CN115283606B - Precise forming die for inner hexagon composite specification screw and forming process thereof - Google Patents
Precise forming die for inner hexagon composite specification screw and forming process thereof Download PDFInfo
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- CN115283606B CN115283606B CN202210769009.3A CN202210769009A CN115283606B CN 115283606 B CN115283606 B CN 115283606B CN 202210769009 A CN202210769009 A CN 202210769009A CN 115283606 B CN115283606 B CN 115283606B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/44—Making machine elements bolts, studs, or the like
- B21K1/46—Making machine elements bolts, studs, or the like with heads
- B21K1/463—Making machine elements bolts, studs, or the like with heads with recessed heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/44—Making machine elements bolts, studs, or the like
- B21K1/46—Making machine elements bolts, studs, or the like with heads
- B21K1/50—Trimming or shearing formed heads, e.g. working with dies
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- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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Abstract
本发明公开了内六角复合规格成型技术领域的一种内六角复合规格精密成型模具及其成型工艺,包括固定底板,所述固定底板顶部设置有两个前后布置的第一齿链,所述固定底板顶部连接有用于带动两个第一齿链同步传动的驱动机构;本发明通过在每次对螺钉头部的多规格内六角进行加工的过程中,利用U型固定架、驱动机构、紧固机构、多组不同规格的钻头和内六角成型头相互配合,在U型固定架带动螺钉向左侧移动的过程,由大致小,由上至下依次对螺钉头部进行多规格内六角加工,无法人员过多参与,方便快捷,加工效率显著提高,且配合排屑机构在加工过程中,及时将废屑排出,避免废屑影响加工。
The invention discloses a hexagon inner hexagon compound specification precision molding die and its molding process in the technical field of inner hexagon composite specification molding. The top of the bottom plate is connected with a driving mechanism for driving the synchronous transmission of the two first toothed chains; the present invention utilizes a U-shaped fixing frame, a driving mechanism, a fastening mechanism, and The mechanism, multiple groups of drill bits of different specifications and the inner hexagonal forming head cooperate with each other. In the process of the U-shaped fixing frame driving the screw to move to the left, the screw head is processed from roughly small to top to bottom. It is not possible for too many people to participate, it is convenient and fast, and the processing efficiency is significantly improved, and the waste chips are discharged in time during the processing with the chip removal mechanism to avoid the waste chips from affecting the processing.
Description
技术领域technical field
本发明涉及内六角复合规格成型技术领域,具体为一种内六角复合规格螺钉精密成型模具及其成型工艺。The invention relates to the technical field of forming of hexagonal composite specifications, in particular to a precision forming mold for screws of hexagonal composite specifications and a forming process thereof.
背景技术Background technique
现有的螺钉头部内六角都是单规格的,在长期使用过程中会出现打滑、失效等情况,影响螺钉的使用,基于此,现有技术中提出生在螺钉头部开设多个规格的内六角,使得螺钉头部的内六角能适配多个不同规格,方便长时间对螺钉进行紧固或者取出。The existing screw head inner hexagons are all of a single specification, which will cause slippage and failure during long-term use, which will affect the use of the screw. Based on this, it is proposed to set multiple specifications on the screw head in the prior art. The inner hexagon enables the inner hexagon of the screw head to adapt to multiple different specifications, which is convenient for fastening or taking out the screw for a long time.
但现有的螺钉头部的内六角生产多为人工一个一个将螺钉放置夹持在车床上,然后对螺钉头部的内六角进行加工,加工较为繁琐,且加工时间较长,而且现有技术中,缺少对复合规格的螺钉头部内六角加工的成型装置,若仍采用现有加工一个规格的内六角形成的加工方法,加工速度会更加缓慢,加工更加繁琐,且现技术中的加工无法完全适用于多个规格加工,在多规格加工过程中的废屑往往会对下一规格造成不利影响,所以急需一种能全自动、方便快捷地对螺钉头部多规格内六角进行加工的成型模具和成型设备。But the production of the inner hexagon of the existing screw head is mostly manually placing and clamping the screws one by one on the lathe, and then processing the inner hexagon of the screw head, the processing is more complicated, and the processing time is longer. Among them, there is a lack of a forming device for processing the inner hexagon of the screw head of a composite specification. If the existing processing method of processing an inner hexagon of one specification is still used, the processing speed will be slower and the processing will be more cumbersome, and the processing in the current technology cannot It is completely suitable for the processing of multiple specifications. The waste chips during the processing of multiple specifications will often have an adverse effect on the next specification. Therefore, there is an urgent need for a fully automatic, convenient and quick processing of screw heads with multiple specifications. Molds and molding equipment.
