CN115284068A - A cutting fluid circulation device for CNC machining equipment - Google Patents
A cutting fluid circulation device for CNC machining equipment Download PDFInfo
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- CN115284068A CN115284068A CN202211084491.3A CN202211084491A CN115284068A CN 115284068 A CN115284068 A CN 115284068A CN 202211084491 A CN202211084491 A CN 202211084491A CN 115284068 A CN115284068 A CN 115284068A
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- 239000002173 cutting fluid Substances 0.000 title claims abstract description 43
- 238000003754 machining Methods 0.000 title description 2
- 238000004140 cleaning Methods 0.000 claims abstract description 56
- 210000004209 hair Anatomy 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 6
- 239000002184 metal Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 10
- 238000001914 filtration Methods 0.000 abstract description 9
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000012530 fluid Substances 0.000 abstract 1
- 230000013011 mating Effects 0.000 abstract 1
- 238000013508 migration Methods 0.000 abstract 1
- 230000005012 migration Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 4
- 238000007514 turning Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
技术领域technical field
本发明涉及CNC加工设备技术领域,具体是一种CNC加工设备的切削液循环装置。The invention relates to the technical field of CNC processing equipment, in particular to a cutting fluid circulation device for CNC processing equipment.
背景技术Background technique
CNC加工设备通常是指计算机数字化控制精密器械加工的机械设备,如CNC加工车床、CNC加工铣床等。CNC processing equipment usually refers to mechanical equipment for computer digital control of precision instrument processing, such as CNC processing lathes, CNC processing milling machines, etc.
CNC设备在对金属物件进行加工时,为了对车刀进行降温以及使得加工件表面的光滑度较高,一般都会在加工过程中通过向车刀处喷洒切削液来对车刀进行降温处理,使得车刀不会因工作温度过高而导致使用寿命大大缩短。在实际工作过程中,为了对切削液进行充分利用,现有的CNC设备上会配备有切削液循环系统,通过对使用后的切削液进行杂质过滤处理,然后对处理后的切削液进行循环利用,大大降低了生产成本,但是切削液循环系统在工作过程中,主要是通过滤板等过滤件对切削液中的杂质进行滤除,但是在过滤过程中,滤除后的杂质都堆积在滤板的表面,随着杂质堆积量的增大,滤板表面的滤孔被堵塞的更多,从而会对切削液的向下流动进行阻碍,使得切削液的循环利用效率大大降低。When CNC equipment is processing metal objects, in order to cool down the turning tool and make the surface smoother of the workpiece, it generally cools down the turning tool by spraying cutting fluid on the turning tool during the processing, so that The service life of the turning tool will not be greatly shortened due to high working temperature. In the actual working process, in order to make full use of the cutting fluid, the existing CNC equipment will be equipped with a cutting fluid circulation system, through the impurity filtration of the used cutting fluid, and then recycle the processed cutting fluid , which greatly reduces the production cost, but during the working process of the cutting fluid circulation system, the impurities in the cutting fluid are mainly filtered out through filter elements such as filter plates, but during the filtering process, the filtered impurities are accumulated in the filter On the surface of the plate, as the accumulation of impurities increases, the filter holes on the surface of the filter plate will be blocked more, which will hinder the downward flow of the cutting fluid and greatly reduce the recycling efficiency of the cutting fluid.
发明内容Contents of the invention
本发明的目的在于提供一种CNC加工设备的切削液循环装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a cutting fluid circulation device for CNC machining equipment to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种CNC加工设备的切削液循环装置,包括本体、过滤腔、滤板、循环管、进液槽,所述本体的内部设置有清洁机构,所述清洁机构包括两个丝杆,两个所述丝杆均转动连接在本体的内部,两个所述丝杆之间设置有U型板,所述U型板的内侧面转动连接有清洁毛辊,所述U型板的内部设置有带动清洁毛辊自转的传动机构。In order to achieve the above object, the present invention provides the following technical solutions: a cutting fluid circulation device for CNC processing equipment, including a main body, a filter chamber, a filter plate, a circulation pipe, and a liquid inlet tank. The inside of the main body is provided with a cleaning mechanism. The cleaning mechanism includes two screw rods, both of which are rotatably connected to the inside of the body, and a U-shaped plate is arranged between the two screw rods, and the inner surface of the U-shaped plate is rotatably connected with cleaning hair. Roller, the inside of the U-shaped plate is provided with a transmission mechanism that drives the cleaning hair roller to rotate.
