CN115246029A - Device for preventing photovoltaic solder strip from being welded - Google Patents

Device for preventing photovoltaic solder strip from being welded Download PDF

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Publication number
CN115246029A
CN115246029A CN202211156753.2A CN202211156753A CN115246029A CN 115246029 A CN115246029 A CN 115246029A CN 202211156753 A CN202211156753 A CN 202211156753A CN 115246029 A CN115246029 A CN 115246029A
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CN
China
Prior art keywords
plate
sleeve
welding
welded
preventing
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211156753.2A
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Chinese (zh)
Inventor
王建华
张�浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Zerun New Material Co ltd
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Jiangsu Zerun New Material Co ltd
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Publication date
Application filed by Jiangsu Zerun New Material Co ltd filed Critical Jiangsu Zerun New Material Co ltd
Priority to CN202211156753.2A priority Critical patent/CN115246029A/en
Publication of CN115246029A publication Critical patent/CN115246029A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention relates to the technical field of welding of photovoltaic welding strips, in particular to a device for preventing a photovoltaic welding strip from being welded through. According to the invention, after the welding strip is attached to the main grid line on the battery piece, the expansion plate is pulled down, the compression roller is attached to the welding strip, then the soldering iron machine is pulled down to enable the soldering iron machine to be at the same height as the compression roller, then the sliding plate is moved along the shaft lever and the shaft sleeve, if the compression roller bumps, force is transmitted to the bottom plate, then the bottom plate upwards extrudes the air bag, gas in the air bag is transmitted into the water tank through the sleeve and the needle tube, and then whether the external working table is flat or not can be known by observing whether bubbles exist in the water tank, so that the height of the soldering iron machine can be quickly adjusted, the finished product effect is improved, and the economic loss is reduced.

