CN115282300B - Intelligent disinfection device for long-tube instruments - Google Patents
Intelligent disinfection device for long-tube instruments Download PDFInfo
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- CN115282300B CN115282300B CN202210035741.8A CN202210035741A CN115282300B CN 115282300 B CN115282300 B CN 115282300B CN 202210035741 A CN202210035741 A CN 202210035741A CN 115282300 B CN115282300 B CN 115282300B
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- cleaning
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/24—Apparatus using programmed or automatic operation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/04—Heat
- A61L2/06—Hot gas
- A61L2/07—Steam
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/15—Biocide distribution means, e.g. nozzles, pumps, manifolds, fans, baffles, sprayers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to the technical field of cleaning and sterilizing, and discloses an intelligent sterilizing device for long-tube instruments, which comprises a collecting mechanism, wherein the collecting mechanism is sequentially connected with a humidifying mechanism, a cleaning and sterilizing mechanism, a drying mechanism and a packaging mechanism; the humidifying mechanism, the cleaning and disinfecting mechanism and the drying mechanism are connected with a wastewater collecting and treating mechanism through pipelines, the wastewater collecting and treating mechanism is connected with an atomizing mechanism, and the atomizing mechanism is connected with the humidifying mechanism; the cleaning and disinfecting mechanism is connected with a hot steam generating mechanism; the drying mechanism is connected with a waste heat recovery mechanism, and the hot steam generating mechanism and the atomizing mechanism are both connected with the waste heat recovery mechanism.
Description
Technical Field
The invention belongs to the technical field of cleaning and disinfection, and relates to an intelligent disinfection device, in particular to an intelligent disinfection device for long-tube instruments.
Background
The long-tube type instruments are generally difficult to clean and disinfect, and have the characteristics of large blood pollution, complex structure and slender tube cavity, so that the cleaning and disinfecting of the inner wall of the tube cavity are more difficult; the general cleaning process of the lumen instrument comprises classification record, pretreatment, primary cleaning, fine cleaning, rinsing and drying, lubrication and rust prevention drying; the existing cleaning operation and cleaning equipment are relatively dispersed, such as initial cleaning is usually carried out by manually using a high-pressure water gun and is provided with nozzles of various types for preliminary cleaning, the aim of removing obvious pollutants is fulfilled, in the fine cleaning stage, equipment such as a special brush, a cleaner and the like is utilized for carrying out cleaning and disinfection operations such as brushing, ultrasonic cleaning, multienzyme cleaning and the like on lumen instruments so as to fulfill the aim of fine cleaning, and in the rinsing operation, the inner space of the lumen is further cleaned by using the high-pressure water gun; in the drying process, a conventional drying mode is generally adopted, and the structure of the long-tube type instrument is not matched with that of the long-tube type instrument; the existing cleaning equipment has the problems of large water consumption, insufficient drying, high manual requirement, low automation degree, insufficient cleaning, high reworking rate and the like, and simultaneously has the problem of large secondary pollution risk caused by manual transportation among working procedures, and can not meet the cleaning and disinfection requirements of lumen instruments, in particular long tube instruments.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the intelligent disinfection device for the long-tube instrument, which has low water consumption, sufficient cleaning and high automation degree.
The technical problem to be solved by the invention is realized by the following technical scheme that the intelligent sterilizing device for the long-tube instruments comprises a collecting mechanism, wherein the collecting mechanism is sequentially connected with a humidifying mechanism, a cleaning and sterilizing mechanism, a drying mechanism and a packaging mechanism; the humidifying mechanism, the cleaning and disinfecting mechanism and the drying mechanism are connected with a wastewater collecting and treating mechanism through pipelines, the wastewater collecting and treating mechanism is connected with an atomizing mechanism, and the atomizing mechanism is connected with the humidifying mechanism; the cleaning and disinfecting mechanism is connected with a hot steam generating mechanism; the drying mechanism is connected with a waste heat recovery mechanism, and the hot steam generating mechanism and the atomizing mechanism are both connected with the waste heat recovery mechanism.
Further, a feeding structure is arranged in the drying mechanism, the feeding structure is connected with a drying cylinder structure through a connecting pipe arranged below the feeding structure, and a discharging cylinder is arranged below the drying cylinder structure; a drying base is arranged between the drying cylinder structure and the discharging cylinder; and an air heater matched with the structure of the drying cylinder is arranged in the discharging cylinder.
Further, the drying cylinder structure is a hollow conical cylinder structure, a plurality of drying inclined cylinders are annularly distributed in the cylinder body of the drying cylinder structure, the drying inclined cylinders are obliquely arranged, and the adjacent drying inclined cylinders are connected through a connecting arc plate; the center of the drying cylinder structure is vertically provided with a fixed rod, the bottom of the fixed rod is provided with a rotating motor, a rotating disk matched with the rotating motor is sleeved on the fixed rod, the inner wall of the drying cylinder structure is provided with an annular opening matched with the rotating disk, and the outer edge of the rotating disk is connected with the drying inclined cylinder.
