CN115284209A - Integrated installation tool for automobile brake calipers and implementation method thereof - Google Patents
Integrated installation tool for automobile brake calipers and implementation method thereof Download PDFInfo
- Publication number
- CN115284209A CN115284209A CN202210916029.9A CN202210916029A CN115284209A CN 115284209 A CN115284209 A CN 115284209A CN 202210916029 A CN202210916029 A CN 202210916029A CN 115284209 A CN115284209 A CN 115284209A
- Authority
- CN
- China
- Prior art keywords
- integrated
- frock
- brake disc
- shaft
- anchor clamps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009434 installation Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000012360 testing method Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 29
- 230000006698 induction Effects 0.000 claims description 16
- 230000017525 heat dissipation Effects 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 12
- 238000012937 correction Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses an integrated installation tool for automobile brake calipers and an implementation method thereof, and belongs to the technical field of automobile disc brakes. The integrated installation tool for the automobile brake calipers and the implementation method thereof comprise a tool carrier and an integrated tool case, wherein the tool carrier is arranged below the integrated tool case, and a brake disc clamp is arranged at one end of the tool carrier. In order to solve the problems that the structure of the mounting support is simple, positioning and mounting of the brake can be realized, the mounting precision is relatively poor, the mounted brake cannot be detected, and certain potential safety hazards exist, the whole assembly process is only manually responsible for placing, moving and aligning operation, the rest of torque and correction operation are completed by tooling equipment, and the semi-automatic assembly process is adopted, so that the assembly efficiency is improved to the maximum extent under the condition of ensuring the precision.
Description
Technical Field
The invention relates to the technical field of automobile disc brakes, in particular to an integrated installation tool for automobile brake calipers and an implementation method thereof.
Background
The disc brake for automobile is also called disc brake and is controlled hydraulically, and its main parts include brake disc, branch pump, brake caliper, oil pipe, etc. the brake disc is made of alloy steel and fixed to the wheel to rotate with the wheel. The wheel cylinder is fixed and is not moved on the bottom plate of stopper, and two friction discs on the braking pincers are adorned respectively in the both sides of brake disc, and the piston of wheel cylinder receives the hydraulic pressure effect that oil pipe conveyed and comes, promotes the friction disc and takes place friction braking, application number to the brake disc: 201520850612.X provides an automobile disc brake mounting bracket, which solves the problem that the conventional automobile is difficult to process the original torsion beam by modifying a disc brake from a drum brake by additionally arranging a mounting bracket between the automobile torsion beam and the disc brake, and has the advantages of novel structure, lower manufacturing cost and stable performance;
the mounting bracket is simple in structure, positioning and mounting of the brake can be achieved, but the mounting accuracy is relatively poor, the mounted brake cannot be detected, and certain potential safety hazards exist; therefore, the existing requirements are not met, and the integrated installation tool for the automobile brake calipers and the implementation method thereof are provided.
Disclosure of Invention
The invention aims to provide an integrated installation tool for automobile brake calipers and an implementation method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automobile brake caliper's integrated installation frock, includes frock carrier and integrated frock machine case, the frock carrier sets up in the below of integrated frock machine case, and the one end that the frock carrier set up is provided with the brake disc anchor clamps, the one end of frock carrier is provided with the test runner pedestal, the frock carrier includes main seat frame and shell body, and main seat frame passes through bolted connection with the shell body, the both sides of shell body all are provided with the metal guardrail, and metal guardrail and shell body welded connection, all be provided with the pulley around the main seat frame bottom, and the pulley rotates with the main seat frame to be connected, the one end of shell body is provided with hydraulic lifting unit, and integrated frock machine case passes through hydraulic lifting unit and shell body coupling.
Preferably, the surface of the other end of the outer shell is provided with a limiting shaft groove, the testing rotating wheel shaft frame is connected with the outer shell through the limiting shaft groove, one end of the testing rotating wheel shaft frame is provided with a driving motor, and the driving motor is connected with the testing rotating wheel shaft frame in a combined mode.
Preferably, the bottom of the test runner shaft frame is provided with a base plate support rail, the test runner shaft frame is in sliding connection with the base plate support rail, a lifting base station is arranged below the base plate support rail, the base plate support rail is in telescopic connection with the lifting base station, and the lifting base station is connected with the main base frame through screws.