Description

Device for preventing photovoltaic solder strip from welding through
Technical Field
The invention relates to the technical field of welding of photovoltaic welding strips, in particular to a device for preventing a photovoltaic welding strip from being welded through.
Background
Welding the single battery piece: when welding, the left hand pinches and presses about 1/3 of one end of the welding strip, the welding strip is flatly placed on a main grid line of a battery piece, the other end of the welding strip is contacted with the grid line on the battery piece, the right hand holds a soldering iron and performs even and gentle pressure welding with force from left to right, the starting point of the soldering iron head is positioned on the left side of the single piece during welding, and the plane of the soldering iron head is always tightly attached to the welding strip during welding.
When welding the battery piece with welding the area together, consider the welding effect, can put the battery piece on table surface, if the unevenness of outside table surface during this, even if staff's hand strength is more steady then, also is difficult to control when meetting this kind of condition, leads to welding area and battery piece welding insecure or welds the area and be welded, causes the economy to cause the loss.
Disclosure of Invention
The present invention has been made to solve one of the technical problems occurring in the prior art or the related art.
Therefore, the technical scheme adopted by the invention is as follows:
a device for preventing a photovoltaic welding strip from being welded through comprises a fixed module, a strut module, a measuring module and a welding module, wherein the fixed module comprises two polygonal bases connected with the fixed module, an equilateral terrace connected with the tops of the polygonal bases, a rotary table movably connected with the tops of the equilateral terrace, a pressing plate movably connected with the rotary table, a sucking disc connected with the bottom of the pressing plate, a pull plug connected with the sucking disc and a tooth-shaped steel grating plate connected with the tops of the polygonal bases, the polygonal bases are provided with circular openings suitable for the sucking disc to be inserted, the tooth-shaped steel grating plate is positioned on the front side of the circular openings, the strut module comprises a disc body connected with the tops of the polygonal bases, a boss connected with the top of the disc body, two shaft sleeves arranged on the inner sides of the boss, a shaft rod connected between the two shaft sleeves in a sliding manner, a sliding plate sleeved on the outer side of the shaft rod in a sliding manner, a plurality of springs embedded in the sliding plate, a ball seat connected with the inner ends of the springs, and balls movably embedded in the ball seat, the measuring module comprises a front plate connected with the front side of the sliding plate, a water tank connected with the front plate, a needle tube arranged at the bottom of the water tank, a sleeve sleeved at the bottom of the needle tube, a rectangular plate sleeved at the outer side of the sleeve, a sleeve bottom end, an air bag connected with the bottom of the rectangular plate, a bottom plate connected with the bottom of the air bag, an L-shaped plate connected with the outer wall of the bottom plate, a telescopic plate connected with the bottom of the bottom plate and a compression roller connected with the movable end of the telescopic plate, wherein the top end of the L-shaped plate slidably extends into the outer wall of the water tank, the sleeve is provided with a one-way valve, and the welding module comprises a welding belt box connected with the front side of the sliding plate, the soldering iron comprises a threaded rod connected with the bottom of the solder strip box and a soldering iron machine connected with the movable end of the threaded rod.
Through adopting above-mentioned technical scheme, after will welding the main grid line laminating on area and the battery piece, with the expansion plate drop-down, compression roller and welding the area laminating, then drop-down flatiron machine makes it with the compression roller co-altitude, then along the axostylus axostyle, the axle sleeve removes the slide, if jolt appears in the compression roller, can give the bottom plate with power transmission, then the bottom plate upwards extrudees the gasbag, gas in the gasbag passes through the sleeve pipe, the needle tubing transmission is intake incasement portion, then whether there is the bubble in observing the water tank, can learn whether outside table surface levels, from this can the height of quick adjustment flatiron machine, improve the finished product effect, reduce economic loss.
The invention in a preferred example may be further configured to: the handle is installed at the pressing plate top, and the handle sets up to the arc.
Through adopting above-mentioned technical scheme, set up the handle, user of service can easily stimulate the clamp plate, improves use comfort.
The present invention in a preferred example may be further configured to: the inner end of the shaft sleeve is provided with a conical surface, and the shaft sleeve is made of a metal material.
Through adopting above-mentioned technical scheme, adopt this structural design, when the slide slides to the axle sleeve from the axle lever on, the probability of blocking is less.
The present invention in a preferred example may be further configured to: the sliding plate is provided with two through holes with the diameter equal to that of the shaft sleeve.
Through adopting above-mentioned technical scheme, adopt this size design for the slide can be free slide on axostylus axostyle and axle sleeve.
The present invention in a preferred example may be further configured to: the springs are arranged in six rows in an annular mode at equal intervals, and the six rows of springs are located inside the two through holes respectively.
