CN115229627A - Titanium alloy rod burnishing device with dust removal function - Google Patents
Titanium alloy rod burnishing device with dust removal function Download PDFInfo
- Publication number
- CN115229627A CN115229627A CN202211162704.XA CN202211162704A CN115229627A CN 115229627 A CN115229627 A CN 115229627A CN 202211162704 A CN202211162704 A CN 202211162704A CN 115229627 A CN115229627 A CN 115229627A
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- Prior art keywords
- fixedly connected
- abrasive belt
- electric
- plate
- dust removal
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- 239000000428 dust Substances 0.000 title claims abstract description 58
- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 43
- 238000005498 polishing Methods 0.000 claims abstract description 85
- 238000004140 cleaning Methods 0.000 claims description 44
- 210000000078 claw Anatomy 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 2
- 230000001788 irregular Effects 0.000 abstract description 15
- 239000012535 impurity Substances 0.000 abstract description 5
- 239000000779 smoke Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 5
- 238000007517 polishing process Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005247 gettering Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/008—Machines comprising two or more tools or having several working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/10—Devices or means for dressing or conditioning abrasive surfaces of travelling flexible backings coated with abrasives; Cleaning of abrasive belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the field of titanium alloy bars, in particular to a titanium alloy bar polishing device with a dust removal function. The technical problem is as follows: the outer wall of the bar material is provided with grooves with different sizes and an irregular slope, so that the grooves with different sizes and the irregular slope are difficult to polish. The technical scheme is as follows: a titanium alloy bar polishing device with a dust removal function comprises a bottom plate, a support frame and the like; the front part of the upper surface of the bottom plate is fixedly connected with a supporting frame. The invention realizes the clamping and limiting of the bar, and then the polishing treatment is carried out on the outer wall of the whole bar, the abrasive belt is deformed to adapt to the grooves with different sizes and the irregular slope surfaces of the outer wall of the bar, the grooves with different sizes and the irregular slope surfaces of the outer wall of the bar are polished, the deformation amount of the abrasive belt is controlled to adapt to different grooves and slope surfaces, the applicability is strong, the polishing efficiency is high, then the abrasive belt is cleaned, and the generated smoke and impurities are absorbed and removed, so that the working environment is prevented from being influenced.
Description
Technical Field
The invention relates to the field of titanium alloy bars, in particular to a titanium alloy bar polishing device with a dust removal function.
Background
The existing Chinese patent (CN 214980150U) discloses a polishing machine for processing the surface smoothness of a titanium alloy round bar, wherein a first clamping plate and a second clamping plate are close to each other by rotating a threaded rod and used for clamping the titanium alloy round bar, and a polishing mechanism is driven by a screw rod sliding table to polish the titanium alloy round bar so as to be suitable for polishing the titanium alloy round bars with different lengths and then drive the titanium alloy round bar to rotate; however, in this way, when the bar is polished, since the outer wall of the bar has grooves with different sizes and irregular slopes in the actual use process, it is difficult to polish the grooves with different sizes and irregular slopes, and there is a great limitation;
in addition, in order to achieve the required polishing effect, the abrasive belts with different meshes are required to be replaced usually, or the bars are transferred to other polishing mechanisms for polishing, so that the polishing efficiency is extremely low, and in the polishing process, the abrasive belts are extremely easy to be attached with chips, so that the outer walls of the bars are extremely easy to scratch when being polished without being removed in time, the polishing effect is greatly reduced, and meanwhile, a large amount of smoke and dust and impurities can be generated in the polishing process, so that the working environment is seriously influenced, and the personal health is harmed.
Disclosure of Invention
In order to overcome the defects that grooves with different sizes and irregular slopes are formed in the outer wall of a bar, and the grooves with different sizes and the irregular slopes are difficult to polish, the invention provides a titanium alloy bar polishing device with a dust removal function.
The technical scheme of the invention is as follows: a titanium alloy bar polishing device with a dust removal function comprises a bottom plate, a supporting frame and a first fixing frame; the front part of the upper surface of the bottom plate is fixedly connected with a support frame; the front part of the bottom plate is fixedly connected with a first fixing frame; the polishing device also comprises a clamping and limiting component, a polishing component, a top block, a ball cage, a spray head, a cleaning block, a cleaning component and a dust removal component; the bottom plate is connected with a clamping and limiting assembly; the clamping and limiting assembly is connected with the supporting frame; the clamping and limiting assembly is connected with the first fixing frame; the rear part of the bottom plate is connected with a polishing component; the polishing component is connected with two jacking blocks; the polishing component is connected with four balls; the inner wall of each ball is fixedly connected with a ball cage; the polishing component is connected with a cleaning component; the cleaning component is connected with four spray heads; the cleaning component is connected with two cleaning blocks; the support frame is connected with a dust removal assembly for dust collection during polishing.
