CN115253864B - A raw material mixing device for silicon carbide ceramic production - Google Patents
A raw material mixing device for silicon carbide ceramic production Download PDFInfo
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- CN115253864B CN115253864B CN202211023003.8A CN202211023003A CN115253864B CN 115253864 B CN115253864 B CN 115253864B CN 202211023003 A CN202211023003 A CN 202211023003A CN 115253864 B CN115253864 B CN 115253864B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83613—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by grinding or milling
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Abstract
Description
技术领域Technical field
本发明涉及碳化硅陶瓷生产技术领域,具体是一种碳化硅陶瓷生产用原料混合装置。The invention relates to the technical field of silicon carbide ceramic production, specifically a raw material mixing device for silicon carbide ceramic production.
背景技术Background technique
SiC陶瓷不仅具有优良的常温力学性能,如高的抗弯强度、优良的抗氧化性、良好的耐腐蚀性、高的抗磨损以及低的摩擦系数,而且高温力学性能(强度、抗蠕变性等)是已知陶瓷材料中最佳的。碳化硅生产线整体工艺流程是由原料石英砂、无烟煤、石油焦、硅粉经车辆运输至厂区内进行卸料、储存、配料、混料、装炉、冶炼、冷却、扒炉、出炉分级、破碎筛分、粉磨等系列流程,配料与混料是按照石英砂、无烟煤、石油焦、硅粉的比例进行称量和混匀的过程,混料采用搅拌机进行充分的混合和搅拌,所以原料混合是否均匀,直接影响到碳化硅陶瓷的生产质量。SiC ceramics not only have excellent room temperature mechanical properties, such as high bending strength, excellent oxidation resistance, good corrosion resistance, high wear resistance and low friction coefficient, but also high temperature mechanical properties (strength, creep resistance etc.) is the best among known ceramic materials. The overall process flow of the silicon carbide production line is that the raw materials quartz sand, anthracite, petroleum coke, and silicon powder are transported to the factory via vehicles for unloading, storage, batching, mixing, furnace loading, smelting, cooling, grating, furnace classification, and crushing In a series of processes such as screening and grinding, the ingredients and mixing are weighed and mixed according to the proportion of quartz sand, anthracite, petroleum coke, and silica powder. The mixing is fully mixed and stirred by a mixer, so the raw materials are mixed Whether it is uniform or not directly affects the production quality of silicon carbide ceramics.
现有的搅拌机普遍较为传统,搅拌结构简单,难以实现原料混合均匀,且未被充分粉碎的原料也将影响到混合效果,从而影响化硅陶瓷的生产质量。因此,针对以上现状,迫切需要提供一种碳化硅陶瓷生产用原料混合装置,以克服当前实际应用中的不足。Existing mixers are generally more traditional, with simple mixing structures, making it difficult to mix raw materials evenly, and raw materials that are not fully crushed will also affect the mixing effect, thereby affecting the production quality of silicon ceramics. Therefore, in view of the above current situation, there is an urgent need to provide a raw material mixing device for silicon carbide ceramic production to overcome the shortcomings in current practical applications.
发明内容Contents of the invention
本发明的目的在于提供一种碳化硅陶瓷生产用原料混合装置,旨在解决以下问题:现有的搅拌机普遍较为传统,搅拌结构简单,难以实现原料混合均匀,且未被充分粉碎的原料也将影响到混合效果,从而影响化硅陶瓷的生产质量,因此难以得到广泛应用。The purpose of the present invention is to provide a raw material mixing device for the production of silicon carbide ceramics, aiming to solve the following problems: existing mixers are generally relatively traditional, have simple stirring structures, are difficult to achieve uniform mixing of raw materials, and raw materials that are not fully crushed will also be It affects the mixing effect and thus the production quality of silicon ceramics, making it difficult to be widely used.
