CN115263885A - End cover assembly equipment - Google Patents
End cover assembly equipment Download PDFInfo
- Publication number
- CN115263885A CN115263885A CN202210898674.2A CN202210898674A CN115263885A CN 115263885 A CN115263885 A CN 115263885A CN 202210898674 A CN202210898674 A CN 202210898674A CN 115263885 A CN115263885 A CN 115263885A
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- China
- Prior art keywords
- end cover
- gluing
- filter element
- clamping
- element body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004026 adhesive bonding Methods 0.000 claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000003292 glue Substances 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005056 compaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of end cover assembly, and discloses end cover assembly equipment, which comprises a filter element body transmission mechanism (1), an end cover transmission mechanism (2), a gluing mechanism (3), an end cover assembly mechanism (4) and an end cover pressure control mechanism (5); this end cover rigging equipment realizes automatic upper cover, beats and glues and the equipment overall process, can compatible not unidimensional and the end cover of shape to and unidimensional filter core body, through both ends equipment simultaneously, compress tightly, guaranteed the contact ratio of overlap ratio of end cover and filter core body central line, guaranteed between filter core body and the end cover glue evenly distributed and the part between zonulae occludens, guaranteed the sealing performance and the outward appearance uniformity of product, greatly improved production efficiency.
Description
Technical Field
The invention relates to the technical field of end cover assembly, in particular to end cover assembly equipment.
Background
The overall structure stability and the waterproof sealing performance of the filter element body assembly are key technical indexes, the use of the end cover is a common method in the industry, the connection between the filter element body and other parts can be provided through the end cover, and the waterproof performance of the end face of the filter unit is ensured.
The end cover belongs to the key part in the filter core body manufacture process, and is given that filter core body product is of a great variety, the quantity is big, and is mostly nonstandard part. At present, the carbon rod filter element body in the industry adopts a manual assembly mode, the upper end cover and the lower end cover need to be respectively glued, and then the upper end cover and the lower end cover are respectively compacted at two ends of the filter element body. In the prior art, as disclosed in application publication No. CN113458747a, a high-speed assembly apparatus for an air filter element body moves a core into a V-shaped groove formed by combining a fixed plate and a movable plate through a filter element body feeder, two cover feeders respectively move a top cover and a bottom cover to the side of a first filter element body positioning table, the two feeders respectively insert the top cover and the bottom cover at the output end of the cover feeders into two ends of the core to form a whole filter element body, then a second linear driver drives the movable plate to descend, the filter element body rolls down from the first filter element body positioning table into the V-shaped groove on a second filter element body positioning table, and then a pressure applying device applies pressure to the two ends of the filter element body to eliminate a gap between the core and the cover, thereby completing the high-speed assembly of the filter element body, but the filter element body also needs manual gluing, and the structure for fixing the filter element body is troublesome and easy to make mistakes. Meanwhile, the manual operation process has more steps and low production efficiency, and the end cover is easy to deviate in the pressing process, so that the glue is extruded out, and the appearance and the sealing performance are influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the end cover assembling equipment which realizes the whole processes of automatic cover feeding, gluing and assembling, can be compatible with end covers with different sizes and shapes and filter element bodies with different sizes, ensures the contact ratio of the end cover and the central line of the filter element body, ensures the uniform distribution of glue between the filter element body and the end cover and the tight connection between parts, ensures the sealing performance and the appearance consistency of products and greatly improves the production efficiency by simultaneously assembling and pressing two ends.
In order to achieve the above purpose, the invention provides the following technical scheme:
an end cover assembling device comprises a filter element body transmission mechanism, an end cover transmission mechanism, a gluing mechanism, an end cover assembling mechanism and an end cover pressure control mechanism;
the filter element body transmission mechanism is used for driving the filter element body to transfer among different stations;
end cover transport mechanism for driving end cover to glue coating mechanism
The gluing mechanism is used for uniformly gluing the end cover;
the end cover assembling mechanism comprises two groups of end cover clamping tools arranged at two sides of the filter element body transmission mechanism, a rotating component for driving an end cover in the end cover clamping tool to rotate and a translation component for pushing the end cover in the end cover clamping tool to move towards the filter element body, and is used for preliminarily assembling the end cover on the filter element body;
and the end cover pressure control mechanism is used for compressing the end cover after preliminary assembly to ensure the sealing property between the end cover and the filter element body.
