CN115246766A - Method for treating fluorinated tail gas in perfluoropolyether synthesis process - Google Patents

Method for treating fluorinated tail gas in perfluoropolyether synthesis process Download PDF

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CN115246766A
CN115246766A CN202211042536.0A CN202211042536A CN115246766A CN 115246766 A CN115246766 A CN 115246766A CN 202211042536 A CN202211042536 A CN 202211042536A CN 115246766 A CN115246766 A CN 115246766A
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tail gas
reaction
product
fluorine
reacting
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张德波
杨强
李斌
周武刚
苟文珊
周昱昂
张含
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Sichuan Hongfu New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C43/00Ethers; Compounds having groups, groups or groups
    • C07C43/02Ethers
    • C07C43/03Ethers having all ether-oxygen atoms bound to acyclic carbon atoms
    • C07C43/14Unsaturated ethers
    • C07C43/17Unsaturated ethers containing halogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/01Preparation of ethers
    • C07C41/05Preparation of ethers by addition of compounds to unsaturated compounds
    • C07C41/06Preparation of ethers by addition of compounds to unsaturated compounds by addition of organic compounds only
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/01Preparation of ethers
    • C07C41/18Preparation of ethers by reactions not forming ether-oxygen bonds
    • C07C41/24Preparation of ethers by reactions not forming ether-oxygen bonds by elimination of halogens, e.g. elimination of HCl
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C71/00Esters of oxyacids of halogens

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Abstract

The invention belongs to the technical field of chemical industry, and particularly relates to a method for treating fluorinated tail gas in a perfluoropolyether synthesis process. The processing method mainly comprises the following steps: reacting the fluorinated tail gas with fluorine gas to obtain an intermediate B, reacting the intermediate B with 1,2-difluoro-1,2-dichloroethylene to obtain an intermediate C, and reacting the intermediate C with zinc to obtain a product. The product obtained by the invention can be used as a raw material for researching and producing special fluorine-containing polymers such as low temperature-resistant fluororubber, high temperature-resistant fluororubber and medium-resistant fluororubber as a fluorine-containing alkyl vinyl ether monomer. Therefore, the invention provides a more green and economic fluorinated tail gas treatment method, and has a good application prospect.