本发明是这样实现的,一种碳化硅陶瓷生产用原料混合装置,所述碳化硅陶瓷生产用原料混合装置包括:The present invention is implemented as follows: a raw material mixing device for the production of silicon carbide ceramics. The raw material mixing device for the production of silicon carbide ceramics includes:
混合箱,所述混合箱上分别设置有进料管和出料管;A mixing box, the mixing box is provided with a feed pipe and a discharge pipe respectively;
搅拌组件,所述搅拌组件安装于混合箱内;其中所述搅拌组件包括控制盒、搅拌杆、第一转轴、搅拌板以及碾压辊,所述控制盒通过驱动轴安装于混合箱上,且混合箱上还设置有用于带动驱动轴转动的驱动组件,驱动轴与所述控制盒之间转动配合,所述搅拌杆通过第一转轴安装于控制盒上,且第一转轴与所述驱动轴之间通过联动组件连接,所述搅拌板安装于控制盒上,且搅拌板上开设有多组过滤孔,所述碾压辊通过第二转轴安装于控制盒上,所述驱动轴上还设置有用于带动控制盒转动的速度感应式传动组件。Stirring component, the stirring component is installed in the mixing box; wherein the stirring component includes a control box, a stirring rod, a first rotating shaft, a stirring plate and a rolling roller, the control box is installed on the mixing box through a drive shaft, and The mixing box is also provided with a driving assembly for driving the driving shaft to rotate. The driving shaft and the control box are in rotational cooperation. The mixing rod is installed on the control box through the first rotating shaft, and the first rotating shaft and the driving shaft are connected through linkage components, the stirring plate is installed on the control box, and multiple sets of filter holes are provided on the stirring plate, the rolling roller is installed on the control box through the second rotating shaft, and the driving shaft is also provided with There is a speed-sensitive transmission assembly used to drive the control box to rotate.
与现有技术相比,本发明的有益效果:Compared with the existing technology, the beneficial effects of the present invention are:
驱动组件通过带动驱动轴低速转动的方式,速度感应式传动组件不工作,控制盒不跟随驱动轴转动,驱动轴通过与联动组件相配合的方式,能够带动第一转轴转动,通过搅拌杆实现对混合箱内原料的搅拌处理,此时控制盒会跟随驱动轴小幅度转动,从而实现对第一转轴工作位置的调节,进而提高搅拌效果;驱动组件通过带动驱动轴高速转动的方式,速度感应式传动组件工作,控制盒跟随驱动轴转动,搅拌板通过与搅拌杆相配合的方式,实现对各区域原料的搅拌处理,未通过过滤孔的原料将贴近到搅拌板上,配合碾压辊贴壁移动的方式,实现对原料的进一步碾压粉碎处理,从而提高原料的混合效果,进而提高碳化硅陶瓷的生产质量;相比现有技术,本发明设置有搅拌组件,通过搅拌组件内控制盒、搅拌杆、第一转轴、搅拌板以及碾压辊的配合设置,避免了现有装置搅拌结构简单,难以实现原料混合均匀,且未被充分粉碎的原料也将影响到混合效果,从而影响化硅陶瓷的生产质量的问题。The drive assembly drives the drive shaft to rotate at a low speed. The speed-sensitive transmission assembly does not work and the control box does not follow the drive shaft to rotate. The drive shaft cooperates with the linkage assembly to drive the first rotating shaft to rotate, and the mixing rod is used to achieve alignment. During the mixing process of the raw materials in the mixing box, the control box will follow the drive shaft to rotate slightly to adjust the working position of the first rotating shaft, thereby improving the mixing effect; the drive assembly drives the drive shaft to rotate at high speed, speed-sensitive The transmission component works, and the control box rotates following the drive shaft. The stirring plate cooperates with the stirring rod to stir the raw materials in each area. The raw materials that have not passed through the filter holes will be close to the stirring plate and cooperate with the rolling roller to adhere to the wall. In a moving manner, the raw materials can be further crushed and pulverized, thereby improving the mixing effect of the raw materials and thereby improving the production quality of silicon carbide ceramics. Compared with the prior art, the present invention is provided with a stirring component, which controls the control box and The coordinated setting of the stirring rod, the first rotating shaft, the stirring plate and the rolling roller prevents the existing device from having a simple stirring structure and making it difficult to mix the raw materials evenly, and the raw materials that are not fully crushed will also affect the mixing effect, thereby affecting the silicone chemical. Ceramic production quality issues.
附图说明Description of drawings
图1为本发明实施例的主视结构示意图。Figure 1 is a schematic front structural view of an embodiment of the present invention.
图2为本发明实施例中搅拌组件的结构示意图。Figure 2 is a schematic structural diagram of the stirring assembly in the embodiment of the present invention.
图3为图2的仰视结构示意图。Figure 3 is a schematic diagram of the structure of Figure 2 viewed from below.
图4为本发明实施例中控制盒的俯视剖视结构示意图。FIG. 4 is a schematic top cross-sectional structural diagram of the control box in the embodiment of the present invention.
