present embodiment, as shown in fig. 1 to 7, the present embodiment provides a fiber wire winding apparatus including: the reaction device 1, the defoaming device 2, the spinning device 3 and the take-up device 4 are sequentially arranged in the closed cavity; wherein the reaction device 1 stirs each raw material to form a reaction solution, and the reaction solution is conveyed to the defoaming device 2; the defoaming device 2 defoams the prepared reaction solution to form a spinning solution, and the spinning solution is conveyed to the spinning device 3; the spinning device 3 ejects fiber wires through the spinning solution to convey the fiber wires towards the take-up device 4; a take-up reel is sleeved on the take-up device 4, the end part of the fiber wire is fixed between the take-up device 4 and the take-up reel, and the take-up device 4 drives the take-up reel to rotate and horizontally move, namely, the fiber wire is wound on the take-up reel until the take-up device 4 is separated from the take-up reel; and the wire take-up device 4 sucks air in the closed cavity to collect impurities and cool the impurities.
Reaction apparatus 1
The reaction apparatus 1 mainly functions to stir the raw materials, and the raw materials are mixed in the reaction apparatus 1 and stirred by the reaction apparatus 1 to finally form a reaction solution.
Defoaming device 2
The defoaming device 2 mainly has a defoaming function, the reaction solution is defoamed in the defoaming device 2, and the defoamed spinning solution is sent to the spinning device 3 by the defoaming device 2.
The spinning device 3 mainly plays a role in spinning, and the spinning device 3 can process the spinning solution into fiber wires, so that the fiber wires are cooled, solidified and in a stable state and then conveyed to the take-up device 4 to be wound.
Take-up device 4
The take-up device 4 mainly plays a role in taking up, the end part of a fiber wire can be directly fixed between the take-up device 4 and a take-up reel, the take-up can be started quickly, the complex fixing mode of the traditional take-up reel is overcome, the take-up efficiency is improved, meanwhile, the take-up device 4 drives the take-up reel to rotate and move horizontally, the fiber wire can be wound on the take-up reel uniformly, the tension of the fiber wire is balanced, the phenomena that the fiber wire is broken in the spinning process, defects and the false twisting tension change are abnormal are avoided, meanwhile, the take-up device 4 can be separated from the take-up reel automatically, quick blanking is realized, finally, the take-up device 4 sucks air in a closed cavity, self-cleaning and cooling are realized, the cleanliness of processed cloth is guaranteed, and the equipment cost is low.
In this embodiment, this embodiment directly fixes the tip of fibre wire between take-up 4 and take-up reel through take-up 4, can receive the line to the fibre wire fast, take-up 4 drives the take-up reel and rotates and horizontal migration simultaneously, can balance the tension of fibre wire, avoid fibre wire can take place the phenomenon that broken end, fault, false twist tension change are unusual in the spinning process, the take-up reel can realize automatic the breaking away from simultaneously, take-up 4 carries out the automatically cleaning after receiving the line at every turn, can guarantee the cleanliness factor of processing back cloth, and equipment cost is low.
In the present embodiment, the reaction apparatus 1 includes: a reaction kettle 11; a stirrer is arranged in the reaction kettle 11 to stir the raw materials put into the reaction kettle 11; the reaction kettle 11 conveys the reaction solution to the defoaming device 2 through a first conveyor.
In this embodiment, the defoaming device 2 includes: a defoaming kettle 21; the deaeration kettle 21 deaerates the reaction solution to form a spinning solution; the defoaming kettle 21 conveys the defoamed spinning solution to the spinning device 3 through a second conveyor.
In this embodiment, the spinning device 3 includes: a spinneret 31 and a cooler 32; the spinneret 31 ejects fiber wires through the spinning solution; the cooler 32 cools the fiber wire to convey the fiber wire toward the take-up 4.