Further, the drying base comprises an annular base matched with the bottom end of the drying cylinder structure, a hot air channel matched with the drying inclined cylinder is arranged on the annular base, the hot air channel is annular on the top end face of the annular base, a discharging opening is arranged on the hot air channel, the discharging opening is matched with the drying inclined cylinder, the discharging opening penetrates through the annular base, and the bottom end of the discharging opening is communicated with the discharging cylinder; the hot air channel is communicated with the hot air blower through a pipeline; an equipment bracket matched with the rotating motor is arranged in the annular base.
Further, a fixed bracket is arranged at the top of the fixed rod, and a locking structure matched with the connecting pipe is fixed on the fixed bracket; the locking structure comprises a sleeve fixedly connected with the fixed support, locking hoops and fixed hoops which are symmetrically arranged at two sides of the connecting pipe are arranged in the sleeve, a locking arc plate is further arranged between the locking hoops and the sleeve, and the locking arc plate is connected with the fixed hoops through a connecting frame; the sleeve is penetrated with a locking bolt which passes through the locking arc plate and is screwed into a screw hole on the locking hoop, and the screw hole on the locking hoop is a blind hole.
Further, the feeding structure comprises a feeding box, a feeding port is arranged at the top end of the feeding box, and a connecting hose connected with the connecting pipe is arranged at the bottom end of the feeding box; a blanking box is arranged in the feeding box, the blanking box is of a box body structure with an inclined surface at the bottom surface, a blanking pipe connected with a connecting hose is arranged at the bottom end of the bottom surface, and a straight-through passage is vertically arranged at the top end of the bottom surface; an annular channel communicated with the straight-going channel is arranged in the blanking box, and the end part of the annular channel far away from the straight-going channel is communicated with the blanking pipe; the outer wall of the blanking box is provided with a pair of extension plates matched with the straight advance channel, and the end part of the extension plate, which is far away from the blanking box, is arc-shaped; the bottom end of the feed inlet corresponds to the accommodating space formed by the extension plate.
Further, a pushing structure matched with the blanking box is also arranged in the feeding box; the propelling structure comprises a propelling main body, wherein the propelling main body is fixedly connected with the blanking box through a propelling bracket, two groups of propelling cylinders are arranged on one side, close to the blanking box, of the propelling main body, an arc-shaped propelling plate is arranged on the propelling cylinders at the same horizontal position, and the propelling plate corresponds to an accommodating space formed by the extending plate.
Further, a steering conveying mechanism is arranged between the cleaning and disinfecting mechanism and the drying mechanism; the steering conveying mechanism comprises a first-stage conveyor and a second-stage conveyor which are sequentially arranged, the width of the second-stage conveyor is smaller than that of the first-stage conveyor, and one side of the second-stage conveyor is provided with a balance conveyor matched with the first-stage conveyor; the conveying width formed by the secondary conveyor and the balance conveyor is consistent with that of the primary conveyor; the secondary conveyor and the counter-balance conveyor are horizontally aligned with the primary conveyor; one end of the secondary conveyor, which is far away from the primary conveyor, is matched with a slow conveyor and a steering cone, and a fast conveyor matched with the secondary conveyor is arranged between the slow conveyor and the steering cone; the steering cone is of an inverted cone structure, the bottom end of the steering cone is provided with a steering hole, the end part of the steering cone, which is far away from the secondary conveyor, and the end part of the steering cone, which is far away from the rapid conveyor, are both provided with steering baffles, and the top ends of the steering baffles exceed the top ends of the secondary conveyor and the slow conveyor; the slow conveyor is horizontally aligned with the secondary conveyor, the horizontal position of the fast conveyor is lower than that of the slow conveyor, and the horizontal position of the top end of the steering cone is lower than that of the fast conveyor; the end part of the steering cone, which is far away from the fast conveyor, exceeds the balance conveyor, and the edge of the slow conveyor, which is far away from the steering cone, exceeds the secondary conveyor.
A method for an intelligent disinfection device for long-tube instruments comprises the following steps:
collecting and preprocessing long-tube instruments to be processed, and entering a humidifying mechanism for humidifying preprocessing after collecting to obtain preprocessed long-tube instruments;
step two, cleaning and sterilizing, namely enabling the long-tube-type instruments subjected to pretreatment in the step one to enter a cleaning and sterilizing mechanism, enabling hot steam generated by a hot steam generating mechanism to enter the cleaning and sterilizing mechanism to clean and sterilize the long-tube-type instruments, and obtaining the cleaned and sterilized long-tube-type instruments;
turning to convey, wherein the long pipe instruments subjected to cleaning and disinfection in the second step enter a turning conveying mechanism and are turned from horizontal placement to vertical placement, so as to obtain vertically placed long pipe instruments;
and step four, drying and packaging, wherein the long pipe instruments vertically placed after the step three enter a drying structure for drying, hot air dries the long pipe instruments from bottom to top, the dried long pipe instruments enter a packaging mechanism for packaging, and the disinfection process is finished.