图5为本发明实施例中控制盒的部分剖视结构示意图。Figure 5 is a partial cross-sectional structural schematic diagram of the control box in the embodiment of the present invention.
图6为本发明实施例中驱动轴与驱动块的结构示意图。Figure 6 is a schematic structural diagram of the drive shaft and drive block in the embodiment of the present invention.
图7为本发明实施例中碾压辊的剖视结构示意图。Figure 7 is a schematic cross-sectional structural diagram of a rolling roller in an embodiment of the present invention.
附图中:1-混合箱,2-搅拌板,3-通料孔,4-第一转轴,5-搅拌杆,6-驱动轮,7-控制盒,8-驱动电机,9-齿轮组,10-驱动轴,11-进料管,12-碾压辊,13-出料管,14-过滤孔,15-第二转轴,16-齿形传动带,17-传动轮,18-驱动块,19-挡板,20-传动件,21-辅助支撑架,22-驱动板,23-导轮,24-弹性件,25-立板,26-导流板,27-驱动槽,28-驱动孔,29-偏心轮,30-支撑轴。In the drawing: 1-mixing box, 2-stirring plate, 3-feed hole, 4-first rotating shaft, 5-stirring rod, 6-driving wheel, 7-control box, 8-driving motor, 9-gear set , 10-drive shaft, 11-feed pipe, 12-roller, 13-discharge pipe, 14-filter hole, 15-second rotating shaft, 16-toothed transmission belt, 17-transmission wheel, 18-driving block , 19-baffle, 20-transmission part, 21-auxiliary support frame, 22-drive plate, 23-guide wheel, 24-elastic member, 25-vertical plate, 26-guide plate, 27-drive groove, 28- Driving hole, 29-eccentric wheel, 30-support shaft.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention will be described in detail below with reference to specific embodiments.
请参阅图1-图7,本发明实施例提供的一种碳化硅陶瓷生产用原料混合装置,所述碳化硅陶瓷生产用原料混合装置包括:Referring to Figures 1 to 7, an embodiment of the present invention provides a raw material mixing device for the production of silicon carbide ceramics. The raw material mixing device for the production of silicon carbide ceramics includes:
混合箱1,所述混合箱1上分别设置有进料管11和出料管13;Mixing box 1, the mixing box 1 is provided with a feed pipe 11 and a discharge pipe 13 respectively;
搅拌组件,所述搅拌组件安装于混合箱1内;其中所述搅拌组件包括控制盒7、搅拌杆5、第一转轴4、搅拌板2以及碾压辊12,所述控制盒7通过驱动轴10安装于混合箱1上,且混合箱1上还设置有用于带动驱动轴10转动的驱动组件,驱动轴10与所述控制盒7之间转动配合,所述搅拌杆5通过第一转轴4安装于控制盒7上,且第一转轴4与所述驱动轴10之间通过联动组件连接,所述搅拌板2安装于控制盒7上,且搅拌板2上开设有多组过滤孔14,所述碾压辊12通过第二转轴15安装于控制盒7上,所述驱动轴10上还设置有用于带动控制盒7转动的速度感应式传动组件。Stirring component, the stirring component is installed in the mixing box 1; wherein the stirring component includes a control box 7, a stirring rod 5, a first rotating shaft 4, a stirring plate 2 and a rolling roller 12. The control box 7 is driven by a driving shaft. 10 is installed on the mixing box 1, and the mixing box 1 is also provided with a driving assembly for driving the driving shaft 10 to rotate. The driving shaft 10 and the control box 7 rotate in cooperation, and the stirring rod 5 passes through the first rotating shaft 4 It is installed on the control box 7, and the first rotating shaft 4 and the driving shaft 10 are connected through a linkage assembly. The stirring plate 2 is installed on the control box 7, and there are multiple sets of filter holes 14 on the stirring plate 2. The rolling roller 12 is installed on the control box 7 through the second rotating shaft 15 , and the driving shaft 10 is also provided with a speed-sensitive transmission component for driving the control box 7 to rotate.