作为本发明再进一步的方案:其中,两个所述丝杆的外表面分别同轴固定连接有带轮,两个所述带轮之间传动连接有传动带,一个所述丝杆的外部设置有驱动电机,可以带动两个丝杆进行同步转动,使得U型板可以平稳进行水平往复移动并带动清洁毛辊移动对滤板上的金属屑进行清扫。As a further solution of the present invention: wherein, the outer surfaces of the two screw mandrels are coaxially fixedly connected with pulleys respectively, and a transmission belt is connected between the two pulleys, and the outer surface of one of the screw mandrels is provided with The driving motor can drive the two screw rods to rotate synchronously, so that the U-shaped plate can move horizontally back and forth smoothly and drive the cleaning hair roller to move to clean the metal chips on the filter plate.
作为本发明再进一步的方案:其中,所述本体的内侧面开设有两个排出槽,所述本体的内部开设有与排出槽相连通的空腔,所述空腔的内部放置有收集盒,可以对滤除后的金属碎屑进行收集处理。As a further solution of the present invention: wherein, the inner surface of the body is provided with two discharge grooves, the inside of the body is provided with a cavity communicating with the discharge grooves, and a collection box is placed inside the cavity, The filtered metal debris can be collected and processed.
作为本发明再进一步的方案:其中,所述排出槽、空腔以及收集盒的数量均为两个,且对称分布在丝杆的两端,所述本体的底部开设有与空腔相对应的开合门,使得清洁毛辊在进行水平往复移动时都可以对滤板上的碎屑进行清理收集。As a further solution of the present invention: wherein, the number of the discharge groove, the cavity and the collection box are two, and they are symmetrically distributed at both ends of the screw rod, and the bottom of the body is provided with a hole corresponding to the cavity. Open and close the door, so that the cleaning wool roller can clean and collect the debris on the filter plate when it is reciprocating horizontally.
作为本发明再进一步的方案:其中,所述本体的内侧面开设有位于过滤腔两侧的两个延伸槽,所述过滤腔的内侧面固定连接有位于延伸槽槽口处的清洁块,所述清洁块的底面与U型板的顶面相齐平,U型板移动过程中,下落的切削液会洒落在其顶面,而切削液中裹挟的碎屑会残留,从而可以通过清洁块对其顶面残留的碎屑进行清扫处理,所述排出槽与延伸槽相连通,使得清洁毛辊移动至滤板最边侧时,可以将滤板上的碎屑扫刷至排出槽中。As a further solution of the present invention: wherein, the inner surface of the body is provided with two extension grooves located on both sides of the filter chamber, and the inner surface of the filter chamber is fixedly connected with a cleaning block located at the notch of the extension groove. The bottom surface of the above-mentioned cleaning block is flush with the top surface of the U-shaped plate. During the movement of the U-shaped plate, the falling cutting fluid will be sprinkled on the top surface, and the debris contained in the cutting fluid will remain, so that the cleaning block can be used to clean the U-shaped plate. The debris remaining on the top surface is cleaned, and the discharge groove is connected with the extension groove, so that when the cleaning hair roller moves to the extreme side of the filter plate, the debris on the filter plate can be swept into the discharge groove.
作为本发明再进一步的方案:其中,所述清洁毛辊的位置、规格均与滤板相对应,使得清洁毛辊在移动时可以充分对滤板表面的碎屑进行清扫。As a further solution of the present invention: wherein, the position and specification of the cleaning hair roller correspond to the filter plate, so that the cleaning hair roller can fully clean the debris on the surface of the filter plate when moving.