Description

Method for treating fluorinated tail gas in perfluoropolyether synthesis process
Technical Field
The invention belongs to the technical field of chemical industry, and particularly relates to a method for treating fluorinated tail gas in a perfluoropolyether synthesis process.
Background
Perfluoropolyether, which was originally studied by Sianesi in the 60 th century of 20 th century, is a relatively special perfluoropolymer compound, the average molecular weight of which is varied from 500 to 15000, and the molecule contains only C, F, O. Perfluoropolyethers with different molecular weights have wide application in the aspects of lubricating oil, heat conduction oil, insulating materials, vacuum pump oil, blood substitutes, plastic additives and the like. The high molecular weight perfluoropolyether has low volatility, wide liquid temperature range and excellent viscosity-temperature characteristics after being subjected to stabilization treatment, and is used as an excellent lubricant in the fields of aerospace industry, electronic industry, electrical industry, nuclear industry and the like.
At present, there are two main methods for synthesizing perfluoropolyether, one is photocatalytic polymerization, such as photo-oxidative polymerization technology of tetrafluoroethylene or hexafluoropropylene; another is anionic polymerization, such as the anionic polymerization of perfluoroepoxide (hexafluoropropylene or tetrafluorooxetane). Both the end groups of perfluoropolyethers prepared by photo-oxidative polymerization and anionic polymerization contain active acid fluorides, and in order to improve the stability of the perfluoropolyethers, the end groups need to be stabilized. The method of stabilization is to fluorinate the end groups. The end group fluorinated perfluoropolyether has the best stability and is an important technology for industrially preparing the perfluoropolyether.
The main components of the tail gas after the fluorination of the perfluoropolyether end group are as follows: fluorophosphoric acid, trifluoroacetyl fluoride, pentafluoropropionyl fluoride and the like, which are important intermediates for preparing fluoroalkyl vinyl ethers. At present, the method for treating fluorinated tail gas in the perfluoropolyether synthesis process comprises the following steps: and (3) washing the fluorinated tail gas with water, then washing with alkali, and finally emptying. The disadvantages of this treatment are: firstly, substances contained in the tail gas are not effectively utilized; secondly, a large amount of fluorine-containing waste liquid is produced to form secondary pollution, and the subsequent treatment of the waste liquid causes pressure on environmental protection.
The recovery and comprehensive utilization of compounds such as fluorophosphoric acid, trifluoroacetyl fluoride and pentafluoropropionyl fluoride are still lack of corresponding research at present, so that a better idea for green treatment of fluorinated tail gas is also lacked at present, which is a problem to be solved in the field urgently.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for treating fluorinated tail gas in a perfluoropolyether synthesis process, and aims to realize a safe and environment-friendly treatment method with high added value aiming at the fluorinated tail gas in the perfluoropolyether synthesis process.
A preparation method of fluorine-containing alkyl vinyl ether comprises the following steps:
step 1, reacting a raw material A with fluorine gas to obtain an intermediate B,
Figure BDA0003821382780000021
step 2, reacting the intermediate B with 1,2-difluoro-1,2-dichloroethylene to obtain an intermediate C,
Figure BDA0003821382780000022
step 3, reacting the intermediate C with zinc to obtain a product D,
Figure BDA0003821382780000023
wherein R is selected from F or C 1 -C 10 A perfluoroalkyl group.
Preferably, R is selected from F, trifluoromethyl or pentafluoroethyl.
Preferably, step 1 is carried out under the action of a catalyst, wherein the catalyst is selected from one or a compound of two or more of KF, naF, csF and LiF.
Preferably, the reaction conditions in the step 1 are that the reaction temperature is 100-400 ℃ and the reaction pressure is 0-0.1 MPa.
Preferably, in step 1, the introduction flow rate of the fluorine gas is 10 to 500L/h.
Preferably, the reaction conditions of the step 2 are that the reaction temperature is-25 ℃ to-10 ℃, and the reaction pressure is 0-0.1 Mpa;
and/or introducing the reaction tail gas after the reaction in the step 2 into the reactor in the step 1 for recycling.
Preferably, step 3 is carried out under the action of an initiator selected from zinc chloride;
