CN115263379A - An arch grabbing mechanism - Google Patents
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- CN115263379A CN115263379A CN202210979137.0A CN202210979137A CN115263379A CN 115263379 A CN115263379 A CN 115263379A CN 202210979137 A CN202210979137 A CN 202210979137A CN 115263379 A CN115263379 A CN 115263379A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/40—Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
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Abstract
Description
技术领域technical field
本发明涉及拱架安装设备技术领域,具体涉及一种拱架抓取机构。The invention relates to the technical field of arch installation equipment, in particular to an arch grabbing mechanism.
背景技术Background technique
在隧道拱架安装过程中,需要利用隧道拱架安装车对拱架进行抓取固定后,再由施工人员对拱架进行安装。在传统的施工过程中,常采用人工拱架拼装或单个吊具抓取拱架进行安装。人工安装费时费力,施工效率低、人身安全风险大;单吊具安装机构由于拱架夹持位置仅一处,而拱架大多为圆弧形,在拱架抓取举升过程中容易失稳,尤其是多榀拱架预制后进行立拱时尤为明显。另外,参照申请号为CN106703844B的发明专利,拱架抓取机构的夹紧油缸一般设置于支撑平台的侧面,油缸在夹紧和放松状态变化过程中缺少防护且拱架抓取机构整体体积增大,作业过程中容易与其他结构碰撞,影响拱架抓取机构的灵活性。During the installation process of the tunnel arch, it is necessary to use the tunnel arch installation vehicle to grab and fix the arch, and then the construction personnel will install the arch. In the traditional construction process, artificial arches are often assembled or a single spreader is used to grab the arches for installation. Manual installation is time-consuming and labor-intensive, with low construction efficiency and high personal safety risks; the single-sling installation mechanism has only one clamping position of the arch frame, and most of the arch frames are arc-shaped, so it is easy to lose stability during the grabbing and lifting process of the arch frame , especially when the multi-arch frame is prefabricated and the arch is carried out. In addition, referring to the invention patent with application number CN106703844B, the clamping cylinder of the arch grabbing mechanism is generally set on the side of the support platform, and the oil cylinder lacks protection during the change of clamping and relaxing states, and the overall volume of the arch grabbing mechanism increases , It is easy to collide with other structures during the operation, which affects the flexibility of the arch grabbing mechanism.
发明内容Contents of the invention
为了解决上述存在的技术问题,本发明提供了一种拱架抓取机构,通过一个驱动单元带动两组夹爪组件同步抓取,提高拱架抓取的稳定性,并且通过改变力在空间内的方向,使得驱动单元的伸缩方向能够沿支撑平台的长度方向布置,提高拱架抓取机构的紧凑性,其具体技术方案如下。In order to solve the above-mentioned technical problems, the present invention provides an arch grabbing mechanism, which drives two groups of jaw assemblies to grab synchronously through a drive unit, improves the stability of arch grabbing, and changes the force in the space direction, so that the telescopic direction of the drive unit can be arranged along the length direction of the support platform, and improve the compactness of the arch grabbing mechanism. The specific technical solution is as follows.
一种拱架抓取机构,包括两组夹爪组件、支撑平台和驱动单元;两组夹爪组件沿支撑平台的长度方向布置,用于将拱架夹紧于支撑平台上;所述夹爪组件包括连接架、限位块、以及两个相对布置的夹钳;所述连接架分别与支撑平台、驱动单元、限位块铰接;所述驱动单元的两端分别与两组夹爪组件的连接架铰接;所述驱动单元伸缩时带动连接架绕一铰接点转动,从而带动限位块移动;所述夹钳与所述支撑平台铰接并与连接架连接,夹钳随连接架移动而绕其铰接点转动。An arch grabbing mechanism, comprising two sets of clamping jaw assemblies, a support platform and a drive unit; two sets of clamping jaw assemblies are arranged along the length direction of the support platform, and are used to clamp the arch frame on the support platform; the clamping jaws The assembly includes a connecting frame, a limiting block, and two oppositely arranged clamps; the connecting frame is respectively hinged with the support platform, the driving unit, and the limiting block; The connecting frame is hinged; when the drive unit stretches, it drives the connecting frame to rotate around a hinge point, thereby driving the limit block to move; the clamp is hinged to the support platform and connected to the connecting frame, and the clamp moves around with the connecting frame. Its hinge point turns.
