CN115261842A - Organic composite passivation treating fluid for hot-dip galvanized sheet and use method thereof - Google Patents

Organic composite passivation treating fluid for hot-dip galvanized sheet and use method thereof Download PDF

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CN115261842A
CN115261842A CN202210837646.XA CN202210837646A CN115261842A CN 115261842 A CN115261842 A CN 115261842A CN 202210837646 A CN202210837646 A CN 202210837646A CN 115261842 A CN115261842 A CN 115261842A
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organic
coating
water
hot
nano
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赵平平
郭太雄
董学强
冉长荣
徐接旺
罗嘉庆
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Pangang Group Panzhihua Iron and Steel Research Institute Co Ltd
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Pangang Group Panzhihua Iron and Steel Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/68Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/173Macromolecular compounds

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
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  • Chemical Treatment Of Metals (AREA)

Abstract

The invention belongs to the technical field of surface treatment of hot galvanized plates, and provides an organic composite passivation treating fluid for hot galvanized plates and a using method thereof, wherein the treating fluid comprises the following raw materials in percentage by mass: 10-15% of waterborne epoxy resin, 1-10% of organic corrosion inhibitor, 1-3% of nano-particles, 1-5% of waterborne organic cosolvent and the balance of water. According to the invention, the water-based epoxy resin, the conductive organic corrosion inhibitor and the nano particles are combined, and the mixture is coated on the surface of the hot-dip galvanized plate by adopting a roller coating or dip coating mode, and then is baked and dried to obtain the uniform and compact high-performance organic composite coating. The water-based epoxy resin forms a compact effective barrier layer after being cured, the organic corrosion inhibitor and the nano particles are used as physical barriers to intercept corrosive ions from entering the surface of the galvanized plate, so that a double protection effect is achieved, the corrosion resistance of a surface coating is improved, and the corrosion resistance of the galvanized plate is improved.