More preferably, the clamping and limiting assembly comprises a first electric sliding rail, a first electric sliding block, a first fixing plate, a circular table, a second electric sliding block, a motor and a chuck; the left part and the right part of the support frame are respectively fixedly connected with a first electric slide rail; a first electric sliding block is connected to each of the two first electric sliding rails in a sliding manner; a first fixing plate is fixedly connected to each of the two first electric sliding blocks; a circular truncated cone is fixedly connected between the two first fixing plates; a groove is formed in the first fixing frame, and a second electric sliding block is connected in the groove in a sliding mode; the lower part of the second electric sliding block is provided with a motor; the output shaft of the motor is fixedly connected with a chuck.
More preferably, the polishing assembly comprises a second electric slide rail, a third electric slide block, a mounting plate, a double-head belt sander, a connecting frame, an electric actuator, a second fixing frame, a sliding plate, a fourth electric slide block, a second fixing plate and an electric mechanical claw; the left part and the right part of the bottom plate are respectively fixedly connected with a second electric slide rail; a third electric sliding block is connected to each of the two second electric sliding rails in a sliding manner; the upper surfaces of the two third electric sliding blocks are fixedly connected with a mounting plate; the upper surface of the mounting plate is provided with a double-end abrasive belt polishing machine; the double-head belt sander is provided with a bearing plate; two connecting frames are fixedly connected to the left part of the bearing plate; an electric actuator is fixedly connected to each of the two connecting frames; the two electric actuator telescopic parts are fixedly connected with one jacking block respectively; four second fixing frames are fixedly connected to the right part of the bearing plate; each second fixing frame is connected with a sliding plate in a sliding manner; each sliding plate is fixedly connected with a ball; the middle part of the bearing plate is connected with a fourth electric slide block in a sliding way; the upper surface and the lower surface of the fourth electric sliding block are respectively fixedly connected with a second fixing plate; an electric mechanical claw is arranged on each of the two second fixing plates, and each electric mechanical claw is located between the two balls.
More preferably, the cleaning assembly comprises a third fixing frame, a third electric sliding rail, a fifth electric sliding block, a third fixing plate, a sliding rod and an elastic piece; two third fixing frames are fixedly connected to the bearing plate; a third electric slide rail is fixedly connected to each of the two third fixing frames; a fifth electric sliding block is connected to each of the two third electric sliding rails in a sliding manner; a third fixing plate is fixedly connected to each of the two fifth electric sliding blocks; each third fixing plate is fixedly connected with the two spray heads; each third fixing plate is connected with two sliding rods in a sliding manner; each two sliding rods are fixedly connected with one cleaning block; an elastic part is sleeved outside each sliding rod; one end of the elastic element is fixedly connected with the third fixing plate, and the other end of the elastic element is fixedly connected with the cleaning block.
More preferably, the dust removing assembly comprises a connecting plate, a fixed block and a dust collecting head; the upper part of the rear side of the supporting frame is fixedly connected with a connecting plate; the lower surface of the connecting plate is fixedly connected with two fixed blocks which are distributed left and right; two fixed blocks are fixedly connected with a dust suction head.
More preferably, the double-head belt sander is provided with a first sanding belt and a second sanding belt, and the first sanding belt and the second sanding belt are different in mesh number and are used for polishing the titanium alloy bar.
More preferably, one side of each of the two top blocks, which is far away from the electric actuator, is provided with an arc, and a plurality of bulbs are arranged at the arc at equal intervals, so as to extrude the first abrasive belt and the second abrasive belt, and enable the first abrasive belt and the second abrasive belt to operate normally through the bulbs.
More preferably, the four round balls and the four ball cages deform after being extruded, so that the first abrasive belt and the second abrasive belt are extruded, and the four round balls and the four ball cages reset through self elasticity when not being extruded.
More preferably, each of the electric mechanical claws is provided with two pressure plates for extruding two round balls at the same side so as to deform the two round balls.
