CN115247373A - 一种负离子纤维纺织面料的生产方法 - Google Patents

一种负离子纤维纺织面料的生产方法 Download PDF

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CN115247373A
CN115247373A CN202011525135.1A CN202011525135A CN115247373A CN 115247373 A CN115247373 A CN 115247373A CN 202011525135 A CN202011525135 A CN 202011525135A CN 115247373 A CN115247373 A CN 115247373A
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textile fabric
anion
anion fiber
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李斌
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Xiaogan Anhua Textile Co ltd
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Abstract

本发明公开了一种负离子纤维纺织面料的生产方法，该纺织面料的生产方法包括以下步骤：纱线处理：将涤纶负离子纤维、丙纶负离子纤维、棉与混纺成负离子纱线原料，浸渍在整理液中，对整理液升温，浸渍一段时间后，将纱线原料取出后烘干，通过对面料的纺织原料纱线进行处理后再进行编织，形成的纺织面料再通过浸轧处理后烘干，负离子释放量高，使用效果持久，整理液中的柔软剂、渗透剂、抗氧化剂和抗静电剂等使得面料自身特性保存较好，同时具备抗氧化和抗静电效果。

Description

一种负离子纤维纺织面料的生产方法
技术领域
本发明涉及纺织面料技术领域，具体为一种负离子纤维纺织面料的生产方法。
背景技术
随着人们生活水平的提高，人们对服装和家纺的要求越来越高，消费者已经从最开始的追求保暖向注重舒适、美观、有益健康等方向发展，功能纺织品也应运而生。负离子即是带负电荷的微粒子，空气中存在的带电粒子分为正离子和负离子，而负离子对人体的健康、保健，生态优化具有重要作用，这一点以经各大医学界专家临床检验所证实。在人类工业化加速的进程中，由于生产过程中产生了大量的带正电荷的大离子，而带正电荷的大离子消耗了自然界中大量的负离子，使得人类的生活环境正在逐步恶化。负离子具有优良的抗菌杀菌功能，有利于改善人类的生活环境，并对人体有保健作用。如负离子对神经系统有一定地影响，可使大脑皮层功能及脑力活动加强，精神振奋，并具有改善睡眠质量的效果。负离子对心血管系统也有影响，其有明显扩张血管的作用，可解除动脉血管痉挛，达到降低血压的目的，可促进细胞活化，加速新陈代谢，使血液得以净化。同时负离子对呼吸系统的影响最为明显，因为负离子是通过呼吸道进入人体的，可以提高人的肺活量。负离子具有众多保健功能使得其成为纺织品改性中的一大亮点。常见的负离子矿石材料有奇冰石、电气石、蛋白石、奇才石等等。
目前的面料生产中，对于负离子纤维纺织面料的加工，大都是将成品面料浸渍在处理液中，这样的纺织面料持久性差，负离子释放量低，使用一段时间后效果降低幅度大。
发明内容
本发明的目的在于提供一种负离子纤维纺织面料的生产方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种负离子纤维纺织面料的生产方法，该纺织面料的生产方法包括以下步骤：
S1、纱线处理：将涤纶负离子纤维、丙纶负离子纤维、棉与粘胶负离子纤维混纺成负离子纱线原料，浸渍在整理液中，对整理液升温，浸渍一段时间后，将纱线原料取出后烘干；
S2、面料纺织：将纱线原料与氨纶纤维通过纺织机编织形成纺织面料；
S3、面料处理：将纺织面料放入浸轧装置中，浸渍在整理液的稀释液中，二浸二轧处理完成后，放入烘干箱内进行预烘和烘焙；
S4、将面料取出后水洗，水洗完成后在进行烘干，得到负离子纤维纺织面料。