在本发明的实施例中,首先将原料通过进料管11添加到混合箱1内,驱动组件通过带动驱动轴10低速转动的方式,速度感应式传动组件不工作,控制盒7不跟随驱动轴10转动,驱动轴10通过与联动组件相配合的方式,能够带动第一转轴4转动,通过搅拌杆5实现对混合箱1内原料的搅拌处理,此时控制盒7会跟随驱动轴10小幅度转动,从而实现对第一转轴4工作位置的调节,进而提高搅拌效果;驱动组件通过带动驱动轴10高速转动的方式,速度感应式传动组件工作,控制盒7跟随驱动轴10转动,搅拌板2通过与搅拌杆5相配合的方式,实现对各区域原料的搅拌处理,未通过过滤孔14的原料将贴近到搅拌板2上,配合碾压辊12贴壁移动的方式,实现对原料的进一步碾压粉碎处理,从而提高原料的混合效果,进而提高碳化硅陶瓷的生产质量;其中所述出料管13和进料管11上均设置有封盖或者阀门,所述混合箱1上还设置有脚垫;相比现有技术,本发明实施例设置有搅拌组件,通过搅拌组件内控制盒7、搅拌杆5、第一转轴4、搅拌板2以及碾压辊12的配合设置,避免了现有装置搅拌结构简单,难以实现原料混合均匀,且未被充分粉碎的原料也将影响到混合效果,从而影响化硅陶瓷的生产质量的问题。In the embodiment of the present invention, raw materials are first added into the mixing box 1 through the feed pipe 11, and the driving assembly drives the driving shaft 10 to rotate at a low speed. The speed-sensitive transmission assembly does not work, and the control box 7 does not follow the driving shaft. 10 rotates, the drive shaft 10 can drive the first rotating shaft 4 to rotate by cooperating with the linkage component, and the mixing rod 5 is used to stir the raw materials in the mixing box 1. At this time, the control box 7 will follow the drive shaft 10 to a small extent. Rotate, thereby adjusting the working position of the first rotating shaft 4, thereby improving the mixing effect; the driving assembly drives the driving shaft 10 to rotate at high speed, the speed-sensitive transmission assembly works, the control box 7 follows the driving shaft 10 to rotate, and the stirring plate 2 By cooperating with the stirring rod 5, the mixing process of the raw materials in each area is achieved. The raw materials that have not passed through the filter holes 14 will be close to the stirring plate 2, and the rolling roller 12 moves against the wall to achieve further mixing of the raw materials. The crushing and crushing process can improve the mixing effect of the raw materials, thereby improving the production quality of silicon carbide ceramics; wherein the discharge pipe 13 and the feed pipe 11 are both provided with sealing caps or valves, and the mixing box 1 is also provided with There are foot pads; compared with the prior art, the embodiment of the present invention is provided with a stirring assembly. Through the cooperative arrangement of the control box 7, stirring rod 5, first rotating shaft 4, stirring plate 2 and rolling roller 12 in the stirring assembly, it is possible to avoid The existing device has a simple stirring structure, making it difficult to mix the raw materials evenly, and raw materials that are not fully crushed will also affect the mixing effect, thereby affecting the production quality of silicon ceramics.
在本发明的一个实施例中,请参阅图4-图6,所述速度感应式传动组件包括:In one embodiment of the present invention, please refer to Figures 4-6, the speed-sensitive transmission assembly includes:
至少一组挡板19,所述挡板19安装于控制盒7上;At least one set of baffles 19, the baffles 19 are installed on the control box 7;
驱动块18,所述驱动块18安装于驱动轴10上,且驱动块18上还分别开设有驱动槽27和驱动孔28;Driving block 18, the driving block 18 is installed on the driving shaft 10, and the driving block 18 is also provided with driving grooves 27 and driving holes 28 respectively;
至少一组驱动板22,所述驱动板22滑动安装于驱动孔28内,且驱动板22远离驱动块18一端还安装有导轮23;At least one set of driving plates 22 is slidably installed in the driving hole 28, and a guide wheel 23 is installed on the end of the driving plate 22 away from the driving block 18;
至少一组辅助支撑架21,所述辅助支撑架21一端安装于驱动板22上,辅助支撑架21另一端与驱动槽27滑动配合;以及At least one set of auxiliary support brackets 21, one end of which is mounted on the drive plate 22, and the other end of which is in sliding fit with the drive groove 27; and
至少一组弹性组件,用于所述辅助支撑架21之间的连接;At least one set of elastic components used for connection between the auxiliary support frames 21;
所述弹性组件包括:The elastic components include:
至少一组立板25,所述立板25安装于辅助支撑架21上;以及At least one set of vertical boards 25, the vertical boards 25 are installed on the auxiliary support frame 21; and
弹性件24,用于所述立板25之间的连接;Elastic member 24 is used for the connection between the vertical plates 25;
所述弹性件24为弹性绳。The elastic member 24 is an elastic cord.