More preferably, the inner sides of the two cleaning blocks are provided with elliptical grooves, a plurality of bumps are arranged in the elliptical grooves, and bristles are arranged in the middle of the elliptical grooves and used for cleaning the first abrasive belt and the second abrasive belt.
The invention has the following advantages:
1. the clamping and limiting are carried out on the bar through the matching of the chuck and the round table, the movement of the double-head abrasive belt polishing machine is controlled, so that the first abrasive belt and the second abrasive belt are in contact with the outer wall of the bar, the bar is driven to rotate, and the polishing treatment is carried out on the bar through the double-head abrasive belt polishing machine; after the lower part of the bar is polished, the bar is driven to move, so that the outer wall of the whole bar is polished;
2. when the bar is polished by the first abrasive belt, the operation of the electric mechanical claw above the bar is controlled to enable the two pressurizing plates to move oppositely, so that the two round balls above the bar are extruded, the two ball cages are deformed, the two round balls extrude the first abrasive belt at the moment, the first abrasive belt between the two round balls is deformed, the first abrasive belt is further adapted to grooves with different sizes and irregular slope surfaces of the outer wall of the bar, and then the operation of the double-head abrasive belt polishing machine is controlled, so that the grooves with different sizes and the irregular slope surfaces of the outer wall of the bar are polished; when the bar is polished by the second abrasive belt, grooves with different sizes and irregular slopes on the outer wall of the bar are polished by the same working principle;
3. when the first abrasive belt and the second abrasive belt operate synchronously, the two electric mechanical claws are controlled to start, so that the first abrasive belt and the second abrasive belt deform, and when grooves and slopes to be polished on the first abrasive belt and the second abrasive belt are different, the electric mechanical claws are controlled to operate, so that the distance of the two pressurizing plates moving in opposite directions is controlled, the deformation quantity of the corresponding two round balls is effectively controlled, the deformation quantity of the first abrasive belt and the second abrasive belt is controlled, so that the abrasive belt is suitable for different grooves and slopes, the applicability is strong, and the polishing efficiency is high;
4. spraying polishing solution on a first abrasive belt and a second abrasive belt through two left spray heads, cleaning the first abrasive belt and the second abrasive belt through the polishing solution, then respectively moving the first abrasive belt and the second abrasive belt into an oval groove on the inner side of one cleaning block, expanding the first abrasive belt and the second abrasive belt, and cleaning the first abrasive belt and the second abrasive belt through a plurality of convex blocks and bristles arranged on the inner sides of the two cleaning blocks; then, controlling the operation of an external pump machine, and further cleaning the first abrasive belt and the second abrasive belt by using the polishing liquid again;
5. through the operation of peripheral hardware dust catcher, and then through smoke and dust and the impurity gettering that two dust absorption heads will produce, from avoiding influencing operational environment to avoid endangering the personal health.
Drawings
FIG. 1 shows a schematic perspective view of a titanium alloy bar polishing apparatus with dust removal function according to the present invention;
FIG. 2 is a schematic view showing a first partial perspective structure of the titanium alloy bar polishing device with dust removal function according to the present invention;
FIG. 3 is a schematic perspective view of a second partial structure of the titanium alloy rod polishing apparatus with dust removal function according to the present invention;
FIG. 4 shows a schematic partial three-dimensional structure of a clamping and limiting assembly of the titanium alloy bar polishing device with a dust removal function according to the present invention;
FIG. 5 is a schematic perspective view of a polishing assembly of the titanium alloy rod polishing device with dust removal function according to the present invention;
FIG. 6 is a schematic view showing a first partial perspective structure of a polishing assembly of the titanium alloy bar polishing device with dust removal function according to the present invention;
FIG. 7 shows a first partial cross-sectional view of the titanium alloy rod burnishing apparatus burnishing assembly of the present invention having a dust removal function;
FIG. 8 is a schematic perspective view of a second part of the polishing assembly of the titanium alloy rod polishing device with dust removal function according to the present invention;
FIG. 9 shows a second partial cross-sectional view of the titanium alloy rod polishing device polishing assembly with dust removal function of the present invention;
FIG. 10 shows a schematic perspective view of a cleaning assembly of the titanium alloy bar polishing device with dust removal function according to the present invention;
FIG. 11 shows a first partial perspective view of the titanium alloy bar burnishing device cleaning assembly having a dust removal function of the present invention;
fig. 12 is a schematic perspective view of a second part of the cleaning assembly of the titanium alloy bar polishing device with dust removal function according to the present invention.
