CN211331775U - Lamp multi-station continuous assembling device - Google Patents
Lamp multi-station continuous assembling device Download PDFInfo
- Publication number
- CN211331775U CN211331775U CN201922456891.2U CN201922456891U CN211331775U CN 211331775 U CN211331775 U CN 211331775U CN 201922456891 U CN201922456891 U CN 201922456891U CN 211331775 U CN211331775 U CN 211331775U
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- station
- reflector
- lamp
- turntable
- feeding mechanism
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Abstract
The utility model relates to a lamps and lanterns production facility fields such as explosion-proof lamp, concretely relates to lamps and lanterns multistation equipment in succession, which comprises a frame, be provided with the carousel in the frame, the upper surface equipartition of carousel has 8-15 equipment stations, each be equipped with the constant head tank that is used for placing the casing on the equipment station, be located follow in the frame in the carousel circumference outside the direction of rotation of carousel has set gradually and has been used for bowl feed mechanism, the translucent lampshade feed mechanism of bowl, the translucent lampshade feeding mechanism and be used for translucent lampshade and casing fixed connection's ultrasonic welding machine, each all install the elevating system who is used for making lamp holder business turn over welding machine welding station in the lower extreme frame of equipment station. The utility model discloses mainly be applied to the automatic equipment, the welding of casing, bowl and transparent lamp shade of lamps and lanterns lamp holders such as explosion-proof lamp.
Description
Technical Field
The utility model relates to a lamps and lanterns production facility fields such as explosion-proof lamp, concretely relates to lamps and lanterns multistation continuous assembly device.
Background
The conventional explosion-proof lamp holder is shown in fig. 1 and comprises a shell 1 ', a transparent lampshade 2' and a reflecting cover 3 ', wherein the reflecting cover is embedded in the shell, one end of the shell 1 is provided with a plug wire part 11' for inserting an electric wire, and the transparent lampshade is in a sealing connection structure with the shell in an ultrasonic welding mode and the like.
And in the production of explosion-proof lamp holder, put into the casing through the manual work with the bowl basically, put into ultrasonic bonding equipment with transparent lamp shade after the location installation again and weld, this process is inefficient, and the cost of labor that needs to drop into is great, and not only manufacturing cost is big, and the quality uniformity of manual operation product is lower moreover, and the incident appears more easily.
SUMMERY OF THE UTILITY MODEL
Therefore, the utility model provides a lamps and lanterns multistation continuous assembly device has solved the problem that explosion-proof lamp holder packaging efficiency is low.
In order to achieve the purpose, the utility model is realized by the following technical proposal:
a multi-station continuous assembling device for lamps comprises a rack, wherein a turntable is arranged on the rack, 8-15 assembling stations are uniformly distributed on the upper surface of the turntable, a positioning groove for placing a shell is arranged on each assembling station, a reflecting cover feeding mechanism, a transparent lampshade feeding mechanism and an ultrasonic welding machine for fixedly connecting a transparent lampshade and the shell are sequentially arranged on the rack positioned outside the circumference of the turntable along the rotating direction of the turntable, a lifting mechanism for enabling a lamp holder to enter and exit the welding station of the ultrasonic welding machine is arranged on the rack at the lower end of each assembling station, the lifting mechanism comprises a guide pillar and guide sleeve assembly which is arranged at the lower end of each assembling station and penetrates through the turntable, a lifting block is arranged at the lower end of the guide pillar and guide sleeve assembly, and inclined planes are arranged at the lower ends of two sides of the lifting block, the lower end of the turntable, which is positioned at the position of the ultrasonic welding machine, is provided with a guide bulge matched with the lifting block, and when the assembly station enters the welding station of the ultrasonic welding machine, the lifting block and the guide bulge are contacted with each other to enable the assembly station to be lifted upwards to weld the lamp cap.
Preferably, the reflector feeding mechanism includes clamping tracks for clamping two ends of the reflector, a clamping conveyer belt for conveying the reflector is installed in the clamping tracks, a feeding mechanism for sucking the reflector and placing the reflector into the positioning groove is arranged on the rack at the output end of the clamping tracks, the feeding mechanism includes a moving block and a radial moving mechanism for driving the moving block to reciprocate along the radial direction of the turntable, a lifting cylinder is installed on the moving block, more than two suckers are installed at the output end of the lifting cylinder, and the radial moving mechanism includes a plurality of radial moving synchronizing wheels, a radial moving synchronous belt wound on each radial moving synchronizing wheel, and a radial moving motor for driving the radial moving synchronizing wheels to run.