Description

Organic composite passivation treating fluid for hot-dip galvanized sheet and using method thereof
Technical Field
The invention belongs to the technical field of hot galvanizing plate surface treatment, relates to a hot galvanizing surface treatment method with excellent corrosion resistance, and particularly relates to an organic composite passivation treatment liquid for a hot galvanizing plate and a use method thereof.
Background
Hot galvanizing is used as a common surface protection means, and economic and effective protection is provided for the use of steel materials. The zinc layer can be used as a barrier layer to prevent a corrosion medium from contacting the steel base, and can also play a role of a sacrificial anode to slow down the corrosion of the steel base. However, with the increasing demands for corrosion resistance in increasingly severe service environments, the conventional galvanized steel sheet no longer meets the requirements for corrosion resistance of the current generation. In order to further improve the corrosion resistance of the galvanized steel sheet, passivation treatment is usually performed on the surface of the galvanized steel sheet. The most economical and effective surface treatment is chromate passivation technology, the process is simple, the cost is low, the film adhesion is good, the self-repairing effect is achieved, and the process is a classic process for improving the corrosion resistance of the hot-dip galvanized plate. However, chromate coatings containing hexavalent chromium are carcinogenic, and there has been an increasing demand for environmentally friendly chromium-free passivation treatment processes in recent years for safety and environmental concerns.
Currently, the most concerned hot galvanizing surface chromium-free treatment technologies comprise inorganic matter passivation of molybdate, phosphate, silicate, rare earth metal salt and the like, organic matter passivation of phytic acid, silane and the like, and some organic/inorganic composite synergistic passivation technologies. Wherein, after the environment-friendly inorganic passivation treatment (including conversion treatment of molybdate, phosphate, silicate, rare earth metal salt and the like), the corrosion resistance of the film is far lower than that of a chromate passivation film, and the problem of insufficient corrosion resistance exists in the use process; after organic passivation treatment (including phytic acid, silane and the like), although the corrosion resistance of the film is improved, the conductivity of the film is reduced, and the problem of poor grounding property possibly exists when the film is used as a shell of a household appliance; the organic/inorganic composite passivation technology (including silane/rare earth composite film and the like) integrates the advantages of the two, but the metal surface treatment formed by compounding common aqueous resin and inorganic components still has the defects of acid resistance, alkali resistance and salt mist resistance.
Meanwhile, with the increasing demand of domestic industries such as automobiles, household appliances, buildings and the like on galvanized plates with good coating performance, the adhesion problem of the galvanized passivated plates after coating becomes a difficult point restricting subsequent processing and industrial application. Meanwhile, in the coating process, the electrostatic spraying can greatly improve the utilization rate of the coating, and has the characteristics of high spraying efficiency, uniform coating, less pollution and the like, so that the electrostatic spraying is gradually the most popular spraying process applied in production. The principle of electrostatic painting is that a DC high-voltage electricity is applied between a workpiece and a painting tool to generate an electric field, and the paint is uniformly adsorbed on the workpiece by utilizing electrostatic attraction. In this case, in order to make the surface-treated hot-dip galvanized sheet meet the requirements for electrostatic coating, it is necessary to impart good surface conductivity to the hot-dip galvanized passive sheet. Therefore, in order to meet various use requirements of the coating process, the surface treatment technology of the hot-dip galvanized sheet is gradually developed to multifunctional composite coatings, such as high-performance coatings integrating corrosion resistance, conductivity, coating property and the like.
If the patent numbers are: CN107400883A, name: the invention discloses a silane/zirconium composite treating agent before coating a galvanized sheet and a preparation method thereof, and discloses a silane/zirconium composite treating agent before coating a galvanized sheet and a preparation method thereof. The silane composite film obtained by the composite treating agent has excellent bonding performance with organic paint and good coating performance.
As patent numbers: CN102251239B, name: the invention discloses a galvanized sheet color-coating chromium-free passivation solution based on waterborne epoxy resin composition, which comprises the following components in percentage by liter: organic resin: 100-300 g/L; organic acid: 20-75 g/L; inorganic salts: 2-6 g/L; oxidizing agent: 3-12 g/L, pH value regulator: a proper amount; deionized water: and (4) the balance. Phosphoric acid is used as a pH value regulator to regulate the pH value of the chromium-free passivation solution to 2-3. According to the invention, the waterborne epoxy resin, the organic acid, the inorganic salt and the oxidant are organically combined and act on the galvanized plate to form the compact organic-inorganic composite passive film, and the passive film can be directly coated with the finish paint, so that the color coating process of the galvanized plate is simplified, and the cost is reduced.
As patent numbers: CN102070927B, the name is: the invention discloses an aqueous surface treating agent for color coating pretreatment of a galvanized sheet, which comprises the following components in percentage by mass: 20-60% of water-based resin; 1-5% of organosilane; 0.5 to 2.5 percent of inorganic corrosion inhibitor; 0.5 to 3 percent of sealing agent; 1-3 of an accelerant; deionized water and the balance. According to the invention, the inorganic corrosion inhibitor, the nano particles, the organic silane and the water-based resin are organically combined to form the composite passive film, so that the coating performance of the galvanized sheet after surface treatment is improved, and the requirements of a color coating process can be met.