In this embodiment, the wire rewinding device 4 includes: a rotating mechanism 41, a horizontal moving mechanism 42 and a stripping mechanism 43; the rotating mechanism 41 is movably arranged on the horizontal moving mechanism 42, and the stripping mechanism 43 is movably connected with the rotating mechanism 41; when the rotating mechanism 41 is sleeved with the take-up reel, the end part of the fiber wire is fixed between the rotating mechanism 41 and the take-up reel; the rotating mechanism 41 drives the take-up reel to rotate so as to wind fiber wires; the horizontal moving mechanism 42 drives the rotating mechanism 41 to move horizontally, so that the fiber wire is uniformly wound on the take-up reel; the stripping mechanism 43 drives the rotating mechanism 41 to act, so that the rotating mechanism 41 is stripped from the take-up reel; when the rotating mechanism 41 idles, the rotating mechanism 41 sucks air in the closed cavity to collect impurities and reduce the temperature.
In this embodiment, a conveyor belt is provided on one side of the horizontal movement mechanism 42; the horizontal moving mechanism 42 drives the rotating mechanism 41 and the take-up reel to move above the conveyer belt, that is, when the rotating mechanism 41 is separated from the take-up reel, the take-up reel falls onto the conveyer belt.
In this embodiment, set up the take-up reel that the conveyer belt can directly collect after receiving the line to carry the take-up reel to next process continuation processing, improve the machining efficiency of cloth.
In the present embodiment, the rotating mechanism 41 includes: a rotating frame 411, a rotating belt 412 installed on the rotating frame 411, a belt motor 413, a rotating bearing 414 and a plug-in assembly 415; the rotating frame 411 is movably arranged on the horizontal moving mechanism 42, a rotating hole is formed in the rotating frame 411, and the rotating bearing 414 is movably arranged in the rotating hole; the rotating belt 412 is connected with the rotating bearing 414 and the belt motor 413; the plug-in assembly 415 is movably arranged at the inner ring of the rotating bearing 414; the take-up reel is inserted into the insertion component 415, so that the end of the fiber wire is fixed between the take-up reel and the insertion component 415; the belt motor 413 drives the rotating belt 412 to rotate so as to drive the rotating bearing 414 to rotate, and further drive the inserting component 415 to rotate, i.e. drive the take-up reel to rotate so as to take up the fiber wire.
In this embodiment, the belt motor 413, the rotating belt 412 and the rotating bearing 414 cooperate to drive the plug assembly 415 to rotate, i.e. to wind up the fiber wire.
In this embodiment, the plug assembly 415 includes: a rotatable disk 4151 and a plurality of tabs 4152; the rotating disk 4151 is movably arranged at the inner ring of the rotating bearing 414; the inserting pieces 4152 are uniformly distributed on the rotating disc 4151 in the longitudinal direction in a surrounding manner, and the inserting pieces 4152 are arranged in the radial direction; the take-up reel is inserted into each insertion piece 4152, that is, the rotating disc 4151 is driven by the rotating bearing 414 to rotate, so as to drive the take-up reel on each insertion piece 4152 to rotate.
In this embodiment, since the insertion pieces 4152 are uniformly and annularly arranged on the rotating disc 4151 in the radial direction, the rotating disc 4151 is movably and limitedly mounted on the inner ring of the rotating bearing 414, and can horizontally move on the inner ring of the rotating bearing 414, and the take-up reel can be directly sleeved on each insertion piece 4152, so that the installation is convenient.
In the present embodiment, the horizontal movement mechanism 42 includes: two horizontal moving rods 421 and a horizontal moving cylinder 422; the bottom of the rotating frame 411 is movably connected with two horizontal moving rods 421 and a horizontal moving cylinder 422, that is, the horizontal moving cylinder 422 drives the rotating frame 411 to horizontally move on the two horizontal moving rods 421; the stripping mechanism 43 includes: a stripping cylinder 431; the stripping cylinder 431 is fixed on the rotating frame 411, and a movable rod of the stripping cylinder 431 is connected with a rotating disc 4151; the stripping cylinder 431 drives the rotating disc 4151 to retract into the rotating hole, so that the take-up reel is separated from each inserting sheet 4152; when the rotating disc 4151 is retracted into the rotating hole, the rotating disc 4151 drives each insertion piece 4152 to idle so as to perform vortex air suction, that is, impurities in the closed cavity are collected, and the generated air flow cools the belt motor 413.