Preferably, transparent lamp shade feed mechanism is including locating the grip block of the symmetry of equipment station top, locating two grip block top frame positions be used for with transparent lamp shade by between the grip block downwards the department get into the equipment station release cylinder, locate two stoppers of two grip block sides and be used for pushing transparent lamp shade by between two stoppers push cylinder between the grip block.
Preferably, the positioning groove is composed of two fixed seats and two movable seats which are arranged on an assembly station, the two fixed seats are mutually perpendicular and distributed, the two movable seats are respectively formed by stacking a plurality of adjusting plates, and strip-shaped grooves used for adjusting positions are formed in each adjusting plate.
Preferably, a blanking mechanical arm for sucking the welded lamp cap is arranged on the outer side of the circumference of the turntable behind the output end of the ultrasonic welding machine.
By adopting the technical scheme, the beneficial effects of the utility model are that:
the utility model discloses utilize bowl feed mechanism, transparent lamp shade feed mechanism to carry out automatic feed, bowl feeding equipment, transparent lamp shade automatic installation targets in place to realize the automatic weld between lamp holder casing and the transparent lamp shade after the feeding through elevating system, whole process flow line production, degree of automation is high, has reduced the human input, has reduced manufacturing cost, and the product quality uniformity of equipment output is high.
Drawings
FIG. 1 is an exploded view of the lamp head;
fig. 2 is a schematic top view of the overall structure of the embodiment of the present invention;
fig. 3 is a schematic structural view of a lifting mechanism in an embodiment of the present invention;
fig. 4 is a schematic structural view of a single-side clamping rail in an embodiment of the present invention;
fig. 5 is a schematic structural view of a feeding mechanism in an embodiment of the present invention;
fig. 6 is a schematic structural view of a feeding mechanism of a transparent lampshade in an embodiment of the present invention;
fig. 7 is a schematic view of the assembly station according to the embodiment of the present invention (with one side of the movable seat removed).
Detailed Description
The following detailed description will be given with reference to specific embodiments, so as to solve the technical problems by applying technical means, and to fully understand and implement the technical effects of the present invention.
Examples
Referring to fig. 2, 3, 4, 5, 6 and 7, a multi-station continuous assembly device for lamps comprises a frame 1, wherein a turntable 2 is arranged on the frame 1, the turntable 2 is continuously and intermittently rotated by a turntable motor (not shown in the figure), 12 assembly stations 3 are uniformly distributed on the upper surface of the turntable 2, a positioning groove 3a for placing a housing is arranged on each assembly station 3, specifically, the positioning groove 3a is composed of two fixed seats 31 and two movable seats 32 which are arranged on the assembly stations 3, a positioning groove 3a for placing the housing is formed between the two fixed seats 31 and the two movable seats 32, an inner groove 321 for accommodating a wire plugging portion on the housing is arranged on one of the movable seats 32, the two fixed seats 31 are vertically distributed, specifically, as shown in fig. 7, the two movable seats 32 are respectively formed by stacking four adjusting plates 322, each adjusting plate 322 is provided with a strip-shaped groove 323 for adjusting the position, and the strip-shaped grooves 323 are fixed through bolts; by changing the mounting position structure of the strip-shaped groove 323, the specific position of the movable seat 32 can be adjusted by the adjusting plate 322, so that the assembling station 3 can be suitable for producing and mounting shells with various sizes, and the equipment has stronger universality;
a reflector feeding mechanism 4 for feeding a reflector 3 ', a transparent lampshade 2 ', a transparent lampshade feeding mechanism 5 and an ultrasonic welding machine 6 for fixedly connecting the transparent lampshade 2 ' with the shell are sequentially arranged on the frame 1 positioned at the outer side of the circumference of the turntable 2 along the rotating direction of the turntable 2;
in this embodiment, as shown in fig. 2 and 4, the reflector feeding mechanism 4 includes a clamping rail 41 for clamping two ends of the reflector, and a clamping conveyor belt 42 for conveying the reflector is installed in the clamping rail 41, wherein according to the structure of the reflector, a clamping groove 43 is provided on the clamping rail 41 above the clamping conveyor belt 42, two sides of the reflector are both erected in the clamping groove 43, and the lower end of the reflector is driven by the clamping conveyor belt 42 to be conveyed forward; specifically, the clamping conveyer belt 42 is driven by four clamping guide wheels 421 and a clamping conveyer motor 422;