在本实施例中,所述驱动槽27开设有两组,所述驱动板22在所述驱动块18上对称设置有两组,且辅助支撑架21在每组驱动板22上均对称设置有两组,所述弹性件24还可以采用弹簧;弹性件24通过对辅助支撑架21的拉力作用,使得驱动轴10在低速转动的状态下,驱动板22不会向挡板19一侧移动,当驱动轴10高速转动时,在离心力作用下,辅助支撑架21将对弹性件24产生拉力,此时驱动板22向挡板19一侧运动,当驱动板22与控制盒7内壁接触,并配合驱动轴10带动驱动板22转动的方式,能够带动控制盒7跟随驱动轴10转动,通过驱动孔28和驱动槽27的设置,便于带动辅助支撑架21和驱动板22跟随驱动块18转动,通过导轮23的设置,便于驱动板22在控制盒7内贴壁转动,同时能够避免驱动板22与挡板19之间出现卡死现象。In this embodiment, the driving slot 27 is provided with two groups, the driving plate 22 is symmetrically arranged on the driving block 18 in two groups, and the auxiliary support frame 21 is symmetrically arranged on each group of the driving plate 22. Two groups, the elastic member 24 can also be a spring; the elastic member 24 exerts a pulling force on the auxiliary support frame 21 so that when the drive shaft 10 rotates at a low speed, the drive plate 22 will not move toward the baffle 19 side. When the drive shaft 10 rotates at high speed, under the action of centrifugal force, the auxiliary support frame 21 will exert a pulling force on the elastic member 24. At this time, the drive plate 22 moves to the side of the baffle 19. When the drive plate 22 contacts the inner wall of the control box 7, and Cooperating with the way the drive shaft 10 drives the drive plate 22 to rotate, the control box 7 can be driven to follow the drive shaft 10 to rotate. Through the settings of the drive hole 28 and the drive groove 27, it is convenient to drive the auxiliary support frame 21 and the drive plate 22 to follow the drive block 18. The arrangement of the guide wheel 23 facilitates the driving plate 22 to rotate against the wall in the control box 7 , and at the same time avoids jamming between the driving plate 22 and the baffle 19 .
在本发明的一个实施例中,请参阅图1-图4以及图7,所述碾压辊12设置有多组,且第二转轴15上还安装有与混合箱1内壁相连接的驱动轮6;In one embodiment of the present invention, please refer to Figures 1-4 and 7. The rolling rollers 12 are provided with multiple groups, and the second rotating shaft 15 is also equipped with a driving wheel connected to the inner wall of the mixing box 1. 6;
所述碾压辊12内还设置有冲击件,所述冲击件包括偏心轮29和支撑轴30,所述支撑轴30安装于碾压辊12内,偏心轮29在所述支撑轴30上设置有多组。The rolling roller 12 is also provided with an impact member. The impact member includes an eccentric wheel 29 and a support shaft 30. The support shaft 30 is installed in the rolling roller 12. The eccentric wheel 29 is provided on the support shaft 30. There are multiple groups.
在本实施例中,第二转轴15通过混合箱1内壁相接触的方式,配合7转动的方式,能够实现碾压辊12以驱动轴10为轴心转动的同时,碾压辊12以第二转轴15为轴心自转,通过碾压辊12与混合箱1内壁之间的碾压作用,能够将未被粉碎的原料进一步碾碎,从而提高原料的混合质量,偏心轮29通过与碾压辊12同步转动的方式,能够对混合箱1内壁产生间歇性冲击,进而提高粉碎效果。In this embodiment, the second rotating shaft 15 is in contact with the inner wall of the mixing box 1 and cooperates with the rotation of the mixing box 1 to realize that the rolling roller 12 rotates with the driving shaft 10 as the axis and at the same time, the rolling roller 12 rotates with the second rotating shaft 10 . The rotating shaft 15 rotates on its axis. Through the rolling effect between the rolling roller 12 and the inner wall of the mixing box 1, the uncrushed raw materials can be further crushed, thereby improving the mixing quality of the raw materials. The eccentric wheel 29 passes through the rolling roller. The synchronous rotation of 12 can produce intermittent impact on the inner wall of the mixing box 1, thereby improving the crushing effect.