In this embodiment, two horizontal migration poles 421 and horizontal migration cylinder 422 cooperate, can drive rotating turret 411 horizontal migration, realize evenly coiling the fibre wire rod on the take-up reel, take off simultaneously that material cylinder 431 can drive rolling disc 4151 retraction pivoted hole for the take-up reel breaks away from with each inserted sheet 4152, realizes automatic unloading.
In this embodiment, the material removing cylinder 431 drives each insertion piece 4152 to retract into the rotating hole, the rotating disc 4151 drives each insertion piece 4152 to idle, the air flow enters the rotating hole along the a direction, and the air flow moves downwards along the b direction under the guidance of the rotating disc 4151, namely, the air flow can be blown to the belt motor 413 to cool down, and the wire take-up device 4 is arranged in the closed cavity, so that impurities can be blown away along the air flow while air suction, the cleanliness in the closed cavity is ensured, and further the cleanliness of the processed cloth is ensured.
Example 2
On the basis of example 1, this example provides a manufacturing method using the fiber wire winding apparatus as provided in example 1, which includes: stirring each raw material by the reaction device 1 to form a reaction solution; defoaming the prepared reaction solution through a defoaming device 2 to form a spinning solution; ejecting the fiber strands through the spinning device 3 to convey the fiber strands toward the take-up device 4; a take-up reel is sleeved on the take-up device 4, the end part of the fiber wire is fixed between the take-up device 4 and the take-up reel, and the take-up reel is driven to rotate and horizontally move by the take-up device 4; winding the fiber wire on a take-up reel until the take-up device 4 is separated from the take-up reel; and the wire take-up device 4 is used for sucking air into the closed cavity so as to collect impurities and reduce the temperature.
In this embodiment, the fiber wire winding apparatus includes: the reaction device 1, the defoaming device 2, the spinning device 3 and the take-up device 4 are sequentially arranged in the closed cavity; wherein the reaction device 1 stirs each raw material to form a reaction solution, and then the reaction solution is conveyed to the defoaming device 2; the defoaming device 2 defoams the prepared reaction solution to form a spinning solution, and the spinning solution is conveyed to the spinning device 3; the spinning device 3 ejects fiber wires through the spinning solution to convey the fiber wires towards the take-up device 4; a take-up reel is sleeved on the take-up device 4, the end part of the fiber wire is fixed between the take-up device 4 and the take-up reel, and the take-up device 4 drives the take-up reel to rotate and horizontally move, namely, the fiber wire is wound on the take-up reel until the take-up device 4 is separated from the take-up reel; and the wire take-up device 4 sucks air in the closed cavity to collect impurities and cool the impurities.
In this embodiment, this embodiment directly fixes the tip of fibre wire between take-up 4 and take-up reel through take-up 4, can receive the line fast to fibre wire, take-up 4 drives the take-up reel and rotates and horizontal migration simultaneously, can balance the tension of fibre wire, avoid fibre wire can take place the phenomenon that the broken end, the fault, the false twist tension variation is unusual in the spinning process, the take-up reel can realize automatic the breaking away from simultaneously, take-up 4 carries out the automatically cleaning after the line is received at every turn, can guarantee the cleanliness factor of processing back cloth, and equipment cost is low.
In the present embodiment, the reaction apparatus 1 includes: a reaction kettle 11; a stirrer is arranged in the reaction kettle 11 to stir the raw materials put into the reaction kettle 11; the reaction kettle 11 conveys the reaction solution to the defoaming device 2 through a first conveyor.
In this embodiment, the defoaming device 2 includes: a defoaming kettle 21; the deaeration kettle 21 deaerates the reaction solution to form a spinning solution; the defoaming kettle 21 conveys the defoamed spinning solution to the spinning device 3 through a second conveyor.
In this embodiment, the spinning device 3 includes: a spinneret 31 and a cooler 32; the spinneret 31 ejects fiber wires through the spinning solution; the cooler 32 cools the fiber wire to convey the fiber wire toward the take-up 4.