Preferably, one side of the integrated tooling machine case is provided with an operation panel, the operation panel is electrically connected with the integrated tooling machine case, the top of the integrated tooling machine case is provided with a junction box, the junction box is electrically connected with the integrated tooling machine case, two sides of the bottom of the integrated tooling machine case are respectively provided with a heat dissipation window, and the heat dissipation windows are connected with the integrated tooling machine case in a combined manner.
Preferably, the brake disc clamp comprises a clamp shaft disc and a sleeving clamping plate, the sleeving clamping plate is arranged around the clamp shaft disc, the number of the sleeving clamping plates is three, an extension power supply box is arranged inside the clamp shaft disc and connected with the clamp shaft disc through screws, preassembled pipe barrels are arranged around the extension power supply box, and the preassembled pipe barrels are six.
Preferably, the preassembled pipe barrel is connected with the clamp shaft disc through a screw, the preassembled pipe barrel penetrates through the surfaces of the two ends of the clamp shaft disc, an expansion shaft is arranged at one end of the sheathing clamping plate, the sheathing clamping plate is connected with the extension power supply box through a sliding groove in a sliding mode through the expansion shaft, an arc-shaped clamping groove is formed in the inner side of the sheathing clamping plate, and a telescopic abutting rod is arranged on one side of the inner portion of the arc-shaped clamping groove.
Preferably, the outer surface of the arc-shaped clamping groove is provided with an auxiliary rotating wheel, two ends of the auxiliary rotating wheel are respectively provided with a spring hoop, the spring hoops are connected with the sheathing clamping plates through clamping grooves, an induction shaft is arranged inside the spring hoops, the induction shaft is connected with the spring hoops in a sliding mode, an inner bearing is arranged inside the auxiliary rotating wheel, and the auxiliary rotating wheel is connected with the induction shaft through the inner bearing in a rotating mode.
Preferably, the inside of integrated frock machine case is provided with the anchor clamps motor, and the top in the anchor clamps motor outside is provided with torque motor, torque motor and anchor clamps motor pass through the leg joint with integrated frock machine case, the one end of anchor clamps motor is provided with the angle transmission shaft, and the brake disc anchor clamps pass through the angle transmission shaft and are connected with the anchor clamps motor rotation.
Preferably, torque motor's one end is provided with the torque transmission shaft, and the torque transmission shaft rotates with torque motor to be connected, the other end of torque transmission shaft is provided with the moment of torsion sleeve, and moment sleeve and torque transmission shaft telescopic connection.
An implementation method of an integrated installation tool of an automobile brake caliper comprises the following steps:
the method comprises the following steps: firstly, a brake disc matched with a brake caliper is placed on a brake disc clamp, the brake disc of the caliper is locked through the expansion of a clamping plate, and meanwhile, an expansion abutting rod on the inner side of a clamping groove can extend to abut against one side of the disc surface;
step two: moving the tooling carrier, moving the caliper brake disc to a vehicle tire mounting area, then adjusting the height distance between the integrated tooling case and the carrier according to the current vehicle body height, and mounting the caliper brake disc on a wheel transmission shaft after alignment;
step three: after the installation of the caliper brake disc is finished, bolts for locking are put into the preassembled pipe barrel from the outer side of the brake disc clamp, then the installation torque is set through the operation panel, after the setting is finished, the clamp motor and the torque motor work simultaneously, and the bolts in the preassembled pipe barrel are screwed one by one;
step four: after calliper brake disc maintenance, with calliper pre-installation in the oblique side of brake disc to be connected fixedly with it with the frame, move the below of test runner pedestal to calliper brake disc at the end, adjust its height, make the runner paste and lean on at calliper brake disc side, the anchor clamps inboard supports the pole and withdraws, and the runner drives the calliper brake disc and rotates, rotates its circumference and detects, and qualified back withdrawal frock structure.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a semi-automatic assembly process, which is characterized in that a tooling carrier is used for controlling the movement functions of an integrated tooling machine case and a brake disc clamp, the integrated tooling machine case and the tooling carrier are connected through a hydraulic mechanism, so that the height adjustment of the integrated tooling machine case can be realized, the brake disc clamp is arranged at one end of the integrated tooling machine case, the brake disc clamp and the integrated tooling machine case are rotationally connected, a caliper brake disc is placed on the brake disc clamp, the caliper brake disc is locked through the expansion and contraction of a clamping plate, and finally the caliper brake disc is manually moved and sleeved on a vehicle, the manual work is only used for placing, moving and aligning operation in the whole assembly process, and the rest of torque and correction operation are completed by tooling equipment;