In the reference symbols: 1-base plate, 2-support frame, 3-first mount, 201-first electric slide rail, 202-first electric slide block, 203-first fixing plate, 204-circular table, 205-second electric slide block, 206-motor, 207-chuck, 301-second electric slide rail, 302-third electric slide block, 303-mounting plate, 304-double-head belt sander, 3041-first abrasive belt, 3042-second abrasive belt, 3043-bearing plate, 305-connecting frame, 306-electric actuator, 307-top block, 308-second mount, 309-slide plate, 310-circular ball, 311-ball cage, 312-fourth electric slide block, 313-second fixing plate, 314-electric gripper, 3141-pressing plate, 401-third mount, 402-third electric slide rail, 403-fifth electric slide block, 404-third fixing plate, 405-spray head, 406-slide bar, 407-elastic piece, 408-cleaning block, 501-connecting plate, 502-fixing block, 503-dust-collecting head.
Detailed Description
The invention is further illustrated by the following specific examples in which, unless otherwise explicitly stated and limited, terms such as: the arrangement, mounting, connection should be understood broadly, for example, they may be fixed connections, detachable connections, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
A titanium alloy bar polishing device with a dust removal function is shown in figures 1-12 and comprises a bottom plate 1, a support frame 2 and a first fixing frame 3; the front part of the upper surface of the bottom plate 1 is fixedly connected with a support frame 2; the front part of the bottom plate 1 is fixedly connected with a first fixing frame 3;
the polishing device also comprises a clamping and limiting component, a polishing component, a top block 307, a ball 310, a ball cage 311, a spray head 405, a cleaning block 408, a cleaning component and a dust removal component; the bottom plate 1 is connected with a clamping and limiting assembly; the clamping and limiting assembly is connected with the support frame 2; the clamping and limiting assembly is connected with the first fixing frame 3; the rear part of the bottom plate 1 is connected with a polishing component; the polishing assembly is connected with two top blocks 307; the polishing component is connected with four balls 310; the inner wall of each ball 310 is fixedly connected with a ball cage 311; the polishing component is connected with a cleaning component; the cleaning assembly is connected with four spray heads 405; two cleaning blocks 408 are connected to the cleaning assembly; the supporting frame 2 is connected with a dust removal component.
The clamping and limiting assembly comprises a first electric slide rail 201, a first electric slide block 202, a first fixing plate 203, a circular table 204, a second electric slide block 205, a motor 206 and a chuck 207; the left part and the right part of the support frame 2 are respectively fixedly connected with a first electric slide rail 201; a first electric sliding block 202 is connected to each of the two first electric sliding rails 201 in a sliding manner; a first fixing plate 203 is fixedly connected to each of the two first electric sliding blocks 202; a circular truncated cone 204 is fixedly connected between the two first fixing plates 203; a groove is formed on the first fixing frame 3, and a second electric sliding block 205 is connected in the groove in a sliding manner; the lower part of the second electric slide block 205 is provided with a motor 206; the output shaft of the motor 206 is fixedly connected with a chuck 207.
The polishing assembly comprises a second electric slide rail 301, a third electric slide block 302, a mounting plate 303, a double-head belt polisher 304, a connecting frame 305, an electric actuator 306, a second fixing frame 308, a sliding plate 309, a fourth electric slide block 312, a second fixing plate 313 and an electric mechanical claw 314; a second electric slide rail 301 is fixedly connected to the left part and the right part of the bottom plate 1 respectively; a third electric sliding block 302 is connected to each of the two second electric sliding rails 301 in a sliding manner; the upper surfaces of the two third electric sliding blocks 302 are fixedly connected with a mounting plate 303 together; the upper surface of the mounting plate 303 is provided with a double-head belt sander 304; a bearing plate 3043 is arranged on the double-head belt sander 304; two connecting frames 305 are fixedly connected to the left part of the bearing plate 3043; an electric actuator 306 is fixedly connected to each of the two connecting frames 305; the two electric actuators 306 are fixedly connected with a top block 307 respectively; four second fixing frames 308 are fixedly connected to the right part of the bearing plate 3043; each second fixing frame 308 is slidably connected with a sliding plate 309; each sliding plate 309 is fixedly connected with a round ball 310; the middle part of the bearing plate 3043 is connected with a fourth electric slider 312 in a sliding way; the upper surface and the lower surface of the fourth electric sliding block 312 are respectively fixedly connected with a second fixing plate 313; two second fixing plates 313 are each provided with an electromechanical jaw 314, and each electromechanical jaw 314 is located between two balls 310.