基于此,本发明设计了一种内六角复合规格螺钉精密成型模具及其成型工艺,以解决上述问题。Based on this, the present invention designs a precision forming die and forming process for hexagon socket compound specification screws to solve the above-mentioned problems.
发明内容Contents of the invention
本发明的目的在于提供一种内六角复合规格螺钉精密成型模具及其成型工艺,以解决上述背景技术中提出了但现有的螺钉头部的内六角生产多为人工一个一个将螺钉放置夹持在车床上,然后对螺钉头部的内六角进行加工,加工较为繁琐,且加工时间较长,而且现有技术中,缺少对复合规格的螺钉头部内六角加工的成型装置,若仍采用现有加工一个规格的内六角形成的加工方法,加工速度会更加缓慢,加工更加繁琐,且现技术中的加工无法完全适用于多个规格加工,在多规格加工过程中的废屑往往会对下一规格造成不利影响,所以急需一种能全自动、方便快捷地对螺钉头部多规格内六角进行加工的成型模具和成型设备的问题。The purpose of the present invention is to provide a precision molding die for hexagon socket compound specification screws and its forming process, to solve the above-mentioned background technology, but the production of the existing hexagon socket head of the screw head is mostly manually placing and clamping the screws one by one. On the lathe, the inner hexagon of the screw head is then processed. The processing is more cumbersome, and the processing time is longer, and in the prior art, there is a lack of forming devices for processing the inner hexagon of the screw head of composite specifications. There is a processing method for processing a hexagon of one specification, the processing speed will be slower, and the processing will be more cumbersome, and the processing in the current technology cannot be fully applied to the processing of multiple specifications, and the waste chips during the processing of multiple specifications will often affect the next Unfavorable effects caused by one specification, so there is an urgent need for a molding die and molding equipment that can process multi-standard inner hexagons on the screw head fully automatically, conveniently and quickly.
为实现上述目的,本发明提供如下技术方案:一种内六角复合规格螺钉精密成型模具,包括固定底板,所述固定底板顶部设置有两个前后布置的第一齿链,所述固定底板顶部连接有用于带动两个第一齿链同步传动的驱动机构,前后两个所述第一齿链之间外表面上共同固定连接有沿第一齿链边缘呈线性阵列分布的U型固定架,每个所述U型固定架内部均开设有供螺钉螺纹部分穿过的第一通槽,每个所述U型固定架内侧均连接有用于夹紧固定螺钉的紧固机构,所述固定底板上方设置有若干组不同规格的钻头和内六角成型头,每组所述钻头和内六角成型头均由一个钻头和内六角成型头组成,每组所述钻头均位于内六角成型头的右侧,若干所述钻头和内六角成型头从右至左规格依次降低,且每组所述钻头和内六角成型头的底端从右至左依次降低,若干所述钻头和内六角成型头与若干U型固定架相距一致呈等距分布,若干所述钻头和内六角成型头位于若干第一通槽的正上方,所述固定底板顶部连接有用于带动若干钻头和内六角成型头对螺钉头部进行加工的动力机构,所述固定底板底部设置有用于在钻头和内六角成型头加工后将螺钉头部废屑排出的排屑机构,所述固定底板顶部连接有用于在钻头和内六角成型头对螺钉头部进行加工时对螺钉底部进行支撑的支撑机构;In order to achieve the above object, the present invention provides the following technical solutions: a precision forming die for hexagonal socket-head compound specification screws, including a fixed bottom plate, two first tooth chains arranged in front and back are arranged on the top of the fixed bottom plate, and the top of the fixed bottom plate is connected to There is a driving mechanism for synchronously driving the two first tooth chains, and the outer surfaces between the front and rear two first tooth chains are jointly fixed and connected with U-shaped fixing frames distributed in a linear array along the edges of the first tooth chains. The inside of each of the U-shaped fixing frames is provided with a first through groove for the threaded part of the screw to pass through, and the inside of each of the U-shaped fixing frames is connected with a fastening mechanism for clamping the fixing screws, above the fixed bottom plate There are several groups of drill bits and hexagon socket forming heads of different specifications, each set of drill bits and socket socket socket forming heads is composed of a drill bit and socket socket socket forming head, and each group of drill bits is located on the right side of the socket socket socket forming head, The specifications of several drill bits and inner hexagon forming heads are lowered successively from right to left, and the bottom ends of each group of said drill bits and inner hexagon forming heads are lowered successively from right to left, and several said drill bits and inner hexagon forming heads are connected with several U The fixed brackets are equidistantly distributed at the same distance, and some of the drill bits and the inner hexagon forming heads are located directly above some of the first through grooves. The power mechanism for processing, the bottom of the fixed base plate is provided with a chip removal mechanism for discharging the waste from the screw head after the drill bit and the inner hexagon forming head are processed; The support mechanism that supports the bottom of the screw when the screw head is processed;