2. according to the invention, one end of the tool carrier is provided with a test runner shaft bracket, the test runner shaft bracket detects and operates a caliper brake disc after the installation of the caliper brake disc and calipers is finished, and the caliper brake disc is driven to rotate by the test runner shaft bracket, so that the running state of a vehicle is simulated, and the condition that the brake disc and the calipers are worn or not at present is judged;
3. according to the invention, a clamp motor is matched with an angle transmission shaft to control the rotation operation of a brake disc clamp, a torque motor is matched with a torque transmission shaft to control the rotation operation of a torque sleeve, the torque sleeve and the torque transmission shaft can also be subjected to telescopic operation, the clamp motor drives a brake disc clamp to rotate a preassembled pipe barrel to a torque sleeve area one by one, then the torque sleeve extends into the preassembled pipe barrel to be meshed with a bolt, and the bolt is screwed into a frame structure through the torque sleeve, so that the fixation of a caliper brake disc is completed;
4. the invention is characterized in that an auxiliary rotating wheel is arranged on the outer surface of each set of sheathing splints, the auxiliary rotating wheel is fixed with the auxiliary rotating wheel through spring hoop belts at two ends, an induction shaft is arranged in the spring hoop belts, an inner bearing is arranged in the auxiliary rotating wheel, the induction shaft and the spring hoop belts are of a sliding structure, the auxiliary rotating wheel is rotatably connected with the induction shaft through the inner bearing, when a detection item is carried out, a telescopic abutting rod at the inner side of a clamp is retracted, the fixation between the clamp and a caliper brake disc is released, a caliper brake disc is driven by a test rotating wheel shaft frame to rotate, the caliper brake disc can also drive the auxiliary rotating wheel to rotate in the rotating process of the caliper brake disc, if the auxiliary rotating wheel does not rotate or is interrupted in the rotating process, the problem exists at the installation position of the caliper brake disc, the caliper brake disc needs to be assembled again, and the whole assembling tool can not be withdrawn until the auxiliary rotating process is qualified.
Drawings
FIG. 1 is an overall front view of the present invention;
FIG. 2 is a schematic view of a tooling carrier of the present invention;
FIG. 3 is a schematic view of the integrated tool case structure of the present invention;
FIG. 4 is a schematic view of a brake disc clamp according to the present invention;
FIG. 5 is a schematic view of an auxiliary wheel according to the present invention;
fig. 6 is a schematic cross-sectional structure view of an integrated tool enclosure according to the present invention.
In the figure: 1. a tooling carrier; 2. integrating the tool case; 3. a brake disc clamp; 4. testing the rotating wheel shaft frame; 5. a clamp motor; 6. a torque motor; 7. a hydraulic lifting assembly; 101. a main seat frame; 102. an outer housing; 103. a pulley; 1021. a metal guardrail; 1022. a limiting shaft groove; 201. a junction box; 202. an operation panel; 203. a heat dissipation window; 301. a clamp reel; 302. sheathing the splint; 303. pre-assembling a pipe barrel; 304. an auxiliary runner; 305. a telescopic support rod; 306. an extension power supply box; 3021. a telescopic shaft; 3022. an arc-shaped clamping groove; 3041. a spring hoop; 3042. an induction shaft; 3043. an inner bearing; 401. lifting the base platform; 402. a seat plate carries the rail; 403. a drive motor; 501. an angle transmission shaft; 601. a torque transmission shaft; 602. a torque sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-3, an embodiment of the present invention is shown: an integrated installation tool for automobile brake calipers comprises a tool carrier 1 and an integrated tool case 2, wherein the tool carrier 1 is arranged below the integrated tool case 2, a brake disc clamp 3 is arranged at one end of the tool carrier 1, a test runner shaft bracket 4 is arranged at one end of the tool carrier 1, the tool carrier 1 comprises a main seat frame 101 and an outer case 102, the main seat frame 101 is connected with the outer case 102 through bolts, metal guardrails 1021 are arranged on two sides of the outer case 102 and are welded with the outer case 102, pulleys 103 are arranged on the periphery of the bottom of the main seat frame 101, the pulleys 103 are rotatably connected with the main seat frame 101, a hydraulic lifting assembly 7 is arranged at one end of the outer case 102, and the integrated tool case 2 is connected with the outer case 102 through the hydraulic lifting assembly 7;
the equipment mainly comprises a tooling carrier 1, an integrated tooling machine case 2 and a brake disc clamp 3, wherein the tooling carrier 1 is responsible for controlling the moving functions of the integrated tooling machine case 2 and the brake disc clamp 3, the integrated tooling machine case 2 and the tooling carrier 1 are connected through a hydraulic mechanism, so that the height adjustment of the integrated tooling machine case 2 can be realized, the brake disc clamp 3 is installed at one end of the integrated tooling machine case 2, the brake disc clamp 3 and the integrated tooling machine case 2 are rotatably connected, a caliper brake disc is placed on the brake disc clamp 3, the caliper brake disc is locked through the expansion and contraction of a clamping plate, finally, the caliper brake disc is manually moved and sleeved on a vehicle, the whole assembly process is manually and only responsible for placement, movement and alignment operation, the rest of torque and correction operation are completed by tooling equipment, a semi-automatic assembly process is adopted, and the assembly efficiency is improved to the maximum extent under the condition of ensuring the precision.