In this embodiment, the wire rewinding device 4 includes: a rotating mechanism 41, a horizontal moving mechanism 42 and a stripping mechanism 43; the rotating mechanism 41 is movably arranged on the horizontal moving mechanism 42, and the stripping mechanism 43 is movably connected with the rotating mechanism 41; when the rotating mechanism 41 is sleeved with the take-up reel, the end part of the fiber wire is fixed between the rotating mechanism 41 and the take-up reel; the rotating mechanism 41 drives the take-up reel to rotate so as to wind fiber wires; the horizontal moving mechanism 42 drives the rotating mechanism 41 to move horizontally, so that fiber wires are uniformly wound on the take-up reel; the stripping mechanism 43 drives the rotating mechanism 41 to act, so that the rotating mechanism 41 is stripped from the take-up reel; when the rotating mechanism 41 idles, the rotating mechanism 41 sucks air in the closed cavity to collect impurities and cool the closed cavity.
In this embodiment, a conveyor belt is provided on one side of the horizontal movement mechanism 42; the horizontal moving mechanism 42 drives the rotating mechanism 41 and the take-up reel to move to the upper side of the conveyer belt, that is, when the rotating mechanism 41 is separated from the take-up reel, the take-up reel falls to the conveyer belt.
In this embodiment, set up the take-up reel that the conveyer belt can directly collect after receiving the line to carry the take-up reel to next process continuation processing, improve the machining efficiency of cloth.
In the present embodiment, the rotating mechanism 41 includes: a rotating frame 411, a rotating belt 412 arranged on the rotating frame 411, a belt motor 413, a rotating bearing 414 and a plug-in assembly 415; the rotating frame 411 is movably arranged on the horizontal moving mechanism 42, a rotating hole is formed in the rotating frame 411, and the rotating bearing 414 is movably arranged in the rotating hole; the rotating belt 412 is connected with the rotating bearing 414 and the belt motor 413; the plug-in assembly 415 is movably arranged at the inner ring of the rotating bearing 414; the take-up reel is inserted into the insertion component 415, so that the end part of the fiber wire is fixed between the take-up reel and the insertion component 415; the belt motor 413 drives the rotating belt 412 to rotate so as to drive the rotating bearing 414 to rotate, and further drive the inserting component 415 to rotate, i.e. drive the take-up reel to rotate so as to take up the fiber wire.
In this embodiment, the belt motor 413, the rotating belt 412 and the rotating bearing 414 cooperate to drive the plug assembly 415 to rotate, i.e. to wind up the fiber wire.
In this embodiment, the plug assembly 415 includes: a rotatable disk 4151 and a plurality of tabs 4152; the rotating disk 4151 is movably arranged at the inner ring of the rotating bearing 414; the inserting pieces 4152 are uniformly distributed on the rotating disc 4151 in the longitudinal direction in a surrounding manner, and the inserting pieces 4152 are arranged in the radial direction; the take-up reel is inserted into each insertion piece 4152, that is, the rotating disc 4151 is driven by the rotating bearing 414 to rotate, so as to drive the take-up reel on each insertion piece 4152 to rotate.
In this embodiment, since the insertion pieces 4152 are uniformly and annularly arranged on the rotating disc 4151 in the radial direction, the rotating disc 4151 is movably and limitedly mounted on the inner ring of the rotating bearing 414, and can horizontally move on the inner ring of the rotating bearing 414, and the take-up reel can be directly sleeved on each insertion piece 4152, so that the installation is convenient.
In this embodiment, the horizontal movement mechanism 42 includes: two horizontal moving rods 421 and a horizontal moving cylinder 422; the bottom of the rotating frame 411 is movably connected with two horizontal moving rods 421 and a horizontal moving cylinder 422, that is, the horizontal moving cylinder 422 drives the rotating frame 411 to horizontally move on the two horizontal moving rods 421; the stripping mechanism 43 includes: a stripping cylinder 431; the stripping cylinder 431 is fixed on the rotating frame 411, and a movable rod of the stripping cylinder 431 is connected with a rotating disc 4151; the stripping cylinder 431 drives the rotating disc 4151 to retract into the rotating hole, so that the take-up reel is separated from each inserting sheet 4152; when the rotating disc 4151 is retracted into the rotating hole, the rotating disc 4151 drives each inserting piece 4152 to idle so as to perform vortex suction, that is, collect impurities in the closed cavity, and the generated airflow cools the belt motor 413.