The organic/inorganic passivation treatment method can realize the effect of enhancing the binding force of the organic coating and the hot-dip galvanized sheet, however, compared with the traditional chromate passivation, the organic/inorganic passivation treatment method has the defect of insufficient corrosion resistance, and meanwhile, in order to meet the requirement of electrostatic coating, a film layer after passivation treatment also needs to meet a certain conductivity requirement. Therefore, it is very necessary to develop a passivation process for coating which has excellent corrosion resistance and conductivity.
Disclosure of Invention
The invention provides an organic composite passivation treating fluid for a hot-dip galvanized sheet and a using method thereof. Aims to solve the problems of insufficient corrosion resistance and poor conductivity of an organic coating in the hot galvanizing passivation treatment of the common water-based resin and inorganic component compound.
According to the invention, the organic corrosion inhibitor and the nano-particles with conductive performance are added into the waterborne epoxy resin, so that a waterborne epoxy resin/organic corrosion inhibitor/nano-particle composite coating with excellent corrosion resistance, good conductive performance and good coating performance is formed on the surface of hot galvanizing under certain process conditions.
The specific scheme is as follows:
an organic composite passivation treating fluid for a hot galvanized plate comprises the following raw materials in percentage by mass:
Figure BDA0003749333680000031
the preparation method of the treatment liquid comprises the following steps: and sequentially adding the water-based organic cosolvent, the organic corrosion inhibitor, the nano particles and the water-based epoxy resin into water, and uniformly stirring at normal temperature to obtain the surface passivation solution.
Preferably, the water-based epoxy resin is one of polyurethane resin, polyvinyl alcohol resin, acrylic resin and butyral resin.
Preferably, the organic corrosion inhibitor is one of polyaniline, polypyrrole and polythiophene.
Preferably, the nanoparticle is one of a nano carbon black particle, nano graphene and nano silica.
Preferably, the aqueous organic cosolvent is one of n-heptane, tetrachloroethane, dimethylformamide, cyclohexane and tetrahydrofuran.
Preferably, the organic corrosion inhibitor and the water-based organic cosolvent are dissolved in water, stirred for 10-30 min at normal temperature, then added with the nanoparticles, stirred for 8-10 min, and finally added with the water-based epoxy resin and stirred uniformly.
The invention also aims to provide a use method of the organic composite passivation treating fluid for the hot-dip galvanized sheet, which comprises the step of coating the surface passivation treating fluid described in the claim 1 on the surface of the galvanized sheet, and then baking and drying the coated sheet.
Preferably, the coating is performed by roll coating or dip coating.
Preferably, the baking and drying temperature is 80-150 ℃, and the baking and drying time is 40-60 min.
Further, the thickness of the composite coating obtained after baking and drying is 5-7 μm.
The invention has the beneficial effects that:
(1) the surface passivation solution for the hot-dip galvanized sheet provided by the invention has the following synergistic effect: the organic corrosion inhibitor in the passivation solution is a conductive polymer doped with anions, can realize conductivity by releasing the anions and accepting free electrons, ensures the conductivity of a surface passivation layer through molecular entanglement and electrostatic interaction with the waterborne epoxy resin, and can intercept the transmission of electrons between the metal surface and electrolyte through serving as a physical barrier with the nanoparticles, thereby improving the corrosion resistance of the film.
(2) The galvanized sheet prepared by the hot-dip galvanized sheet surface passivation solution provided by the invention has good coating performance and certain conductivity, and can meet the coating requirements, especially the use requirements of electrostatic coating.
(3) The surface passivation solution for the hot-dip galvanized plate provided by the invention is a green and environment-friendly surface treatment solution.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention are described below clearly and completely, and it is obvious that the described embodiments are some, not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless otherwise defined, all terms used in the specification have the meanings commonly understood by those skilled in the art. Well-known functions or constructions may not be described in detail for brevity and/or clarity.
Firstly, preparing a passivation treatment solution for the surface of a hot-dip galvanized plate, wherein the raw materials comprise, by mass, 10-15% of a water-based epoxy resin, 1-10% of an organic corrosion inhibitor, 1-3% of nanoparticles, 1-5% of a water-based organic cosolvent and the balance of water. Dissolving the organic corrosion inhibitor and the water-based organic cosolvent in water, stirring for 10-30 min at normal temperature, then adding the nanoparticles, stirring for 8-10 min, and finally adding the water-based epoxy resin, and stirring uniformly. Wherein the water-based epoxy resin is one of polyurethane resin, polyvinyl alcohol resin, acrylic resin and butyraldehyde resin; the organic corrosion inhibitor is one of polyaniline, polypyrrole and polythiophene; the nano particles are one of nano carbon black particles, nano graphene and nano silicon oxide; the aqueous organic cosolvent is one of n-heptane, tetrachloroethane, dimethylformamide, cyclohexane and tetrahydrofuran.