Through adopting above-mentioned technical scheme, adopt this overall arrangement design, the slide can be steady slide on axostylus axostyle or axle sleeve.
The present invention in a preferred example may be further configured to: the top end of the sleeve and the top of the rectangular plate are located on the same horizontal plane, and the one-way valve is located at the bottom of the rectangular plate.
Through adopting above-mentioned technical scheme, adopt this structural design, the installation of rectangular plate can not lead to the fact the influence to sleeve pipe and check valve.
The present invention in a preferred example may be further configured to: the rear side of the rectangular plate is attached to the front side of the front plate, and the rectangular plate and the bottom plate are made of plastics.
Through adopting above-mentioned technical scheme, adopt this structural design, the rectangular plate goes up and down more steadily, then rectangular plate and bottom plate that plastics were made, the quality is light, can not exert an influence to the flexible production of gasbag.
The invention in a preferred example may be further configured to: the top of the welding strip box is flush with the top of the front plate, and a discharge hole is formed in one side of the welding strip box.
Through adopting above-mentioned technical scheme, set up the discharge gate, make things convenient for the staff to take the solder strip in the solder strip box.
By adopting the technical scheme, the invention has the beneficial effects that:
1. according to the invention, after the welding strip is attached to the main grid line on the battery piece, the expansion plate is pulled down, the compression roller is attached to the welding strip, then the soldering iron machine is pulled down to enable the soldering iron machine to be at the same height as the compression roller, then the sliding plate is moved along the shaft rod and the shaft sleeve, if the compression roller bumps, force is transmitted to the bottom plate, then the bottom plate extrudes the air bag upwards, gas in the air bag is transmitted into the water tank through the sleeve and the needle tube, and then whether the external working table is flat or not can be known by observing whether bubbles exist in the water tank, so that the height of the soldering iron machine can be quickly adjusted, the finished product effect is improved, and the economic loss is reduced.
2. In the invention, the battery piece is placed between the two polygonal bases, then the pressing plate is pressed downwards after the plug is determined to be in a tight insertion state, and the sucking disc is tightly sucked with the external working table surface, so that the device is fixed.
3. According to the invention, the solder strip in the solder strip box is taken out, the solder strip is flatly placed on the main grid line of the battery piece, the solder strip is ensured to be parallel to the main grid line in the period, then the telescopic plate is pulled downwards to enable the compression roller to be attached to the top of the solder strip, then the threaded rod is rotated to enable the soldering iron machine to descend to the position with the same height as the compression roller, then the sliding plate is moved along the shaft sleeve and the shaft rod, and the sliding plate indirectly drives the soldering iron machine to move, so that the soldering work of the solder strip and the battery piece is realized, the manual welding mode is replaced, and the finished product effect of the product is improved.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic view of the fixing module of the present invention with the suction cup closed;
FIG. 3 is a schematic view of the fixing module of the present invention with the suction cup opened;
FIG. 4 is a schematic view of a bracket module of the present invention;
FIG. 5 is a front cross-sectional view of the skateboard of the present invention;
FIG. 6 is a schematic view of the connection between the measuring module and the welding module according to the present invention;
FIG. 7 is a schematic view of a measurement module according to the present invention;
FIG. 8 is an enlarged view of the portion A of FIG. 7 according to the present invention.
Reference numerals are as follows:
100. a fixed module; 110. a polygonal base; 120. an equilateral terrace; 130. a turntable; 140. pressing a plate; 150. a suction cup; 160. plug pulling; 170. a toothed steel grid plate;
200. a strut module; 210. a tray body; 220. a boss; 230. a shaft sleeve; 240. a shaft lever; 250. a slide plate; 260. a spring; 270. a ball seat; 280. a ball bearing;
300. a measurement module; 310. a front plate; 320. a water tank; 330. a needle tube; 340. a sleeve; 350. a rectangular plate; 360. an air bag; 370. a base plate; 380. an L-shaped plate; 390. a retractable plate; 391. a compression roller;
400. welding the module; 410. a welding belt box; 420. a threaded rod; 430. soldering iron machine.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the accompanying drawings in combination with the embodiments. It should be noted that the embodiments of the present invention and features of the embodiments may be combined with each other without conflict.
It is to be understood that this description is made only by way of example and not as a limitation on the scope of the invention.
The following describes a device for preventing the photovoltaic solder strip from being soldered through according to some embodiments of the present invention with reference to the accompanying drawings.
The first embodiment is as follows:
referring to fig. 1 to 8, the device for preventing a photovoltaic solder strip from being welded through provided by the present invention comprises a fixed module 100, a supporting frame module 200, a measuring module 300 and a welding module 400, wherein the fixed module 100 comprises two polygonal bases 110 connected with the fixed module 100, an equilateral terrace 120 connected with the top of the polygonal base 110, a rotary table 130 movably connected with the top of the equilateral terrace 120, a pressing plate 140 movably connected with the rotary table 130, a suction cup 150 connected with the bottom of the pressing plate 140, a plug 160 connected with the suction cup 150, and a toothed steel grid plate 170 connected with the top of the polygonal base 110, a circular opening suitable for the suction cup 150 to be connected with is opened on the polygonal base 110, and the toothed steel grid plate 170 is located on the front side of the circular opening;