作为本发明进一步的方案：步骤S1中所述整理液按重量百分比计包括：15％-30％的电气石粉，1％-3％的分散剂，1％-2％的钛酸酯偶联剂，0.8％-1.2％的柔软剂，3％-5％的渗透剂，2％-3％的阳离子抗静电剂，0.5％-0.8％的交联剂，2％-3％的抗氧化剂，余者为离子水。
作为本发明进一步的方案：所述分散剂由盐酸甲基苯丙胺，硅酸钠，亚硫酸钠，羟甲基纤维素，聚乙烯醇和聚丙烯酸钠混制而成，所述柔软剂由双十八烷基二甲基，氯化铵，碳酸氢钠，聚乙二醇，改性聚硅氧烷和水混制而成。
作为本发明进一步的方案：步骤S1中所述纱线原料在整理液中的浸渍时间为5-10min，整理液的浸渍温度为40-60℃，取出后的烘干温度为80-120℃。
作为本发明进一步的方案：步骤S3中所述纺织面料的浸轧时间为15-25s，轧余率为60-80％。
作为本发明进一步的方案：步骤S3中所述整理液的稀释液为整理液与离子水1:3混合制成。
作为本发明进一步的方案：步骤S3中所述预烘温度为100-120℃，时间为3-5min，所述烘焙温度为140-160℃，时间为5-8min。
作为本发明进一步的方案：步骤S4中所述水洗完成后的烘干温度为110-130℃，烘干时间为8-10min。
与现有技术相比，本发明的有益效果是：通过对面料的纺织原料纱线进行处理后再进行编织，形成的纺织面料再通过浸轧处理后烘干，负离子释放量高，使用效果持久，整理液中的柔软剂、渗透剂、抗氧化剂和抗静电剂等使得面料自身特性保存较好，同时具备抗氧化和抗静电效果。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种负离子纤维纺织面料的生产方法，该纺织面料的生产方法包括以下步骤：
S1、纱线处理：将涤纶负离子纤维、丙纶负离子纤维、棉与粘胶负离子纤维混纺成负离子纱线原料，浸渍在整理液中，对整理液升温，浸渍一段时间后，将纱线原料取出后烘干；
S2、面料纺织：将纱线原料与氨纶纤维通过纺织机编织形成纺织面料；
S3、面料处理：将纺织面料放入浸轧装置中，浸渍在整理液的稀释液中，二浸二轧处理完成后，放入烘干箱内进行预烘和烘焙；
S4、将面料取出后水洗，水洗完成后在进行烘干，得到负离子纤维纺织面料。
步骤S1中所述整理液按重量百分比计包括：15％的电气石粉，1％的分散剂，1％的钛酸酯偶联剂，0.8％的柔软剂，3％的渗透剂，2％的阳离子抗静电剂，0.5％的交联剂，2％的抗氧化剂，余者为离子水。
所述分散剂由盐酸甲基苯丙胺，硅酸钠，亚硫酸钠，羟甲基纤维素，聚乙烯醇和聚丙烯酸钠混制而成，所述柔软剂由双十八烷基二甲基，氯化铵，碳酸氢钠，聚乙二醇，改性聚硅氧烷和水混制而成。
步骤S1中所述纱线原料在整理液中的浸渍时间为5min，整理液的浸渍温度为40℃，取出后的烘干温度为80℃。
步骤S3中所述纺织面料的浸轧时间为15s，轧余率为60％。
步骤S3中所述整理液的稀释液为整理液与离子水1:3混合制成。
步骤S3中所述预烘温度为100℃，时间为3min，所述烘焙温度为140℃，时间为5min。
步骤S4中所述水洗完成后的烘干温度为110℃，烘干时间为8min。
实施例2
步骤S1中所述整理液按重量百分比计包括：23％的电气石粉，2％的分散剂，1.5％的钛酸酯偶联剂，1％的柔软剂，4％的渗透剂，2.5％的阳离子抗静电剂，0.7％的交联剂，2.5的抗氧化剂，余者为离子水。
步骤S1中所述纱线原料在整理液中的浸渍时间为8min，整理液的浸渍温度为50℃，取出后的烘干温度为100℃。
步骤S3中所述纺织面料的浸轧时间为20s，轧余率为70％。
步骤S3中所述预烘温度为110℃，时间为4min，所述烘焙温度为150℃，时间为7min。
步骤S4中所述水洗完成后的烘干温度为120℃，烘干时间为9min。
实施例3
步骤S1中所述整理液按重量百分比计包括：30％的电气石粉，3％的分散剂，2％的钛酸酯偶联剂，1.2％的柔软剂，5％的渗透剂，3％的阳离子抗静电剂，0.8％的交联剂，3％的抗氧化剂，余者为离子水。
步骤S1中所述纱线原料在整理液中的浸渍时间为10min，整理液的浸渍温度为60℃，取出后的烘干温度为120℃。
步骤S3中所述纺织面料的浸轧时间为25s，轧余率为80％。
步骤S3中所述预烘温度为120℃，时间为5min，所述烘焙温度为160℃，时间为8min。
步骤S4中所述水洗完成后的烘干温度为130℃，烘干时间为10min。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。