In this embodiment, two horizontal migration poles 421 and horizontal migration cylinder 422 cooperate, can drive rotating turret 411 horizontal migration, realize evenly coiling the fibre wire rod on the take-up reel, take off simultaneously that material cylinder 431 can drive rolling disc 4151 retraction pivoted hole for the take-up reel breaks away from with each inserted sheet 4152, realizes automatic unloading.
In this embodiment, take off material cylinder 431 and drive each inserted sheet 4152 retraction rotating hole in, rolling disc 4151 drives each inserted sheet 4152 idle running, the air current gets into the rotating hole along the a direction, the air current moves along the b direction downwards under the rolling disc 4151 guide simultaneously, can blow to belt motor 413 and cool down promptly, and take-up 4 sets up in airtight intracavity, can blow away impurity along the air current when breathing in, guarantee the cleanliness factor in airtight intracavity, and then guarantee the cleanliness factor of processing back cloth, satisfy the cloth requirement of cerini dialyser cerini.
In conclusion, the end part of the fiber wire is directly fixed between the take-up device and the take-up reel through the take-up device, so that the fiber wire can be quickly taken up, meanwhile, the take-up device drives the take-up reel to rotate and horizontally move, the tension of the fiber wire can be balanced, the phenomena of broken ends, defects and abnormal false twisting tension change of the fiber wire in the spinning process can be avoided, meanwhile, the take-up reel can be automatically separated, the take-up device is self-cleaned after each take-up, the cleanliness of processed cloth can be guaranteed, and the equipment cost is low.
The components selected for use in the present application (components not illustrated for specific structures) are all common standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described apparatus embodiments are merely illustrative, and for example, the division of the units into only one type of logical function may be implemented in other ways, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not implemented.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A fiber wire winding apparatus characterized by comprising:
the reaction device, the defoaming device, the spinning device and the take-up device are sequentially arranged in the closed cavity; wherein
The reaction device is used for stirring all the raw materials to form a reaction solution and conveying the reaction solution to the defoaming device;
the defoaming device defoams the prepared reaction solution to form a spinning solution, and the spinning solution is conveyed to the spinning device;
the spinning device sprays fiber wires through the spinning solution to convey the fiber wires towards the take-up device;
the take-up device is sleeved with a take-up reel, the end part of the fiber wire is fixed between the take-up device and the take-up reel, and the take-up device drives the take-up reel to rotate and horizontally move, namely
Winding the fiber wire on the take-up reel until the take-up device is separated from the take-up reel; and
and the wire take-up device sucks air in the closed cavity to collect impurities and cool.
2. The fiber wire winding apparatus according to claim 1,
the reaction device comprises: a reaction kettle;
a stirrer is arranged in the reaction kettle to stir all raw materials put into the reaction kettle;
the reaction kettle conveys the reaction solution to a defoaming device through a first conveyor.
3. The fiber wire winding apparatus according to claim 1,
the defoaming device comprises: a deaeration kettle;
the defoaming kettle defoams the reaction solution to form a spinning solution;
and the defoaming kettle conveys the defoamed spinning solution to a spinning device through a second conveyor.
4. The fiber wire winding apparatus according to claim 1,
the spinning device comprises: a spinneret and a cooler;
the spinning head ejects fiber wires through spinning solution;
the cooler cools the fiber wire to convey the fiber wire toward the take-up device.
5. The fiber wire winding apparatus according to claim 1,
the take-up device comprises: the device comprises a rotating mechanism, a horizontal moving mechanism and a stripping mechanism;
the rotating mechanism is movably arranged on the horizontal moving mechanism, and the stripping mechanism is movably connected with the rotating mechanism;
when the rotating mechanism is sleeved with the take-up reel, the end part of the fiber wire is fixed between the rotating mechanism and the take-up reel;
the rotating mechanism drives the take-up reel to rotate so as to wind fiber wires;
the horizontal moving mechanism drives the rotating mechanism to move horizontally so as to enable the fiber wire to be wound on the take-up reel uniformly;
the stripping mechanism drives the rotating mechanism to act so as to enable the rotating mechanism to be stripped from the take-up reel;
when the rotating mechanism idles, the rotating mechanism sucks air in the closed cavity to collect impurities and cool.