Preferably, the filter element body transmission mechanism comprises two groups of fixed base plates, a transmission base plate arranged between the two groups of fixed base plates and a filter element body transmission assembly driving the transmission base plate to reciprocate to transmit the filter element body.
Preferably, a plurality of groups of corresponding V-shaped grooves are formed in the fixed base plate and the transmission base plate, the filter element body is clamped on the V-shaped grooves corresponding to the two groups of fixed base plates, and the V-shaped grooves in the transmission base plate drive the filter element body to move along with the transmission assembly along the adjacent V-shaped grooves in the fixed base plate.
Preferably, the end cover clamping tool comprises two clamping pieces and a driving clamping assembly for driving the two clamping pieces to move oppositely or back to back, and the two clamping pieces are semicircular and are oppositely arranged, so that the middle parts of the two clamping pieces are in a groove interface; when the material is waiting, the end cover clamping tool is vertically upward, and the two clamping pieces are opened; when the end cover is placed into the groove interface, the two clamping pieces are closed and clamped under the action of the driving clamping assembly.
Preferably, the gluing mechanism comprises a gluing tool for placing the end cover, a gluing moving component for driving the end cover on the gluing tool to a gluing station, a gluing rotating component for driving the end cover on the gluing tool to rotate and a gluing component, an end cover mounting groove is formed in the gluing tool, when the end cover is placed in the mounting groove, the gluing moving component pushes the gluing tool to the gluing station of the gluing component, the gluing rotating component drives the end cover on the gluing tool to rotate, and meanwhile, the gluing component discharges glue, so that automatic gluing of the end cover is realized.
Preferably, the end cover conveying mechanism comprises an end cover conveying assembly for conveying the end cover and a clamping and grabbing assembly for clamping the end cover to move towards the gluing tool and the end cover clamping tool along the end cover conveying assembly, the clamping and grabbing assembly comprises two groups of clamping jaws, the two groups of clamping jaws work simultaneously, one end cover is transferred to the gluing tool from the end cover conveying assembly, and the other end cover is transferred to the end cover clamping tool from the gluing tool.
Preferably, the end cover pressure control mechanism comprises a pressure sensor and an end cover compacting mechanism, the end cover pressing force is monitored through the pressure sensor and fed back to the end cover compacting mechanism, if the detected pressure is smaller than the preset process requirement, the end cover compacting mechanism automatically increases the pressure to compact, and the sealing performance between the end cover and the filter element body is guaranteed.
Preferably, the end cap compression mechanism includes a compression clamp for clamping the end cap and a driven compression assembly for increasing pressure between the end cap and the cartridge body.
Preferably, the filter element further comprises a limiting mechanism, wherein the limiting mechanism comprises an air cylinder moving up and down and a rubber block playing a role in pressing so as to limit the filter element body on the filter element body transmission mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the end cover assembling equipment disclosed by the invention realizes the whole process of automatic cover feeding, gluing and assembling, can be compatible with end covers with different sizes and shapes and filter element bodies with different sizes, ensures the contact ratio of the end covers and the central line of the filter element body through simultaneous assembling and pressing of two ends, ensures the uniform distribution of glue between the filter element body and the end covers and the tight connection of parts, ensures the sealing performance and appearance consistency of products, and greatly improves the production efficiency.
Drawings
Fig. 1 is a schematic structural view of an end cap assembling apparatus in the present embodiment.
Fig. 2 is a plan view of the end cap assembling apparatus in the present embodiment.
Fig. 3 is a process flow diagram of the end cover assembling apparatus according to the present embodiment.