The surface of the other end of the outer shell 102 is provided with a limiting shaft groove 1022, the testing rotating wheel shaft frame 4 is connected with the outer shell 102 through the limiting shaft groove 1022, one end of the testing rotating wheel shaft frame 4 is provided with a driving motor 403, the driving motor 403 is connected with the testing rotating wheel shaft frame 4 in a combined mode, the bottom of the testing rotating wheel shaft frame 4 is provided with a seat plate supporting rail 402, the testing rotating wheel shaft frame 4 is connected with the seat plate supporting rail 402 in a sliding mode, a lifting base station 401 is arranged below the seat plate supporting rail 402, the seat plate supporting rail 402 is connected with the lifting base station 401 in a telescopic mode, and the lifting base station 401 is connected with the main base frame 101 through screws;
one end of the tool carrier 1 is provided with a test runner shaft bracket 4, the test runner shaft bracket 4 is used for detecting and operating the caliper brake disc after the caliper brake disc and the caliper are installed, and the caliper brake disc is driven to rotate through the test runner shaft bracket 4, so that the vehicle running state is simulated, and the brake disc and the caliper are judged to have no wear condition at present.
An operation panel 202 is arranged on one side of the integrated tool case 2, the operation panel 202 is electrically connected with the integrated tool case 2, a junction box 201 is arranged on the top of the integrated tool case 2, the junction box 201 is electrically connected with the integrated tool case 2, heat dissipation windows 203 are arranged on two sides of the bottom of the integrated tool case 2, and the heat dissipation windows 203 are connected with the integrated tool case 2 in a combined manner;
the fixing torque required for bolting the caliper and the brake disc can be set by the operation panel 202, which can secure the mounting accuracy and safety.
Referring to fig. 4-5, the brake disc clamp 3 includes a clamp shaft disc 301 and three nesting splints 302, the nesting splints 302 are disposed around the clamp shaft disc 301, the clamp shaft disc 301 is provided with three extension power supply boxes 306, the extension power supply boxes 306 are connected to the clamp shaft disc 301 through screws, the extension power supply boxes 306 are provided with cartridge tubes 303, the cartridge tubes 303 are six, the cartridge tubes 303 are connected to the clamp shaft disc 301 through screws, the cartridge tubes 303 extend to the surfaces of the two ends of the clamp shaft disc 301, one end of the nesting splints 302 is provided with a telescopic shaft 3021, the nesting splints 302 are slidably connected to the extension power supply boxes 306 through telescopic shafts 3021, the inner side of the nesting splints 302 is provided with an arc-shaped splint hoop 3022, one side of the arc-shaped splint groove 3022 is provided with a telescopic rod 305, the outer surface of the arc-shaped splint groove 3022 is provided with an auxiliary runner 304, the two ends of the auxiliary runner 304 are provided with springs 3041, the spring hoop 302 are connected to the nesting splint 302 through a clamping groove hoop, the inner portion of the arc-shaped splint 3022 is provided with an induction shaft hoop 3042, and the inner portion of the auxiliary runner is connected to an induction bearing 3043 through an induction bearing 3042, and the runner 3043 is connected to the inner portion of the auxiliary runner 304;
the brake disc clamp 3 is formed by combining a clamp shaft disc 301 and three nesting clamping plates 302, the nesting clamping plates 302 are distributed by taking the clamp shaft disc 301 as the center of a circle, an extension power supply box 306 is arranged inside the clamp shaft disc 301, one end of each nesting clamping plate 302 is provided with a telescopic shaft 3021, and the sliding connection operation between the nesting clamping plates 302 and the extension power supply box 306 can be realized through the telescopic shafts 3021, so that the brake disc clamp can adapt to the structures of calipers and brake discs with different sizes;
six groups of preassembled pipe barrels 303 are arranged on the periphery of the extension power supply box 306, the number of the preassembled pipe barrels 303 can be changed according to the design of bolt holes of an actual caliper brake disc, the preassembled pipe barrels 303 penetrate and extend to the surfaces of two ends of the clamp shaft disc 301, after the preliminary assembly of the caliper brake disc is completed, bolts for locking can be put into the preassembled pipe barrels 303 on the outer side of the brake disc clamp 3, and then the bolts inside the preassembled pipe barrels 303 are screwed one by one through the torque motor 6;
