CN115228317A - A kind of fertilizer preparation device and method for flue-cured tobacco planting - Google Patents
A kind of fertilizer preparation device and method for flue-cured tobacco planting Download PDFInfo
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 68
- 238000002360 preparation method Methods 0.000 title claims abstract description 47
- 241000208125 Nicotiana Species 0.000 title claims abstract description 25
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000007921 spray Substances 0.000 claims abstract description 44
- 239000007788 liquid Substances 0.000 claims abstract description 41
- 239000000575 pesticide Substances 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 31
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 239000004495 emulsifiable concentrate Substances 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 230000003287 optical effect Effects 0.000 claims description 11
- 238000012544 monitoring process Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 7
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000012530 fluid Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 4
- 238000005086 pumping Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000002552 dosage form Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/20—Jet mixers, i.e. mixers using high-speed fluid streams
- B01F25/23—Mixing by intersecting jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2203—Controlling the mixing process by feed-forward, i.e. a parameter of the components to be mixed is measured and the feed values are calculated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2211—Amount of delivered fluid during a period
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/04—Mixing biocidal, pesticidal or herbicidal ingredients used in agriculture or horticulture, e.g. for spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/32—Mixing fertiliser ingredients
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2215/00—Auxiliary or complementary information in relation with mixing
- B01F2215/04—Technical information in relation with mixing
- B01F2215/0413—Numerical information
- B01F2215/0436—Operational information
- B01F2215/045—Numerical flow-rate values
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Fertilizing (AREA)
Abstract
本发明公开了一种烤烟种植用的肥药制备装置及方法,所述制备装置包括制备箱、第一储料罐以及第二储料罐,所述制备箱的左侧壁上固定安装有第一喷头,所述制备箱的右侧壁上固定安装有第二喷头,且所述第一喷头与第二喷头同轴设置,所述第一储料罐用于储存液体肥料,所述第二储料罐用于储存乳油农药,所述第一储料罐的底部配合与第一供料管的一端配合连接,所述第一供料管的另一端与所述第一喷头配合连接,所述第二储料罐的底部配合与第二供料管的一端配合连接,通过控制机构便能够调节第一喷头与第二喷头的喷洒量,并且控制机构的整体结构简单,易于控制,造价成本低,使用范围更广。
The invention discloses a fertilizer preparation device and method for flue-cured tobacco planting. The preparation device includes a preparation box, a first material storage tank and a second material storage tank. A first material storage tank is fixedly installed on the left side wall of the preparation box. A sprinkler head, a second sprinkler head is fixedly installed on the right side wall of the preparation box, and the first sprinkler head and the second sprinkler head are coaxially arranged, the first storage tank is used for storing liquid fertilizer, the second sprinkler head is The storage tank is used to store the emulsifiable concentrate pesticide, the bottom of the first storage tank is matched with one end of the first feeding pipe, and the other end of the first feeding pipe is matched with the first spray head, so the The bottom of the second storage tank is matched with one end of the second feeding pipe, and the spraying amount of the first nozzle and the second nozzle can be adjusted through the control mechanism, and the overall structure of the control mechanism is simple, easy to control, and cost. low and wider range of use.
Description
技术领域technical field
本发明涉及农业设备技术领域,特别是一种烤烟种植用的肥药制备装置及方法。The invention relates to the technical field of agricultural equipment, in particular to a fertilizer preparation device and method for flue-cured tobacco planting.