Claims (8)

1.一种负离子纤维纺织面料的生产方法，其特征在于，该纺织面料的生产方法包括以下步骤：
S1、纱线处理：将涤纶负离子纤维、丙纶负离子纤维、棉与粘胶负离子纤维混纺成负离子纱线原料，浸渍在整理液中，对整理液升温，浸渍一段时间后，将纱线原料取出后烘干；
S2、面料纺织：将纱线原料与氨纶纤维通过纺织机编织形成纺织面料；
S3、面料处理：将纺织面料放入浸轧装置中，浸渍在整理液的稀释液中，二浸二轧处理完成后，放入烘干箱内进行预烘和烘焙；
S4、将面料取出后水洗，水洗完成后在进行烘干，得到负离子纤维纺织面料。
2.根据权利要求1所述的一种负离子纤维纺织面料的生产方法，其特征在于，步骤S1中所述整理液按重量百分比计包括：15％-30％的电气石粉，1％-3％的分散剂，1％-2％的钛酸酯偶联剂，0.8％-1.2％的柔软剂，3％-5％的渗透剂，2％-3％的阳离子抗静电剂，0.5％-0.8％的交联剂，2％-3％的抗氧化剂，余者为离子水。
3.根据权利要求2所述的一种负离子纤维纺织面料的生产方法，其特征在于，所述分散剂由盐酸甲基苯丙胺，硅酸钠，亚硫酸钠，羟甲基纤维素，聚乙烯醇和聚丙烯酸钠混制而成，所述柔软剂由双十八烷基二甲基，氯化铵，碳酸氢钠，聚乙二醇，改性聚硅氧烷和水混制而成。
4.根据权利要求1所述的一种负离子纤维纺织面料的生产方法，其特征在于，步骤S1中所述纱线原料在整理液中的浸渍时间为5-10min，整理液的浸渍温度为40-60℃，取出后的烘干温度为80-120℃。
5.根据权利要求1所述的一种负离子纤维纺织面料的生产方法，其特征在于，步骤S3中所述纺织面料的浸轧时间为15-25s，轧余率为60-80％。
6.根据权利要求1所述的一种负离子纤维纺织面料的生产方法，其特征在于，步骤S3中所述整理液的稀释液为整理液与离子水1:3混合制成。
7.根据权利要求1所述的一种负离子纤维纺织面料的生产方法，其特征在于，步骤S3中所述预烘温度为100-120℃，时间为3-5min，所述烘焙温度为140-160℃，时间为5-8min。
8.根据权利要求1所述的一种负离子纤维纺织面料的生产方法，其特征在于，步骤S4中所述水洗完成后的烘干温度为110-130℃，烘干时间为8-10min。
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116103927A (zh) * 2022-12-29 2023-05-12 江苏鑫缘丝绸科技有限公司 一种可水洗蚕丝被及其制备方法

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