所述动力机构包括第一支撑板,所述第一支撑板固定连接在固定底板的顶部,所述第一支撑板内侧壁上固定连接有两个第一电缸,两个所述第一电缸的顶端共同固定连接有两个升降板,底部所述升降板内部贯穿有若干安装套,所述钻头和所述内六角成型头均安装在安装套的底部,每个位于钻头正上方的所述安装套顶部均固定连接有第一电机,所述第一电机固定连接在升降板的顶部,每个位于内六角成型头正上方的所述安装套顶端均固定连接有第二电缸,若干所述第二电缸均固定连接在升降板的顶部;The power mechanism includes a first support plate, the first support plate is fixedly connected to the top of the fixed bottom plate, two first electric cylinders are fixedly connected to the inner wall of the first support plate, and the two first electric cylinders The top of the cylinder is fixedly connected with two lifting plates. There are several installation sleeves running through the inside of the lifting plate at the bottom. The top of the installation sleeve is fixedly connected with a first motor, and the first motor is fixedly connected with the top of the lifting plate, and the top of each installation sleeve located directly above the inner hexagon forming head is fixedly connected with a second electric cylinder. The second electric cylinders are all fixedly connected to the top of the lifting plate;
所述排屑机构包括两组第二支撑板,两组所述第二支撑板分别位于两个第一齿链的前后两侧,每组所述第二支撑板均由两个第二支撑板构成,四个所述第二支撑板均固定连接在固定底板的底部,同组两个所述第二支撑板之间共同转动连接有第一转轴,其中一个所述第一转轴端部固定连接有第二电机,所述第二电机固定连接在第二支撑板的侧壁上,两个所述第一转轴之间共同传动连接有若干第一轮带,若干所述第一轮带呈线性阵列分布位于若干钻头和内六角成型头之间,每个所述第一轮带内侧均设置有电磁板,若干所述电磁板通过两个第一连接架固定连接在四个第二支撑板的侧壁上;The chip removal mechanism includes two sets of second support plates, the two sets of second support plates are respectively located on the front and rear sides of the two first tooth chains, and each set of second support plates is composed of two second support plates The four second supporting plates are all fixedly connected to the bottom of the fixed bottom plate, and the first rotating shaft is connected to the two second supporting plates in the same group for common rotation, and the end of one of the first rotating shafts is fixedly connected There is a second motor, and the second motor is fixedly connected to the side wall of the second support plate, and a plurality of first pulleys are jointly driven and connected between the two first rotating shafts, and the plurality of first pulleys are linear The array is distributed between several drill bits and the inner hexagonal forming head, and the inner side of each of the first pulleys is provided with an electromagnetic plate, and several of the electromagnetic plates are fixedly connected to the four second support plates through two first connecting frames. on the side wall;
前侧两个所述第二支撑板侧壁上均固定连接有L型固定板,两个所述L型固定板内部均贯穿有与其滑动连接的第一滑杆,两个所述第一滑杆内端共同固定连接有刮板,所述刮板用于将吸附在第一轮带上的废屑刮除,两个所述第一滑杆外表面上均套设有位于L型固定板与刮板之间的第一弹簧,所述固定底板顶部固定安装有收集箱,所述收集箱底部固定连接有引导板,所述引导板内端位于电磁板的下方;L-shaped fixing plates are fixedly connected to the side walls of the two second supporting plates on the front side, and the first sliding rods slidingly connected with the two L-shaped fixing plates are penetrated inside the two said first sliding plates. The inner ends of the rods are fixedly connected with a scraper, and the scraper is used to scrape off the waste adsorbed on the first pulley. and the first spring between the scraper, the top of the fixed bottom plate is fixedly installed with a collection box, the bottom of the collection box is fixedly connected with a guide plate, and the inner end of the guide plate is located below the electromagnetic plate;
所述支撑机构包括两个U型支撑板,两个所述U型支撑板均固定连接在固定底板的顶部,两个所述U型支撑板的水平部分均位于两个第一齿链的内侧,两个所述U型支撑板顶部均固定连接有第三电缸,两个所述第三电缸的顶端共同固定连接有支撑底板,所述支撑底板位于第一通槽的正下方;The support mechanism includes two U-shaped support plates, both of which are fixedly connected to the top of the fixed bottom plate, and the horizontal parts of the two U-shaped support plates are located inside the two first tooth chains , the tops of the two U-shaped support plates are fixedly connected with a third electric cylinder, and the tops of the two third electric cylinders are jointly fixedly connected with a support base plate, and the support base plate is located directly below the first through groove;