Further, the wastewater formed in the first humidifying mechanism, the second cleaning and sterilizing mechanism and the fourth drying mechanism enters a wastewater collecting and treating mechanism, and enters an atomizing mechanism for atomization after being collected and treated, and the atomized water enters a humidifying mechanism for humidifying and pre-treating long-tube instruments; and step four, the waste heat of the drying mechanism is collected through a waste heat recovery mechanism and enters an atomization mechanism and a hot steam generation mechanism for waste heat utilization.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the long-tube type instruments to be treated are humidified in an atomization humidification mode, and the long-tube type instruments to be treated are sterilized by utilizing hot steam in the cleaning and sterilizing mechanism, so that the sterilizing effect is good, and the long-tube type instruments are sufficiently dried after the cleaning and sterilizing treatment, so that the sterilizing treatment efficiency of the long-tube type instruments is improved, and the risk of secondary pollution is effectively reduced;
2. the drying mechanism mainly adopts the drying inclined tube to dry the long tube type instrument after sterilization and cleaning, hot air enters the drying inclined tube from the bottom, and is dried by hot air from bottom to top, so that water vapor is taken away, the drying effect is effectively enhanced, meanwhile, the rotary disk is arranged in the structure of the drying tube, the drying inclined tube is driven to rotate, the drying efficiency is improved, and the drying is more sufficient;
3. the drying mechanism is provided with the matched feeding structure and the drying cylinder structure, and the connecting pipe capable of being subjected to position adjustment is arranged between the feeding structure and the drying cylinder structure so as to be suitable for long pipe instruments with different lengths, the feeding structure is driven by the pushing cylinder to push the instruments falling into the blanking box into the channel, and the instruments enter the blanking pipe through the straight channel and the annular channel, so that the drying feeding efficiency can be effectively improved, and simultaneously, the postures of the long pipe instruments are uniformly adjusted so as to conveniently enter the drying inclined cylinder for drying treatment;
4. the invention adopts a steering conveying mechanism, utilizes the cooperation between conveyors to drop one part of long-tube instruments into a steering cone, and utilizes a steering hole to adjust the posture of the long-tube instruments; according to the invention, the long pipe type instrument to be treated is horizontally placed in a humidifying manner, so that the long pipe type instrument is fully soaked in a humidifying environment, the humidifying effect is enhanced, the long pipe type instrument is also in a horizontal form in the cleaning and sterilizing process, the cleaning process is easier to control, meanwhile, cleaning liquid is effectively saved, the horizontally placed long pipe type instrument is turned and conveyed through the turning and conveying mechanism after the cleaning and sterilizing process, and the horizontally placed long pipe type instrument is converted into a vertical position from the horizontal position and then enters the drying mechanism, so that the efficiency and the drying effect of hot air drying are improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a drying mechanism;
FIG. 3 is a schematic view of the internal structure of the dryer cartridge;
FIG. 4 is an enlarged view of a portion of FIG. 2;
FIG. 5 is a schematic view of a portion of the structure of the locking structure;
FIG. 6 is a schematic structural view of a locking collar;
FIG. 7 is a schematic view of the structure of the drying bed;
FIG. 8 is a schematic structural view of a feed structure;
FIG. 9 is a schematic view of a part of the internal structure of the feed box;
FIG. 10 is a schematic structural view of a propulsion structure;
FIG. 11 is a schematic diagram of a blanking box structure;
FIG. 12 is a side view of FIG. 11;
FIG. 13 is a schematic view of the steering conveying mechanism;
FIG. 14 is a schematic view of a portion of the steering conveying mechanism;
fig. 15 is a schematic view of a part of the structure of the cleaning and disinfecting mechanism.
Wherein the collecting mechanism 1, the humidifying mechanism 2, the atomizing mechanism 3, the cleaning and sterilizing mechanism 4, the hot steam generating mechanism 5, the drying mechanism 6, the waste heat recovery mechanism 7, the packing mechanism 8, the turn-around conveying mechanism 9, the waste water collecting and treating mechanism 10, the feeding mechanism 60, the connecting pipe 61, the drying cylinder structure 62, the drying base 63, the discharging cylinder 64, the primary conveyor 90, the secondary conveyor 91, the balance conveyor 92, the turn-around cone 93, the turn-around hole 94, the turn-around baffle 95, the fast conveyor 96, the slow conveyor 97, the conveying bracket 98, the limit arc plate 99, the upper layer conveying belt 401, the lower layer conveying belt 402, the pressing structure 403, the long screen 404, the shower head 405, the feed port 600, the feed tank 601, the connection hose 602, the advance structure 604, the blanking tank 605, the fixing lever 620, the connection arc plate 621, the rotary disk 622, the drying inclined drum 623, the rotary motor 624, the locking structure 625, the fixing bracket 626, the annular base 630, the hot air passage 631, the feed port 632, the equipment bracket 633, the advance bracket 6040, the advance plate 6041, the advance cylinder 6042, the advance body 6043, the annular passage 6050, the straight advance passage 6051, the extension plate 6052, the tapered bottom 6053, the blanking pipe 6054, the locking bolt 6250, the locking arc plate 6251, the locking collar 6252, the fixing collar 6253, and the coupling bracket 6254.
