CN115275237A - A bottom paper assembly equipment for battery canisters - Google Patents
A bottom paper assembly equipment for battery canisters Download PDFInfo
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- CN115275237A CN115275237A CN202211060254.3A CN202211060254A CN115275237A CN 115275237 A CN115275237 A CN 115275237A CN 202211060254 A CN202211060254 A CN 202211060254A CN 115275237 A CN115275237 A CN 115275237A
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- 238000004080 punching Methods 0.000 claims abstract description 168
- 238000003825 pressing Methods 0.000 claims abstract description 139
- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims description 22
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000003028 elevating effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
一种用于电池筒的底纸装配设备,它包括机体、电池筒定位机构和底纸冲切入筒机构;电池筒定位机构包括定位盘和顶升机构;定位盘固定设置在机体上,定位盘上开设有定位孔;顶升机构位于定位盘的下方;底纸冲切入筒机构包括冲切模板、底纸按压板、冲切头和按压轴;冲切模板上开设有冲切孔;底纸按压板上开设有进刀孔;冲切模板设置在定位盘上,底纸按压板设置在冲切模板上,底纸按压板和冲切模板间留有进纸通道;冲切头位于底纸按压板的上方,冲切头通过冲切头升降机构设置在机体上;按压轴贯穿冲切头,并可在冲切头内上下移动;按压轴通过按压轴升降机构设置在机体上。该设备能够有效提高电池生产效率。
A bottom paper assembling equipment for battery canisters, which comprises a body, a battery canister positioning mechanism and a bottom paper punching and cutting barrel mechanism; the battery canister positioning mechanism includes a positioning plate and a lifting mechanism; the positioning plate is fixedly arranged on the body, and the positioning plate There is a positioning hole on the upper part; the jacking mechanism is located under the positioning plate; the bottom paper punching and cutting cylinder mechanism includes a punching template, a bottom paper pressing plate, a punching head and a pressing shaft; the punching template is provided with a punching hole; the bottom paper The press plate is provided with a knife feed hole; the punching template is set on the positioning plate, the bottom paper pressing plate is set on the punching template, and a paper feeding channel is left between the bottom paper pressing plate and the punching template; the punching head is located on the bottom paper Above the pressing plate, the punching head is arranged on the body through the punching head lifting mechanism; the pressing shaft penetrates the punching head and can move up and down in the punching head; the pressing shaft is arranged on the body through the pressing shaft lifting mechanism. The device can effectively improve the battery production efficiency.
Description
技术领域technical field
本发明涉及电池组装领域,特别是一种用于电池筒的底纸装配设备。The invention relates to the field of battery assembly, in particular to a backing paper assembly equipment for a battery case.
背景技术Background technique
电池生产制造时,需要将底纸装入到电池筒底部,使底纸完全覆盖电池筒的底部内表面;以便后续装入锰、锌等物料。现有的底纸装配过程是,先将纸条切割成圆形底纸,使底纸的直径略大于电池筒的直径;然后电池筒竖直放置,将底纸放置到电池筒的顶部开口处;然后通过一按压轴将底纸按压到电池筒底部,底纸在电池筒内壁和按压轴的作用下会形成纸碗,使纸碗的底部覆盖电池筒底部,使纸碗的侧壁与电池筒底部内壁接触。When the battery is produced and manufactured, it is necessary to put the bottom paper into the bottom of the battery can so that the bottom paper completely covers the inner surface of the bottom of the battery can, so that materials such as manganese and zinc can be loaded later. The existing backing paper assembly process is to first cut the paper strip into a circular backing paper, so that the diameter of the backing paper is slightly larger than the diameter of the battery canister; then place the battery canister vertically, and place the backing paper on the top opening of the battery canister ; Then press the bottom paper to the bottom of the battery can by a pressing shaft, the bottom paper will form a paper bowl under the action of the inner wall of the battery can and the pressing shaft, so that the bottom of the paper bowl covers the bottom of the battery can, so that the side wall of the paper bowl is in contact with the battery The inner wall of the bottom of the cylinder is in contact.
底纸装配过程包括底纸切割、电池筒与按压轴的对齐定位和底纸入筒多个步骤;然而现在并没有一种设备能够高效的完成上述装配过程。The assembly process of the liner paper includes multiple steps of cutting the liner paper, aligning the battery cylinder with the pressing shaft, and putting the liner paper into the cylinder; however, there is currently no equipment that can efficiently complete the above assembly process.