所述驱动机构包括固定连接在固定底板顶部的四个第一固定板,同侧两个所述第一固定板之间共同转动连接有第一转杆,其中一个所述第一转杆前端固定连接有第三电机,所述第三电机固定连接在第一固定板的侧壁上,两个所述第一转杆外表面上均固定连接有两个第一齿轮,同侧两个所述第一齿轮之间共同与第一齿链传动连接;The drive mechanism includes four first fixed plates fixedly connected to the top of the fixed bottom plate, and a first rotating rod is connected between the two first fixed plates on the same side for common rotation, and the front end of one of the first rotating rods is fixed A third motor is connected, and the third motor is fixedly connected to the side wall of the first fixed plate. Two first gears are fixedly connected to the outer surfaces of the two first rotating rods, and the two first gears on the same side The first gears are jointly connected with the first gear chain transmission;
所述紧固机构包括两个第四电缸,两个所述第四电缸分别固定连接在U型固定架的内部前后侧壁上,两个所述第四电缸的内端均固定连接有弧形夹紧板,两个所述弧形夹紧板用于夹紧螺钉的底部螺纹部分;The fastening mechanism includes two fourth electric cylinders, and the two fourth electric cylinders are respectively fixedly connected to the inner front and rear side walls of the U-shaped fixed frame, and the inner ends of the two fourth electric cylinders are fixedly connected to each other. There are arc-shaped clamping plates, two of which are used to clamp the bottom threaded part of the screw;
一种内六角复合规格精密成型工艺,该工艺具体步骤为:An inner hexagon composite specification precision molding process, the specific steps of the process are:
步骤一:将需要进行加工多规格内六角的螺钉放置在移动至水平部分的U型固定架的第一通槽内,螺钉在重力作用头部与U型固定架的顶部接触;Step 1: Place the screws that need to be processed with multi-standard hexagon sockets in the first slot of the U-shaped bracket that moves to the horizontal part, and the head of the screw contacts the top of the U-shaped bracket under the action of gravity;
步骤二:启动紧固机构将放置后的螺钉底部进行紧固;Step 2: Start the fastening mechanism to fasten the bottom of the placed screw;
步骤三:启动驱动机构,带动两个第一齿链同步传动,两个第一齿链带动U型固定架和螺钉向左侧移动;Step 3: Start the driving mechanism, drive the two first tooth chains to drive synchronously, and the two first tooth chains drive the U-shaped fixing bracket and the screw to move to the left;
步骤四:当螺钉移动至最右侧钻头的正下方时,关闭驱动机构,打开支撑机构,支撑机构移动至螺钉底部,对螺钉底部进行支撑;Step 4: When the screw moves to the bottom of the rightmost drill bit, close the drive mechanism, open the support mechanism, and the support mechanism moves to the bottom of the screw to support the bottom of the screw;
步骤五:同时,启动动力机构,动力机构带动若干交错布置的钻头和内六角成型头向下移动,均先利用钻头进行钻孔,然后再利用内六角成型头对钻头位置进行内六角加工,将螺钉头部加工成由上至下规格依次降低的内六角;Step 5: At the same time, start the power mechanism, and the power mechanism drives a number of staggered drill bits and inner hexagon forming heads to move downwards, first use the drill bits to drill holes, and then use the inner hexagon forming heads to process the inner hexagons of the drill bits. The head of the screw is processed into an inner hexagon with decreasing specifications from top to bottom;
步骤六:在每次钻头钻孔和内六角成型头对螺钉加工后,排屑机构在螺钉移动过程中,将螺钉头部的废屑吸附排出;Step 6: After each drilling of the drill bit and processing of the screw by the inner hexagonal forming head, the chip removal mechanism absorbs and discharges the waste chips on the screw head during the movement of the screw;
步骤七:加工完成后,打开紧固机构,在U型固定架翻转时将螺钉自动排出,完成加工。Step 7: After the processing is completed, open the fastening mechanism, and the screws will be automatically discharged when the U-shaped fixing frame is turned over, and the processing is completed.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明通过在每次对螺钉头部的多规格内六角进行加工的过程中,利用U型固定架、驱动机构、紧固机构、多组不同规格的钻头和内六角成型头相互配合,在U型固定架带动螺钉向左侧移动的过程,由大致小,由上至下依次对螺钉头部进行多规格内六角加工,无法人员过多参与,方便快捷,加工效率显著提高,且配合排屑机构在加工过程中,及时将废屑排出,避免废屑影响加工。1. In the process of processing the multi-standard inner hexagon of the screw head each time, the present invention utilizes the U-shaped fixing frame, the driving mechanism, the fastening mechanism, multiple groups of drill bits of different specifications and the inner hexagon forming head to cooperate with each other, In the process of the U-shaped fixing frame driving the screw to move to the left, the screw head is processed from roughly small to top to bottom with multiple specifications of hexagon sockets, which can not involve too many people. It is convenient and fast, and the processing efficiency is significantly improved. During the process of processing, the chip removal mechanism discharges the waste chips in time to avoid the waste chips from affecting the processing.