进一步的,所述限位块内设有两个对称布置的滑槽;所述夹钳靠近限位块的端部连接有限位销;同一组夹爪组件内的两个夹钳的限位销分别可移动地置于两个滑槽内。Further, there are two symmetrically arranged slide grooves in the limiting block; the limit pin is connected to the end of the clamp close to the limiting block; the limiting pins of the two clamps in the same set of jaw assemblies Respectively movably placed in two chutes.
进一步的,所述限位销上可转动地套接有限位套筒;所述限位套筒可移动地置于滑槽内。Further, a limit sleeve is rotatably sleeved on the limit pin; the limit sleeve is movably placed in the sliding groove.
进一步的,两个所述滑槽的对称中心面与两个所述夹爪的对称中心面相同。Further, the center planes of symmetry of the two sliding grooves are the same as the center planes of symmetry of the two jaws.
进一步的,所述限位销远离夹钳的一端设有防脱装置,所述防脱装置用于防止限位销从滑槽内滑出。Further, the end of the limit pin away from the clamp is provided with an anti-off device, and the anti-off device is used to prevent the limit pin from slipping out of the chute.
可选的,所述驱动单元为单向油缸或双向油缸。Optionally, the drive unit is a one-way oil cylinder or a two-way oil cylinder.
可选的,所述夹钳的夹持端可拆卸地连接有压块,所述压块用于压紧拱架。Optionally, a pressing block is detachably connected to the clamping end of the clamp, and the pressing block is used to compress the arch.
进一步的,所述支撑平台包括支撑部、以及沿支撑部两侧向下弯折的弯折部;所述支撑部与弯折部围绕成一个开口向下的容纳槽;所述驱动单元、连接架、限位块均布置于容纳槽内。Further, the support platform includes a support part and a bending part bent downward along both sides of the support part; the support part and the bending part surround a receiving groove with an opening downward; the drive unit, the connecting The frame and the limit block are all arranged in the accommodating groove.
进一步的,所述弯折部的外侧面设有铰接支架,所述夹钳铰接于该铰接支架上。Further, the outer surface of the bending part is provided with a hinged bracket, and the clamp is hinged on the hinged bracket.
进一步的,所述支撑部上连接有“凵”型的支撑架。Further, the support part is connected with a support frame of "Xiang" shape.
有益效果:本发明所提供的一种拱架抓取机构,通过连接架和限位块能够在空间内改变驱动单元所输出的作用力的方向,使得驱动单元的伸缩方向能够沿支撑平台的长度方向布置,减小了抓取机构的体积,避免驱动单元伸缩过程中与隧道内其他结构碰撞,提高了抓取机构的灵活性;并且通过一个驱动单元与两组夹爪组件的连接架连接,使两组夹爪组件能够对拱架进行同步抓取,避免拱架在抓取过程中因抓取不同步而产生偏移,提高拱架抓取的稳定性。Beneficial effects: The arch grabbing mechanism provided by the present invention can change the direction of the force output by the drive unit in space through the connecting frame and the limit block, so that the telescopic direction of the drive unit can be extended along the length of the support platform. The direction arrangement reduces the volume of the gripping mechanism, avoids collisions with other structures in the tunnel during the expansion and contraction of the drive unit, and improves the flexibility of the gripping mechanism; The two sets of clamping claw assemblies can synchronously grasp the arch, avoiding the deviation of the arch due to asynchronous grasping during the grasping process, and improving the stability of the arch grasping.
附图说明Description of drawings
图1为拱架抓取机构的整体结构示意图;Fig. 1 is the overall structural schematic diagram of arch grasping mechanism;
图2为拱架抓取机构沿其长度方向的剖面示意图之一;Fig. 2 is one of the cross-sectional schematic diagrams of the arch grasping mechanism along its length direction;
图3为图2中沿A-A平面的剖视图之一;Fig. 3 is one of sectional views along A-A plane in Fig. 2;
图4为图2中沿A-A平面的剖视图之二Figure 4 is the second cross-sectional view along the A-A plane in Figure 2
图5为图2中沿B-B的部分剖视图;Fig. 5 is a partial sectional view along B-B in Fig. 2;
图6为夹钳的结构示意图;Figure 6 is a schematic structural view of the clamp;
图7为压块压紧拱架翼缘板的示意图;Fig. 7 is the schematic diagram that briquetting block compresses arch flange plate;
图8为压块压紧拱架腹板的示意图;Fig. 8 is the schematic diagram that briquetting block compresses arch web;
图9为拱架抓取机构沿其长度方向的剖面示意图之二。Fig. 9 is the second schematic cross-sectional view of the arch grabbing mechanism along its length direction.