背景技术Background technique
在烤烟种植的过程中,往往需要喷洒农药与施用化肥,化肥和农药能够保证烤烟增产增收。我国农药品种丰富,剂型较多,乳油农药在我国农药剂型中所占比重较大,应用范围也较广。而在肥料结构调整中,液体肥料被视为“立体施肥”的关键要素,是当今世界化肥工业发展的趋势之一。随着农业生产的发展,科学技术的不断进步,创制药肥合一的产品成为了农业技术人员研究的热点,将同为喷施类的乳油农药与液体肥料混合配伍,不仅可以减轻农民劳动强度,省工节本,而且扩充了原产品的使用功能,具有重要的现实意义。液体肥料和农药混和配制成的液体药肥,施用方便,在杀灭作物害虫的同时,可以及时对烤烟进行营养调理,使烤烟健壮生长。然而,在液体肥料与乳油农药混合配伍的过程中,液体肥料为水溶液,剂型为乳油的农药为油溶液,两者不易混合,且混合效果较差。In the process of growing flue-cured tobacco, it is often necessary to spray pesticides and apply chemical fertilizers, which can ensure the increase of flue-cured tobacco production and income. There are many types of pesticides in my country, and there are many dosage forms. EC pesticides account for a large proportion of pesticide dosage forms in China and have a wide range of applications. In the adjustment of fertilizer structure, liquid fertilizer is regarded as the key element of "three-dimensional fertilization", which is one of the development trends of the world's chemical fertilizer industry. With the development of agricultural production and the continuous advancement of science and technology, the creation of a product that combines medicine and fertilizer has become a research hotspot for agricultural technicians. Mixing the same type of emulsifiable oil pesticide and liquid fertilizer for spraying can not only reduce the labor intensity of farmers , save labor and cost, and expand the use function of the original product, which has important practical significance. The liquid medicinal fertilizer prepared by mixing liquid fertilizer and pesticide is convenient to apply. While killing crop pests, it can timely carry out nutritional conditioning on flue-cured tobacco to make flue-cured tobacco grow robustly. However, in the process of mixing liquid fertilizers and emulsifiable concentrate pesticides, liquid fertilizers are aqueous solutions, and pesticides in the form of emulsifiable concentrates are oil solutions. The two are not easy to mix, and the mixing effect is relatively poor.
发明内容Contents of the invention
本发明克服了现有技术的不足,提供了一种烤烟种植用的肥药制备装置及方法。The invention overcomes the deficiencies of the prior art and provides a fertilizer preparation device and method for planting flue-cured tobacco.
为达到上述目的本发明采用的技术方案为:The technical scheme that the present invention adopts for achieving the above object is:
本发明第一方面公开了一种烤烟种植用的肥药制备装置,所述制备装置包括制备箱、第一储料罐以及第二储料罐,所述制备箱的左侧壁上固定安装有第一喷头,所述制备箱的右侧壁上固定安装有第二喷头,且所述第一喷头与第二喷头同轴设置;The first aspect of the present invention discloses a fertilizer preparation device for planting flue-cured tobacco. The preparation device includes a preparation box, a first storage tank and a second storage tank. The left side wall of the preparation box is fixedly installed with The first spray head, the second spray head is fixedly installed on the right side wall of the preparation box, and the first spray head and the second spray head are arranged coaxially;
所述第一储料罐用于储存液体肥料,所述第二储料罐用于储存乳油农药,所述第一储料罐的底部配合与第一供料管的一端配合连接,所述第一供料管的另一端与所述第一喷头配合连接,所述第二储料罐的底部配合与第二供料管的一端配合连接,所述第二供料管的另一端与所述第二喷头配合连接;The first storage tank is used to store liquid fertilizers, the second storage tank is used to store emulsifiable concentrate pesticides, the bottom of the first storage tank is matched with one end of the first feeding pipe, and the second storage tank The other end of a feed pipe is connected with the first nozzle, the bottom of the second storage tank is connected with one end of the second feed pipe, and the other end of the second feed pipe is connected with the second feed pipe. The second nozzle is mated and connected;
所述第一供料管上设置有第一抽料泵,所述第二供料管上设置有第二抽料泵,且所述第一供料管与第二供料管上均设置有控制机构。The first feed pipe is provided with a first pump, the second feed pipe is provided with a second pump, and both the first feed pipe and the second feed pipe are provided with control mechanism.
进一步的,本发明的一个较佳实施例中,所述制备箱的左、右侧壁上均设置有至少一组监测机构,所述监测机构包括安装架,所述安装架上固定安装有旋转电机,所述旋转电机的输出端配合连接有联轴器,所述联轴器上配合连接有螺纹丝杆,所述螺纹丝杆上滑动连接有滑动块,所述滑动块上固定连接有固定板,所述固定板上固定安装有光学摄像机,所述滑动块上设置有红外传感器。Further, in a preferred embodiment of the present invention, at least one set of monitoring mechanisms are provided on the left and right side walls of the preparation box, and the monitoring mechanisms include a mounting frame, and a rotating frame is fixedly installed on the mounting frame. motor, the output end of the rotating motor is connected with a coupling, the coupling is connected with a threaded screw, the threaded screw is slidably connected with a sliding block, and the sliding block is fixedly connected with a fixed An optical camera is fixedly installed on the fixed plate, and an infrared sensor is arranged on the sliding block.