And then coating the passivation treating fluid on the surface of the hot-dip galvanized plate on the surface of the galvanized plate in a roller coating or dip coating mode, and baking and drying for 40-60 min at the temperature of 80-150 ℃.
The following examples and comparative examples are further illustrated below. The test methods described in the examples are conventional methods unless otherwise specified; the reagents and materials are commercially available, unless otherwise specified.
Example 1
The preparation of the surface passivation treating fluid for the hot-dip galvanized sheet of the embodiment comprises the following steps: dissolving 2% of polyaniline in 5% of n-heptane, adding 80% of water, stirring at normal temperature for 10min, adding 3% of nano carbon black particles, stirring for 8min, finally adding 10% of polyurethane resin, and uniformly stirring. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 40min at 120 ℃.
Example 2
The preparation of the surface passivation treating fluid for the hot-dip galvanized sheet of the embodiment comprises the following steps: dissolving 4% of polypyrrole into 1% of tetrachloroethane, adding 80% of water, stirring at normal temperature for 10min, then adding 2% of nano graphene, stirring for 8min, finally adding 13% of polyvinyl alcohol resin, and uniformly stirring. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 50min at 100 ℃.
Example 3
The preparation of the surface passivation treating fluid for the hot-dip galvanized sheet of the embodiment comprises the following steps: dissolving 6% of polythiophene in 2% of dimethylformamide in percentage by mass, adding 77% of water, stirring at normal temperature for 10min, then adding 3% of nano silicon oxide, stirring for 8min, finally adding 12% of acrylic resin, and uniformly stirring. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 60min at the temperature of 80 ℃.
Example 4
The preparation of the surface passivation treating fluid for the hot-dip galvanized sheet of the embodiment comprises the following steps: the preparation method comprises the following steps of dissolving 8% of polyaniline in 3% of cyclohexane by mass percent, adding 76% of water, stirring at normal temperature for 10min, then adding 2% of nano graphene, stirring for 8min, finally adding 11% of butyraldehyde resin, and uniformly stirring. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 50min at 110 ℃.
Example 5
The preparation of the surface passivation treating fluid for the hot-dip galvanized sheet of the embodiment comprises the following steps: dissolving 10% of polypyrrole into 4% of tetrahydrofuran, adding 70% of water, stirring at normal temperature for 10min, then adding 1% of nano silicon oxide, stirring for 8min, finally adding 15% of polyurethane resin, and uniformly stirring. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 40min at 150 ℃.
Comparative example 1
The preparation of the surface passivation treating fluid for the hot galvanized plate in the embodiment comprises the following steps: the polyurethane resin is 10 percent and the water is 90 percent by weight of the raw materials, and the raw materials are mixed and stirred for 20min. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 40min at 120 ℃.
Comparative example 2
The preparation of the surface passivation treating fluid for the hot-dip galvanized sheet of the embodiment comprises the following steps: the raw materials are calculated by the mass percentage, 3 percent of nano graphene, 10 percent of polyurethane resin and 87 percent of water are mixed and stirred for 20min. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 40min at 120 ℃.
Comparative example 3
The preparation of the surface passivation treating fluid for the hot-dip galvanized sheet of the embodiment comprises the following steps: mixing and stirring 2% of polypyrrole, 10% of polyurethane resin and 88% of water for 20min. And coating the prepared passivation treating fluid on the surface of the galvanized plate in a roller coating mode, and baking and drying for 40min at 120 ℃.
Test results
The galvanized sheet treated according to the invention was evaluated for corrosion resistance by a corrosion test carried out according to the method and conditions specified in GB/T10125, and the results of corrosion were evaluated according to the regulations of GB12335-90 (expressed as the percentage of the area of corrosion after 72 hours in the total area). Wherein, the smaller the corrosion area is, the better the corrosion area is (currently, the corrosion resistance of the hot dip aluminum zinc plate coating generally requires that the NSST/72h corrosion area is less than or equal to 5%), and the test results are shown in Table 1.
The evaluation of the paintability of the galvanized sheets treated according to the invention was carried out according to the adhesion of the samples to the double coat after varnish painting (cross-hatch test): according to the grid cutting experiment, according to the national standard GB/T9286, after a QFH grid cutting knife is used for cutting grids on the surface, the surface of a sample is lightly brushed by using a soft brush, a Scotch600 transparent adhesive tape is used for sealing the grid cutting part for 5 minutes, then the adhesive tape is pulled out within 1-2 seconds, and the falling area of the smooth edge part of the cutting part is observed. If the varnish coating does not have the phenomena of falling off, tilting and the like, the varnish coating is grade 0, if the varnish coating slightly tilts, the varnish coating is grade 1, if the varnish coating slightly tilts, the varnish coating slightly falls off, the varnish coating is grade 2, if the varnish coating largely falls off, the varnish coating 3, and the test results are shown in table 1.
Through comparison between examples 1 to 5 and comparative examples 1 to 3, it can be seen that the galvanized sheet treated by the surface passivation solution provided by the invention has both excellent corrosion resistance and coating property.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
TABLE 1 results of corrosion resistance and paintability in examples 1 to 5 and comparative examples 1 to 3
Corrosion resistance (corrosion area)/%) Coatability
Example 1 3 0
Example 2 1 0
Example 3 2 0
Example 4 3 1
Example 5 3 0
Comparative example 1 7 1
Comparative example 2 6 1
Comparative example 3 4 1