发明内容Contents of the invention
本发明的目的在于:针对上述存在的问题,提供一种用于电池筒的底纸装配设备,该设备能够使电池筒与按压轴的对齐,能够使底纸的切割和入筒在同一工位处完成,能够高效的完成底纸入筒操作。The purpose of the present invention is to solve the above problems, to provide a bottom paper assembly equipment for battery cans, which can align the battery cans with the pressing shaft, and enable the cutting of the bottom paper and the insertion of the bottom paper at the same station It can complete the bottom paper loading operation efficiently.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种用于电池筒的底纸装配设备,它包括机体、电池筒定位机构和底纸冲切入筒机构;A bottom paper assembly equipment for battery cans, which includes a machine body, a battery can positioning mechanism, and a bottom paper punching and cutting mechanism;
所述电池筒定位机构包括定位盘和顶升机构;所述定位盘固定设置在机体上,所述定位盘上开设有竖直贯穿定位盘的定位孔;所述顶升机构位于定位盘的下方,所述顶升机构用于推动电池筒向上移动,使电池筒的上端插入定位孔内;The battery cartridge positioning mechanism includes a positioning plate and a jacking mechanism; the positioning plate is fixedly arranged on the body, and the positioning plate is provided with a positioning hole vertically penetrating the positioning plate; the jacking mechanism is located under the positioning plate , the jacking mechanism is used to push the battery cartridge to move upward, so that the upper end of the battery cartridge is inserted into the positioning hole;
所述底纸冲切入筒机构包括冲切模板、底纸按压板、冲切头和按压轴;The bottom paper punching and entering cylinder mechanism includes a punching template, a bottom paper pressing plate, a punching head and a pressing shaft;
所述冲切模板上开设有竖直贯穿冲切模板的冲切孔;The punching template is provided with a punching hole vertically passing through the punching template;
所述底纸按压板上开设有竖直贯穿底纸按压板的进刀孔;The bottom paper pressing plate is provided with a knife-feed hole vertically penetrating through the bottom paper pressing plate;
所述冲切模板设置在定位盘上,所述底纸按压板设置在冲切模板上,所述底纸按压板和冲切模板间留有进纸通道;The punching template is arranged on the positioning plate, the bottom paper pressing plate is arranged on the punching template, and a paper feeding channel is left between the bottom paper pressing plate and the punching template;
所述冲切头位于底纸按压板的上方,所述冲切头通过冲切头升降机构设置在机体上,所述冲切头升降机构用于带动冲切头上下移动,使冲切头的下端可以插入进刀孔和冲切孔;The punching head is located above the bottom paper pressing plate, and the punching head is set on the body through the punching head lifting mechanism. The punching head lifting mechanism is used to drive the punching head to move up and down, so that the punching head The lower end can be inserted into the knife hole and punching hole;
所述按压轴贯穿冲切头,并可在冲切头内上下移动;所述按压轴通过按压轴升降机构设置在机体上,所述按压轴升降机构用于带动按压轴上下移动,使按压轴的下端可穿过进刀孔、冲切孔和定位孔。The pressing shaft runs through the punching head, and can move up and down in the punching head; the pressing shaft is arranged on the body through the pressing shaft lifting mechanism, and the pressing shaft lifting mechanism is used to drive the pressing shaft to move up and down, so that the pressing shaft The lower end of the can pass through the feed hole, punch hole and positioning hole.
进一步的,所述顶升机构包括导向筒和顶升轴,所述导向筒竖直设置,所述顶升轴贯穿导向筒,并可在导向筒内上下移动;所述顶升轴下端连接有顶升轴驱动机构,所述顶升轴驱动机构用于带动顶升轴上下移动;所述顶升轴的轴线与定位孔的轴线重合。Further, the jacking mechanism includes a guide cylinder and a jacking shaft, the guide cylinder is arranged vertically, the jacking shaft passes through the guide cylinder, and can move up and down in the guide cylinder; the lower end of the jacking shaft is connected with The jacking shaft driving mechanism is used to drive the jacking shaft to move up and down; the axis of the jacking shaft coincides with the axis of the positioning hole.
进一步的,所述顶升轴驱动机构包括摆杆一、升降连杆一、凸轮一、导轮一和复位弹簧;Further, the jacking shaft driving mechanism includes a
所述摆杆一转动设置在转轴一上,并可在竖直方向上转动;所述摆杆一后端与升降连杆一下端活动连接,所述升降连杆一上端与顶升轴下端活动连接;所述导轮一转动设置在摆杆一的侧面,靠近摆杆一后端;所述凸轮一位于导轮一的下方,并与导轮一接触;所述复位弹簧与摆杆一前端相连,用于带动摆杆一前端向上移动。The swing rod is arranged on the rotating shaft one and can rotate in the vertical direction; the rear end of the swing rod is movably connected with the lower end of the lifting connecting rod, and the upper end of the lifting connecting rod is movable with the lower end of the jacking shaft Connected; the first guide wheel is rotated on the side of the swing rod one, close to the rear end of the swing rod one; the cam one is located below the guide wheel one and contacts with the first guide wheel; the return spring is connected to the front end of the swing rod one Connected, used to drive a front end of the swing rod to move upward.