Detailed Description
Example 1
An intelligent sterilizing device for long-tube instruments, as shown in figures 1-14, comprises a collecting mechanism 1, wherein the collecting mechanism 1 is sequentially connected with a humidifying mechanism 2, a cleaning and sterilizing mechanism 4, a drying mechanism 6 and a packing mechanism 8; the humidifying mechanism 2, the cleaning and sterilizing mechanism 4 and the drying mechanism 6 are connected with a wastewater collecting and treating mechanism 10 through pipelines, the wastewater collecting and treating mechanism 10 is connected with an atomizing mechanism 3, and the atomizing mechanism 3 is connected with the humidifying mechanism 2; the cleaning and disinfecting mechanism 4 is connected with a hot steam generating mechanism 5; the drying mechanism 6 is connected with a waste heat recovery mechanism 7, and the hot steam generating mechanism 5 and the atomizing mechanism 3 are connected with the waste heat recovery mechanism 7.
A feeding structure 60 is arranged in the drying mechanism 6, the feeding structure 60 is connected with a drying cylinder structure 62 through a connecting pipe 61 arranged below, a bracket is arranged outside the drying cylinder structure 62 and used for fixing the drying cylinder structure 62, the connecting pipe 61 is a hard pipe, and a discharging cylinder 64 is arranged below the drying cylinder structure 62; a drying base 63 is arranged between the drying cylinder structure 62 and the discharging cylinder 64; a hot air blower matched with the drying cylinder structure 62 is arranged in the discharging cylinder 64.
The drying cylinder structure 62 is a hollow conical cylinder structure, a plurality of drying inclined cylinders 623 are distributed in the shape of the cylinder body inner ring of the drying cylinder structure 62, the drying inclined cylinders 623 are obliquely arranged, the adjacent drying inclined cylinders 623 are connected through a connecting arc plate 621, and the connecting arc plate 621 and the central line of the drying inclined cylinder 623 jointly form a conical cylinder shape consistent with the conical cylinder structure of the drying cylinder; the center of the drying cylinder structure 62 is vertically provided with a fixed rod 620, the bottom of the fixed rod 620 is provided with a rotating motor 624, a rotating disk 622 matched with the rotating motor 624 is sleeved on the fixed rod 620, the inner wall of the drying cylinder structure 62 is provided with an annular opening matched with the rotating disk 622, the outer edge of the rotating disk 622 is connected with a drying inclined cylinder 623, the rotating motor 624 drives the rotating disk 622 to rotate, and the rotating disk 622 drives the drying inclined cylinder 623 to rotate.
When the drying inclined drum 623 rotates to correspond to the connecting pipe 61, the long-tube-type device slides down from the connecting pipe 61 and is dried from the connecting pipe 61 to the drying inclined drum 623.
The drying base 63 comprises an annular base 630 matched with the bottom end of the drying cylinder structure 62, a hot air channel 631 matched with the drying inclined cylinder 623 is arranged on the annular base 630, the hot air channel 631 is annular on the top end surface of the annular base 630, hot air is upwards introduced into the annular hot air channel 631, the hot air enters the drying inclined cylinder 623 to carry out hot air drying on long-tube instruments, a blanking opening 632 is arranged on the hot air channel 631, the blanking opening 632 is matched with the drying inclined cylinder 623, the blanking opening 632 penetrates through the annular base 630, and the bottom end of the blanking opening 632 is communicated with the discharging cylinder 64; the hot air channel 631 is communicated with the hot air blower through a pipeline; an equipment bracket 633 is provided in the annular base 630 to cooperate with the rotary motor 624.
When the device works, hot air generated by the hot air blower enters the annular hot air channel 631 through a pipeline, the hot air enters the drying cylinder structure 62 through the hot air channel 631, part of the hot air enters the drying inclined cylinder 623 to dry long-tube instruments, and part of the hot air enters the connecting arc plate 621 to keep the drying inside the drying cylinder structure 62, and the hot air moves from bottom to top and finally enters the waste heat recovery mechanism 7 to recover heat, and the recovered heat is recycled by entering the hot steam generating mechanism 5 and the atomizing mechanism 3; the long tube type device moves in the drying cylinder structure 62 along with the rotation of the drying inclined cylinder 623, when the drying inclined cylinder 623 moves to the position of the discharging opening 632, the long tube type device slides from the drying inclined cylinder 623 to enter the discharging cylinder 64 through the discharging opening 632, and the drying process is finished.