进一步的,本发明的一个较佳实施例中,安装架上还固定安装有导轨,所述滑动块上固定连接有导向块,所述导向块嵌入所述导轨内,所述导向块能够沿所述导轨上滑动。Further, in a preferred embodiment of the present invention, a guide rail is fixedly installed on the installation frame, a guide block is fixedly connected to the sliding block, the guide block is embedded in the guide rail, and the guide block can move along the slide on the guide rail.
进一步的,本发明的一个较佳实施例中,所述控制机构包括壳体,所述壳体内设置有间隔板,所述间隔板的一侧设置有第一壳座,所述间隔板的另一侧设置有第二壳座,所述第一壳座的底部沿周向开设有若干个滑动槽,所述滑动槽内滑动连接有堵头。Further, in a preferred embodiment of the present invention, the control mechanism includes a casing, a partition plate is arranged inside the casing, a first housing seat is provided on one side of the partition plate, and the other side of the partition plate One side is provided with a second shell seat, and the bottom of the first shell seat is provided with several sliding grooves along the circumferential direction, and a plug is slidably connected in the sliding grooves.
进一步的,本发明的一个较佳实施例中,所述壳体的内侧壁沿周向设置有若干个电磁块。Furthermore, in a preferred embodiment of the present invention, several electromagnetic blocks are arranged on the inner wall of the housing along the circumferential direction.
进一步的,本发明的一个较佳实施例中,所述堵头与连接杆的一端固定连接,所述连接杆的另一端贯穿所述第一壳座的侧壁伸入至所述壳体内,且所述连接杆的另一端与铁块固定连接,所述第一壳座的外侧壁与弹力弹簧的一端固定连接,所述弹力弹簧的另一端与所述铁块固定连接,且所述连接杆套设在所述弹力弹簧内。Further, in a preferred embodiment of the present invention, the plug is fixedly connected to one end of the connecting rod, and the other end of the connecting rod penetrates the side wall of the first shell seat and extends into the housing, And the other end of the connecting rod is fixedly connected to the iron block, the outer wall of the first housing base is fixedly connected to one end of the elastic spring, the other end of the elastic spring is fixedly connected to the iron block, and the connection The rod is sleeved in the elastic spring.
进一步的,本发明的一个较佳实施例中,所述滑动槽的底部开设有通流孔,且所述通流孔贯穿所述第二壳座的底部。Further, in a preferred embodiment of the present invention, a flow hole is opened at the bottom of the sliding groove, and the flow hole runs through the bottom of the second housing seat.
进一步的,本发明的一个较佳实施例中,所述第一壳座内配合连接有第一连接块,所述第一连接块上开设有第一螺纹旋接孔,所述第二壳座内配合连接有第二连接块,所述第二连接块上开设有第二螺纹旋接孔。Further, in a preferred embodiment of the present invention, a first connection block is fitly connected in the first housing seat, and a first threaded hole is opened on the first connection block, and the second housing seat A second connection block is connected to the inner fit, and a second threaded connection hole is opened on the second connection block.
本发明另一方面公开了一种烤烟种植用的肥药制备装置的控制方法,应用于任一项所述的一种烤烟种植用的肥药制备装置,包括如下步骤:Another aspect of the present invention discloses a control method for a fertilizer preparation device for planting flue-cured tobacco, which is applied to any one of the fertilizer preparation devices for planting flue-cured tobacco, including the following steps:
通过光学摄像机获取射流区域图像信息;Obtain the image information of the jet area through the optical camera;
基于所述图像信息提取出射流区域的参数信息,其中所述参数信息包括射流区域的轮廓信息;extracting parameter information of the jet region based on the image information, wherein the parameter information includes contour information of the jet region;
基于所述参数信息提取出横向射流区以及径向射流区距离射流驻点最近节点的第一坐标值;Extracting the first coordinate value of the nearest node from the lateral jet area and the radial jet area to the jet stagnation point based on the parameter information;
基于所述参数信提取出横向射流区以及径向射流区距离射流驻点最远节点的第二坐标值;extracting the second coordinate values of the nodes farthest from the jet stagnation point in the lateral jet region and the radial jet region based on the parameter information;
基于所述第一坐标值与第二坐标值计算出射流环量系数;calculating a jet circulation coefficient based on the first coordinate value and the second coordinate value;
基于所述射流环量系数实时调整第一喷头与第二喷头的喷洒量。The spray volumes of the first spray head and the second spray head are adjusted in real time based on the jet circulation coefficient.