6. The fiber wire winding apparatus according to claim 5,
a conveying belt is arranged on one side of the horizontal moving mechanism;
the horizontal moving mechanism drives the rotating mechanism and the take-up reel to move to the upper part of the conveying belt, namely
When the rotating mechanism is separated from the take-up reel, the take-up reel falls to the conveying belt.
7. The fiber wire winding apparatus according to claim 5,
the rotating mechanism includes: the belt conveyor comprises a rotating frame, a rotating belt arranged on the rotating frame, a belt motor, a rotating bearing and a plug-in assembly;
the rotating frame is movably arranged on the horizontal moving mechanism, a rotating hole is formed in the rotating frame, and the rotating bearing is movably arranged in the rotating hole;
the rotating belt is connected with the rotating bearing and the belt motor;
the plug-in assembly is movably arranged on the inner ring of the rotating bearing;
the take-up reel is inserted into the insertion assembly to fix the end part of the fiber wire between the take-up reel and the insertion assembly;
the belt motor drives the rotating belt to rotate so as to drive the rotating bearing to rotate and further drive the plug-in component to rotate, namely
And driving the take-up reel to rotate so as to wind the fiber wire.
8. The fiber wire winding apparatus according to claim 7,
the plug assembly includes: a rotating disc and a plurality of inserting pieces;
the rotating disc is movably arranged on the inner ring of the rotating bearing;
the insertion pieces are uniformly distributed on the rotating disc in a longitudinal and annular mode and are arranged in a radial mode;
the take-up reel is inserted on each insertion sheet, i.e.
The rotating disc is driven by the rotating bearing to rotate so as to drive the take-up reel on each insertion sheet to rotate.
9. The fiber wire winding apparatus according to claim 8,
the horizontal movement mechanism includes: two horizontal moving rods and a horizontal moving cylinder;
the bottom of the rotating frame is movably connected with two horizontal moving rods and a horizontal moving cylinder, namely
The horizontal moving cylinder drives the rotating frame to horizontally move on the two horizontal moving rods;
the stripping mechanism comprises: a material removing cylinder;
the stripping cylinder is fixed on the rotating frame, and a movable rod of the stripping cylinder is connected with the rotating disc;
the stripping air cylinder drives the rotating disc to retract into the rotating hole, so that the take-up reel is separated from each plug-in sheet;
when the rotating disc retracts into the rotating hole, the rotating disc drives each insertion sheet to idle so as to perform vortex air suction, namely
And collecting impurities in the closed cavity, and cooling the belt motor by the generated air flow.
10. A method of manufacturing using the fiber wire winding apparatus according to any one of claims 1 to 9, comprising:
stirring the raw materials through a reaction device to form a reaction solution;
defoaming the prepared reaction solution through a defoaming device to form a spinning solution;
ejecting the fiber wire material through a spinning device to convey the fiber wire material towards a take-up device;
sleeving a take-up reel on the take-up device, fixing the end part of the fiber wire between the take-up reel and the take-up reel, and driving the take-up reel to rotate and horizontally move through the take-up reel;
winding the fiber wire on a take-up reel until the take-up device is separated from the take-up reel; and
and (4) sucking air into the closed cavity by the wire take-up device to collect impurities and cool.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211204928.2A CN115285781B (en) | 2022-09-30 | 2022-09-30 | Fiber wire winding equipment and preparation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211204928.2A CN115285781B (en) | 2022-09-30 | 2022-09-30 | Fiber wire winding equipment and preparation method |
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| CN115285781A true CN115285781A (en) | 2022-11-04 |
| CN115285781B CN115285781B (en) | 2022-12-23 |
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Cited By (1)
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| CN115896962A (en) * | 2022-11-10 | 2023-04-04 | 济宁鸿运棉杆纤维科技有限公司 | Environment-friendly fiber preparation device |
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|---|---|
| CN115285781B (en) | 2022-12-23 |
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