The top of the fixing rod 620 is provided with a fixing bracket 626, one part of the fixing bracket 626 is fixed on the fixing rod 620, the other part of the fixing bracket 626 is fixed on a locking structure 625, the fixing bracket 626 and the locking structure 625 can be in a detachable and fixed installation form, the fixing bracket 626 enables the connecting pipe 61 and the locking structure 625 to keep the same inclination with the drying inclined barrel 623, and the locking structure 625 matched with the connecting pipe 61 is fixed on the fixing bracket 626; the locking structure 625 comprises a sleeve fixedly connected with the fixed bracket 626, locking hoops 6252 and fixed hoops 6253 which are symmetrically arranged at two sides of the connecting pipe 61 are arranged in the sleeve, a locking arc plate 6251 is arranged between the locking hoops 6252 and the sleeve, and the locking arc plate 6251 is connected with the fixed hoops 6253 through a connecting frame 6254; the sleeve is provided with a locking bolt 6250 in a penetrating way, the locking bolt 6250 penetrates through the locking arc plate 6251 and is screwed into a screw hole on the locking hoop 6252, and the screw hole on the locking hoop 6252 is a blind hole.
After the connecting pipe 61 is adjusted to a proper position, the bottom end of the connecting pipe 61 is in clearance fit with the top end of the drying inclined drum 623, at the moment, the locking bolt 6250 is screwed, the locking bolt 6250 presses the locking hoop 6252, meanwhile, the fixing hoop 6253 is also tightened through the connecting frame 6254, the screw hole on the locking hoop 6252 is a blind hole, after the locking bolt 6250 reaches the bottom end of the screw hole on the locking hoop 6252, the locking bolt 6250 continues to rotate, so that the distance between the locking arc plate 6251 and the locking hoop 6252 is increased, and the fixing hoop 6253 is tightened through the locking arc plate 6251 and the connecting frame 6254, so that the locking hoop 6252 and the fixing hoop 6253 can tighten the connecting pipe 61 to prevent the connecting pipe 61 from sliding.
The feeding structure 60 comprises a feeding box 601, a feeding port 600 is arranged at the top end of the feeding box 601, and a connecting hose 602 connected with a connecting pipe 61 is arranged at the bottom end of the feeding box 601; a blanking box 605 is arranged in the feeding box 601, the blanking box 605 is of a box body structure with an inclined surface at the bottom surface, a blanking pipe 6054 connected with a connecting hose 602 is arranged at the bottom end of the bottom surface, and a straight-ahead channel 6051 is vertically arranged at the top end of the bottom surface; an annular channel 6050 communicated with the straight-going channel 6051 is arranged in the blanking box 605, and the end part of the annular channel 6050 away from the straight-going channel 6051 is communicated with a blanking pipe 6054; the outer wall of the blanking box 605 is provided with a pair of extension plates 6052 matched with the straight-going channel 6051, the end part of the extension plates 6052, which is far away from the blanking box 605, is arc-shaped, and the end part is arc-shaped to be convenient to be matched with the pushing plate 6041; the bottom end of the feed port 600 corresponds to the accommodation space formed by the extension plate 6052.
A pushing structure 604 matched with a blanking box 605 is also arranged in the feeding box 601; the pushing structure 604 comprises a pushing main body 6043, the pushing main body 6043 is fixedly connected with the blanking box 605 through a pushing support 6040, two groups of pushing air cylinders 6042 are arranged on one side, close to the blanking box 605, of the pushing main body 6043, an arc-shaped pushing plate 6041 is arranged on the pushing air cylinders 6042 at the same horizontal position, and the pushing plate 6041 corresponds to a containing space formed by the extending plate 6052.
The long pipe type apparatus enters the feeding box 601 through the feeding hole 600, finally, the long pipe type apparatus breaks away from the feeding box 601 through a connecting hose 602 arranged below the feeding box 601 and enters a connecting pipe 61, the long pipe type apparatus falls into a space formed by an extension plate 6052 after passing through the feeding hole 600, a pushing cylinder 6042 drives a pushing plate 6041 to push the long pipe type apparatus into a straight-through channel 6051, the long pipe type apparatus continuously falls into the straight-through channel 6051 and enters an annular channel 6050 after continuously falling, on one hand, due to the pushing force provided by the pushing cylinder 6042 and the pushing plate 6041, on the other hand, due to the mode that a bottom conical bottom 6053 is arranged in a downward inclined mode towards the side far away from the extension plate 6052, the long pipe type apparatus moves towards the blanking pipe 6054 side, and finally enters the connecting hose 602 through the blanking pipe 6054, so that the next procedure is entered.