进一步的,本发明的一个较佳实施例中,基于所述射流环量系数实时调整第一喷头与第二喷头的喷洒量,具体包括如下步骤:Further, in a preferred embodiment of the present invention, adjusting the spray volumes of the first nozzle and the second nozzle in real time based on the jet circulation coefficient, specifically includes the following steps:
若所述射流环量系数大于或等于1,则降低第一喷头与第二喷头的喷洒量;If the jet circulation coefficient is greater than or equal to 1, then reduce the spray volume of the first nozzle and the second nozzle;
若所述射流环量系数大于0且小于1,则不调整第一喷头与第二喷头的喷洒量;If the jet circulation coefficient is greater than 0 and less than 1, the spraying amount of the first nozzle and the second nozzle is not adjusted;
所述射流环量系数小于或等于0,则加大第一喷头与第二喷头的喷洒量。If the jet circulation coefficient is less than or equal to 0, the spraying volume of the first spray head and the second spray head will be increased.
本发明解决了背景技术中存在的技术缺陷,本发明具备以下有益效果:第一喷头与第二喷头对称设置,会极大的促进乳油农药与液体肥料将动量、热量以及质量之间传递的过程,进而大幅度的提高两者的相间传递系数,从而实现乳油农药与液体肥料快速、高效混合的过程,从而制得液体肥药,相对于传统的搅拌混合装置,混合效率更高,混合效果更好。通过控制机构便能够调节第一喷头与第二喷头的喷洒量,并且控制机构的整体结构简单,易于控制,造价成本低,使用范围更广。监测机构能够在全方位的获取射流区域的图像,然后再对这些图像进行预处理以及整合处理,从而得到射流区域的轮廓形状信息。The present invention solves the technical defects existing in the background technology, and the present invention has the following beneficial effects: the symmetrical arrangement of the first nozzle and the second nozzle will greatly promote the process of transferring momentum, heat and mass between the emulsifiable pesticide and the liquid fertilizer , and then greatly improve the interphase transfer coefficient of the two, so as to realize the rapid and efficient mixing process of emulsifiable pesticides and liquid fertilizers, so as to obtain liquid fertilizers. Compared with traditional stirring and mixing devices, the mixing efficiency is higher and the mixing effect is better. it is good. The spraying volume of the first spray head and the second spray head can be adjusted through the control mechanism, and the overall structure of the control mechanism is simple, easy to control, low in cost, and wider in use. The monitoring mechanism can obtain images of the jet flow area in all directions, and then preprocess and integrate these images, so as to obtain the contour shape information of the jet flow area.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain the drawings of other embodiments according to these drawings without creative work.
图1为肥药制备装置的第一立体结构示意图;Fig. 1 is the first three-dimensional structure schematic diagram of fertilizer preparation device;
图2为肥药制备装置的第二立体结构示意图;Fig. 2 is the second three-dimensional structure schematic diagram of fertilizer preparation device;
图3为监测机构结构示意图;Fig. 3 is a schematic diagram of the structure of the monitoring mechanism;
图4为控制机构第一立体结构示意图;Fig. 4 is a schematic diagram of the first three-dimensional structure of the control mechanism;
图5为控制机构第二立体结构示意图;Fig. 5 is a schematic diagram of the second three-dimensional structure of the control mechanism;
图6为电磁块断电时控制机构内部结构示意图;Fig. 6 is a schematic diagram of the internal structure of the control mechanism when the electromagnetic block is powered off;
图7为电磁块通电时控制机构内部结构示意图;Fig. 7 is a schematic diagram of the internal structure of the control mechanism when the electromagnetic block is energized;
附图标记说明如下:101、制备箱;102、第一储料罐;103、第二储料罐;104、第一喷头;105、第二喷头;106、第一供料管;107、第二供料管;108、第一抽料泵;109、第二抽料泵;201、控制机构;202、安装架;203、旋转电机;204、联轴器;205、螺纹丝杆;206、滑动块;207、固定板;208、光学摄像机;209、导轨;301、导向块;302、壳体;303、间隔板;304、第一壳座;305、第二壳座;306、滑动槽;307、堵头;308、电磁块;309、连接杆;401、铁块;402、弹力弹簧;403、通流孔;404、第一连接块;405、第一螺纹旋接孔;406、第二连接块;407、第二螺纹旋接孔;408、监测机构。Reference signs are explained as follows: 101, preparation box; 102, first storage tank; 103, second storage tank; 104, first nozzle; 105, second nozzle; 106, first feeding pipe; 107, second Two feeding pipes; 108, the first pumping pump; 109, the second pumping pump; 201, the control mechanism; 202, the mounting frame; 203, the rotating motor; 204, the shaft coupling; 205, the threaded screw rod; 206, Sliding block; 207, fixed plate; 208, optical camera; 209, guide rail; 301, guide block; 302, housing; 303, spacer plate; 304, first shell seat; 305, second shell seat; ; 307, plug; 308, electromagnetic block; 309, connecting rod; 401, iron block; 402, elastic spring; 403, flow hole; 404, the first connecting block; 405, the first threaded screw hole; 406, The second connection block; 407, the second threaded hole; 408, the monitoring mechanism.