作为本发明再进一步的方案:其中,所述传动机构包括线轮,所述线轮转动连接在U型板的内部,所述线轮的外部收卷有牵引绳,所述线轮与U型板内壁之间固定连接有扭簧,所述U型板的外表面开设有走线槽,当U型板处于远离驱动电机一侧的延伸槽内部时,此时的扭簧处于常态,随着U型板向驱动电机的一侧移动,扭簧随着线轮的转动进行扭转压缩,参考图,即线轮向右侧移动时,在牵引绳的拉扯下,线轮发生自转并带动扭簧慢慢扭转压缩,线轮转动会带动清洁毛辊转动,此时,清洁毛辊的转动方向为逆时针转动,从而可以在向右移动的同时将滤板表面积聚的碎屑向右清扫,而当U型板向左移动时,牵引绳逐渐松动,不再对线轮进行拉扯,使得在扭簧回弹力的作用下,线轮反向转动并带动清洁毛辊顺时针转动将滤板上的碎屑向左清扫,从而可以更好地对滤板上的碎屑进行清理。As a further solution of the present invention: wherein, the transmission mechanism includes a wire wheel, the wire wheel is rotatably connected to the inside of the U-shaped plate, and the outside of the wire wheel is wound with a traction rope, and the wire wheel is connected to the U-shaped plate. A torsion spring is fixedly connected between the inner walls of the plates, and a wiring groove is opened on the outer surface of the U-shaped plate. The U-shaped plate moves to the side of the drive motor, and the torsion spring is torsionally compressed with the rotation of the wire wheel. Refer to the figure, that is, when the wire wheel moves to the right, under the pull of the traction rope, the wire wheel rotates and drives the torsion spring Slowly twist and compress, and the rotation of the wire wheel will drive the cleaning hair roller to rotate. At this time, the rotation direction of the cleaning hair roller is counterclockwise, so that the debris accumulated on the surface of the filter plate can be cleaned to the right while moving to the right, while When the U-shaped plate moves to the left, the traction rope gradually loosens, and no longer pulls the wire wheel, so that under the action of the torsion spring’s resilience, the wire wheel rotates in the opposite direction and drives the cleaning hair roller to rotate clockwise to remove the dust on the filter plate Debris is swept to the left for better cleaning of debris from the filter plate.
作为本发明再进一步的方案:其中,所述牵引绳的一端被收卷在线轮的外表面,其另一端穿过走线槽固定在远离驱动电机一侧的延伸槽内壁上。As a further solution of the present invention: wherein, one end of the traction rope is wound up on the outer surface of the wire pulley, and the other end is fixed on the inner wall of the extension groove on the side away from the driving motor through the wire groove.
作为本发明再进一步的方案:其中,所述线轮与清洁毛辊同轴固定连接,使得线轮与清洁毛辊可以同步转动。As a further solution of the present invention: wherein, the wire wheel is coaxially fixedly connected with the cleaning hair roller, so that the wire wheel and the cleaning hair roller can rotate synchronously.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
该CNC加工设备的切削液循环装置,通过往复丝杆、U型板、清洁毛辊、排出槽、空腔以及收集盒之间的相互配合,可以在滤板对切削液进行过滤处理过程中对其表面堆积的金属碎屑进行清理操作,且在传动机构的配合作用下,可以使得清洁毛辊在水平移动的过程中还可以进行转动,从而可以更好地对滤板表面的碎屑进行清扫,避免了大量金属碎屑堆积在滤板表面导致切削液过滤效率大大降低的情况发生,从而有利于切削液循环利用工作的高效进行。The cutting fluid circulation device of the CNC processing equipment, through the mutual cooperation between the reciprocating screw rod, U-shaped plate, cleaning hair roller, discharge groove, cavity and collection box, can filter the cutting fluid during the filtering process of the filter plate. The metal debris accumulated on the surface is cleaned, and under the cooperation of the transmission mechanism, the cleaning hair roller can also rotate during the horizontal movement, so that the debris on the surface of the filter plate can be better cleaned , to avoid the situation that a large amount of metal debris accumulates on the surface of the filter plate to greatly reduce the filtration efficiency of the cutting fluid, which is conducive to the efficient recycling of the cutting fluid.