A steering conveying mechanism 9 is arranged between the cleaning and disinfecting mechanism 4 and the drying mechanism 6; the steering conveying mechanism 9 comprises a primary conveyor 90 and a secondary conveyor 91 which are sequentially arranged, the width of the secondary conveyor 91 is smaller than that of the primary conveyor 90, and a balance conveyor 92 matched with the primary conveyor 90 is arranged on one side of the secondary conveyor 91; the conveying width formed by the secondary conveyor 91 and the balance conveyor 92 is consistent with that of the primary conveyor 90; the secondary conveyor 91 and the counter-balance conveyor 92 are horizontally aligned with the primary conveyor 90; the end of the secondary conveyor 91, which is far away from the primary conveyor 90, is matched with a slow conveyor 97 and a steering cone 93, and a fast conveyor 96 matched with the secondary conveyor 91 is arranged between the slow conveyor 97 and the steering cone 93; the steering cone 93 is of an inverted cone structure, a steering hole 94 is formed in the bottom end of the steering cone 93, a steering baffle 95 is arranged at the end, away from the secondary conveyor 91, of the steering cone 93 and the end, away from the fast conveyor 96, of the steering cone 93, and the top end of the steering baffle 95 exceeds the top ends of the secondary conveyor 91 and the slow conveyor 97; the slow conveyor 97 is horizontally aligned with the secondary conveyor 91, the fast conveyor 96 is horizontally positioned lower than the slow conveyor 97, and the top end of the steering cone 93 is horizontally positioned lower than the fast conveyor 96; the end of the steering cone 93 remote from the fast conveyor 96 extends beyond the counter-balance conveyor 92 and the slow conveyor 97 extends beyond the secondary conveyor 91 remote from the edge of the steering cone 93; the same side of the primary conveyor 90 and the balance conveyor 92 is also provided with a limiting arc plate 99, the limiting arc plate 99 extends from the end of the primary conveyor 90 away from the secondary conveyor 91 to the end of the balance conveyor 92 corresponding to the steering cone 93, meanwhile, the limiting arc plate 99 is fixed on the steering cone 93 and corresponds to the steering baffle 95 of the steering cone 93, the limiting arc plate 99 can prevent long-tube instruments from falling off the conveyor on one hand, and can draw the end of the long-tube instruments towards the conveyor on the other hand, so that the long-tube instruments cannot exceed the range of the steering baffle 95 after passing through the secondary conveyor 91; each conveyor and steering cone 93 is disposed on a conveyor support 98.
The long pipe type instrument is in a horizontal placement state, enters the primary conveyor 90, enters the secondary conveyor 91 from the primary conveyor 90, meanwhile, the balance conveyor 92 is matched with the secondary conveyor 91 to convey the long pipe type instrument, after the long pipe type instrument is conveyed by the secondary conveyor 91 and the balance conveyor 92, as one end of the quick conveyor 96, which is close to the steering cone 93, does not exceed the center line of the secondary conveyor 91, due to the action of gravity, a part of the long pipe type instrument, which is positioned in the steering cone 93, falls down into the steering cone 93 and completes the conversion to the vertical direction through the steering hole 94, if the long pipe type instrument does not fall down, the part of the long pipe type instrument, which is positioned above the steering cone 93, can be made to advance faster by the cooperation of the quick conveyor 96 and the slow conveyor 97, the part of the long pipe type instrument, which is positioned in the slow conveyor 97, is made to advance slower, finally, the end of the long pipe type instrument, which is positioned in the steering cone 93, collides with the part of the steering baffle 95, which is vertical to the quick conveyor 96, and the steering cone 95, finally falls into the steering cone 93 through the cooperation of the quick conveyor 96, the slow conveyor 97 and the steering baffle 95, and finally falls into the vertical direction, and the steering hole 94 is completed.