as shown in fig. 2 and fig. 5, a feeding mechanism 7 for sucking the reflective hood and placing the reflective hood into the positioning slot is disposed on the frame 1 at the output end of the clamping track 41, the feeding mechanism 7 includes a moving block 71 and a radial moving mechanism 72 disposed along the radial direction of the turntable and driving the moving block 71 to reciprocate, a lifting cylinder 711 is mounted on the moving block 71, two suckers 712 are mounted at the output end of the lifting cylinder 711, and the radial moving mechanism 72 includes two radial moving synchronizing wheels 721, a radial moving timing belt wound around each radial moving synchronizing wheel 721, and a radial moving motor 722 for driving the radial moving synchronizing wheels to operate; when the reflector feeding mechanism 4 operates, the reflectors gradually operate along with the clamping rail 41, the feeding mechanism 7 is driven by the radial moving mechanism 72 to reciprocate, the reflectors are sucked from the clamping rail 41 one by matching with the sucking discs 712, and are pushed downwards by the lifting cylinder 711 to be placed into the shell in the assembling station 3;
in this embodiment, as shown in fig. 2 and fig. 6, the transparent lampshade feeding mechanism 5 includes symmetrical clamping blocks 51 disposed above the assembling station, a pushing cylinder 52 disposed above the two clamping blocks 51 and used for pushing the transparent lampshade into the assembling station 3 from the downward pushing position between the clamping blocks 51, two limiting blocks 53 disposed at the side ends of the two clamping blocks 51, and a pushing cylinder 54 used for pushing the transparent lampshade 2' into the space between the clamping blocks 51 from the space between the two limiting blocks 53. Specifically, the lower extreme of the adjacent one side of two grip blocks 51 is along being provided with circular-arc arch 511, and transparent lamp shade is in push under the effect of cylinder between getting into the grip block between by two stoppers, erect in the arch, then will erect the transparent lamp shade on the arch by the release cylinder and release downwards, fall into the casing on the equipment station, accomplish the installation between casing and the transparent lamp shade. The output end of the pushing cylinder 54 is provided with a push plate 541 for pushing out the stacked transparent lamp covers from the lower end.
Specifically, the lower end frame 1 of each assembly station 3 is provided with a lifting mechanism 8 for enabling the lamp holder to enter and exit the welding station of the ultrasonic welding machine 6, the lifting mechanism 8 comprises a guide post and guide sleeve assembly 81 which is arranged at the lower end of each assembly station and is penetrated through the turntable 2, a lifting block 82 is arranged at the lower end of the guide post and guide sleeve assembly 81, the lower ends of the two sides of the lifting block 82 are respectively provided with an inclined surface 821, the lower end of the turntable 2 at the position of the ultrasonic welding machine 6 is provided with a guide projection 83 which is matched with the lifting block 82, when the assembly station 3 enters the welding station of the ultrasonic welding machine 6 along with the rotation of the turntable 2, the lifting block 82 is also contacted with the guide projection 83 along with the rotation of the turntable 2, the assembly station 3 is lifted upwards to weld the lamp holder in the contact process, and the rotation continues, the guide projection 83 and the lifting block 82 are gradually separated, the lifting block 82 descends, the assembly station 3 descends and recovers, and the welding process is completed. In this embodiment, adopt the structure of the automatic rising of this kind of mechanical structure class, the operation is stable, reduces automatically controlled the arrangement, simple structure.
In this embodiment, a blanking mechanical arm 9 for sucking the welded lamp cap is arranged on the outer side of the circumference of the turntable 2 behind the output end of the ultrasonic welding machine 6. Through setting up the unloading arm, directly take out the finished product by equipment station unloading after accomplishing the welding, further improve equipment's degree of automation has also further reduced the input of manpower.
The above mechanisms are all connected to a driving control system, and are controlled and driven by the driving control system in a unified manner, and the driving control system is well known to those skilled in the art and will not be described herein.