the support frame module 200 comprises a plate body 210 connected with the top of the polygonal base 110, a boss 220 connected with the top of the plate body 210, two shaft sleeves 230 arranged inside the boss 220, a shaft rod 240 connected between the two shaft sleeves 230 in a sliding manner, a sliding plate 250 sleeved outside the shaft rod 240 in a sliding manner, a plurality of springs 260 embedded inside the sliding plate 250, a ball seat 270 connected with the inner end of the spring 260, and balls 280 movably embedded at the inner end of the ball seat 270;
the measuring module 300 comprises a front plate 310 connected with the front side of the sliding plate 250, a water tank 320 clamped with the front plate 310, a needle tube 330 installed at the bottom of the water tank 320, a sleeve 340 sleeved at the bottom end of the needle tube 330, a rectangular plate 350 sleeved outside the sleeve 340, an air bag 360 sleeved at the bottom end of the sleeve 340 and connected with the bottom of the rectangular plate 350, a bottom plate 370 connected with the bottom of the air bag 360, an L-shaped plate 380 connected with the outer wall of the bottom plate 370, an expansion plate 390 connected with the bottom of the bottom plate 370, and a pressing roller 391 connected with the movable end of the expansion plate 390, wherein the top end of the L-shaped plate 380 extends into the outer wall of the water tank 320 in a sliding manner, and a one-way valve is installed on the sleeve 340;
the soldering module 400 includes a solder ribbon cartridge 410 coupled to a front side of the slide plate 250, a threaded rod 420 coupled to a bottom of the solder ribbon cartridge 410, and a soldering iron 430 coupled to a free end of the threaded rod 420.
Furthermore, the sliding plate 250 is provided with two through holes with the same diameter as the shaft sleeve 230, and the sliding plate 250 can freely slide on the shaft rod 240 and the shaft sleeve 230 by adopting the size design.
Furthermore, the springs 260 are arranged in six rows in an annular manner at equal intervals, and the six rows of springs 260 are respectively located inside the two through holes, so that the sliding plate 250 can smoothly slide on the shaft rod 240 or the shaft sleeve 230 by adopting the layout design.
Further, the top end of the sleeve 340 and the top of the rectangular plate 350 are located on the same horizontal plane, and the check valve is located at the bottom of the rectangular plate 350.
Further, the rear side of the rectangular plate 350 is attached to the front side of the front plate 310, the rectangular plate 350 and the bottom plate 370 are both made of plastic, the rectangular plate 350 can lift and fall more stably by adopting the structural design, and then the rectangular plate 350 and the bottom plate 370 made of plastic are light in weight and cannot affect the expansion and contraction of the air bag 360.
Further, the top of the solder ribbon cassette 410 is flush with the top of the front plate 310, and a discharge port is formed in one side of the solder ribbon cassette 410 and is provided for facilitating a worker to take out a solder ribbon in the solder ribbon cassette 410.
Example two:
referring to fig. 2, on the basis of the first embodiment, a handle is installed at the top of the pressing plate 140, the handle is set to be arc-shaped, the handle is arranged, a user can easily pull the pressing plate 140, and using comfort is improved.
Example three:
in the above embodiment, as shown in fig. 1 and 4, the inner end of the shaft sleeve 230 is provided with a conical surface, and the shaft sleeve 230 is made of a metal material, so that the sliding plate 250 has a small probability of being stuck when sliding from the shaft 240 to the shaft sleeve 230.
The working principle and the using process of the invention are as follows: in the initial state, unused solder strip is placed in the solder strip box 410, when the present invention is put into practical use, a battery piece is placed between two polygonal bases 110, then after the plug 160 is determined to be in a tight insertion state, the pressing plate 140 is pressed downwards, the suction cup 150 is tightly sucked with an external work table, thereby the fixation of the present device is realized, during this period, if the length of the battery piece is long, the polygonal bases 110 can be pulled towards both ends to expand the distance between the two polygonal bases 110, then the suction cup 150 is fixed again according to the above steps, then the solder strip in the solder strip box 410 is taken out, the solder strip is flatly placed on the main grid line of the battery piece, during this period, the solder strip is ensured to be parallel to the main grid line, then the telescopic plate 390 is pulled downwards to make the pressing roller 391 tightly stick to the top of the solder strip, then the threaded rod 420 is rotated, so that the soldering iron machine 430 is lowered to the position with the same height as the pressing roller 391, then the sliding plate 250 is indirectly moved along the shaft sleeves 230, the sliding plate 250 carries the soldering machine 430, thereby the soldering machine 430 is moved, and if the pressing force appears on the air bag bottom plate 391, the air bag is transferred to the bottom plate 360, thereby the air bag is transferred to the air bag, whether the air bubble is rapidly observed, and the air bubble is rapidly transferred to the air bag work table 320, thereby the air bag work box 320, and the air bag work box is observed, and the air bag work box 320 is transferred, and the air bag work box is transferred to be flattened.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.