附图标记:1、夹爪组件;2、支撑平台;3、驱动单元;4、拱架;Reference signs: 1. Gripper assembly; 2. Support platform; 3. Drive unit; 4. Arch frame;
11、连接架;12、限位块;13、夹钳;14、第一铰接点;15、第二铰接点;16、第三铰接点;17、第四铰接点;11. Connecting frame; 12. Limiting block; 13. Clamp; 14. First hinge point; 15. Second hinge point; 16. Third hinge point; 17. Fourth hinge point;
121、滑槽;121, chute;
131、限位销;132、限位套筒;133、防脱装置;134、压块;131, limit pin; 132, limit sleeve; 133, anti-off device; 134, briquetting block;
21、支撑部;22、弯折部;23、容纳槽;24、铰接支架;25、支撑架;21. Supporting part; 22. Bending part; 23. Accommodating groove; 24. Hinged bracket; 25. Supporting frame;
41、翼缘板;42、腹板。41, flange plate; 42, web plate.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆解连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Disconnected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
实施例Example
本实施例提供了一种拱架抓取机构,其用于隧道施工过程中对拱架4进行抓取,便于施工人员对拱架4进行安装作业。具体来说,参照图1所示,该拱架4抓取机构包括两组夹爪组件1、一支撑平台2以及一驱动单元3。两组所述夹爪组件1沿支撑平台2的长度方向布置,即分别位于靠近支撑平台2两端部的位置,通过两组夹爪组件1将拱架4夹紧于支撑平台2上。因为拱架4多为圆弧形,两组所述夹爪组件1分别位于靠近支撑平台2两端部的位置使得两个夹持位之间保持一定的距离,在拱架抓取、举升、立拱时不容易失稳。This embodiment provides an arch grabbing mechanism, which is used for grabbing the
参照图2到图4所示,所述夹爪组件1包括一连接架11、一限位块12和两个相对对称布置的夹钳13。参照图2所示,所述连接架11与支撑平台2铰接形成第一铰接点14,所述连接架11与驱动单元3铰接形成第二铰接点15,所述连接架11与限位块12铰接形成第三铰接点16;第一铰接点14、第二铰接点15、第三铰接点16可以设置为不共线的三角状,也可以设置为共线的倾斜状态。所述驱动单元3的伸缩方向沿支撑平台2的长度方向布置,即驱动单元3的轴线与支撑平台2的长度方向平行,并且驱动单元3的两端分别与两组夹爪组件1的连接架11铰接,当驱动单元3伸缩时,分别驱动两个连接架11分别绕第一铰接点14转动,从而带动限位块12按照第二铰接点12的转动轨迹移动。所述夹钳13与所述支撑平台2铰接形成第四铰接点17,并且夹钳13还与连接架11连接,随着连接架11的移动而绕第四铰接点17转动,从而实现夹紧和放松动作。Referring to FIGS. 2 to 4 , the jaw assembly 1 includes a connecting
在本实施例中,通过连接架11和限位块12能够在空间内改变驱动单元3所输出的作用力的方向,使得驱动单元3的伸缩方向能够沿支撑平台2的长度方向布置,减小了抓取机构的体积,避免驱动单元3伸缩过程中与隧道内其他结构碰撞,提高了抓取机构的灵活性;并且通过一个驱动单元3与两组夹爪组件1的连接架11连接,使两组夹爪组件1能够对拱架4进行同步抓取,避免拱架4在抓取过程中因抓取不同步而产生偏移,提高拱架4抓取的稳定性。In this embodiment, the direction of the force output by the
具体来说,参照图2和图3所示,所述限位块12内部设有两个对称布置的滑槽121,该滑槽121为腰型孔或异形孔,两个所述滑槽121的对称中心面与两个所述夹钳13的对称中心面相同;所述夹钳13靠近限位块12的端部连接有限位销131,所述限位销131在水平方向上与夹钳13垂直;同一组夹爪组件1内的两个夹钳13的限位销131分别可移动地置于两个滑槽121内,具体来说,所述限位销131不仅能够沿着滑槽121的长度方向相对限位块12移动,还能够沿着限位销131的轴线方向相对限位块12移动。当驱动单元3驱动限位块12沿连接架11的转动轨迹移动时,限位块12带动两个夹钳13同步进行夹紧或放松动作,从而实现同一组夹爪组件1内的两个夹钳13同步动作,避免了夹钳13因不同步导致的夹紧后拱架4偏离拱架抓取机构的中心、以及夹紧过程中可能会出现由一侧的夹钳13推动拱架4与另一侧接触导致拱架4失稳的问题。Specifically, as shown in FIG. 2 and FIG. 3 , two symmetrically arranged sliding