The utility model discloses utilize bowl feed mechanism, transparent lamp shade feed mechanism to carry out automatic feed, bowl feeding equipment, transparent lamp shade automatic installation targets in place to realize the automatic weld between lamp holder casing and the transparent lamp shade after the feeding through elevating system, whole process flow line production, degree of automation is high, has reduced the human input, has reduced manufacturing cost, and the product quality uniformity of equipment output is high.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. The utility model provides a lamps and lanterns multistation continuous assembly device which characterized in that: the lamp holder lifting device comprises a rack, wherein a turntable is arranged on the rack, 8-15 assembly stations are uniformly distributed on the upper surface of the turntable, a positioning groove for placing a shell is formed in each assembly station, a reflector feeding mechanism, a transparent lampshade feeding mechanism and an ultrasonic welding machine are sequentially arranged on the rack positioned on the outer side of the circumference of the turntable along the rotating direction of the turntable, the reflector feeding mechanism and the transparent lampshade feeding mechanism are used for feeding a reflector and a transparent lampshade, the ultrasonic welding machine is used for fixedly connecting the transparent lampshade and the shell, a lifting mechanism used for enabling a lamp holder to enter and exit the welding station of the ultrasonic welding machine is arranged on the rack at the lower end of each assembly station, the lifting mechanism comprises a guide pillar and guide sleeve assembly which is arranged at the lower end of each assembly station and penetrates through the turntable, a lifting block is arranged at the lower end of the guide pillar and guide sleeve assembly, inclined planes are arranged on the lower, when the assembling station enters the welding station of the ultrasonic welding machine, the lifting block and the guide boss are contacted with each other, so that the assembling station is lifted upwards to weld the lamp cap.
2. The lamp multi-station continuous assembly device according to claim 1, wherein: the device comprises a reflector feeding mechanism and a reflector clamping mechanism, wherein the reflector feeding mechanism comprises clamping tracks used for clamping two ends of a reflector, a clamping conveyer belt used for conveying the reflector is installed in each clamping track, a feeding mechanism used for sucking the reflector and placing the reflector into a positioning groove is arranged on a rack at the output end of each clamping track, the feeding mechanism comprises a moving block and a radial moving mechanism which drives the moving block to move in a reciprocating mode along the radial direction of a turntable, a lifting cylinder is installed on the moving block, more than two suckers are installed at the output end of the lifting cylinder, and the radial moving mechanism comprises a plurality of radial moving synchronizing wheels, radial moving synchronous belts arranged on the radial moving synchronizing wheels in a winding mode and a radial moving motor used for driving the radial moving synchronous wheels to move.
3. A lamp multi-station continuous assembling device according to claim 2, characterized in that: transparent lamp shade feed mechanism is including locating the grip block of the symmetry of equipment station top, locating two grip block top rack position be used for with transparent lamp shade by between the grip block downwards the department get into the equipment station release cylinder, locate two stoppers of two grip block sides and be used for pushing transparent lamp shade between by two stoppers push cylinder between the grip block.
4. A lamp multi-station continuous assembling device according to claim 3, wherein: the locating slot comprises two fixing bases and two movable bases which are arranged on an assembling station, the two fixing bases are mutually perpendicular and distributed, the two movable bases are respectively formed by stacking a plurality of adjusting plates, and each adjusting plate is provided with a strip-shaped slot for adjusting the position.
5. A lamp multi-station continuous assembly device according to any one of claims 1 to 4, characterized in that: and a blanking mechanical arm for sucking the welded lamp cap is arranged on the outer side of the circumference of the turntable behind the output end of the ultrasonic welding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922456891.2U CN211331775U (en) | 2019-12-31 | 2019-12-31 | Lamp multi-station continuous assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922456891.2U CN211331775U (en) | 2019-12-31 | 2019-12-31 | Lamp multi-station continuous assembling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211331775U true CN211331775U (en) | 2020-08-25 |
Family
ID=72089246
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922456891.2U Expired - Fee Related CN211331775U (en) | 2019-12-31 | 2019-12-31 | Lamp multi-station continuous assembling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211331775U (en) |
-
2019
- 2019-12-31 CN CN201922456891.2U patent/CN211331775U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200825 Termination date: 20201231 |
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| CF01 | Termination of patent right due to non-payment of annual fee |