Claims (10)

1. An organic composite passivation treating fluid for hot-dip galvanized sheets is characterized in that: the treatment fluid comprises the following raw materials in percentage by mass:
Figure FDA0003749333670000011
the preparation method of the treatment liquid comprises the following steps: and sequentially adding the water-based organic cosolvent, the organic corrosion inhibitor, the nano particles and the water-based epoxy resin into water, and uniformly stirring at normal temperature to obtain the surface passivation solution.
2. The treatment liquid according to claim 1, characterized in that: the waterborne epoxy resin is one of polyurethane resin, polyvinyl alcohol resin, acrylic resin and butyraldehyde resin.
3. The treatment liquid according to claim 1, characterized in that: the organic corrosion inhibitor is one of polyaniline, polypyrrole and polythiophene.
4. The treatment liquid according to claim 1, characterized in that: the nano-particles are one of nano-carbon black particles, nano-graphene and nano-silicon oxide.
5. The treatment liquid according to claim 1, characterized in that: the aqueous organic cosolvent is one of n-heptane, tetrachloroethane, dimethylformamide, cyclohexane and tetrahydrofuran.
6. The treatment liquid according to claim 1, characterized in that: dissolving the organic corrosion inhibitor and the water-based organic cosolvent in water, stirring for 10-30 min at normal temperature, then adding the nanoparticles, stirring for 8-10 min, and finally adding the water-based epoxy resin and stirring uniformly.
7. A use method of an organic composite passivation treatment fluid for a hot-dip galvanized sheet is characterized by comprising the following steps: the surface passivation treatment solution of claim 1 is applied to the surface of a galvanized plate and then baked and dried.
8. Use according to claim 7, characterized in that: the coating is carried out by adopting a roll coating or dip coating mode.
9. Use according to claim 7, characterized in that: the baking and drying temperature is 80-150 ℃, and the baking and drying time is 40-60 min.
10. Use according to claim 7, characterized in that: the thickness of the composite coating obtained after baking and drying is 5-7 mu m.
CN202210837646.XA 2022-07-15 2022-07-15 Organic composite passivation treating fluid for hot-dip galvanized sheet and use method thereof Pending CN115261842A (en)

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