and/or, the step 3 is carried out under the action of an organic solvent, wherein the organic solvent is one or a mixture of two or more of dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide and poly perfluoroisopropyl ether oil.
The invention also provides a method for treating the tail gas from the fluorination of the end groups of the perfluoropolyether, which takes the tail gas from the fluorination process of the end groups of the perfluoropolyether as the raw material A and prepares the product D according to the preparation method.
Preferably, the main component of the tail gas of the perfluoropolyether end group fluorination process comprises COF 2 、CF 3 COF and CF 3 CF 2 COF。
Preferably, the product D obtained is CF 3 OCF=CF 2 、CF 3 CF 2 OCF=CF 2 And CF 3 CF 2 CF 2 OCF=CF 2 The product D is separated by rectification.
The invention provides a brand-new, high-added-value, safe and environment-friendly treatment method, which can be used for treating fluorinated tail gas in a perfluoropolyether synthesis process in an industrial scale and greatly reduce the influence of three wastes on the environment. According to the method provided by the invention, the fluorinated tail gas in the synthesis process of the perfluoropolyether can be turned into treasure, and the prepared fluorine-containing alkyl vinyl ether monomer is used as a raw material for researching and producing special fluorine-containing polymers such as low temperature resistant fluororubber, high temperature resistant fluororubber and medium resistant fluororubber, so that the method has high economic benefit.
Obviously, many modifications, substitutions, and variations are possible in light of the above teachings of the invention, without departing from the basic technical spirit of the invention, as defined by the following claims.
The present invention will be described in further detail with reference to the following examples. This should not be understood as limiting the scope of the above-described subject matter of the present invention to the following examples. All the technologies realized based on the above contents of the present invention belong to the scope of the present invention.
Drawings
FIG. 1 is a process flow diagram of example 1 of the present invention.
Detailed Description
Example 1
This example was carried out by reacting the fluorinated tail gas (containing COF) from the perfluoropolyether synthesis process 2 、CF 3 COF and CF 3 CF 2 COF) as a raw material to prepare CF 3 OCF=CF 2 、CF 3 CF 2 OCF=CF 2 And CF 3 CF 2 CF 2 OCF=CF 2
Figure BDA0003821382780000041
Wherein R is F, trifluoromethyl or pentafluoroethyl.
The process flow is shown in figure 1.
In the first reaction step:
the catalyst is alkali metal fluoride, including but not limited to KF, naF, csF, liF and their compound. NaF is preferred in this embodiment.
The reaction temperature is controlled at 400 ℃ and the reaction pressure is controlled at 0.1MPa.
The raw material fluorine gas to be used may be diluted with an inert gas and used, or may be used as it is. The fluorine gas introduction flow rate is 10 to 500L/h. Including but not limited to nitrogen, helium, argon, and the like. In this embodiment, it is preferable that the fluorine gas obtained by electrolysis is diluted to 40% (V/V) with nitrogen gas and fed into the reactor A, and that the off gas is fed into the reactor A at 200L/h.
The reactor of the first step reaction is made of corrosion-resistant materials such as hastelloy, nickel-chromium stainless steel, molybdenum-chromium stainless steel or carbon steel passivated by fluorine gas. Is provided with a metering device, a heating device and a gas distribution device.
In the second reaction step:
the reaction temperature is controlled at-10 ℃, and the reaction pressure of the reactor is controlled at 0.1MPa.
The 1,2-difluoro-1,2-dichloroethylene is added into the reactor in liquid phase, and the adding amount is 80% of the volume of the reactor.
The reactor for reaction is made of corrosion-resistant and low-temperature-resistant materials such as Hastelloy, nickel-chromium stainless steel, molybdenum-chromium stainless steel, tetrafluoro resin lining or tetrafluoro resin materials and the like. The pressure-resistant reactor is equipped with a cooling device, a stirring device, and a conduit and a distribution device for introducing a gas into the liquid phase. The reactor is filled with stuffing to increase the exchange strength of matter in the reaction.