进一步的,所述冲切头升降机构包括冲切头安装轴,冲切头安装板和冲切头升降杆;所述冲切头升降杆竖直贯穿机体,所述冲切头升降杆下端与冲切头升降杆驱动机构相连,所述冲切头升降杆驱动机构用于带动冲切头升降杆在机体内上下移动;所述冲切头升降杆的上端与冲切头安装板相连;所述冲切头安装轴上端与冲切头安装板相连,所述冲切头安装轴的下端与冲切头相连;所述冲切头安装轴为中空轴,使按压轴下端能够穿过冲切头安装轴。Further, the punching head lifting mechanism includes a punching head installation shaft, a punching head mounting plate and a punching head lifting rod; the punching head lifting rod vertically runs through the body, and the lower end of the punching head lifting rod is connected to the The driving mechanism of the punching head lifting rod is connected, and the driving mechanism of the punching head lifting rod is used to drive the punching head lifting rod to move up and down in the body; the upper end of the punching head lifting rod is connected with the punching head mounting plate; The upper end of the punching head installation shaft is connected to the punching head installation plate, and the lower end of the punching head installation shaft is connected to the punching head; the punching head installation shaft is a hollow shaft, so that the lower end of the pressing shaft can pass through the punching head. head mounting shaft.
进一步的,所述按压轴升降机构包括按压轴安装板和按压轴升降杆;所述按压轴升降杆竖直贯穿机体和冲切头安装板,所述按压轴升降杆下端与按压轴升降杆驱动机构相连,所述按压轴升降杆驱动机构用于带动按压轴升降杆在机体和冲切头安装板内上下移动;所述按压轴升降杆的上端与按压轴安装板相连;所述按压轴上端与按压轴安装板相连,所述按压轴下端贯穿冲切头安装轴和冲切头,并可在冲切头安装轴和冲切头内上下移动。Further, the pressing shaft lifting mechanism includes a pressing shaft mounting plate and a pressing shaft lifting rod; the pressing shaft lifting rod vertically penetrates the machine body and the punching head mounting plate, and the lower end of the pressing shaft lifting rod is driven by the pressing shaft lifting rod. The mechanism is connected, and the driving mechanism of the pressing shaft lifting rod is used to drive the pressing shaft lifting rod to move up and down in the body and the punching head mounting plate; the upper end of the pressing shaft lifting rod is connected with the pressing shaft mounting plate; the upper end of the pressing shaft It is connected with the mounting plate of the pressing shaft, and the lower end of the pressing shaft runs through the mounting shaft of the punching head and the punching head, and can move up and down in the mounting shaft of the punching head and the punching head.
进一步的,所述冲切头升降杆驱动机构包括摆杆二、升降连杆二、凸轮二和导轮二;Further, the driving mechanism of the lifting rod of the punching head includes a
所述摆杆二后端转动设置在转轴二上,并可在竖直方向上转动;所述摆杆二中部与升降连杆二下端活动连接,所述升降连杆二上端与冲切头升降杆下端活动连接;所述导轮二转动设置在摆杆二的侧面,位于摆杆二的前端;所述凸轮二侧面开设有环形槽一,所述环形槽一沿凸轮二的边缘设置;所述导轮二置于环形槽一内,并可以在环形槽一内移动。The rear end of the second swing rod is rotatably arranged on the second rotating shaft, and can rotate in the vertical direction; the middle part of the second swing rod is movably connected with the lower end of the second lifting connecting rod, and the upper end of the second lifting connecting rod is lifted and lowered by the punching head. The lower end of the rod is movably connected; the second guide wheel is rotated and arranged on the side of the swing rod two, and is located at the front end of the swing rod two; the side of the two cams is provided with an annular groove one, and the annular groove one is arranged along the edge of the cam two; Said
进一步的,所述按压轴升降杆驱动机构包括摆杆三、升降连杆三、凸轮三和导轮三;Further, the pressing shaft lifting rod driving mechanism includes a
所述摆杆三前端转动设置在转轴三上,并可在竖直方向上转动;所述摆杆三后端与升降连杆三下端活动连接,所述升降连杆三上端与按压轴升降杆下端活动连接;所述导轮三转动设置在摆杆三的侧面,位于摆杆三的中部;所述凸轮三侧面开设有环形槽二,所述环形槽二沿凸轮三的边缘设置;所述导轮三置于环形槽二内,并可以在环形槽二内移动。The front ends of the three swing rods are rotatably arranged on the rotating shaft three, and can rotate in the vertical direction; the rear ends of the three swing rods are movably connected with the lower ends of the three lifting links, and the upper ends of the three lift links are connected with the lifting rod of the pressing shaft. The lower end is movably connected; the three guide wheels are rotated and arranged on the side of the swing rod three, and are located in the middle of the swing rod three; the three sides of the cam are provided with an annular groove two, and the annular groove two is arranged along the edge of the cam three; The third guide wheel is placed in the second annular groove and can move in the second annular groove.