附图说明Description of drawings
图1为本发明立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2为本发明局部剖视结构示意图;Fig. 2 is a partial cross-sectional structure schematic diagram of the present invention;
图3为本发明图2中部分结构连接示意图;Fig. 3 is a schematic diagram of part of the structure connection in Fig. 2 of the present invention;
图4为本发明图3中A处放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure at A place in Fig. 3 of the present invention;
图5为本发明丝杆与U型板连接结构示意图;Fig. 5 is a schematic diagram of the connection structure between the screw mandrel and the U-shaped plate of the present invention;
图6为本发明U型板内部结构示意图。Fig. 6 is a schematic diagram of the internal structure of the U-shaped plate of the present invention.
图中各附图标注与部件名称之间的对应关系如下:The corresponding relationship between each drawing label and component name in the figure is as follows:
1、本体;2、过滤腔;3、滤板;4、循环管;5、进液槽;6、清洁机构;61、丝杆;62、U型板;63、清洁毛辊;64、传动机构;641、线轮;642、牵引绳;643、扭簧;644、走线槽;65、带轮;66、传动带;67、驱动电机;68、排出槽;69、空腔;610、收集盒;611、延伸槽;612、清洁块。1. Body; 2. Filter cavity; 3. Filter plate; 4. Circulation pipe; 5. Liquid inlet tank; 6. Cleaning mechanism; 61. Screw rod; 62. U-shaped plate; 63. Cleaning hair roller; 64. Transmission Mechanism; 641, wire wheel; 642, traction rope; 643, torsion spring; 644, wire groove; 65, pulley; 66, transmission belt; 67, drive motor; 68, discharge groove; 69, cavity; 610, collection box; 611, an extension slot; 612, a cleaning block.
具体实施方式Detailed ways
请参阅图1~6:一种CNC加工设备的切削液循环装置,包括本体1、过滤腔2、滤板3、循环管4、进液槽5,此处的循环管4为切削液循环系统中的输送管道,用于将过滤后的切削液泵吸至储液桶中,使得过滤操作处理后的切削液可以循环使用,本体1的内部设置有清洁机构6,清洁机构6包括两个丝杆61,两个丝杆61均转动连接在本体1的内部,两个丝杆61之间设置有U型板62,U型板62的两侧分别与两个丝杆61进行传动连接,U型板62的内侧面转动连接有清洁毛辊63,U型板62的内部设置有带动清洁毛辊63自转的传动机构64。Please refer to Figures 1 to 6: a cutting fluid circulation device for CNC processing equipment, including a
两个丝杆61的外表面分别同轴固定连接有带轮65,两个带轮65之间传动连接有传动带66,一个丝杆61的外部设置有驱动电机67,可以带动两个丝杆61进行同步转动,使得U型板62可以平稳进行水平往复移动并带动清洁毛辊63移动对滤板3上的金属屑进行清扫,本体1的内侧面开设有两个排出槽68,本体1的内部开设有与排出槽68相连通的空腔69,空腔69的内部放置有收集盒610,可以对滤除后的金属碎屑进行收集处理,排出槽68、空腔69以及收集盒610的数量均为两个,且对称分布在丝杆61的两端,本体1的底部开设有与空腔69相对应的开合门,使得清洁毛辊63在进行水平往复移动时都可以对滤板3上的碎屑进行清理收集。The outer surfaces of the two