Example 2
A method for an intelligent disinfection device for long-tube instruments comprises the following steps:
collecting and preprocessing, namely collecting long-tube instruments to be processed by a collecting mechanism 1, entering a humidifying mechanism 2 after collecting, and humidifying and preprocessing to obtain preprocessed long-tube instruments, wherein the long-tube instruments are horizontally placed during humidifying, the long-tube instruments are placed on a continuous conveying roller in a continuous conveying roller mode, atomized matters are introduced from two ends of the long-tube instruments, and the long-tube instruments are sufficiently humidified;
step two, cleaning and disinfecting, namely enabling the long tube type instruments subjected to pretreatment in the step one to enter a cleaning and disinfecting mechanism 4, enabling hot steam generated by a hot steam generating mechanism 5 to enter the cleaning and disinfecting mechanism 4 to clean and disinfect the long tube type instruments, obtaining the long tube type instruments subjected to cleaning and disinfecting, wherein in the cleaning and disinfecting process, the long tube type instruments are still horizontally placed, but the disinfecting and cleaning mechanism adopts an upper layer conveying belt and a lower layer conveying belt to convey, as shown in fig. 15, pressing structures 403 are arranged on the upper layer conveying belt and the lower layer conveying belt to press the conveying belt, the upper layer conveying belt 401 and the lower layer conveying belt 402 are obliquely arranged, the inclination angle is not more than 30 degrees, the hot steam is led into the position between the two layers of conveying belts from the lower side of the conveying belt, so as to clean the long tube type instruments, the conveying belt is divided into a cleaning section and a draining section, the hot steam is led into the cleaning section from the lower side of the conveying belt, the draining section is led into cold air from the higher side of the conveying belt to be primarily drained, the hot steam and the cold air are all conveyed by using a spray head 405, and the long net 404 is arranged on the lower side of the conveying belt to prevent the falling off from the conveying belt, and the long tube type is arranged in the conventional conveying belt, and the horizontal mode is arranged after the long tube type is conveyed into the conveying section and conveyed by the conveying section; the cleaning and disinfecting mechanism 4 is provided with a disinfecting bracket for fixing all parts, which are not shown in the figure;
turning to conveying, wherein the long pipe type instruments subjected to cleaning and disinfection in the second step enter a turning conveying mechanism 9, and are turned from horizontal placement to vertical placement, so that vertically placed long pipe type instruments are obtained, and the turning process is as shown in the embodiment 1;
and step four, drying and packaging, wherein the long pipe instruments vertically placed after the step three enter a drying structure for drying, hot air dries the long pipe instruments from bottom to top, the dried long pipe instruments enter a packaging mechanism 8 for packaging, and the disinfection process is finished.
The waste water formed in the humidifying mechanism 2 in the first step, the cleaning and sterilizing mechanism 4 in the second step and the drying mechanism 6 in the fourth step enters the waste water collecting and treating mechanism 10, and enters the atomizing mechanism 3 for atomizing after collecting and treating, and the atomized water enters the humidifying mechanism 2 for humidifying and pre-treating long-tube instruments; the waste heat of the drying mechanism 6 in the fourth step is collected by the waste heat recovery mechanism 7 and enters the atomizing mechanism 3 and the hot steam generating mechanism 5 for waste heat utilization.
Claims (9)
1. The intelligent sterilizing device for the long-tube instruments is characterized by comprising a collecting mechanism, wherein the collecting mechanism is sequentially connected with a humidifying mechanism, a cleaning and sterilizing mechanism, a drying mechanism and a packaging mechanism; the humidifying mechanism, the cleaning and disinfecting mechanism and the drying mechanism are connected with a wastewater collecting and treating mechanism through pipelines, the wastewater collecting and treating mechanism is connected with an atomizing mechanism, and the atomizing mechanism is connected with the humidifying mechanism; the cleaning and disinfecting mechanism is connected with a hot steam generating mechanism; the drying mechanism is connected with a waste heat recovery mechanism, and the hot steam generation mechanism and the atomization mechanism are both connected with the waste heat recovery mechanism; a feeding structure is arranged in the drying mechanism, the feeding structure is connected with a drying cylinder structure through a connecting pipe arranged below the feeding structure, and a discharging cylinder is arranged below the drying cylinder structure; a drying base is arranged between the drying cylinder structure and the discharging cylinder; and an air heater matched with the drying cylinder structure is arranged in the discharging cylinder.
2. The intelligent disinfection device for long-tube instruments according to claim 1, wherein the drying cylinder structure is a hollow conical cylinder structure, a plurality of drying inclined cylinders are annularly distributed in the cylinder body of the drying cylinder structure, the drying inclined cylinders are obliquely arranged, and adjacent drying inclined cylinders are connected through a connecting arc plate; the center of the drying cylinder structure is vertically provided with a fixed rod, the bottom of the fixed rod is provided with a rotating motor, a rotating disk matched with the rotating motor is sleeved on the fixed rod, the inner wall of the drying cylinder structure is provided with an annular opening matched with the rotating disk, and the outer edge of the rotating disk is connected with the drying inclined cylinder.
3. The intelligent disinfection device for long-tube instruments according to claim 2, wherein the drying base comprises an annular base matched with the bottom end of the drying cylinder structure, a hot air channel matched with the drying inclined cylinder is arranged on the annular base, the hot air channel is annular on the top end surface of the annular base, a blanking opening is arranged on the hot air channel, the blanking opening is matched with the drying inclined cylinder, the blanking opening penetrates through the annular base, and the bottom end of the blanking opening is communicated with the discharging cylinder; the hot air channel is communicated with the hot air blower through a pipeline; and an equipment bracket matched with the rotating motor is arranged in the annular base.
4. The intelligent disinfection device for long-tube instruments according to claim 3, wherein a fixing bracket is arranged at the top of the fixing rod, and a locking structure matched with the connecting pipe is fixed on the fixing bracket; the locking structure comprises a sleeve fixedly connected with the fixed support, locking hoops and fixed hoops which are symmetrically arranged at two sides of the connecting pipe are arranged in the sleeve, a locking arc plate is further arranged between the locking hoops and the sleeve, and the locking arc plate is connected with the fixed hoops through a connecting frame; the sleeve is penetrated with a locking bolt, the locking bolt passes through the locking arc plate and is screwed into a screw hole on the locking hoop, and the screw hole on the locking hoop is a blind hole.