The cleaning component comprises a third fixing frame 401, a third electric slide rail 402, a fifth electric slide block 403, a third fixing plate 404, a slide rod 406 and an elastic element 407; two third fixing frames 401 are fixedly connected to the bearing plate 3043; a third electric slide rail 402 is fixedly connected to each of the two third fixing frames 401; a fifth electric sliding block 403 is connected to each of the two third electric sliding rails 402 in a sliding manner; a third fixing plate 404 is fixedly connected to each of the two fifth electric sliding blocks 403; each third fixing plate 404 is fixedly connected with two nozzles 405; each third fixing plate 404 is slidably connected with two sliding rods 406; every two sliding rods 406 are fixedly connected with a cleaning block 408; an elastic part 407 is sleeved outside each sliding rod 406; one end of the elastic member 407 is fixed to the third fixing plate 404, and the other end of the elastic member 407 is fixed to the cleaning block 408.
The dust removal component comprises a connecting plate 501, a fixed block 502 and a dust collection head 503; the upper part of the rear side of the support frame 2 is fixedly connected with a connecting plate 501; the lower surface of the connecting plate 501 is fixedly connected with two fixed blocks 502 which are distributed left and right; two fixed blocks 502 are respectively fixedly connected with a dust suction head 503.
The double-head belt polishing machine 304 is provided with a first belt 3041 and a second belt 3042, and the number of the first belt 3041 is different from that of the second belt 3042, so as to polish the titanium alloy bar.
The sides of the two top blocks 307 far from the electric actuator 306 are both provided with an arc shape, and a plurality of bulbs are equidistantly arranged at the arc shape, so as to squeeze the first abrasive belt 3041 and the second abrasive belt 3042, and enable the first abrasive belt 3041 and the second abrasive belt 3042 to operate normally through the plurality of bulbs.
The four round balls 310 and the four ball cages 311 are deformed after being pressed, so that the first abrasive belt 3041 and the second abrasive belt 3042 are pressed, and the four round balls 310 and the four ball cages 311 are reset by their own elastic forces when not being pressed.
Each of the electromechanical claws 314 is provided with two pressing plates 3141 for pressing two round balls 310 on the same side, so as to deform the two round balls 310.
The inner sides of the two cleaning blocks 408 are provided with elliptical grooves, and a plurality of projections are arranged in the elliptical grooves, and the middle of the elliptical grooves are provided with bristles for cleaning the first abrasive belt 3041 and the second abrasive belt 3042.
The electric actuator 306 is an electric push rod, and the elastic member 407 is a spring.
When the polishing device works, a worker moves the polishing device with the dust removal function to a specified position, an external pump is communicated with the four spray heads 405, an external dust collector is communicated with the two dust collection heads 503, then a titanium alloy bar to be processed is placed on the chuck 207 through an external mechanical claw, the lower end of the titanium alloy bar is limited through the chuck 207, the titanium alloy bar is hereinafter referred to as the bar, at the moment, the two first electric sliding blocks 202 are controlled to move downwards along the first electric sliding rails 201 respectively, the two first electric sliding blocks 202 move to drive the two first fixing plates 203 to move downwards, further, the circular truncated cone 204 is driven to move downwards, further, the upper end of the bar is abutted against the upper end of the bar through the circular truncated cone 204, and the clamping and limiting are carried out on the bar through the cooperation of the chuck 207 and the circular truncated cone 204; then, the two third electric sliding blocks 302 are controlled to move forward along the second electric sliding rail 301 respectively, so as to drive the mounting plate 303 to move forward, the mounting plate 303 moves to drive the double-head belt sander 304 to move, so that the first abrasive belt 3041 and the second abrasive belt 3042 both contact the outer wall of the bar, at this time, the double-head belt sander 304 is controlled to operate, the motor 206 is controlled to be started at the same time, the output shaft of the motor 206 rotates to drive the chuck 207 to rotate, the chuck 207 rotates to drive the bar to rotate, and the bar is polished by matching with the double-head belt sander 304; after the lower part of the bar is polished, the two first electric sliding blocks 202 are controlled to continuously move downwards along the first electric sliding rail 201 respectively, so that all the related parts are driven to move downwards, and meanwhile, the second electric sliding block 205 is controlled to move downwards along the groove formed in the first fixing frame 3, so that the bar is driven to move downwards, and the outer wall of the whole bar is polished;