In the drawings: 1-filter element body transmission mechanism, 11-fixed base plate, 12-transmission base plate, 2-end cover transmission mechanism, 21-end cover transmission assembly, 22-clamping grabbing assembly, 221-clamping jaw, 3-gluing mechanism, 31-gluing tool, 32-gluing moving assembly, 33-gluing rotating assembly, 34-gluing assembly, 4-end cover assembling mechanism, 41-end cover clamping tool, 411-clamping piece, 412-driving clamping assembly, 413-groove interface, 42-rotating assembly, 43-translation assembly, 5-end cover pressure control mechanism, 51-end cover compacting mechanism, 511-compacting clamping piece, 512-driving compacting assembly, 6-limiting mechanism, 10-filter element body and 20-end cover.
Detailed Description
Example 1: the invention provides end cover assembly equipment, which comprises a filter element body transmission mechanism 1, an end cover transmission mechanism 2, a gluing mechanism 3, an end cover assembly mechanism 4 and an end cover pressure control mechanism 5, wherein the filter element body transmission mechanism is arranged on the end cover transmission mechanism;
the filter element body transmission mechanism 1 is used for driving the filter element body 10 to transfer among different stations;
an end cover conveying mechanism 2 for driving the end cover 20 to the gluing mechanism 3
The gluing mechanism 3 is used for uniformly gluing the end cover 20;
the end cover assembling mechanism 4 comprises two groups of end cover clamping tools 41 arranged on two sides of the filter element body transmission mechanism 1, a rotating component 42 for driving the end cover 20 in the end cover clamping tools 41 to rotate, and a translation component 43 for pushing the end cover 20 in the end cover clamping tools 41 to move towards the filter element body 10, and is used for preliminarily assembling the end cover 20 on the filter element body 10;
and the end cover pressure control mechanism 5 is used for compressing the preliminarily assembled end cover 20 to ensure the sealing property between the end cover 20 and the filter element body 10.
The end cover assembling equipment realizes the whole processes of automatic cover feeding, glue applying and assembling, and simultaneously assembles and compresses through two ends, so that the contact ratio of the end cover 20 and the central line of the filter element body 10 is ensured, the tight connection between parts of glue evenly distributed between the filter element body 20 and the end cover 10 is ensured, the sealing performance and the appearance consistency of a product are ensured, and the production efficiency is greatly improved.
The end cover conveying mechanism 2 comprises an end cover conveying assembly 21 for conveying the end cover 20 and a clamping and grabbing assembly 22 for clamping the end cover 20 to move towards the gluing tool 31 and the end cover clamping tool 41 along the end cover conveying assembly 21, the clamping and grabbing assembly 22 comprises two groups of clamping jaws 221, the two groups of clamping jaws 221 work simultaneously, the effect that the end cover 20 is transferred to the gluing tool 31 from the end cover conveying assembly 21, meanwhile, the other end cover 20 is transferred to the end cover clamping tool 41 from the gluing tool 31 is achieved, the transferring efficiency is high, and the machining efficiency is improved.
The end cover clamping tool 41 comprises two clamping pieces 411 and a driving clamping assembly 412 for driving the two clamping pieces 411 to move oppositely or back to back, wherein the two clamping pieces 411 are semicircular and are oppositely arranged, so that the middle parts of the two clamping pieces 411 are provided with groove interfaces 413; in a material waiting state, the end cover clamping tool 41 is vertically upward, and the two clamping pieces 411 are opened; when the end cap 20 is placed into the groove port 413, the two-piece clamp 411 is closed and clamped by the driving clamp assembly 412.
The gluing mechanism 3 comprises a gluing tool 31 for placing the end cover 20, a gluing moving component 32 for driving the end cover 20 on the gluing tool 31 to a gluing station, a gluing rotating component 33 for driving the end cover 20 on the gluing tool 31 to rotate and a gluing component 34, wherein the gluing tool 31 is provided with an end cover 20 mounting groove 311, when the end cover 20 is placed in the mounting groove 311, the gluing moving component 32 pushes the gluing tool 31 to the gluing station of the gluing component 34, the gluing rotating component 33 drives the end cover 20 on the gluing tool 31 to rotate, and meanwhile, the gluing component 34 discharges glue, so that automatic gluing of the end cover 20 is realized.