具体实施方式Detailed ways
为了能够更加清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成,需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. structure, so it only shows the configuration related to the present invention, and it should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientations or positional relationships indicated by vertical, horizontal, top, bottom, inner, and outer are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and The description is simplified rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" etc. may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood through specific situations.
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
如图1、2所示,本发明第一方面公开了一种烤烟种植用的肥药制备装置,所述制备装置包括制备箱101、第一储料罐102以及第二储料罐103,所述制备箱101的左侧壁上固定安装有第一喷头104,所述制备箱101的右侧壁上固定安装有第二喷头105,且所述第一喷头104与第二喷头105同轴设置。As shown in Figures 1 and 2, the first aspect of the present invention discloses a fertilizer preparation device for planting flue-cured tobacco. The preparation device includes a
所述第一储料罐102用于储存液体肥料,所述第二储料罐103用于储存乳油农药,所述第一储料罐102的底部配合与第一供料管106的一端配合连接,所述第一供料管106的另一端与所述第一喷头104配合连接,所述第二储料罐103的底部配合与第二供料管107的一端配合连接,所述第二供料管107的另一端与所述第二喷头105配合连接。The
所述第一供料管106上设置有第一抽料泵108,所述第二供料管107上设置有第二抽料泵109,且所述第一供料管106与第二供料管107上均设置有控制机构201。The
需要说明的是,当需要配制液体肥药时,同时控制第一抽料泵108与第二抽料泵109开启,从而使得第一抽料泵108将储存在第一储料罐102内的液体肥料顺着第一供料管106抽出,然后液体肥料在第一喷头104处加速加压后会形成一股高速流体喷入至制备箱101内;同时,第二抽料泵109将储存在第二储料罐103内的乳油农药顺着第二供料管107抽出,然后乳油农药在第二喷头105处加速加压后会形成另一股高速流体喷入至制备箱101内;同时被喷出的两股高速流体会在制备箱101内对置撞击,并且两股高速流体在水平中心线进行首次撞击后形成射流驻点,随后驻点产生的径向射流以大于两股高速流体的平均流速的速度左右摆动的射流形成径向射流区,并且在横向射流左右水平发展时,由于驻点的不稳定性,会上下形成四个旋相相反的涡旋,从而形成横向射流区。由于水平对置撞击产生的径向射流与横向射流存在非周期性的振荡运动,会极大的促进乳油农药与液体肥料将动量、热量以及质量之间传递的过程,进而大幅度的提高两者的相间传递系数,从而实现乳油农药与液体肥料快速、高效混合的过程,从而制得液体肥药,相对于传统的搅拌混合装置,混合效率更高,混合效果更好。It should be noted that, when it is necessary to prepare liquid fertilizer, the
如图1、3所示,所述制备箱101的左、右侧壁上均设置有至少一组监测机构408,所述监测机构408包括安装架202,所述安装架202上固定安装有旋转电机203,所述旋转电机203的输出端配合连接有联轴器204,所述联轴器204上配合连接有螺纹丝杆205,所述螺纹丝杆205上滑动连接有滑动块206,所述滑动块206上固定连接有固定板207,所述固定板207上固定安装有光学摄像机208,所述滑动块206上设置有红外传感器。As shown in Figures 1 and 3, at least one set of
所述安装架202上还固定安装有导轨209,所述滑动块206上固定连接有导向块301,所述导向块301嵌入所述导轨209内,所述导向块301能够沿所述导轨209上滑动。A