when the bars are polished by the first abrasive belt 3041, the upper electric gripper 314 is controlled to move to enable the two pressurizing plates 3141 to move oppositely to extrude the two round balls 310 above, so that the two ball cages 311 deform, even if the middle parts of the two ball cages 311 and the middle parts of the two round balls 310 protrude outwards, the first abrasive belt 3041 is extruded, the first abrasive belt 3041 deforms between the two round balls 310, so that the first abrasive belt 3041 adapts to the outer wall of the first abrasive belt polisher 3041 and the outer wall of the bar, and then the double-headed abrasive belt 3041 controls the irregular slope surface to polish the grooves of the bar, so that the double-headed abrasive belt 3041 controls the grooves of the bar and the irregular slope surface; when the bars are polished by the second abrasive belt 3042, the operation of the lower electromechanical gripper 314 is controlled to move the two pressing plates 3141 in opposite directions, so as to extrude the two lower round balls 310, thereby deforming the two lower ball cages 311, and at the same time, the two lower round balls 310 extrude the second abrasive belt 3042, so that the part of the second abrasive belt 3042 between the two round balls 310 deforms, thereby enabling the second abrasive belt 3042 to adapt to grooves and irregular slopes with different sizes of outer walls of the bars, and then the operation of the double-head abrasive belt polishing machine 304 is controlled, thereby polishing the grooves and irregular slopes with different sizes of outer walls of the bars;
when the first abrasive belt 3041 and the second abrasive belt 3042 operate synchronously, the two electromechanical jaws 314 are controlled to start, and then operate according to the above working principle, so that the first abrasive belt 3041 and the second abrasive belt 3042 deform, and when the grooves and slopes to be polished on the first abrasive belt 3041 and the second abrasive belt 3042 are different, the electromechanical jaws 314 are controlled to operate, so that the distance between the two pressing plates 3141 moving in opposite directions is controlled, and further the deformation of the corresponding two balls 310 is effectively controlled, so that the deformation of the first abrasive belt 3041 and the second abrasive belt 3042 is controlled, and thus the different grooves and slopes are adapted, so that the applicability is strong, and the polishing efficiency is high;
then, as the first abrasive belt 3041 and the second abrasive belt 3042 are easily adhered with debris during the polishing process, the outer wall of the bar is easily scratched during polishing, at this time, the external pump is controlled to start, and then the polishing solution is sprayed on the first abrasive belt 3041 and the second abrasive belt 3042 through the two nozzles 405 on the left, so that the first abrasive belt 3041 and the second abrasive belt 3042 are cleaned through the polishing solution, then, the two electric actuators 306 are controlled to drive the two top blocks 307 to move, at this time, the two top blocks 307 move to respectively extrude the first abrasive belt 3041 and the second abrasive belt 3042, so that the first abrasive belt 3041 and the second abrasive belt 3042 respectively move into an elliptical groove on the inner side of one cleaning block 408, and expand, at the same time, the two elastic members 407 are extruded, so that the first abrasive belt 3041 and the second abrasive belt 3042 better adhere to the inner side of the two cleaning blocks 408, at this time, the double-head abrasive belt polisher 304 continues to operate, and further clean the first abrasive belt 3041 and the second abrasive belt 3042 through the two nozzles 3041 and the second abrasive belt 3042, and then clean the second abrasive belt 3041 through the external pump 3042;
meanwhile, in the polishing process, a large amount of smoke and dust and impurities are generated, the operation of the external dust collector is controlled at the moment, and the generated smoke and dust and impurities are absorbed by the two dust absorption heads 503, so that the working environment is prevented from being influenced, and the harm to the human health is avoided.
The above description is only an example of the present invention and is not intended to limit the present invention. All equivalents which come within the spirit of the invention are therefore intended to be embraced therein. Details not described herein are well within the skill of those in the art.