an auxiliary runner 304 is arranged on the outer surface of each set of sheathing splints 302, the auxiliary runner 304 is fixed with the auxiliary runner 304 through spring hoop 3041 at both ends, an induction shaft 3042 is arranged inside the spring hoop 3041, an inner bearing 3043 is arranged inside the auxiliary runner 304, wherein the induction shaft 3042 and the spring hoop 3041 are of a sliding structure, the auxiliary runner 304 is rotatably connected with the induction shaft 3042 through the inner bearing 3043, when a detection item is performed, a telescopic abutting rod 305 on the inner side of the clamp is retracted to release the fixation between the clamp and a brake disc, and a brake disc is driven to rotate by a test runner shaft frame 4.
Referring to fig. 6, a clamp motor 5 is arranged inside an integrated tooling machine case 2, a torque motor 6 is arranged above the outer side of the clamp motor 5, the torque motor 6 and the clamp motor 5 are connected with the integrated tooling machine case 2 through a bracket, an angle transmission shaft 501 is arranged at one end of the clamp motor 5, a brake disc clamp 3 is rotatably connected with the clamp motor 5 through the angle transmission shaft 501, a torque transmission shaft 601 is arranged at one end of the torque motor 6, the torque transmission shaft 601 is rotatably connected with the torque motor 6, a torque sleeve 602 is arranged at the other end of the torque transmission shaft 601, and the torque sleeve is telescopically connected with the torque transmission shaft 601;
the clamp motor 5 is matched with the angle transmission shaft 501 to control the rotation operation of the brake disc clamp 3;
the torque motor 6 is matched with the torque transmission shaft 601 to control the rotation operation of the torque sleeve 602, the torque sleeve 602 and the torque transmission shaft 601 can also perform telescopic operation, the clamp motor drives the brake disc manufacturing clamp 3 to rotate the preassembly pipe barrels 303 to the torque sleeve 602 area one by one, then the torque sleeve 602 extends into the preassembly pipe barrels 303 to be meshed with the bolts, and then the bolts are screwed into the frame structure through the torque sleeve 602, so that the fixation of the caliper brake disc is completed.
An implementation method of an integrated installation tool of an automobile brake caliper comprises the following steps:
the method comprises the following steps: firstly, a brake disc matched with a brake caliper is placed on a brake disc clamp 3, the brake disc of the caliper is locked through the expansion of a clamping plate, and meanwhile, an expansion abutting rod 305 on the inner side of a clamping groove can extend to abut against one side of the disc surface;
step two: moving the tooling carrier 1, moving a caliper brake disc to a vehicle tire mounting area, then adjusting the height distance between the integrated tooling machine case 2 and the carrier according to the current vehicle body height, and mounting the caliper brake disc on a wheel transmission shaft after alignment;
step three: after the installation of a caliper brake disc is finished, bolts for locking are put into the preassembly pipe barrel 303 on the outer side of the brake disc clamp 3, then the installation torque is set through the operation panel 202, after the setting is finished, the clamp motor 5 and the torque motor 6 work simultaneously, and the bolts inside the preassembly pipe barrel 303 are screwed one by one;
step four: after calliper brake disc maintenance, with calliper pre-installation in the oblique side of brake disc to be connected fixedly with it with the frame, move test runner shaft frame 4 to the below of calliper brake disc at last, adjust its height, make the runner paste and lean on at calliper brake disc side, the inboard pole of supporting of anchor clamps is withdrawed, and the runner drives calliper brake disc and rotates, detects its circumferential rotation, withdraws the frock structure after qualified.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an integrated installation frock of car brake caliper, includes frock carrier (1) and integrated frock machine case (2), its characterized in that: frock carrier (1) sets up in the below of integrated frock machine case (2), and the one end that frock carrier (1) set up is provided with brake disc anchor clamps (3), the one end of frock carrier (1) is provided with test runner pedestal (4), frock carrier (1) includes main frame (101) and shell body (102), and main frame (101) and shell body (102) pass through bolted connection, the both sides of shell body (102) all are provided with metal guardrail (1021), and metal guardrail (1021) and shell body (102) welded connection, all be provided with pulley (103) around main frame (101) bottom, and pulley (103) rotate with main frame (101) and be connected, the one end of shell body (102) is provided with hydraulic lifting unit (7), and integrated frock machine case (2) are connected with shell body (102) through hydraulic lifting unit (7).