需要说明的是,在乳油农药与液体肥料两股高速流体形成的射流区域中,乳油农药与液体肥料会发生激烈的碰撞摩擦,从而具备传质的特性,在此过程中,稳定后的射流区域会形成一个稳定的轮廓形状,而根据这一轮廓形状的分布情况可以反映出乳油农药与液体肥料的混合效果情况。因此,在本发明中,通过光学摄像机208实时的拍摄射流区域的图像信息,然后再根据图像信息识别出射流区域的轮廓情况,从而根据轮廓情况调整第一喷头104与第二喷头105的喷洒量,从而提高乳油农药与液体肥料的混合效果与效率。It should be noted that in the jet area formed by two high-speed fluids, the emulsifiable pesticide and the liquid fertilizer, the emulsifiable pesticide and the liquid fertilizer will have intense collision and friction, so that they have the characteristics of mass transfer. During this process, the stabilized jet area A stable contour shape will be formed, and the distribution of the contour shape can reflect the mixing effect of the EC pesticide and the liquid fertilizer. Therefore, in the present invention, the image information of the jet area is captured in real time by the
需要说明的是,通过驱动旋转电机203,使得旋转电机203带动联轴器204旋转,从而带动螺纹丝杆205旋转,从而使得滑动块206能够沿螺纹丝杆205上下滑动,从而带动光学摄像机208能够沿制备箱101内上下滑动,从而使得光学摄像能够在不同的高度位置获取射流区域的图像信息,并且在制备箱101的左、右侧壁均设置有监测机构408,从而使得光学摄像机208能够在不同的方向获取射流区域的图像信息,这样一来,便能够在全方位的获取射流区域的图像,然后再对这些图像进行预处理以及整合处理,从而得到射流区域的轮廓形状信息。It should be noted that, by driving the
如图6、7所示,所述控制机构201包括壳体302,所述壳体302内设置有间隔板303,所述间隔板303的一侧设置有第一壳座304,所述间隔板303的另一侧设置有第二壳座305,所述第一壳座304的底部沿周向开设有若干个滑动槽306,所述滑动槽306内滑动连接有堵头307。As shown in Figures 6 and 7, the
所述壳体302的内侧壁沿周向设置有若干个电磁块308。Several
所述堵头307与连接杆309的一端固定连接,所述连接杆309的另一端贯穿所述第一壳座304的侧壁伸入至所述壳体302内,且所述连接杆309的另一端与铁块401固定连接,所述第一壳座304的外侧壁与弹力弹簧402的一端固定连接,所述弹力弹簧402的另一端与所述铁块401固定连接,且所述连接杆309套设在所述弹力弹簧402内。The
所述滑动槽306的底部开设有通流孔403,且所述通流孔403贯穿所述第二壳座305的底部。A through
需要说明的是,通过控制机构201能够控制第一喷头104与第二喷头105的通断以及喷洒量。具体来说,当需要使得液体肥料能够由第一喷头104喷出或乳油农药能够由第二喷头105喷出时,使得控制机构201上的所有电磁块308通电,通电后的电磁块308会产生磁力,在磁力的吸引下,铁块401会被吸引至电磁块308上(此时弹力弹簧402处于被拉伸状态),并且在铁块401移动的过程中,铁块401会拉动连接杆309移动,从而拉动堵头307沿滑动槽306外侧滑动,从而使得堵头307不再堵住通流孔403,液体肥料便能够由第一供料管106流至第一喷头104内,乳油农药便能够由第二供料管107流至第二喷头105内;相反,当不需要使得液体肥料能够由第一喷头104喷出或乳油农药能够由第二喷头105喷出时,使得控制上所有的电磁块308断电,断电后的电磁块308会失去磁力,此时处于被拉伸状态下的弹力弹簧402在回弹力的作用下会复位,从而拉动铁块401复位,从而使得带动堵头307复位,从而使得堵头307重新堵住通流孔403,使得液体肥料不能够通过第一供料,使得乳油农药不能通过第二供料管107。此外,当需要控制第一喷头104或第二喷头105的喷洒量时,只需要控制电磁块308的通断电数目即可,具体来说,优选的,控制机构201中的滑动槽306设置为四组,当只需要二分之一的喷洒量时,使得控制机构201中的其中两个磁力块通电且另外两个磁力块断电,液体肥料或者乳油农药便只能在控制机构201中的其中两个通流孔403流出,而不能由另外两个通流孔403流出,这样一样,第一喷头104或第二喷头105便只有二分之一的喷洒量。同理,当只需要四分之一的喷洒量值,使得控制机构201中其中一个电磁块308通电而其他三个电磁块308断电即可。这样一来,通过控制机构201便能够调节第一喷头104与第二喷头105的喷洒量,并且控制机构201的整体结构简单,易于控制,造价成本低,使用范围更广。It should be noted that the on-off and spraying volume of the
如图4、5所示,所述第一壳座304内配合连接有第一连接块404,所述第一连接块404上开设有第一螺纹旋接孔405,所述第二壳座305内配合连接有第二连接块406,所述第二连接块406上开设有第二螺纹旋接孔407。As shown in Figures 4 and 5, a first connecting