Claims (10)
1. A titanium alloy bar polishing device with a dust removal function comprises a bottom plate (1), a support frame (2) and a first fixing frame (3); a support frame (2) is fixedly connected to the front part of the upper surface of the bottom plate (1); the front part of the bottom plate (1) is fixedly connected with a first fixing frame (3); the method is characterized in that: the polishing device also comprises a clamping and limiting component, a polishing component, a top block (307), a ball (310), a ball cage (311), a spray head (405), a cleaning block (408), a cleaning component and a dust removal component; the bottom plate (1) is connected with a clamping and limiting assembly; the clamping and limiting assembly is connected with the support frame (2); the clamping and limiting assembly is connected with the first fixing frame (3); the rear part of the bottom plate (1) is connected with a polishing component; two top blocks (307) are connected with the polishing assembly; the polishing component is connected with four balls (310); the inner wall of each round ball (310) is fixedly connected with a ball cage (311); the polishing component is connected with a cleaning component; the cleaning component is connected with four spray heads (405); two cleaning blocks (408) are connected with the cleaning component; the supporting frame (2) is connected with a dust removal assembly for dust collection during polishing.
2. The titanium alloy bar polishing device with the dust removal function as recited in claim 1, wherein: the clamping and limiting assembly comprises a first electric slide rail (201), a first electric slide block (202), a first fixing plate (203), a circular table (204), a second electric slide block (205), a motor (206) and a chuck (207); the left part and the right part of the support frame (2) are respectively fixedly connected with a first electric slide rail (201); a first electric sliding block (202) is connected to each of the two first electric sliding rails (201) in a sliding manner; a first fixing plate (203) is fixedly connected to each of the two first electric sliding blocks (202); a round table (204) is fixedly connected between the two first fixing plates (203); a groove is formed in the first fixing frame (3), and a second electric sliding block (205) is connected in the groove in a sliding manner; a motor (206) is arranged at the lower part of the second electric slide block (205); the output shaft of the motor (206) is fixedly connected with a chuck (207).
3. The titanium alloy bar polishing device with the dust removal function as recited in claim 2, wherein: the polishing component comprises a second electric slide rail (301), a third electric slide block (302), a mounting plate (303), a double-head belt sander (304), a connecting frame (305), an electric actuator (306), a second fixing frame (308), a sliding plate (309), a fourth electric slide block (312), a second fixing plate (313) and an electric mechanical claw (314); the left part and the right part of the bottom plate (1) are respectively fixedly connected with a second electric slide rail (301); a third electric slide block (302) is connected to each of the two second electric slide rails (301) in a sliding manner; the upper surfaces of the two third electric sliding blocks (302) are fixedly connected with a mounting plate (303) together; the upper surface of the mounting plate (303) is provided with a double-head belt sander (304); a bearing plate (3043) is arranged on the double-head belt sander (304); two connecting frames (305) are fixedly connected to the left part of the bearing plate (3043); an electric actuator (306) is fixedly connected to each of the two connecting frames (305); the telescopic parts of the two electric actuators (306) are fixedly connected with a top block (307) respectively; four second fixing frames (308) are fixedly connected to the right part of the bearing plate (3043); each second fixing frame (308) is connected with a sliding plate (309) in a sliding manner; each sliding plate (309) is fixedly connected with a round ball (310); the middle part of the bearing plate (3043) is connected with a fourth electric slide block (312) in a sliding way; the upper surface and the lower surface of the fourth electric sliding block (312) are respectively fixedly connected with a second fixing plate (313); two electromechanical claws (314) are respectively arranged on the two second fixing plates (313), and each electromechanical claw (314) is respectively positioned between the two round balls (310).
4. The titanium alloy bar polishing device with the dust removal function as recited in claim 3, wherein: the cleaning assembly comprises a third fixing frame (401), a third electric slide rail (402), a fifth electric slide block (403), a third fixing plate (404), a slide bar (406) and an elastic piece (407); two third fixing frames (401) are fixedly connected to the bearing plate (3043); a third electric slide rail (402) is fixedly connected to each of the two third fixing frames (401); a fifth electric sliding block (403) is connected to each of the two third electric sliding rails (402) in a sliding manner; a third fixing plate (404) is fixedly connected to each of the fifth electric sliding blocks (403); each third fixing plate (404) is fixedly connected with two nozzles (405); each third fixing plate (404) is connected with two sliding rods (406) in a sliding manner; every two sliding rods (406) are fixedly connected with a cleaning block (408); an elastic piece (407) is sleeved outside each sliding rod (406); one end of the elastic member (407) is fixed to the third fixing plate (404), and the other end of the elastic member (407) is fixed to the cleaning block (408).