进一步的,所述定位盘顶部开设有夹紧套安装槽;所述夹紧套安装槽内设置有夹紧套;所述夹紧套的中心孔轴线与定位孔的轴线重合。Further, the top of the positioning disc is provided with a clamping sleeve installation groove; the clamping sleeve installation groove is provided with a clamping sleeve; the axis of the center hole of the clamping sleeve coincides with the axis of the positioning hole.
进一步的,所述按压轴为中空轴,所述按压轴上端连接有气源。Further, the pressing shaft is a hollow shaft, and an air source is connected to the upper end of the pressing shaft.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
在本发明中,冲切头向下移动,先贯穿进刀孔然后再插入冲切孔中,则能够将纸条上的一部分冲切成圆形底纸;然后按压轴下端在向下移动,穿过进刀孔和冲切孔将圆形底纸推入到电池筒中,完成底纸入筒操作。本发明的底纸冲切入筒机构在一个工位上就可以完成底纸切割和底纸入筒的操作,能够高效的完成底纸入筒操作,能够有效提高电池生产效率。同时,由于电池筒定位机构的存在,能够保证按压轴和电池筒对齐。In the present invention, the punching head moves downward, penetrates the knife hole first and then inserts it into the punching hole, then a part of the paper strip can be punched into a circular backing paper; then the lower end of the pressing shaft moves downward, Push the round backing paper into the battery canister through the knife hole and punching hole to complete the backing paper into the canister operation. The bottom paper punching and cutting mechanism of the present invention can complete the operation of bottom paper cutting and bottom paper loading in one station, can efficiently complete the bottom paper loading operation, and can effectively improve battery production efficiency. At the same time, due to the existence of the positioning mechanism of the battery can, the alignment of the pressing shaft and the battery can be ensured.
附图说明Description of drawings
图1 为本发明的侧视图;Fig. 1 is a side view of the present invention;
图2 为本发明的立体图;Fig. 2 is a perspective view of the present invention;
图3 为定位盘、冲切模板、底纸按压板、冲切头和按压轴的剖视图;Figure 3 is a cross-sectional view of the positioning plate, the punching template, the backing paper pressing plate, the punching head and the pressing shaft;
图4为顶升轴驱动机构的结构图;Fig. 4 is a structural diagram of the jacking shaft driving mechanism;
图5为按压轴升降杆驱动机构的结构图;Fig. 5 is a structural diagram of the driving mechanism of the pressing shaft elevating rod;
图6为凸轮轴上安装多个凸轮的结构图;Fig. 6 is the structural diagram that a plurality of cams are installed on the camshaft;
图7为夹紧套设置在定位盘内的结构图;Fig. 7 is a structural diagram of the clamping sleeve arranged in the positioning plate;
图8 为夹紧套的立体图;Figure 8 is a perspective view of the clamping sleeve;
图9为夹紧套的剖视图;Figure 9 is a sectional view of the clamping sleeve;
图10为定位盘的结构图。Figure 10 is a structural diagram of the positioning disc.