Since the fluorine gas, which is a highly corrosive gas, is introduced into the reactor, its accessories, and packing are made of a material resistant to corrosion by fluorine gas. Including but not limited to hastelloy, nickel-chromium stainless steel, molybdenum-chromium stainless steel, tetrafluoro resin or tetrafluoro resin lined, carbon steel material passivated by fluorine gas, etc.
In the third reaction step:
1) An organic solvent with a tank volume of 30 to 70% (preferably 50% in this example) was added to a dechlorination reactor (GSH type magnetic stirring reactor), and then zinc powder and zinc chloride with a zinc powder weight of 5% were added as an initiator. Then, the stirring is started, the stirring speed is 80 to 300r/min (300 r/min is preferred in the embodiment), and the temperature is raised to 60 to 100 ℃ (70 ℃ is preferred in the embodiment).
2) The intermediate C is continuously added into a dechlorination reaction kettle, and the reaction is carried out at the temperature of 60-100 ℃ (preferably 70 ℃ in the embodiment). The molar ratio of the intermediate C to the zinc powder to the organic solvent is 1:3 to 4:8 to 10 (in the present embodiment, 1. The intermediate product is slowly added, and the addition rate is controlled according to the proportion that the organic solvent volume is 5L, and the intermediate product is added into the reactor at 300-600 g (400 g is preferred in the embodiment) per hour.
3) And (3) allowing a gas-phase product obtained by the reaction in the dechlorination reaction kettle to pass through a reflux condenser and then completely collect the gas-phase product into a mixed monomer collecting bottle, and placing the crude monomer collecting bottle into a-45 ℃ cold trap. The collected mixed monomers are purified. The purification is carried out in a rectifying device, the rectifying device comprises a rectifying tower, a condenser and a tower kettle, and the operating pressure of the rectifying tower is controlled below 0.1MPa.
In the dechlorination reaction, the organic solvent is dimethyl sulfoxide.
The gauge pressure of the dechlorination reaction kettle is controlled to be 0.1MPa.
And sampling a gas outlet of the reactor B, and performing gas chromatography. The analysis results show that: main component COF of fluorinated tail gas in perfluoropolyether-free synthesis process 2 、CF 3 COF、CF 3 CF 2 COF。
The product D is a mixed monomer, and various modified special monomers with the content of more than or equal to 99.95 percent are respectively obtained after the product D is purified by a rectifying tower. In this example, the three special modified monomers obtained were CF 3 OCF=CF 2 、CF 3 CF 2 OCF=CF 2 And CF 3 CF 2 CF 2 OCF=CF 2 Three compounds.
Example 2
This example treats the fluorinated off-gas from the perfluoropolyether synthesis process in the same manner as in example 1, except that the process conditions are modified as follows:
catalyst KF is added into a reactor, then fluorine gas prepared by electrolysis is diluted to 60% (V/V) by nitrogen and then is introduced into a reactor A, tail gas is introduced into the reactor A according to 200L/h, the reaction temperature is controlled at 100 ℃, and the reaction pressure is controlled at 0.1MPa.
The reacted gas enters a reactor B to react with 1,2-difluoro-1,2-dichloroethylene. The reaction temperature is controlled at-25 ℃ and the reaction pressure is controlled at 0.1MPa.
In this example, product D is CF 3 OCF=CF 2 、CF 3 CF 2 OCF=CF 2 And CF 3 CF 2 CF 2 OCF=CF 2 Three compounds.
Example 3
This example treats the fluorinated off-gas from the perfluoropolyether synthesis process in the same manner as in example 1, except that the process conditions are modified as follows:
adding a catalyst CsF into a reactor, diluting fluorine gas prepared by electrolysis to 85% (V/V) by using nitrogen, introducing the diluted fluorine gas into the reactor A, introducing tail gas into the reactor A at a rate of 200L/h, controlling the reaction temperature at 400 ℃ and the reaction pressure at 0.1MPa.
The reacted gas enters a reactor B to react with 1,2-difluoro-1,2-dichloroethylene. The reaction temperature is controlled at-10 ℃ and the reaction pressure is controlled at 0.1MPa.
In this example, product D is CF 3 OCF=CF 2 、CF 3 CF 2 OCF=CF 2 And CF 3 CF 2 CF 2 OCF=CF 2 Three compounds.
As can be seen from the above examples, the invention can treat the fluorinated tail gas in the perfluoropolyether synthesis process and convert the fluorinated tail gas into a recyclable product. The invention overcomes the defects that the fluorinated tail gas treatment process is not environment-friendly enough and the fluorine-containing compound can not be recycled in the prior art, provides a more green and economic fluorinated tail gas treatment method, and has good application prospect.