在本发明的一个实施例中,请参阅图1-图3,所述第一转轴4在所述控制盒7上设置有多组,且搅拌杆5在所述第一转轴4上设置有多组;In one embodiment of the present invention, please refer to Figures 1-3, the first rotating shaft 4 is provided with multiple groups on the control box 7, and the stirring rod 5 is provided with multiple groups on the first rotating shaft 4. Group;
所述联动组件包括:The linkage components include:
至少一组传动轮17,所述传动轮17安装于第一转轴4上,且多组传动轮17之间通过齿形传动带16连接;以及At least one set of transmission wheels 17 is installed on the first rotating shaft 4, and multiple sets of transmission wheels 17 are connected by toothed transmission belts 16; and
传动件20,用于所述驱动轴10与其中一组所述第一转轴4之间的连接。The transmission member 20 is used for connection between the drive shaft 10 and one of the first rotating shafts 4 .
在本实施例中,驱动轴10通过与传动件20相配合的方式,能够带动其中一组第一转轴4转动,传动轮17通过与齿形传动带16的配合设置,能够实现多组第一转轴4之间的联动,从而实现多组第一转轴4的同步转动;其中所述传动件20可以采用带轮与传动带的组合结构。In this embodiment, the driving shaft 10 can drive one group of first rotating shafts 4 to rotate by cooperating with the transmission member 20 , and the transmission wheel 17 can realize multiple sets of first rotating shafts by cooperating with the toothed transmission belt 16 . 4, thereby realizing the synchronous rotation of multiple sets of first rotating shafts 4; wherein the transmission member 20 can adopt a combined structure of a pulley and a transmission belt.
在本发明的一个实施例中,请参阅图1-图3,所述搅拌板2为人字形结构,且搅拌板2上还设置有多组导流板26,所述导流板26上也开设有过滤孔14;In one embodiment of the present invention, please refer to Figures 1-3. The stirring plate 2 has a herringbone structure, and multiple groups of guide plates 26 are provided on the stirring plate 2. The guide plates 26 are also provided with openings. There are 14 filter holes;
所述导流板26为三角形结构,且三角形结构的长边向碾压辊12一侧倾斜;The deflector 26 has a triangular structure, and the long side of the triangular structure is inclined toward the side of the rolling roller 12;
所述搅拌板2上靠近混合箱1内壁的端部还开设有通料孔3。A feed hole 3 is also provided on the end of the stirring plate 2 close to the inner wall of the mixing box 1 .
在本实施例中,通过搅拌板2的设置,能够实现对混合箱1内原料的分区搅拌,通过搅拌板2上开设的通料孔3,并配合控制盒7带动搅拌板2转动的方式,便于实现各区域之间原料的缓和,从而提高原料的混合质量,通过导流板26的设置,方便将与搅拌板2无法通过过滤孔14的原料导向碾压辊12一侧(无法通过过滤孔14的原料易在贴近搅拌板2的位置形成堆积,当搅拌板2带动导流板26同时转动时,在离心力作用下,堆积的原料通过导流板26的斜面能够向碾压辊12一侧移动),便于进行碾压。In this embodiment, through the arrangement of the stirring plate 2, zoned stirring of the raw materials in the mixing box 1 can be achieved. Through the through hole 3 opened on the stirring plate 2 and in conjunction with the control box 7, the stirring plate 2 is driven to rotate. It is convenient to realize the relaxation of the raw materials between the various areas, thereby improving the mixing quality of the raw materials. Through the setting of the guide plate 26, it is convenient to guide the raw materials that cannot pass through the filter holes 14 with the stirring plate 2 to the side of the rolling roller 12 (which cannot pass through the filter holes). The raw materials 14 are easy to pile up close to the stirring plate 2. When the stirring plate 2 drives the guide plate 26 to rotate at the same time, under the action of centrifugal force, the accumulated raw materials can pass through the slope of the guide plate 26 to the side of the rolling roller 12. move) to facilitate rolling.
在本发明的一个实施例中,请参阅图1,所述驱动组件包括驱动电机8和齿轮组9,所述驱动电机8安装于混合箱1上,齿轮组9用于所述驱动电机8与所述驱动轴10之间的连接;其中所述驱动电机8可以采用伺服电机,还可以采用步进电机。In one embodiment of the present invention, please refer to Figure 1. The driving assembly includes a driving motor 8 and a gear set 9. The driving motor 8 is installed on the mixing box 1. The gear set 9 is used for connecting the driving motor 8 and the mixing box 1. The connection between the drive shafts 10; the drive motor 8 can be a servo motor or a stepper motor.