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。通常在此处附图中描述和示出的本发明实施方式的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施方式及实施方式中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, or the orientation or positional relationship that is commonly understood by those skilled in the art. In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如图1~10所示,本发明公开了一种用于电池筒的底纸装配设备,它包括机体13、电池筒定位机构和底纸冲切入筒机构;As shown in Figures 1 to 10, the present invention discloses a backing paper assembly device for battery canisters, which includes a
所述电池筒定位机构包括定位盘5和顶升机构17;所述定位盘5固定设置在机体13上,所述定位盘5上开设有竖直贯穿定位盘5的定位孔501;所述顶升机构17位于定位盘5的下方,所述顶升机构17用于推动电池筒向上移动,使电池筒的上端插入定位孔501内;The battery cartridge positioning mechanism includes a
所述底纸冲切入筒机构包括冲切模板4、底纸按压板3、冲切头2和按压轴1;The bottom paper punching cylinder mechanism includes a
所述冲切模板4上开设有竖直贯穿冲切模板4的冲切孔401;The
所述底纸按压板3上开设有竖直贯穿底纸按压板3的进刀孔301;The bottom
所述冲切模板4通过螺栓设置在定位盘5上,所述底纸按压板3通过螺栓设置在冲切模板4上,所述定位孔501、冲切孔401和进刀孔301的轴线重合;所述底纸按压板3和冲切模板4间留有进纸通道6;The
所述冲切头2位于底纸按压板3的上方,所述冲切头2下端为圆柱状,所述进刀孔301和冲切孔401的直径与冲切头下端的直径相匹配;所述冲切头2通过冲切头升降机构设置在机体13上,所述冲切头升降机构用于带动冲切头2上下移动,使冲切头2的下端可以插入进刀孔301和冲切孔401;The punching
所述按压轴1贯穿冲切头2,并可在冲切头2内上下移动;所述按压轴1通过按压轴升降机构设置在机体13上,所述按压轴升降机构用于带动按压轴1上下移动,使按压轴1的下端可穿过进刀孔301、冲切孔401和定位孔501。The
由于上述结构,本发明的用于电池筒的底纸装配设备在使用时,先将纸条放入进纸通道6内,使纸条夹在底纸按压板3和冲切模板4之间,然后通过输送设备或人工的方式将电池筒放置到顶升机构17上,顶升机构17推动电池筒向上移动,使电池筒开口的上端插入定位孔501内;然后冲切头2向下移动,先贯穿进刀孔301然后再插入冲切孔401中,则能够将纸条上的一部分冲切成圆形底纸;然后按压轴1下端再向下移动,穿过进刀孔301、冲切孔401和定位孔501将圆形底纸推入到电池筒中,完成底纸入筒操作。当底纸装配完后,顶升机构17不在继续顶升电池筒,使电池筒能够退出定位孔501;本发明的底纸冲切入筒机构在一个工位上就完成了底纸切割和底纸入筒的操作,能够有效提高电池生产效率。同时,定位盘5能够限制电池筒水平移动;保证电池筒的轴线与冲切孔401的轴线重合;进而方便按压轴1将底纸推入电池筒。所述定位孔501的直径与电池筒的直径相匹配。Due to the above-mentioned structure, when the bottom paper assembly equipment for battery cans of the present invention is used, the paper strip is first put into the
进一步的,所述顶升机构17包括导向筒171和顶升轴172,所述导向筒171竖直设置,所述顶升轴172贯穿导向筒171,并可在导向筒171内上下移动;所述顶升轴172下端连接有顶升轴驱动机构,所述顶升轴驱动机构用于带动顶升轴172上下移动;所述顶升轴172的轴线与定位孔501的轴线重合。Further, the jacking
所述导向筒171内设置有直线轴承,所述顶升轴172活动设置在直线轴承内。由于直线轴承的存在能够减小导向筒171与顶升轴172间的摩擦。The
所述冲切头升降机构包括冲切头安装轴11,冲切头安装板10和冲切头升降杆7;所述冲切头升降杆7竖直贯穿机体13,所述冲切头升降杆7下端与冲切头升降杆驱动机构相连,所述冲切头升降杆驱动机构用于带动冲切头升降杆7在机体13内上下移动;所述冲切头升降杆7的上端与冲切头安装板10相连;所述冲切头安装轴11上端与冲切头安装板10相连,所述冲切头安装轴11的下端与冲切头2相连;所述冲切头安装轴11为中空轴,使按压轴1下端能够穿过冲切头安装轴11。The punching head lifting mechanism includes a punching
所述按压轴升降机构包括按压轴安装板9和按压轴升降杆8;所述按压轴升降杆8竖直贯穿机体13和冲切头安装板10,所述按压轴升降杆8下端与按压轴升降杆驱动机构相连,所述按压轴升降杆驱动机构用于带动按压轴升降杆8在机体13和冲切头安装板10内上下移动;所述按压轴升降杆8的上端与按压轴安装板9相连;所述按压轴1上端与按压轴安装板9相连,所述按压轴1下端贯穿冲切头安装轴11和冲切头2,并可在冲切头安装轴11和冲切2头内上下移动。The pressing shaft lifting mechanism includes a pressing
本发明的用于电池筒的底纸装配设备在使用时要设置在支撑平台14上,如图1所示,所述机体13固定设置在支撑平台14上,顶升机构17的导向筒171固定设置在支撑平台14上,顶升轴172下端伸到支撑平台14下方与顶升轴驱动机构相连;冲切头升降杆7和按压轴升降杆8也要伸到支撑平台14下方与冲切头升降杆驱动机构和按压轴升降杆驱动机构相连。The bottom paper assembly equipment for battery cartridges of the present invention should be set on the