本体1的内侧面开设有位于过滤腔2两侧的两个延伸槽611,过滤腔2的内侧面固定连接有位于延伸槽611槽口处的清洁块612,清洁块612的底面与U型板62的顶面相齐平,U型板62移动过程中,下落的切削液会洒落在其顶面,而切削液中裹挟的碎屑会残留,从而可以通过清洁块612对其顶面残留的碎屑进行清扫处理,排出槽68与延伸槽611相连通,使得清洁毛辊63移动至滤板3最边侧时,可以将滤板3上的碎屑扫刷至排出槽68中,清洁毛辊63的位置、规格均与滤板3相对应,使得清洁毛辊63在移动时可以充分对滤板3表面的碎屑进行清扫。The inner surface of the
参考图3-图5,传动机构64包括线轮641,线轮641转动连接在U型板62的内部,线轮641的外部收卷有牵引绳642,线轮641与U型板62内壁之间固定连接有扭簧643,U型板62的外表面开设有走线槽644,当U型板62处于远离驱动电机67一侧的延伸槽611内部时,此时的扭簧643处于常态,随着U型板62向驱动电机67的一侧移动,扭簧643随着线轮641的转动进行扭转压缩,参考图3,即线轮641向右侧移动时,在牵引绳642的拉扯下,线轮641发生自转并带动扭簧643慢慢扭转压缩,线轮641转动会带动清洁毛辊63转动,此时,清洁毛辊63的转动方向为逆时针转动,从而可以在向右移动的同时将滤板3表面积聚的碎屑向右清扫,而当U型板62向左移动时,牵引绳642逐渐松动,不再对线轮641进行拉扯,使得在扭簧643回弹力的作用下,线轮641反向转动并带动清洁毛辊63顺时针转动将滤板3上的碎屑向左清扫,从而可以更好地对滤板3上的碎屑进行清理。Referring to Fig. 3-Fig. 5, the
牵引绳642的一端被收卷在线轮641的外表面,其另一端穿过走线槽644固定在远离驱动电机67一侧的延伸槽611内壁上,线轮641与清洁毛辊63同轴固定连接,使得线轮641与清洁毛辊63可以同步转动。One end of the
工作原理:在切削液循环系统工作过程中,使用后的切削液会裹挟着加工碎屑从进液槽5洒落进入过滤腔2中,通过过滤腔2中的滤板3对切削液中的碎屑进行过滤除去,在切削液过滤过程中,通过驱动电机67启动驱动一个丝杆61转动,在带轮65与传动带66的配合传动作用下,可以带动两个丝杆61进行同步转动,两个丝杆61转动过程中会带动U型板62进行水平往复移动,U型板62进行水平往复移动时会带动清洁毛辊63移动,清洁毛辊63移动时可以对滤板3表面积聚的金属碎屑进行清扫;Working principle: During the working process of the cutting fluid circulation system, the used cutting fluid will engulf the processing debris and spill from the
当U型板62在丝杆61传动作用下向右侧移动时,牵引绳642会受到拉扯,使得线轮641发生自转并带动扭簧643慢慢扭转压缩,线轮641转动会带动清洁毛辊63转动,此时,清洁毛辊63的转动方向为逆时针转动,如图3所示,从而可以在向右移动的同时将滤板3表面积聚的碎屑向右清扫,而当U型板62向左移动时,牵引绳642逐渐松动,不再对线轮641进行拉扯,使得在扭簧643回弹力的作用下,线轮641反向转动并带动清洁毛辊63顺时针转动将滤板3上的碎屑向左清扫,使得清洁毛辊63进行水平移动的同时还可以进行自转,从而可以更好地对滤板3表面聚集的金属碎屑进行清扫处理,使得滤板3的表面不会长时间堆积大量金属碎屑,进而使得切削液的过滤循环工作可以持续高效进行。When the
当清洁毛辊63移动至滤板3最边侧时,清洁毛辊63可以将聚集起来的金属碎屑推送至排出槽68中,使得金属碎屑可以掉落至空腔69中的收集盒610内进行收集,从而方便后续对金属碎屑进行处理。When the cleaning
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technology of the present invention Any equivalent replacement or change of the scheme and its inventive concepts shall fall within the protection scope of the present invention.
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Application publication date: 20221104 |