2.本发明通过在钻头和内六角成型头之间设置的第一轮带,在螺钉经过钻头或者内六角成型头加工后,继续向左侧移动的过程中,一直启动的第二电机带动第一转轴持续转动,第一转轴带动第一轮带持续传动,在螺钉移动至第一轮带和电磁板底部时,电磁板将废屑吸附,使废屑靠在第一轮带的底部,第一轮带持续向前侧传动,带动废屑向前移动,从而将螺钉头部残留的废屑及时排出,不停传动的第一轮带可避免电磁板同一位置吸附较多的废屑而影响其吸附效果的情况出现,保证每次均能将螺钉头部的废屑完全吸附排出,有利于对螺钉头部进行多规格内六角加工。2. In the present invention, through the first wheel belt provided between the drill bit and the inner hexagonal forming head, the second motor that has been started drives the second motor when the screw continues to move to the left after being processed by the drill bit or the inner hexagonal forming head. The first rotating shaft continues to rotate, and the first rotating shaft drives the first pulley to continuously drive. When the screw moves to the bottom of the first pulley and the electromagnetic plate, the electromagnetic plate absorbs the waste and makes the waste rest on the bottom of the first pulley. The one-wheel belt continuously drives to the front side, driving the waste to move forward, so as to discharge the waste left on the head of the screw in time. The non-stop driving of the first belt can avoid the influence of more waste debris absorbed by the same position of the electromagnetic plate. The appearance of its adsorption effect ensures that the waste chips on the screw head can be completely adsorbed and discharged every time, which is conducive to the processing of multi-standard inner hexagons on the screw head.
附图说明Description of drawings
图1为本发明的成型工艺流程图;Fig. 1 is a molding process flow chart of the present invention;
图2为本发明的总体结构第一立体视图;Fig. 2 is the first perspective view of the overall structure of the present invention;
图3为本发明的总体结构第二立体视图;Fig. 3 is the second perspective view of the overall structure of the present invention;
图4为本发明的总体结构第三立体视图;Fig. 4 is the third perspective view of the overall structure of the present invention;
图5为本发明的若干组钻头、内六角成型头与动力机构结构示意图;Fig. 5 is some groups of drill bits of the present invention, inner hexagon forming head and power mechanism structural representation;
图6为本发明的若干U型固定架与若昂第一轮带位置示意图;Fig. 6 is a schematic diagram of the position of several U-shaped fixing frames and Joao's first tire of the present invention;
图7为图6中A处结构放大图;Figure 7 is an enlarged view of the structure at A in Figure 6;
图8为本发明的右侧视图(隐藏后侧的动力机构和顶部的钻头和内六角成型头);Fig. 8 is the right side view of the present invention (hiding the drill bit and the inner hexagon forming head of the power mechanism on the rear side and the top);
图9为本发明的若干组U型固定架、第一齿链和支撑机构结构示意图;Fig. 9 is a structural schematic diagram of several sets of U-shaped fixing frames, the first toothed chain and the supporting mechanism of the present invention;