在本发明中,顶升轴驱动机构、冲切头升降杆驱动机构和按压轴升降杆驱动机构可以为气缸。也可以采用以下结构:In the present invention, the driving mechanism of the jacking shaft, the driving mechanism of the lifting rod of the punching head and the driving mechanism of the lifting rod of the pressing shaft can be air cylinders. The following structures are also possible:
在本发明中,所述顶升轴驱动机构包括摆杆一1003、升降连杆一1001、凸轮一1002、导轮一1008和复位弹簧1005;所述摆杆一1003转动设置在转轴一1004上,并可在竖直方向上转动;所述转轴一1004固定设置在连板一1007下端,连板一1007上端与支撑平台14底部相连;所述摆杆一1003后端与升降连杆一1001下端活动连接,所述升降连杆一1001上端与顶升轴172下端活动连接;具体的,所述升降连杆一1001下端通过销轴与摆杆一1003后端铰接,所述升降连杆一1001上端通过球铰的方式与顶升轴172下端连接;所述导轮一1008转动设置在摆杆一1003的侧面,靠近摆杆一1003后端;所述凸轮一1002位于导轮一1008的下方,并与导轮一1008接触;复位弹簧1005下端与摆杆一1003前端相连,所述复位弹簧1005上端与弹簧连板1006下端相连,所述弹簧连板1006上端与支撑平台14底部相连。In the present invention, the driving mechanism of the jacking shaft includes a swing rod one 1003, a lifting link one 1001, a cam one 1002, a guide wheel one 1008 and a
由于上述结构,凸轮一1002转动,当凸轮一1002的凸起侧与导轮一1008接触时,凸轮一1002能够推动摆杆一1003后端向上转动,进而使升降连杆一1001上移,然后使顶升轴172上移,进而能够将电池筒推入定位孔。当凸轮一1002继续转动,则顶升轴172下移,此时电池筒能够退出定位孔;复位弹簧1005始终拉动摆杆一1003前端向上转动,则能够使摆杆一1003后端能向下移动,保证摆杆一1003后端能够复位。Due to the above structure, the cam one 1002 rotates, and when the protruding side of the cam one 1002 contacts with the guide wheel one 1008, the cam one 1002 can push the rear end of the fork one 1003 to rotate upwards, and then the elevating link one 1001 is moved up, and then Make the jacking
在上述结构中,由于凸轮一1002的凸起高度不是很高,则摆杆一1003的摆动幅度不大,升降连杆一1001的摆动幅度也较小;则摆杆一1003后端向上转动时,升降连杆一1001能够为顶升轴172提供向上的推力,推动顶升轴172上移。In the above structure, since the protrusion height of cam one 1002 is not very high, the swing range of swing rod one 1003 is not large, and the swing range of lifting link one 1001 is also small; , the lifting link one 1001 can provide an upward thrust for the jacking
在本发明中,所述冲切头升降杆驱动机构包括摆杆二2004、升降连杆二2002、凸轮二2005和导轮二;In the present invention, the punching head lifting rod driving mechanism includes
所述摆杆二2004后端转动设置在转轴二2003上,并可在竖直方向上转动;所述转轴二2003固定设置在连板二2001下端,连板二2001上端与支撑平台14底部相连;所述摆杆二2004中部与升降连杆二2002下端活动连接,所述升降连杆二2002上端与冲切头升降杆7下端活动连接;具体的,所述升降连杆二2002下端通过销轴与摆杆二2004中部铰接,所述升降连杆二2002上端通过球铰的方式与冲切头升降杆7下端连接;所述导轮二转动设置在摆杆二2004的侧面,位于摆杆二2004的前端;所述凸轮二2005侧面开设有环形槽一2006,所述环形槽一2006沿凸轮二2005的边缘设置;所述导轮二置于环形槽一2006内,并可以在环形槽一2006内移动。The rear end of the
由于上述结构,凸轮二2005转动,当导轮二在环形槽一2006内位于凸轮二2005的凸起侧时,推动摆杆二2004前端向上转动,进而使升降连杆二2002上移,然后使冲切头升降杆7上移,进而能够带动冲切头2上移。当凸轮二2005继续转动,当导轮二在环形槽一2006内位于凸轮二2005的非凸起侧时,摆杆二2004前端向下转动,进而使升降连杆二2002下移,然后使冲切头升降杆7下移,进而能够带动冲切头2下移冲切纸条。Due to the above structure, the
在上述结构中,由于凸轮二2005的凸起高度不是很高,则摆杆二2004的摆动幅度不大,升降连杆二2002的摆动幅度也较小;则摆杆二2004前端向上转动时,升降连杆二2002能够为冲切头升降杆7提供向上的推力,推动冲切头升降杆7上移。In the above structure, since the protrusion height of the