需要说明的是,通过第一螺纹旋接孔405与第二螺纹旋接孔407能够控制机构201连接在第一进料管与第二进料管上,安装过程简单,易于拆卸。It should be noted that the
本发明另一方面公开了一种烤烟种植用的肥药制备装置的控制方法,应用于任一项所述的一种烤烟种植用的肥药制备装置,包括如下步骤:Another aspect of the present invention discloses a control method for a fertilizer preparation device for planting flue-cured tobacco, which is applied to any one of the fertilizer preparation devices for planting flue-cured tobacco, including the following steps:
通过光学摄像机获取射流区域图像信息;Obtain the image information of the jet area through the optical camera;
基于所述图像信息提取出射流区域的参数信息,其中所述参数信息包括射流区域的轮廓信息;extracting parameter information of the jet region based on the image information, wherein the parameter information includes contour information of the jet region;
基于所述参数信息提取出横向射流区以及径向射流区距离射流驻点最近节点的第一坐标值;Extracting the first coordinate value of the nearest node from the lateral jet area and the radial jet area to the jet stagnation point based on the parameter information;
基于所述参数信提取出横向射流区以及径向射流区距离射流驻点最远节点的第二坐标值;extracting the second coordinate values of the nodes farthest from the jet stagnation point in the lateral jet region and the radial jet region based on the parameter information;
基于所述第一坐标值与第二坐标值计算出射流环量系数;calculating a jet circulation coefficient based on the first coordinate value and the second coordinate value;
基于所述射流环量系数实时调整第一喷头与第二喷头的喷洒量。The spray volumes of the first spray head and the second spray head are adjusted in real time based on the jet circulation coefficient.
进一步的,本发明的一个较佳实施例中,基于所述射流环量系数实时调整第一喷头与第二喷头的喷洒量,具体包括如下步骤:Further, in a preferred embodiment of the present invention, adjusting the spray volumes of the first nozzle and the second nozzle in real time based on the jet circulation coefficient, specifically includes the following steps:
若所述射流环量系数大于或等于1,则降低第一喷头与第二喷头的喷洒量;If the jet circulation coefficient is greater than or equal to 1, then reduce the spray volume of the first nozzle and the second nozzle;
若所述射流环量系数大于0且小于1,则不调整第一喷头与第二喷头的喷洒量;If the jet circulation coefficient is greater than 0 and less than 1, the spraying volumes of the first nozzle and the second nozzle are not adjusted;
所述射流环量系数小于或等于0,则加大第一喷头与第二喷头的喷洒量。If the jet circulation coefficient is less than or equal to 0, the spraying volume of the first spray head and the second spray head will be increased.