图10为本发明的排屑机构结构示意图。Fig. 10 is a structural schematic diagram of the chip removal mechanism of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
固定底板1、第一齿链2、U型固定架3、第一通槽4、钻头5、内六角成型头6、第一支撑板7、第一电缸8、升降板9、安装套10、第一电机11、第二电缸12、第二支撑板13、第一转轴14、第二电机15、第一轮带16、电磁板17、第一连接架18、L型固定板19、第一滑杆20、刮板21、第一弹簧22、收集箱23、引导板24、U型支撑板25、第三电缸26、支撑底板27、第一固定板28、第一转杆29、第三电机30、第一齿轮31、第四电缸32、弧形夹紧板33。Fixed
具体实施方式Detailed ways
请参阅图1-10,本发明提供一种技术方案:一种内六角复合规格螺钉精密成型模具,包括固定底板1,固定底板1顶部设置有两个前后布置的第一齿链2,固定底板1顶部连接有用于带动两个第一齿链2同步传动的驱动机构,前后两个第一齿链2之间外表面上共同固定连接有沿第一齿链2边缘呈线性阵列分布的U型固定架3,每个U型固定架3内部均开设有供螺钉螺纹部分穿过的第一通槽4,每个U型固定架3内侧均连接有用于夹紧固定螺钉的紧固机构,固定底板1上方设置有若干组不同规格的钻头5和内六角成型头6,每组钻头5和内六角成型头6均由一个钻头5和内六角成型头6组成,每组钻头5均位于内六角成型头6的右侧,若干钻头5和内六角成型头6从右至左规格依次降低,且每组钻头5和内六角成型头6的底端从右至左依次降低,若干钻头5和内六角成型头6与若干U型固定架3相距一致呈等距分布,若干钻头5和内六角成型头6位于若干第一通槽4的正上方,固定底板1顶部连接有用于带动若干钻头5和内六角成型头6对螺钉头部进行加工的动力机构,固定底板1底部设置有用于在钻头5和内六角成型头6加工后将螺钉头部废屑排出的排屑机构,固定底板1顶部连接有用于在钻头5和内六角成型头6对螺钉头部进行加工时对螺钉底部进行支撑的支撑机构;Please refer to Figures 1-10, the present invention provides a technical solution: a precision forming mold for hexagonal socket compound specification screws, including a fixed
本成型模具在工作时,将需要进行加工多规格内六角的螺钉放置在移动至水平部分的U型固定架3的第一通槽4内,螺钉在重力作用头部与U型固定架3的顶部接触,然后,启动紧固机构将放置后的螺钉底部进行紧固,避免螺钉在后续加工中发生转动和上下移动,然后启动驱动机构,带动两个第一齿链2同步传动,两个第一齿链2带动U型固定架3和螺钉向左侧移动,当螺钉移动至最右侧钻头5的正下方时,关闭驱动机构,打开支撑机构,支撑机构移动至螺钉底部,对螺钉底部进行支撑,同时,启动动力机构,动力机构带动若干交错布置的钻头5和内六角成型头6向下移动,每组钻头5和内六角成型头6由右至左大小依次降低,在螺钉向左侧移动的过程中,大规格的钻头5和内六角成型头6先对螺钉的顶部进行加工,均为先利用钻头5进行钻孔,然后再利用内六角成型头6对钻头5位置进行内六角加工,每组钻头5和内六角成型头6的底端由右至左依次降低,从而将螺钉头部加工成由上至下规格依次降低的内六角,从而自动完成多规格的内六角加工,加工效率高,且在每次钻头5钻孔和内六角成型头6对螺钉加工后,排屑机构在螺钉移动过程中,将螺钉头部的废屑吸附排出,避免在每次加工后残留的废屑影响加工,在一次加工完成后,动力机构带动若干钻头5和内六角成型头6上升复位,底部的支撑机构同步复位,然后,再次启动驱动机构,带动U型固定架3、螺钉向左侧下一位置移动进行加工,重复上步骤,从而自动将螺钉头部加工成多规格的内六角,方便快捷,加工完成后,打开紧固机构,在U型固定架3翻转时将螺钉自动排出,完成加工,方便快捷,从而实现在每次对螺钉头部的多规格内六角进行加工的过程中,利用U型固定架3、驱动机构、紧固机构、多组不同规格的钻头5和内六角成型头6相互配合,在U型固定架3带动螺钉向左侧移动的过程,由大致小,由上至下依次对螺钉头部进行多规格内六角加工,无法人员过多参与,方便快捷,加工效率显著提高,且配合排屑机构在加工过程中,及时将废屑排出,避免废屑影响加工。When the molding die is working, the screws that need to be processed with multi-standard inner hexagons are placed in the first through groove 4 of the
作为本发明的进一步方案,动力机构包括第一支撑板7,第一支撑板7固定连接在固定底板1的顶部,第一支撑板7内侧壁上固定连接有两个第一电缸8,两个第一电缸8的顶端共同固定连接有两个升降板9,底部升降板9内部贯穿有若干安装套10,钻头5和内六角成型头6均安装在安装套10的底部,每个位于钻头5正上方的安装套10顶部均固定连接有第一电机11,第一电机11固定连接在升降板9的顶部,每个位于内六角成型头6正上方的安装套10顶端均固定连接有第二电缸12,若干第二电缸12均固定连接在升降板9的顶部;工作时,由于需要带动若干组钻头5和内六角成型头6进行上下移动和钻头5的转动对多个螺钉头部进行加工,通过在螺钉移动至钻头5或者内六角成型头6的正下方后,启动两个第一电缸8,带动两个升降板9和若干安装套10、钻头5、内六角成型头6同步向下移动,同时启动若干第二电缸12和第二电机15,第二电机15带动若干安装套10和钻头5快速转动,在钻头5向下移动的过程中,对螺钉头部进行钻孔,第二电缸12带动安装套10和内六角成型头6上下震动,对钻孔后的螺钉头部进行内六角加工,方便快捷,且同步对多个螺钉进行加工,加工效率较高,加工完成后,有机构复位。As a further solution of the present invention, the power mechanism includes a