在本发明中,所述按压轴升降杆驱动机构包括摆杆三3006、升降连杆三3001、凸轮三3002和导轮三;In the present invention, the driving mechanism of the lifting rod of the pressing shaft includes a swing rod three 3006, a lifting connecting rod three 3001, a cam three 3002 and a guide wheel three;
所述摆杆三3006前端转动设置在转轴三3004上,并可在竖直方向上转动;所述转轴三3004固定设置在连板三3005下端,所述连板三3005上端与支撑平台14底部相连;所述摆杆三3006后端与升降连杆三3001下端活动连接,所述升降连杆三3001上端与按压轴升降杆8下端活动连接;具体的,所述升降连杆三3001下端通过销轴与摆杆三3006后端铰接,所述升降连杆三3001上端通过球铰的方式与按压轴升降杆8下端连接;所述导轮三转动设置在摆杆三3006的侧面,位于摆杆三3006的中部;所述凸轮三3002侧面开设有环形槽二3003,所述环形槽二3003沿凸轮三3002的边缘设置;所述导轮三置于环形槽二3003内,并可以在环形槽二3003内移动。The front end of the swing rod three 3006 is rotatably arranged on the rotating shaft three 3004, and can rotate in the vertical direction; the three
由于上述结构,凸轮三3002转动,当导轮三在环形槽二3003内位于凸轮三3002的凸起侧时,推动摆杆三3006后端向上转动,进而使升降连杆三3001上移,然后使按压轴升降杆8上移,进而能够带动按压轴1上移。当凸轮三3002继续转动,当导轮三在环形槽二3003内位于凸轮三3002的非凸起侧时,摆杆三3006后端向下转动,进而使升降连杆三3001下移,然后使按压轴升降杆8下移,进而能够带动按压轴1下移。Due to the above structure, the cam three 3002 rotates. When the guide wheel three is located on the convex side of the cam three 3002 in the annular groove two 3003, the rear end of the swing rod three 3006 is pushed to rotate upwards, and the lifting link three 3001 is moved up, and then Make the pressing
在上述结构中,由于凸轮三3002的凸起高度不是很高,则摆杆三3006的摆动幅度不大,升降连杆三3001的摆动幅度也较小;则摆杆三3006后端向上转动时,升降连杆三3001能够为按压轴升降杆8提供向上的推力,推动按压轴升降杆8上移。In the above structure, since the protrusion height of the cam three 3002 is not very high, the swing range of the swing rod three 3006 is not large, and the swing range of the lift link three 3001 is also small; , the lifting link three 3001 can provide upward thrust for the pressing
所述凸轮一1002、凸轮二2005和凸轮三3002均设置在同一凸轮轴16上,且凸轮一1002的凸起部、凸轮二2005的凸起部和凸轮三3002的凸起部在凸轮轴16的圆周方向上彼此错开。所述凸轮轴16左端转动设置在左连板下端,右端转动设置在右连板15下端;所述左连板和右连板15的上端与支撑平台14底部相连。所述凸轮安装轴一端通过链传动或带传动的方式与凸轮驱动电机相连。Described cam one 1002, cam two 2005 and cam three 3002 are all arranged on the
由于且凸轮一1002、凸轮二2005和凸轮三3002设置在同一凸轮轴16上,则一个凸轮驱动电机便可带动按压轴1、冲切头2和顶升轴工作,同时,凸轮为间歇传动机构,凸轮一1002的凸起部、凸轮二2005的凸起部和凸轮三3002的凸起部在凸轮轴16的圆周方向上彼此错开,能够控制按压轴1、冲切头2和顶升轴按一定的时间间隔配合工作。且能够保证时间间隔固定。Since the
进一步的,所述定位盘5顶部开设有夹紧套12安装槽;所述夹紧套12安装槽内设置有夹紧套12;所述夹紧套12的中心孔1200轴线与定位孔501的轴线重合。所述按压轴1的下端可先穿过夹紧套的中心孔1200再穿过定位孔501。Further, the top of the
当按压轴1下端推动底纸进入夹紧套12,所述夹紧套12能够能将底纸边缘夹紧在按压轴1上,使底纸形成一纸碗并包裹在按压轴1下端。然后按压轴1继续向下,带动纸碗向下移动,将纸碗送至电池筒底部。When the lower end of the
若按压轴1直接按压底纸,由于电池筒的内壁与底纸间有摩擦,形成的纸碗边缘可能出现一边高,一边的低的情况,甚至纸碗边缘一边直接出现缺口。若纸碗有缺口出现,则锰、锌等物料可能会跑到纸碗外与电池筒内壁接触。导致电池的生产质量差。而由于夹紧套12的存在,夹紧套12能够使底纸事先在按压轴1上形成纸碗,然后再送入电池筒内,能够避免形成的纸碗边缘出现缺口,同时夹紧套12能够使纸碗边缘被夹紧在按压轴1上,能够避免纸碗边缘出现褶皱。If the
在本发明中,所述夹紧套12包括弹力圈1205和若干夹紧块1201;所述夹紧块1201围绕定位孔501一周,并拼接成一环形套;所述弹力圈1205套设在环形套的外侧;所述夹紧块1201可在夹紧套12安装槽内沿环形套的径向方向移动,所述弹力圈1205用于使夹紧块1201向环形套中心移动。In the present invention, the clamping
由于上述结构,当按压轴1穿过环形套的中心孔1200时,能够推动每个夹紧块1201在夹紧套12的径向方向上向外移动,而由于弹力圈1205的存在,每个夹紧块1201在弹力圈1205弹力的作用下在夹紧套12的径向方向上向内移动,使每个夹紧块1201的内侧夹紧按压轴1,进而能够使底纸边缘夹紧在按压轴1上。Due to the above structure, when the