2. The integrated installation frock of car brake caliper of claim 1, its characterized in that: the surface of shell body (102) other end is provided with spacing shaft groove (1022), and tests runner shaft frame (4) and is connected with shell body (102) through spacing shaft groove (1022), the one end of testing runner shaft frame (4) is provided with driving motor (403), and driving motor (403) and test runner shaft frame (4) built-up connection.
3. The integrated installation frock of car brake caliper of claim 2, its characterized in that: the base plate supporting rail (402) is arranged at the bottom of the testing rotating wheel shaft frame (4), the testing rotating wheel shaft frame (4) is in sliding connection with the base plate supporting rail (402), a lifting base station (401) is arranged below the base plate supporting rail (402), the base plate supporting rail (402) is in telescopic connection with the lifting base station (401), and the lifting base station (401) is connected with the main base frame (101) through screws.
4. The integrated installation frock of car brake caliper of claim 1, its characterized in that: one side of integrated frock machine case (2) is provided with operating panel (202), and operating panel (202) and integrated frock machine case (2) electric connection, the top of integrated frock machine case (2) is provided with terminal box (201), and terminal box (201) and integrated frock machine case (2) electric connection, the both sides of integrated frock machine case (2) bottom all are provided with heat dissipation window (203), and heat dissipation window (203) and integrated frock machine case (2) built-up connection.
5. The integrated installation frock of car brake caliper of claim 1, its characterized in that: brake disc anchor clamps (3) are including anchor clamps reel (301) and registrate splint (302), registrate splint (302) set up around anchor clamps reel (301), and registrate splint (302) have threely, the inside of anchor clamps reel (301) is provided with extension power pack (306), and extends power pack (306) and pass through screwed connection with anchor clamps reel (301), all be provided with preassembled pipe section (303) around extension power pack (306), and preassembled pipe section (303) have six.
6. The integrated installation frock of car brake caliper of claim 5, its characterized in that: the pre-installation pipe barrel (303) is connected with the clamp shaft disc (301) through screws, the pre-installation pipe barrel (303) penetrates through the surfaces of two ends of the clamp shaft disc (301), an expansion shaft (3021) is arranged at one end of the sheathing splint (302), the sheathing splint (302) is connected with the extension power supply box (306) through a sliding chute in a sliding manner through the expansion shaft (3021), an arc-shaped clamping groove (3022) is formed in the inner side of the sheathing splint (302), and a telescopic abutting rod (305) is arranged on one side of the inner part of the arc-shaped clamping groove (3022).
7. The integrated installation frock of car brake caliper of claim 6, its characterized in that: the outer surface of the arc-shaped clamp groove (3022) is provided with an auxiliary rotating wheel (304), two ends of the auxiliary rotating wheel (304) are respectively provided with a spring hoop (3041), the spring hoop (3041) is connected with the sheathing clamping plate (302) through a clamping groove, an induction shaft (3042) is arranged inside the spring hoop (3041), the induction shaft (3042) is in sliding connection with the spring hoop (3041), an inner bearing (3043) is arranged inside the auxiliary rotating wheel (304), and the auxiliary rotating wheel (304) is in rotating connection with the induction shaft (3042) through the inner bearing (3043).
8. The integrated installation frock of car brake caliper of claim 1, its characterized in that: the inside of integrated frock machine case (2) is provided with anchor clamps motor (5), and the top in the anchor clamps motor (5) outside is provided with torque motor (6), torque motor (6) and anchor clamps motor (5) pass through leg joint with integrated frock machine case (2), the one end of anchor clamps motor (5) is provided with angle transmission shaft (501), and brake disc anchor clamps (3) rotate with anchor clamps motor (5) through angle transmission shaft (501) and are connected.
9. The integrated installation frock of car brake caliper of claim 8, its characterized in that: one end of the torque motor (6) is provided with a torque transmission shaft (601), the torque transmission shaft (601) is rotatably connected with the torque motor (6), the other end of the torque transmission shaft (601) is provided with a torque sleeve (602), and the torque sleeve is telescopically connected with the torque transmission shaft (601).