需要说明的是,射流环量系数是用来表征射流场涡旋结构特性的物理量,其能够宏观表征出乳油农药与液体肥料对置碰撞后射流轮廓的分布情况,一般而言,射流轮廓越趋于圆形,说明乳油农药与液体肥料对置碰撞后的轮廓分布均匀性越好,即乳油农药与液体肥料混合效果越好,射流环量系数计算公式如下所示:It should be noted that the jet circulation coefficient is a physical quantity used to characterize the vortex structure characteristics of the jet field, which can macroscopically characterize the distribution of the jet profile after the collision of emulsifiable pesticides and liquid fertilizers. Generally speaking, the jet profile tends to In the circle, it means that the uniformity of the contour distribution of the emulsifiable pesticide and the liquid fertilizer after the collision is better, that is, the better the mixing effect of the emulsifiable pesticide and the liquid fertilizer is, and the calculation formula of the jet circulation coefficient is as follows:
其中,Re代表射流环量系数;n代表射流区域上的节点数;i代表射流区域上的第i个节点;Tn代表横向射流区距离射流驻点最近节点的坐标值;Tn+1代表横向射流区距离射流驻点最远节点的坐标值;Pn代表横向射流区距离射流驻点最近节点的坐标值;Pn+1代表横向射流区距离射流驻点最远节点的坐标值。Among them, R e represents the jet circulation coefficient; n represents the number of nodes on the jet area; i represents the i-th node on the jet area; T n represents the coordinate value of the nearest node in the lateral jet area to the jet stagnation point; T n+1 Represents the coordinate value of the node farthest from the lateral jet area to the jet stagnation point; P n represents the coordinate value of the node closest to the jet stagnation point in the lateral jet area; P n+1 represents the coordinate value of the node farthest from the lateral jet area to the jet stagnation point.
需要说明的是,射流区域的射流轮廓的分布情况能够反映乳油农药与液体肥料混合程度。若乳油农药与液体肥料在对置撞击时射流区域的射流环量指数大于或等于1,此时说明乳油农药与液体肥料在对置撞击时携带的动能过大,乳油农药与液体肥料在射流驻点对冲改变方向后,在横向射流区域与径向射流区仍保持较高的流速,从而导致乳油农药与液体肥料撞击摩擦的时间过短,导致传质时间过短,会降低乳油农药与液体肥料的混合效果,此时则需要通过控制机构调大第一喷头与第二喷头的喷洒量;若乳油农药与液体肥料在对置撞击时射流区域的射流环量指数小于或等于0,此时说明乳油农药与液体肥料在对置撞击时所携带的动能过小,进而导致乳油农药与液体肥料撞击后的分散程度较低,撞击后的射流区域分布范围过小,会影响乳油农药与液体肥料的混合效率,此时则需要通过控制机构调小第一喷头与第二喷头的喷洒量;而若射流环量系数大于0且小于1,此时说明乳油农药与液体肥料混合效果与效率均较好,不需要调整第一喷头与第二喷头的喷洒量。It should be noted that the distribution of the jet profile in the jet area can reflect the mixing degree of the emulsifiable pesticide and the liquid fertilizer. If the jet circulation index in the jet area is greater than or equal to 1 when the emulsifiable pesticide and the liquid fertilizer collide against each other, it means that the kinetic energy carried by the emulsifiable pesticide and the liquid fertilizer is too large when they collide against each other, After point hedging changes the direction, the flow velocity remains high in the transverse jet area and radial jet area, resulting in too short a time for the impact and friction of emulsifiable pesticides and liquid fertilizers, resulting in too short a mass transfer time, which will reduce the impact of emulsifiable pesticides and liquid fertilizers. At this time, the spraying volume of the first nozzle and the second nozzle needs to be increased through the control mechanism; if the jet circulation index of the jet area is less than or equal to 0 when the emulsifiable pesticide and the liquid fertilizer collide against each other, then it means The kinetic energy carried by the EC pesticide and the liquid fertilizer is too small when they collide against each other, which leads to a low degree of dispersion after the impact of the EC pesticide and the liquid fertilizer, and the distribution range of the jet area after the impact is too small, which will affect the EC pesticide and liquid fertilizer. Mixing efficiency, at this time, it is necessary to reduce the spraying volume of the first nozzle and the second nozzle through the control mechanism; and if the jet circulation coefficient is greater than 0 and less than 1, it means that the mixing effect and efficiency of emulsifiable pesticide and liquid fertilizer are better , there is no need to adjust the spray volume of the first nozzle and the second nozzle.
以上依据本发明的理想实施例为启示,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above ideal embodiments according to the present invention are inspirations, and the descriptions thereof are more specific and detailed, but should not be construed as limiting the scope of the patent for the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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