所述夹紧块1201呈扇形。以便使夹紧套12能够拼接成一完整的圆筒形,保证夹紧套的中心孔1200为圆孔,进而保证底纸的边缘都能够夹紧在按压轴1上,能够避免纸碗边缘出现褶皱。The
所述夹紧块1201的内侧面从上至下包括倾斜设置的导向面1204和竖直设置的夹紧面1203;当夹紧块1201拼接在一起时,夹紧块1201的内侧面拼接成中心孔1200,所述中心孔1200从上至下包括由导向面1204拼接成的导向孔和由夹紧面1203拼接成的夹紧孔;所述导向孔上端的直径大于下端的直径。The inner surface of the
由于导向面1204的存在,能够方便按压轴1插入夹紧套12内,也方便底纸形成纸碗;所述导向孔上端的直径大于按压轴1的直径;夹紧面1203则用于将底纸边缘夹紧在按压轴1上。Due to the existence of the
所述导向面1204的上端向外倾斜,其倾斜角α为5~30°。The upper end of the
所述夹紧块1201外侧开设有凹槽1202;当夹紧块1201拼接在一起时,所述凹槽1202形成一环形槽,所述弹力圈1205位于环形槽内。A
由于环形槽的存在,能够保证弹力圈1205稳定的套设在夹紧套12外侧;避免弹力圈1205在工作过程中上移或下移,进而脱离夹紧套12。Due to the existence of the annular groove, it is possible to ensure that the
在本发明中,所述弹力圈1205为橡胶圈或弹簧圈。所述弹力圈1205始终处于拉伸状态,以便提供弹力,使夹紧块1201在径向方向上始终存在向内移动的趋势,以便能够夹紧按压轴1。In the present invention, the
所述夹紧块1201至少为2个。本发明中,如图8所示,设置有4个扇形的夹紧块1201。There are at least two clamping blocks 1201 . In the present invention, as shown in FIG. 8 , four fan-shaped clamping blocks 1201 are provided.
所述夹紧块1201底部开设有限位槽1206;当夹紧块1201拼接在一起时,所述限位槽1206形成一环形限位槽1206;所述夹紧套12安装槽底部设置有限位环502,所述限位环502位于定位孔501顶部,与定位孔501同心;所述限位环502位于环形限位槽1206内,且所述环形限位槽1206在径向方向的宽度大于限位环502在径向方向的宽度。The bottom of the
由于限位环502的存在,能够限制夹紧块径向移动的距离。同时,能够保证夹紧块1201始终处于定位孔501上方,保证夹紧套的中心孔1200与定位孔501同轴。Due to the existence of the limiting
所述夹紧套12安装槽7底部开设有至少一圈环形底槽503,所述环形底槽503位于定位孔501的外侧,并与定位孔501同心。At least one
由于环形底槽503的存在,能够减少夹紧块1201底部与夹紧套12安装槽底部的接触面积,进而减小夹紧块1201底部与夹紧套12安装槽底部的摩擦力。Due to the existence of the
如图10所示,夹紧套12安装槽为圆形,夹紧套12安装槽底部设置有一圈环形底槽503。As shown in FIG. 10 , the mounting groove of the clamping
进一步的,所述按压轴1为中空轴,所述按压轴1上端连接有气源。Further, the
由于气源的存在,气体进入按压轴1能够将包裹在按压轴1下端底纸吹下,避免按压轴1上移退出电池筒时,将底纸带出。同时,也更利于底纸贴合在电池筒内。Due to the existence of the gas source, the gas entering the
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
Claims (9)
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Citations (3)
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CN1301405A (en) * | 1998-05-21 | 2001-06-27 | 松下电器产业株式会社 | Cylindrical battery and method and device for manufacturing thereof |
US20070152515A1 (en) * | 2005-12-30 | 2007-07-05 | Motherway William D | High speed valve assembly |
CN218827249U (en) * | 2022-09-01 | 2023-04-07 | 云南昆船机械制造有限公司 | Battery tube bottom paper feeding equipment |
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CN1301405A (en) * | 1998-05-21 | 2001-06-27 | 松下电器产业株式会社 | Cylindrical battery and method and device for manufacturing thereof |
US20070152515A1 (en) * | 2005-12-30 | 2007-07-05 | Motherway William D | High speed valve assembly |
CN218827249U (en) * | 2022-09-01 | 2023-04-07 | 云南昆船机械制造有限公司 | Battery tube bottom paper feeding equipment |
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