Claims (10)

1. The preparation method of the fluorine-containing alkyl vinyl ether is characterized by comprising the following steps:
step 1, reacting a raw material A with fluorine gas to obtain an intermediate B,
Figure FDA0003821382770000011
step 2, reacting the intermediate B with 1,2-difluoro-1,2-dichloroethylene to obtain an intermediate C,
Figure FDA0003821382770000012
step 3, reacting the intermediate C with zinc to obtain a product D,
Figure FDA0003821382770000013
wherein R is selected from F or C 1 -C 10 A perfluoroalkyl group.
2. The method of claim 1, wherein: r is selected from F, trifluoromethyl or pentafluoroethyl.
3. The method of claim 1, wherein: the step 1 is carried out under the action of a catalyst, wherein the catalyst is one or a compound of two or more of KF, naF, csF and LiF.
4. The method of claim 1, wherein: the reaction conditions of the step 1 are that the reaction temperature is 100-400 ℃ and the reaction pressure is 0-0.1 MPa;
and/or in step 1, the introduction flow rate of the fluorine gas is 10 to 500L/h.
5. The method of claim 1, wherein: the reaction conditions of the step 2 are that the reaction temperature is-25 ℃ to-10 ℃ and the reaction pressure is 0-0.1 Mpa;
and/or introducing the reaction tail gas after the reaction in the step 2 into the reactor in the step 1 for recycling.
6. The method of claim 1, wherein: step 3 is carried out under the action of an initiator, wherein the initiator is selected from zinc chloride;
and/or, the step 3 is carried out under the action of an organic solvent, wherein the organic solvent is one or a mixture of two or more of dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide and poly perfluoroisopropyl ether oil.
7. A method for treating perfluoropolyether end group fluorinated tail gas is characterized by comprising the following steps: the method takes tail gas of a perfluoropolyether end group fluorination process as a raw material A, and prepares a product D according to the preparation method of any one of claims 1-6.
8. The process of claim 7, wherein: the main component of the tail gas of the perfluoropolyether end group fluorination process comprises COF 2 、CF 3 COF and CF 3 CF 2 COF。
9. The processing method according to claim 7, characterized in that: the product D obtained is CF 3 OCF=CF 2 、CF 3 CF 2 OCF=CF 2 And CF 3 CF 2 CF 2 OCF=CF 2 The product D is separated by rectification.
10. Product D obtained by the process according to any one of claims 1 to 9.
CN202211042536.0A 2022-08-29 2022-08-29 Method for treating fluorinated tail gas in perfluoropolyether synthesis process Pending CN115246766A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101817728A (en) * 2009-10-21 2010-09-01 山东东岳神舟新材料有限公司 Method for producing hexafluoropropane oxide and coproducing perfluorovinyl ether
CN107286060A (en) * 2017-06-22 2017-10-24 山东华夏神舟新材料有限公司 End group is the preparation method of the perfluoroalkyl vinyl ether of sulfonyl fluoride group
CN108929204A (en) * 2017-05-25 2018-12-04 中昊晨光化工研究院有限公司 A kind of synthetic method and synthesis device of 1,2- difluoromethyl vinyl ethers
CN110092901A (en) * 2019-05-30 2019-08-06 上海欧勒奋生物科技有限公司 A kind of flaorination process of perfluoropolyether unstable end-group
CN114656338A (en) * 2022-04-24 2022-06-24 四川道宏新材料有限公司 Synthesis method of perfluoro-n-propyl vinyl ether

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101817728A (en) * 2009-10-21 2010-09-01 山东东岳神舟新材料有限公司 Method for producing hexafluoropropane oxide and coproducing perfluorovinyl ether
CN108929204A (en) * 2017-05-25 2018-12-04 中昊晨光化工研究院有限公司 A kind of synthetic method and synthesis device of 1,2- difluoromethyl vinyl ethers
CN107286060A (en) * 2017-06-22 2017-10-24 山东华夏神舟新材料有限公司 End group is the preparation method of the perfluoroalkyl vinyl ether of sulfonyl fluoride group
CN110092901A (en) * 2019-05-30 2019-08-06 上海欧勒奋生物科技有限公司 A kind of flaorination process of perfluoropolyether unstable end-group
CN114656338A (en) * 2022-04-24 2022-06-24 四川道宏新材料有限公司 Synthesis method of perfluoro-n-propyl vinyl ether

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