作为本发明的进一步方案,排屑机构包括两组第二支撑板13,两组第二支撑板13分别位于两个第一齿链2的前后两侧,每组第二支撑板13均由两个第二支撑板13构成,四个第二支撑板13均固定连接在固定底板1的底部,同组两个第二支撑板13之间共同转动连接有第一转轴14,其中一个第一转轴14端部固定连接有第二电机15,第二电机15固定连接在第二支撑板13的侧壁上,两个第一转轴14之间共同传动连接有若干第一轮带16,若干第一轮带16呈线性阵列分布位于若干钻头5和内六角成型头6之间,每个第一轮带16内侧均设置有电磁板17,若干电磁板17通过两个第一连接架18固定连接在四个第二支撑板13的侧壁上;工作时,在螺钉经过钻头5和内六角成型头6加工完成后,其内侧孔位置会残留有废屑,影响下次钻头5和内六角成型头6对螺钉头进行继续的加工,通过在钻头5和内六角成型头6之间设置的第一轮带16,在螺钉经过钻头5或者内六角成型头6加工后,继续向左侧移动的过程中,一直启动的第二电机15带动第一转轴14持续转动,第一转轴14带动第一轮带16持续传动,在螺钉移动至第一轮带16和电磁板17底部时,电磁板17将废屑吸附,使废屑靠在第一轮带16的底部,第一轮带16持续向前侧传动,带动废屑向前移动,从而将螺钉头部残留的废屑及时排出,不停传动的第一轮带16可避免电磁板17同一位置吸附较多的废屑而影响其吸附效果的情况出现,保证每次均能将螺钉头部的废屑完全吸附排出,有利于对螺钉头部进行多规格内六角加工。As a further solution of the present invention, the chip removal mechanism includes two sets of
作为本发明的进一步方案,前侧两个第二支撑板13侧壁上均固定连接有L型固定板19,两个L型固定板19内部均贯穿有与其滑动连接的第一滑杆20,两个第一滑杆20内端共同固定连接有刮板21,刮板21用于将吸附在第一轮带16上的废屑刮除,两个第一滑杆20外表面上均套设有位于L型固定板19与刮板21之间的第一弹簧22,固定底板1顶部固定安装有收集箱23,收集箱23底部固定连接有引导板24,引导板24内端位于电磁板17的下方;工作时,由于在第一轮带16带动废屑向前移动时,在废屑脱离电磁板17底部的吸附作用后,从第一轮带16落下,落在固定底板1上到处飞溅,不利于后续人员进行费屑处理,通过在第一轮带16带动废屑向往前移动时,部分废屑在脱离电磁板17吸附后,自动落下,沿着引导板24直接落在收集箱23内,部分无法直接落下的废屑在经过刮板21时被刮板21刮除,落在收集箱23内,从而将废屑进行集中收集,并且避免第一轮带16表面残留的废屑影响后续的吸附。As a further solution of the present invention, L-shaped
作为本发明的进一步方案,支撑机构包括两个U型支撑板25,两个U型支撑板25均固定连接在固定底板1的顶部,两个U型支撑板25的水平部分均位于两个第一齿链2的内侧,两个U型支撑板25顶部均固定连接有第三电缸26,两个第三电缸26的顶端共同固定连接有支撑底板27,支撑底板27位于第一通槽4的正下方;工作时,由于在顶部的钻头5和内六角成型头6对螺钉头部进行加工时,会对螺钉头部产生巨大的向下的压力,以需要对螺钉底部进行支撑,避免螺钉在加工时发生移动,通过在每次需要钻头5对螺钉头部进行加工时,先确定第三电缸26,推动支撑底板27与螺钉的底端接触,对螺钉底部进行支撑,避免螺钉在加工时向下移动,有利于对螺钉进行多规格的内六角加工,加工完成后,第三电缸26带动支撑底板27复位,避免划伤支撑底板27。As a further solution of the present invention, the support mechanism includes two
作为本发明的进一步方案,驱动机构包括固定连接在固定底板1顶部的四个第一固定板28,同侧两个第一固定板28之间共同转动连接有第一转杆29,其中一个第一转杆29前端固定连接有第三电机30,第三电机30固定连接在第一固定板28的侧壁上,两个第一转杆29外表面上均固定连接有两个第一齿轮31,同侧两个第一齿轮31之间共同与第一齿链2传动连接;工作时,由于需要稳定带动若干U型支撑架和螺钉进行移动,通过启动第三电机30,带动第一转杆29和第一齿轮31转动,从而稳定带动两个第一齿链2和若干U型固定架3、螺钉进行同步的移动,方便快捷。As a further solution of the present invention, the driving mechanism includes four first
作为本发明的进一步方案,紧固机构包括两个第四电缸32,两个第四电缸32分别固定连接在U型固定架3的内部前后侧壁上,两个第四电缸32的内端均固定连接有弧形夹紧板33,两个弧形夹紧板33用于夹紧螺钉的底部螺纹部分;工作时,由于在钻头5对螺钉头部进行钻孔的过程中,需要将螺钉进行夹紧,避免螺钉跟随一同转动,通过在螺钉落在U型固定架3顶部后,同步启动两个第四电缸32,带动两个弧形夹紧板33同步向内移动,将螺钉底部的螺纹部分进行夹紧,避免螺钉在加工过程中转动,有利于对螺钉头部进行多规格内六角加工。As a further solution of the present invention, the fastening mechanism includes two fourth
一种内六角复合规格精密成型工艺,该工艺具体步骤为:An inner hexagon composite specification precision molding process, the specific steps of the process are:
步骤一:将需要进行加工多规格内六角的螺钉放置在移动至水平部分的U型固定架3的第一通槽4内,螺钉在重力作用头部与U型固定架3的顶部接触;Step 1: place the screws that need to be processed with multi-standard inner hexagons in the first through groove 4 of the
步骤二:启动紧固机构将放置后的螺钉底部进行紧固;Step 2: Start the fastening mechanism to fasten the bottom of the placed screw;
步骤三:启动驱动机构,带动两个第一齿链2同步传动,两个第一齿链2带动U型固定架3和螺钉向左侧移动;Step 3: start the drive mechanism, drive the two first