5. The intelligent disinfection device for long-tube instruments according to claim 4, wherein the feeding structure comprises a feeding box, a feeding inlet is arranged at the top end of the feeding box, and a connecting hose connected with a connecting pipe is arranged at the bottom end of the feeding box; a blanking box is arranged in the feeding box, the blanking box is of a box body structure with an inclined surface at the bottom surface, a blanking pipe connected with a connecting hose is arranged at the bottom end of the bottom surface, and a straight-through passage is vertically arranged at the top end of the bottom surface; an annular channel communicated with the straight channel is arranged in the blanking box, and the end part of the annular channel far away from the straight channel is communicated with the blanking pipe; a pair of extension plates matched with the straight-forward channel are arranged on the outer wall of the blanking box, and the end parts of the extension plates, which are far away from the blanking box, are arc-shaped; the bottom end of the feed inlet corresponds to the accommodating space formed by the extension plate.
6. The intelligent disinfection device for long-tube instruments according to claim 5, wherein a pushing structure matched with the blanking box is further arranged in the feeding box; the propelling structure comprises a propelling main body, wherein the propelling main body is fixedly connected with the blanking box through a propelling bracket, two groups of propelling cylinders are arranged on one side, close to the blanking box, of the propelling main body, an arc-shaped propelling plate is arranged on the propelling cylinders at the same horizontal position, and the propelling plate corresponds to an accommodating space formed by the extending plate.
7. The intelligent disinfection apparatus for long-tube instruments according to claim 6, wherein a steering conveying mechanism is arranged between the cleaning and disinfecting mechanism and the drying mechanism; the steering conveying mechanism comprises a first-stage conveyor and a second-stage conveyor which are sequentially arranged, the width of the second-stage conveyor is smaller than that of the first-stage conveyor, and one side of the second-stage conveyor is provided with a balance conveyor matched with the first-stage conveyor; the conveying width formed by the secondary conveyor and the balance conveyor is consistent with that of the primary conveyor; the secondary conveyor and the counter-balance conveyor are horizontally aligned with the primary conveyor; one end of the secondary conveyor, which is far away from the primary conveyor, is matched with a slow conveyor and a steering cone, and a fast conveyor matched with the secondary conveyor is arranged between the slow conveyor and the steering cone; the steering cone is of an inverted cone structure, a steering hole is formed in the bottom end of the steering cone, steering baffles are arranged at the end, away from the secondary conveyor, of the steering cone and the end, away from the fast conveyor, of the steering cone, and the top end of each steering baffle exceeds the top ends of the secondary conveyor and the slow conveyor; the slow conveyor is horizontally aligned with the secondary conveyor, the horizontal position of the fast conveyor is lower than that of the slow conveyor, and the horizontal position of the top end of the steering cone is lower than that of the fast conveyor; the end part of the steering cone, which is far away from the fast conveyor, exceeds the balance conveyor, and the edge of the slow conveyor, which is far away from the steering cone, exceeds the secondary conveyor.
8. A method of using the intelligent disinfection apparatus of a long tube-like instrument as claimed in any one of claims 1-6, comprising the steps of:
collecting and preprocessing long-tube instruments to be processed, and entering a humidifying mechanism for humidifying preprocessing after collecting to obtain preprocessed long-tube instruments;
step two, cleaning and sterilizing, namely enabling the long-tube-type instruments subjected to pretreatment in the step one to enter a cleaning and sterilizing mechanism, enabling hot steam generated by a hot steam generating mechanism to enter the cleaning and sterilizing mechanism to clean and sterilize the long-tube-type instruments, and obtaining the cleaned and sterilized long-tube-type instruments;
turning to convey, wherein the long pipe instruments subjected to cleaning and disinfection in the second step enter a turning conveying mechanism and are turned from horizontal placement to vertical placement, so as to obtain vertically placed long pipe instruments;
and step four, drying and packaging, wherein the long pipe instruments vertically placed after the step three enter a drying structure for drying, hot air dries the long pipe instruments from bottom to top, the dried long pipe instruments enter a packaging mechanism for packaging, and the disinfection process is finished.
9. The method according to claim 8, wherein the wastewater formed in the first humidification mechanism, the second cleaning and disinfection mechanism and the fourth drying mechanism enters the wastewater collection and treatment mechanism, and after the wastewater is collected and treated, the wastewater enters the atomization mechanism for atomization, and the atomized water enters the humidification mechanism for humidification pretreatment of long-tube instruments; and step four, the waste heat of the drying mechanism is collected through a waste heat recovery mechanism and enters an atomization mechanism and a hot steam generation mechanism for waste heat utilization.
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