在本实施例中,驱动电机8通过与齿轮组9的配合设置,能够带动驱动轴10转动,其中所述齿轮组9可以采用两组相互啮合的锥齿轮。In this embodiment, the driving motor 8 can drive the driving shaft 10 to rotate by cooperating with the gear set 9 , wherein the gear set 9 can be two sets of mutually meshing bevel gears.
综上所述,本发明的工作原理是:首先将原料通过进料管11添加到混合箱1内,驱动组件通过带动驱动轴10低速转动的方式,速度感应式传动组件不工作,控制盒7不跟随驱动轴10转动,驱动轴10通过与联动组件相配合的方式,能够带动第一转轴4转动,通过搅拌杆5实现对混合箱1内原料的搅拌处理,此时控制盒7会跟随驱动轴10小幅度转动,从而实现对第一转轴4工作位置的调节,进而提高搅拌效果;驱动组件通过带动驱动轴10高速转动的方式,速度感应式传动组件工作,控制盒7跟随驱动轴10转动,搅拌板2通过与搅拌杆5相配合的方式,实现对各区域原料的搅拌处理,未通过过滤孔14的原料将贴近到搅拌板2上,配合碾压辊12贴壁移动的方式,实现对原料的进一步碾压粉碎处理,从而提高原料的混合效果,进而提高碳化硅陶瓷的生产质量;弹性件24通过对辅助支撑架21的拉力作用,使得驱动轴10在低速转动的状态下,驱动板22不会向挡板19一侧移动,当驱动轴10高速转动时,在离心力作用下,辅助支撑架21将对弹性件24产生拉力,此时驱动板22向挡板19一侧运动,当驱动板22与控制盒7内壁接触,并配合驱动轴10带动驱动板22转动的方式,能够带动控制盒7跟随驱动轴10转动,通过驱动孔28和驱动槽27的设置,便于带动辅助支撑架21和驱动板22跟随驱动块18转动,通过导轮23的设置,便于驱动板22在控制盒7内贴壁转动,同时能够避免驱动板22与挡板19之间出现卡死现象。To sum up, the working principle of the present invention is: first, raw materials are added into the mixing box 1 through the feed pipe 11, and the driving assembly drives the driving shaft 10 to rotate at a low speed. The speed-sensitive transmission assembly does not work, and the control box 7 Instead of following the rotation of the drive shaft 10, the drive shaft 10 can drive the first rotating shaft 4 to rotate by cooperating with the linkage assembly, and the stirring rod 5 is used to stir the raw materials in the mixing box 1. At this time, the control box 7 will follow the drive The shaft 10 rotates slightly to adjust the working position of the first rotating shaft 4, thereby improving the mixing effect; the driving assembly drives the driving shaft 10 to rotate at high speed, the speed-sensitive transmission assembly works, and the control box 7 follows the rotation of the driving shaft 10 , the stirring plate 2 cooperates with the stirring rod 5 to stir the raw materials in each area. The raw materials that have not passed through the filter holes 14 will be close to the stirring plate 2, and cooperate with the rolling roller 12 to move against the wall. The raw materials are further crushed and pulverized to improve the mixing effect of the raw materials, thereby improving the production quality of silicon carbide ceramics; the elastic member 24 exerts a tensile force on the auxiliary support frame 21 to cause the drive shaft 10 to rotate at a low speed. The plate 22 will not move to the side of the baffle 19. When the drive shaft 10 rotates at high speed, under the action of centrifugal force, the auxiliary support frame 21 will exert a pulling force on the elastic member 24. At this time, the drive plate 22 will move to the side of the baffle 19. When the drive plate 22 contacts the inner wall of the control box 7 and cooperates with the drive shaft 10 to drive the drive plate 22 to rotate, the control box 7 can be driven to follow the drive shaft 10 to rotate. Through the settings of the drive hole 28 and the drive slot 27, it is convenient to drive the auxiliary support. The frame 21 and the driving plate 22 rotate following the driving block 18. The setting of the guide wheel 23 facilitates the driving plate 22 to rotate against the wall in the control box 7, and at the same time avoids jamming between the driving plate 22 and the baffle 19.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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