步骤四:当螺钉移动至最右侧钻头5的正下方时,关闭驱动机构,打开支撑机构,支撑机构移动至螺钉底部,对螺钉底部进行支撑;Step 4: When the screw moves to the bottom of the
步骤五:同时,启动动力机构,动力机构带动若干交错布置的钻头5和内六角成型头6向下移动,均先利用钻头5进行钻孔,然后再利用内六角成型头6对钻头5位置进行内六角加工,将螺钉头部加工成由上至下规格依次降低的内六角;Step 5: At the same time, start the power mechanism, and the power mechanism drives a number of staggered
步骤六:在每次钻头5钻孔和内六角成型头6对螺钉加工后,排屑机构在螺钉移动过程中,将螺钉头部的废屑吸附排出;Step 6: After drilling 5 holes with the drill bit and 6 pairs of screws with the inner hexagonal forming head each time, the chip removal mechanism absorbs and discharges the waste chips at the screw head during the movement of the screw;
步骤七:加工完成后,打开紧固机构,在U型固定架3翻转时将螺钉自动排出,完成加工。Step 7: After the processing is completed, the fastening mechanism is opened, and the screws are automatically discharged when the
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| GB678407A (en) * | 1949-05-20 | 1952-09-03 | Nat Machinery Co | Improvements in or relating to method of and apparatus for forming a punched article |
| US2986752A (en) * | 1958-09-23 | 1961-06-06 | Gen Am Transport | Methods of forming by punching a cruciform recess in a headed fastener |
| CN102335712A (en) * | 2011-06-15 | 2012-02-01 | 宁波达峰机械有限公司 | Method for forming bolt head for automobile fastener |
| CN105598896B (en) * | 2016-03-01 | 2017-09-19 | 陕西理工学院 | An integrated wrench for hexagon socket bolts |
| CN107892040B (en) * | 2017-12-15 | 2023-09-12 | 东富龙包装技术(上海)有限公司 | Continuous conveying and adjusting device of paper boxes suitable for various length specifications |
| CN212191369U (en) * | 2020-06-08 | 2020-12-22 | 曹娥 | Drilling equipment for valve |
| CN215551771U (en) * | 2021-03-12 | 2022-01-18 | 浙江耐特玻璃科技股份有限公司 | Multi-specification efficient screen printing machine |
| CN214601965U (en) * | 2021-04-20 | 2021-11-05 | 吴江顺益机电设备有限公司 | Automatic feeding machine for turning bar materials |
| CN216661473U (en) * | 2021-09-28 | 2022-06-03 | 河北邯峰发电有限责任公司 | Plate conveyor with replaceable chain plates |
| CN113618115B (en) * | 2021-10-12 | 2022-02-08 | 徐州市瑞泰钢管有限公司 | Steel pipe hoop paired drilling equipment and paired drilling method |
| CN216632704U (en) * | 2021-12-13 | 2022-05-31 | 常州小狼星精密仪器有限公司 | Detachable combined drill bit suitable for aviation part machining |
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Denomination of invention: A precision forming die for a hex socket composite specification screw and its forming process Granted publication date: 20230425 Pledgee: Zhejiang Haiyan Rural Commercial Bank Co.,Ltd. Wuyuan sub branch Pledgor: Guoya Mold (Zhejiang) Co.,Ltd. Registration number: Y2025330001717 |
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