具体来说,利用夹爪组件1对拱架4进行夹紧的过程包括:参照图2所示,使驱动单元3伸长,推动连接架11逆时针方向转动,使限位块12朝向夹钳13所在的方向移动,参照图3所示,同时使限位块12朝向远离支撑平台2的方向移动,由于夹钳13与支撑平台2铰接,因此使得夹钳13绕第四铰接点17转动,两个限位销131在滑槽121内移动并互相远离,直到夹钳13夹持住拱架4,其最终的夹持状态如图4所示。Specifically, the process of clamping the
利用夹爪组件1对拱架4进行放松的过程包括:参照图2所示,使驱动单元3缩短,拉动连接架11顺时针转动,使限位块12朝向远离夹钳13所在的方向移动,参照图4所示,同时使限位块12朝向靠近支撑平台2的方向移动,由于夹钳13与支撑平台2铰接,因此使得夹钳13绕第四铰接点17转动,两个限位销131在滑槽121内移动并互相靠近,直到限位块12与支撑平台2相抵,其放松后的状态参照图3所示。The process of using the jaw assembly 1 to loosen the
作为本实施例的进一步改进,所述限位销131上可转动地套接有限位套筒132,所述限位套筒132优选为尼龙材质,所述限位套筒132可移动地置于滑槽121内。在夹爪组件1的夹紧和放松过程中,利用限位套筒132可避免限位销131与限位块12之间的刚摩擦,使得限位销131能够顺畅的在滑槽121内移动,且延长限位销131的使用寿命。As a further improvement of this embodiment, the
作为本实施例的进一步改进,所述限位销131远离夹钳13的一端设有防脱装置133,该防脱装置133的尺寸大于滑槽121的尺寸,所述防脱装置133用于防止限位销131从滑槽121内滑出。在限位销131与限位块12的相对运动过程中,限位销131不仅存在沿滑槽121的长度方向的相对移动,还存在沿限位销131轴向方向的相对移动,通过设置防脱装置133避免限位销131与限位块12沿限位销131的轴向方向移动时从滑槽121内脱离。As a further improvement of this embodiment, the end of the
可选的,在本实施例中,参照图2所示,所述驱动单元3可以是单向油缸,参照图9所示,也可以是双向油缸。在油缸的伸缩过程中,同步驱动两个夹爪组件1进行夹紧或放松。Optionally, in this embodiment, as shown in FIG. 2 , the
可选的,在本实施例中,所述夹钳13的夹持端可以是一体式结构直接对拱架4进行夹持,也可以连接一个可拆卸式的压块134,参照图7和图8所示,更换不同形状的压块134可以压紧拱架4的翼缘板41或腹板42。根据不同的拱架4结构更换不同形状的压块134,提高了拱架4抓取的适用性。Optionally, in this embodiment, the clamping end of the
具体来说,参照图1和图2所示,所述支撑平台2包括支撑部21、以及沿支撑部21两侧向下弯折的弯折部22;所述支撑部21和弯折部22围绕成一个开口向下的容纳槽23,所述驱动单元3、连接架11、限位块12均布置于容纳槽23内。由该容纳槽23为驱动单元3、连接架11、限位块12提供保护,避免拱架4抓取机构动作过程中对这些零部件造成碰撞,使拱架抓取机构的结构更加紧凑,体积更小,提高作业过程中的灵活性。Specifically, as shown in FIG. 1 and FIG. 2 , the
具体来说,参照图1所示,所述弯折部22的外侧面设有铰接支架24,所述夹钳13铰接于该铰接支架24上,将夹钳13铰接于支撑平台2的侧面,进一步提高结构的紧凑性。所述支撑部21顶端连接有“凵”型的支撑架25,通过支撑架25限制拱架4的偏转,避免在放置或抓取拱架4的过程中因操作失误导致拱架4掉入两夹钳13内侧,提高抓取拱架4过程的可靠性。Specifically, as shown in FIG. 1 , the outer surface of the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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WO2024036930A1 (en) * | 2022-08-16 | 2024-02-22 | 湖南五新隧道智能装备股份有限公司 | Arch frame grabbing mechanism |
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