10. An implementation method of an integrated installation tool for automobile brake calipers is realized based on the integrated installation tool for automobile brake calipers of any one of claims 1 to 9, and comprises the following steps:
the method comprises the following steps: firstly, a brake disc matched with a brake caliper is placed on a brake disc clamp (3), the brake disc of the caliper is locked through the expansion of a clamping plate, and meanwhile, an expansion abutting rod (305) on the inner side of a clamping groove can extend to abut against one side of the disc surface;
step two: the method comprises the following steps that a tooling carrier (1) is moved, a caliper brake disc is moved to a vehicle tire installation area, then the height distance between an integrated tooling machine box (2) and the carrier is adjusted according to the current height of a vehicle body, and the caliper brake disc is installed on a wheel transmission shaft after alignment;
step three: after the installation of a caliper brake disc is finished, bolts for locking are put into the preassembled pipe barrel (303) from the outer side of a brake disc clamp (3), then the installation torque is set through an operation panel (202), after the setting is finished, a clamp motor (5) and a torque motor (6) work simultaneously, and the bolts inside the preassembled pipe barrel (303) are screwed one by one;
step four: after calliper brake disc maintenance, with calliper pre-installation in the oblique side of brake disc to be connected fixedly with it with the frame, move test runner pedestal (4) to the below of calliper brake disc at the rearmost, adjust its height, make the runner paste and lean on at calliper brake disc side, the inboard pole of supporting of anchor clamps is withdrawed, the runner drives the calliper brake disc and rotates, detects its circumferential motion, withdraws tooling structure after qualified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210916029.9A CN115284209B (en) | 2022-08-01 | 2022-08-01 | Integrated mounting tool for automobile brake calipers and implementation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210916029.9A CN115284209B (en) | 2022-08-01 | 2022-08-01 | Integrated mounting tool for automobile brake calipers and implementation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115284209A true CN115284209A (en) | 2022-11-04 |
| CN115284209B CN115284209B (en) | 2024-06-14 |
Family
ID=83825329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210916029.9A Active CN115284209B (en) | 2022-08-01 | 2022-08-01 | Integrated mounting tool for automobile brake calipers and implementation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115284209B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117405415A (en) * | 2023-12-12 | 2024-01-16 | 南通刚隽自动化设备有限公司 | Detection device and detection method for automobile brake production |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4140032A (en) * | 1977-12-23 | 1979-02-20 | Besenbruch-Hofmann Of Puerto Rico, Inc. | Tool holder assembly for brake drum and brake disc |
| CN202607204U (en) * | 2012-05-13 | 2012-12-19 | 安徽宏昌机电装备制造有限公司 | High-power extraction tool |
| CN204302138U (en) * | 2015-01-04 | 2015-04-29 | 嘉兴市益隆橡塑有限公司 | Wheel abrasion resistance testing device |
| CN210821686U (en) * | 2019-10-28 | 2020-06-23 | 吴江百程精密塑胶有限公司 | Tire replacing device for automobile manufacturing |
| CN211178993U (en) * | 2019-08-16 | 2020-08-04 | 昆山北测检测技术有限公司 | Composite clamp for automobile metal product detection experiment |
| CN211565628U (en) * | 2019-12-27 | 2020-09-25 | 盛安(苏州)汽车部件有限公司 | Automobile spare and accessory part frock clamp |
| CN211731643U (en) * | 2019-11-07 | 2020-10-23 | 杜彦君 | Auxiliary device for assembling automobile door |
| CN212391223U (en) * | 2020-07-30 | 2021-01-22 | 炬星科技（深圳）有限公司 | Driving wheel detection module and assembly detection platform comprising same |
| CN212683870U (en) * | 2020-07-24 | 2021-03-12 | 重庆市南川区石浩机械制造有限公司 | Mounting bracket for automobile brake disc |
| CN216228938U (en) * | 2021-11-04 | 2022-04-08 | 四川赢信汇通实业有限公司 | Automobile brake disc frock clamp |
| CN216846665U (en) * | 2022-01-25 | 2022-06-28 | 嘉兴创勋自动化设备制造有限公司 | Vehicle disc brake braking force test bench convenient to use |
-
2022