The end cover pressure control mechanism 5 comprises a pressure sensor and an end cover compacting mechanism 51, the pressing force of the end cover 20 is monitored through the pressure sensor and fed back to the end cover compacting mechanism 51, if the detected pressure is smaller than the preset process requirement, the end cover compacting mechanism 51 automatically increases the pressure to compact the end cover, the phenomenon of gap or broken line in the middle of glue is avoided, and the sealing performance between the end cover 20 and the filter element body 10 is ensured.
The end cap compression mechanism 51 includes a compression clamp 511 for clamping the end cap 20 and a driven compression assembly 512 for increasing the pressure between the end cap 20 and the cartridge body 10. Through the initial connection of the end cover assembling stage and the supplementary compaction of the end cover compacting stage, the tight connection between the end cover 20 and the filter element body 10 can be effectively ensured, the central lines of the upper end cover 20, the lower end cover 20 and the filter element body 10 are ensured to be superposed as much as possible, and the appearance of a product is improved.
Example 2: a preferred embodiment of the present invention provides an end cap assembling apparatus, which is different from the above embodiments only in that: the filter element body transmission mechanism 1 comprises two groups of fixed base plates 11, a transmission base plate 12 arranged between the two groups of fixed base plates 11 and a filter element body transmission assembly for driving the transmission base plate 12 to reciprocate to transmit the filter element body 10; a plurality of groups of corresponding V-shaped grooves are arranged on the fixed base plate 11 and the transmission base plate 12, the filter element body 10 is clamped on the V-shaped grooves corresponding to the two groups of fixed base plates 11, and the V-shaped grooves on the transmission base plate 12 drive the filter element body 10 to move along with the transmission assembly along the adjacent V-shaped grooves on the fixed base plates 11; the structure of the V-shaped groove enables the filter element body to be fixed while enabling compatibility with end caps 20 of different sizes and shapes, and filter element bodies 10 of different sizes.
Example 3: a preferred embodiment of the present invention provides an end cap assembling apparatus, which is different from the above embodiments only in that: still include stop gear 6, stop gear 6 is spacing to filter core body 10 on the filter core body drive mechanism 1, stop gear 6 includes the cylinder of up-and-down motion and plays the rubber block of compaction effect, the cylinder downstream, the rubber block of cylinder tip is pressed in cylindrical filter core body 10 top, the below card of filter core main part 10 is on the V-arrangement groove, through upper and lower two directions spacing, filter core body 10 rigidity has been guaranteed, in the 20 equipment processes of both ends end cover, do not take place to slide between end cover 20 and the filter core body 10.
Claims (9)
1. An end cover assembling device is characterized by comprising a filter element body transmission mechanism (1), an end cover transmission mechanism (2), a gluing mechanism (3), an end cover assembling mechanism (4) and an end cover pressure control mechanism (5);
the filter element body transmission mechanism (1) is used for driving the filter element body (10) to transfer among different stations;
an end cover delivery mechanism (2) for driving the end cover (20) to the gluing mechanism (3)
The gluing mechanism (3) is used for uniformly gluing the end cover (20);
the end cover assembling mechanism (4) comprises two groups of end cover clamping tools (41) arranged on two sides of the filter element body transmission mechanism (1), a rotating assembly (42) for driving an end cover (20) in the end cover clamping tools (41) to rotate and a translation assembly (43) for pushing the end cover (20) in the end cover clamping tools (41) to move towards the filter element body (10), and is used for preliminarily assembling the end cover (20) on the filter element body (10);
and the end cover pressure control mechanism (5) is used for compressing the end cover (20) after primary assembly to ensure the sealing property between the end cover (20) and the filter element body (10).
2. The end cover assembling device according to claim 1, wherein the filter element body transmission mechanism (1) comprises two sets of fixed base plates (11), a transmission base plate (12) arranged between the two sets of fixed base plates (11), and a filter element body transmission assembly for driving the transmission base plate (12) to reciprocate to transmit the filter element body (10).