5. The titanium alloy bar polishing device with the dust removal function as recited in claim 4, wherein: the dust removal component comprises a connecting plate (501), a fixed block (502) and a dust collection head (503); a connecting plate (501) is fixedly connected to the upper part of the rear side of the support frame (2); the lower surface of the connecting plate (501) is fixedly connected with two fixed blocks (502) which are distributed left and right; two fixed blocks (502) are fixedly connected with a dust collection head (503).
6. The titanium alloy bar polishing device with the dust removal function as recited in claim 3, wherein: the double-head abrasive belt polishing machine (304) is provided with a first abrasive belt (3041) and a second abrasive belt (3042), and the mesh number of the first abrasive belt (3041) and the second abrasive belt (3042) is different, so that the double-head abrasive belt polishing machine is used for polishing titanium alloy bars.
7. The titanium alloy bar polishing device with the dust removal function as recited in claim 3, wherein: the sides of the two top blocks (307) far away from the electric actuator (306) are both arranged to be arc-shaped, and a plurality of bulbs are arranged at the arc-shaped positions at equal intervals, so as to extrude the first abrasive belt (3041) and the second abrasive belt (3042), and enable the first abrasive belt (3041) and the second abrasive belt (3042) to normally operate through the bulbs.
8. The titanium alloy bar polishing device with the dust removal function as recited in claim 6, wherein: the four round balls (310) and the four ball cages (311) are deformed after being extruded, so that the first abrasive belt (3041) and the second abrasive belt (3042) are extruded, and the four round balls (310) and the four ball cages (311) are reset through self elasticity when not being extruded.
9. The titanium alloy bar polishing device with the dust removal function as recited in claim 3, wherein: each electric mechanical claw (314) is provided with two pressurizing plates (3141) which are used for extruding two round balls (310) on the same side, so that the two round balls (310) are deformed.
10. The titanium alloy bar polishing device with the dust removal function as recited in claim 6, wherein: the inner sides of the two cleaning blocks (408) are respectively provided with an oval groove, a plurality of bumps are arranged in the oval grooves, and bristles are arranged in the middle of the oval grooves and used for cleaning the first abrasive belt (3041) and the second abrasive belt (3042).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211162704.XA CN115229627A (en) | 2022-09-23 | 2022-09-23 | Titanium alloy rod burnishing device with dust removal function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211162704.XA CN115229627A (en) | 2022-09-23 | 2022-09-23 | Titanium alloy rod burnishing device with dust removal function |
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| CN115229627A true CN115229627A (en) | 2022-10-25 |
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|---|---|---|---|
| CN202211162704.XA Pending CN115229627A (en) | 2022-09-23 | 2022-09-23 | Titanium alloy rod burnishing device with dust removal function |
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| CN201346731Y (en) * | 2008-12-22 | 2009-11-18 | 天津市津宝乐器有限公司 | Drum barrel outer wall abrasive band polishing device |
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| CN113352163A (en) * | 2021-07-15 | 2021-09-07 | 灵璧县德军家具制造有限公司 | Furniture manufacturing wood board cutting surface polishing device and method |
| CN214445349U (en) * | 2021-04-01 | 2021-10-22 | 无锡创捷精密模具有限公司 | Precision parts burnishing machine with cleaning device |
| CN114378683A (en) * | 2021-11-30 | 2022-04-22 | 秦杰 | Full-automatic glass dysmorphism edging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201346731Y (en) * | 2008-12-22 | 2009-11-18 | 天津市津宝乐器有限公司 | Drum barrel outer wall abrasive band polishing device |
| GB201919408D0 (en) * | 2019-12-23 | 2020-02-05 | Black & Decker Inc | Pole sander |
| CN214445349U (en) * | 2021-04-01 | 2021-10-22 | 无锡创捷精密模具有限公司 | Precision parts burnishing machine with cleaning device |
| CN112975673A (en) * | 2021-05-11 | 2021-06-18 | 江苏中科云控智能工业装备有限公司 | Deburring equipment and method for multiple robot arms |
| CN113352163A (en) * | 2021-07-15 | 2021-09-07 | 灵璧县德军家具制造有限公司 | Furniture manufacturing wood board cutting surface polishing device and method |
| CN114378683A (en) * | 2021-11-30 | 2022-04-22 | 秦杰 | Full-automatic glass dysmorphism edging machine |
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Application publication date: 20221025 |
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