Claims (8)

1. A device for preventing photovoltaic solder strip from welding through, comprising: a fixing module (100), a support frame module (200), a measuring module (300) and a welding module (400),
the fixed module (100) comprises two polygonal bases (110) connected with the fixed module (100), an equilateral terrace (120) connected with the tops of the polygonal bases (110), a rotary table (130) movably connected with the tops of the equilateral terraces (120), a pressing plate (140) movably connected with the rotary table (130), a suction cup (150) connected with the bottom of the pressing plate (140), a plug (160) spliced with the suction cup (150) and a toothed steel grating plate (170) connected with the tops of the polygonal bases (110), wherein a circular opening suitable for splicing with the suction cup (150) is formed in each polygonal base (110), and the toothed steel grating plate (170) is located on the front side of the circular opening;
the strut module (200) comprises a disk body (210) connected with the top of the polygonal base (110), a boss (220) connected with the top of the disk body (210), two shaft sleeves (230) arranged on the inner sides of the boss (220), a shaft rod (240) connected between the two shaft sleeves (230) in a sliding manner, a sliding plate (250) sleeved on the outer side of the shaft rod (240) in a sliding manner, a plurality of springs (260) embedded in the sliding plate (250), a ball seat (270) connected with the inner ends of the springs (260), and balls (280) movably embedded in the inner ends of the ball seats (270);
the measuring module (300) comprises a front plate (310) connected with the front side of the sliding plate (250), a water tank (320) clamped with the front plate (310), a needle tube (330) installed at the bottom of the water tank (320), a sleeve (340) sleeved at the bottom end of the needle tube (330), a rectangular plate (350) sleeved at the outer side of the sleeve (340), an air bag (360) sleeved at the bottom end of the sleeve (340) and connected with the bottom of the rectangular plate (350), a bottom plate (370) connected with the bottom of the air bag (360), an L-shaped plate (380) connected with the outer wall of the bottom plate (370), an expansion plate (390) connected with the bottom of the bottom plate (370), and a pressing roller (391) connected with the movable end of the expansion plate (390), wherein the top end of the L-shaped plate (380) slidably extends into the outer wall of the water tank (320), and a one-way valve is installed on the sleeve (340);
the welding module (400) comprises a welding tape box (410) connected with the front side of the sliding plate (250), a threaded rod (420) connected with the bottom of the welding tape box (410), and a soldering iron (430) connected with the movable end of the threaded rod (420).
2. The device for preventing the photovoltaic solder strip from being welded through according to claim 1, wherein a handle is installed on the top of the pressing plate (140), and the handle is arranged in an arc shape.
3. The device for preventing the photovoltaic solder strips from being welded through according to claim 1, wherein the inner end of the shaft sleeve (230) is provided with a conical surface, and the shaft sleeve (230) is made of a metal material.
4. The device for preventing the photovoltaic solder strip from being welded through according to claim 1, wherein the sliding plate (250) is provided with two through holes with the diameter equal to that of the shaft sleeve (230).
5. The device for preventing the photovoltaic solder strips from being welded through according to claim 4, wherein a plurality of the springs (260) are arranged in six rows in an annular manner at equal intervals, and the six rows of the springs (260) are respectively positioned inside the two through openings.
6. The device for preventing the photovoltaic solder strip from being welded through according to claim 1, wherein the top end of the sleeve (340) is located at the same level as the top of the rectangular plate (350), and the check valve is located at the bottom of the rectangular plate (350).
7. The device for preventing the photovoltaic solder strips from being welded through according to claim 1, wherein the rear side of the rectangular plate (350) is attached to the front side of the front plate (310), and the rectangular plate (350) and the bottom plate (370) are made of plastic.
8. The device for preventing the photovoltaic solder strip from being welded through according to claim 1, wherein the top of the solder strip box (410) is flush with the top of the front plate (310), and a discharge hole is formed in one side of the solder strip box (410).
CN202211156753.2A 2022-09-22 2022-09-22 Device for preventing photovoltaic solder strip from being welded Pending CN115246029A (en)

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CN202211156753.2A CN115246029A (en) 2022-09-22 2022-09-22 Device for preventing photovoltaic solder strip from being welded

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211156753.2A CN115246029A (en) 2022-09-22 2022-09-22 Device for preventing photovoltaic solder strip from being welded

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CN215145672U (en) * 2021-05-24 2021-12-14 华工法利莱切焊系统工程有限公司 Welding seam tracking welding system
CN215658538U (en) * 2021-08-30 2022-01-28 苏州费米光电有限公司 Welding device for semicircular welding strip of photovoltaic module
CN114799433A (en) * 2022-06-01 2022-07-29 安徽精工钢结构有限公司 Welding method for semi-automatic submerged arc welding in full penetration of thick plate
CN115007998A (en) * 2022-06-08 2022-09-06 宁波齐云新材料技术有限公司 Narrow deep seam welding tool

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Application publication date: 20221028