3. The end cover assembling device according to claim 2, wherein a plurality of corresponding sets of V-shaped grooves are formed on the fixing base plate (11) and the transmission base plate (12), the filter element body (10) is clamped on the corresponding V-shaped grooves of the two sets of fixing base plates (11), and the V-shaped grooves on the transmission base plate (12) drive the filter element body (10) to move along the transmission assembly along the adjacent V-shaped grooves on the fixing base plate (11).
4. The end cover assembling device as claimed in any one of claims 1 to 3, wherein the end cover clamping tool (41) comprises two clamping pieces (411) and a driving clamping assembly (412) for driving the two clamping pieces (411) to move towards or away from each other, and the two clamping pieces (411) are semicircular and are oppositely arranged so that the middle parts of the two clamping pieces are provided with groove interfaces (413); when the material is waiting, the end cover clamping tool (41) is vertically upward, and the two clamping pieces (411) are opened; when the end cover (20) is placed into the groove interface (413), the two-piece clamping piece (411) is closed and clamped under the action of the driving clamping assembly (412).
5. The end cover assembling equipment according to claim 4, wherein the gluing mechanism (3) comprises a gluing tool (31) for placing the end cover (20), a gluing moving component (32) for driving the end cover (20) on the gluing tool (31) to a gluing station, a gluing rotating component (33) for driving the end cover (20) on the gluing tool (31) to rotate and a gluing component (34), an end cover (20) mounting groove (311) is formed in the gluing tool (31), when the end cover (20) is placed in the mounting groove (311), the gluing moving component (32) pushes the gluing tool (31) to the gluing station of the gluing component (34), the gluing rotating component (33) drives the end cover (20) on the gluing tool (31) to rotate, and meanwhile, the gluing component (34) discharges glue, so that automatic gluing of the end cover (20) is realized.
6. The end cover assembling equipment according to claim 5, wherein the end cover conveying mechanism (2) comprises an end cover conveying assembly (21) for conveying the end cover (20) and a clamping and grabbing assembly (22) for clamping the end cover (20) to move towards the gluing tool (31) and the end cover clamping tool (41) along the end cover conveying assembly (21), the clamping and grabbing assembly (22) comprises two groups of clamping jaws (221), the two groups of clamping jaws (221) work simultaneously to transfer one end cover (20) from the end cover conveying assembly (21) to the gluing tool (31), and meanwhile, the other end cover (20) is transferred from the gluing tool (31) to the end cover clamping tool (41).
7. The end cover assembling equipment as claimed in claim 1, wherein the end cover pressure control mechanism (5) comprises a pressure sensor and an end cover compacting mechanism (51), the magnitude of the pressing force of the end cover (20) is monitored through the pressure sensor and fed back to the end cover compacting mechanism (51), if the detected pressure is smaller than the preset process requirement, the end cover compacting mechanism (51) automatically increases the pressure to compact, and the sealing performance between the end cover (20) and the filter element body (10) is ensured.
8. An end cap assembly apparatus according to claim 7, wherein the end cap compression mechanism (51) comprises a compression clamp (511) for clamping the end cap (20) and a drive compression assembly (512) for increasing the pressure between the end cap (20) and the cartridge body (10).
9. An end cover assembling device according to claim 1, further comprising a limiting mechanism (6), wherein the limiting mechanism (6) comprises an air cylinder moving up and down and a rubber block playing a role of pressing so as to limit the filter element body (10) on the filter element body transmission mechanism (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210898674.2A CN115263885A (en) | 2022-07-28 | 2022-07-28 | End cover assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210898674.2A CN115263885A (en) | 2022-07-28 | 2022-07-28 | End cover assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115263885A true CN115263885A (en) | 2022-11-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210898674.2A Pending CN115263885A (en) | 2022-07-28 | 2022-07-28 | End cover assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115263885A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115055342A (en) * | 2022-06-17 | 2022-09-16 | 浙江沁园水处理科技有限公司 | Automatic glue spraying device |
-
2022
- 2022-07-28 CN CN202210898674.2A patent/CN115263885A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115055342A (en) * | 2022-06-17 | 2022-09-16 | 浙江沁园水处理科技有限公司 | Automatic glue spraying device |
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