- 2022-08-01 CN CN202210916029.9A patent/CN115284209B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4140032A (en) * | 1977-12-23 | 1979-02-20 | Besenbruch-Hofmann Of Puerto Rico, Inc. | Tool holder assembly for brake drum and brake disc |
| CN202607204U (en) * | 2012-05-13 | 2012-12-19 | 安徽宏昌机电装备制造有限公司 | High-power extraction tool |
| CN204302138U (en) * | 2015-01-04 | 2015-04-29 | 嘉兴市益隆橡塑有限公司 | Wheel abrasion resistance testing device |
| CN211178993U (en) * | 2019-08-16 | 2020-08-04 | 昆山北测检测技术有限公司 | Composite clamp for automobile metal product detection experiment |
| CN210821686U (en) * | 2019-10-28 | 2020-06-23 | 吴江百程精密塑胶有限公司 | Tire replacing device for automobile manufacturing |
| CN211731643U (en) * | 2019-11-07 | 2020-10-23 | 杜彦君 | Auxiliary device for assembling automobile door |
| CN211565628U (en) * | 2019-12-27 | 2020-09-25 | 盛安(苏州)汽车部件有限公司 | Automobile spare and accessory part frock clamp |
| CN212683870U (en) * | 2020-07-24 | 2021-03-12 | 重庆市南川区石浩机械制造有限公司 | Mounting bracket for automobile brake disc |
| CN212391223U (en) * | 2020-07-30 | 2021-01-22 | 炬星科技（深圳）有限公司 | Driving wheel detection module and assembly detection platform comprising same |
| CN216228938U (en) * | 2021-11-04 | 2022-04-08 | 四川赢信汇通实业有限公司 | Automobile brake disc frock clamp |
| CN216846665U (en) * | 2022-01-25 | 2022-06-28 | 嘉兴创勋自动化设备制造有限公司 | Vehicle disc brake braking force test bench convenient to use |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117405415A (en) * | 2023-12-12 | 2024-01-16 | 南通刚隽自动化设备有限公司 | Detection device and detection method for automobile brake production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115284209B (en) | 2024-06-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3670101B1 (en) | Fixing device for repairing aluminum alloy wheel hub | |
| CN115284209A (en) | Integrated installation tool for automobile brake calipers and implementation method thereof | |
| CN105527096A (en) | Gearbox no-load running-in test bed with self-centering positioning and clamping device | |
| CN216758689U (en) | Combined welding device for tower crane frame | |
| CN110695425A (en) | Brake block terminal surface fluting device | |
| CN206579611U (en) | A kind of guiding and positioning device and folder track | |
| CN214059755U (en) | Pull type bottom plate auxiliary mounting vehicle for railway vehicle | |
| CN109632297A (en) | Cycloidal-pin gear speed reducer comprehensive performance testing system | |
| CN112092125A (en) | Bamboo winding pipe gallery binding section machining device and method | |
| CN207346372U (en) | A kind of automobile space vehicle frame transmits bearing device | |
| CN221260437U (en) | Automobile brake torque intensity detection tool | |
| CN210254840U (en) | Expansion joint machining guide device | |
| CN110926315A (en) | Automobile brake disc detection device | |
| CN219408761U (en) | Emergency interception device for magnetic steel loss maintenance of elevator traction machine | |
| CN208601371U (en) | A kind of adjustable fixture for auto parts and components detection | |
| CN219475443U (en) | Brake disc X-ray detection circumferential exposure support | |
| CN217211445U (en) | Three-station wheel eye measuring table | |
| CN218253653U (en) | Welding fixture for automobile front axle body | |
| CN220525491U (en) | Bicycle material rigidity testing machine | |
| CN217258584U (en) | Waste tire retreading device | |
| CN217371310U (en) | Automobile one-way clutch fixed sleeve assembling equipment | |
| CN217019224U (en) | Positioning mechanism is used in automobile parts processing | |
| CN2288095Y (en) | Clutch-type machine for assembling and detaching tyre | |
| CN219667882U (en) | Automatic centering device of tyre dismounting machine | |
| CN216680968U (en) | Automatic rotating welding device for hydraulic machinery production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20240517 Address after: 238101 No. 18, Xingye Road, baochanshan economic Park, Hanshan County, Ma'anshan City, Anhui Province Applicant after: Anhui Juyuan Xinrui Precision Machinery Co.,Ltd. Country or region after: China Address before: 238100 No.18, Xingye Road, baochanshan economic Park, Hanshan County, Maanshan City, Anhui Province Applicant before: Ma'anshan Boyue Precision Machinery Co.,Ltd. Country or region before: China |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |