CN115216374A - Semi-automatic production equipment for brewing Maotai-flavor liquor - Google Patents
Semi-automatic production equipment for brewing Maotai-flavor liquor Download PDFInfo
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- CN115216374A CN115216374A CN202210948076.1A CN202210948076A CN115216374A CN 115216374 A CN115216374 A CN 115216374A CN 202210948076 A CN202210948076 A CN 202210948076A CN 115216374 A CN115216374 A CN 115216374A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
- C12G3/021—Preparation of other alcoholic beverages by fermentation of botanical family Poaceae, e.g. wheat, millet, sorghum, barley, rye, or corn
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/04—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels
- B65G19/06—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels the impellers being scrapers similar in size and shape to the cross-section of the trough or channel
- B65G19/08—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels the impellers being scrapers similar in size and shape to the cross-section of the trough or channel and attached to a single belt, rope or chain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/08—Screw or rotary spiral conveyors for fluent solid materials
- B65G33/14—Screw or rotary spiral conveyors for fluent solid materials comprising a screw or screws enclosed in a tubular housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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Abstract
The invention discloses semi-automatic production equipment for brewing Maotai-flavor liquor, which comprises a cooked grain/vinasse collecting conveyor, a bulk grain/vinasse cooling machine, a yeast vinasse stirring machine, a remote conveyor, a cooked grain temporary storage conveyor, a yeast temporary storage conveyor, a low-alcohol-content liquor water filling machine and a central control device which are matched with each other. According to the invention, the central control device is used for automatically producing and processing the procedures of blank spreading, cooling, yeast adding, humidifying, material mixing and the like in the production flow of the brewing process through the cooked grain/vinasse collecting conveyor, the bulk grain/vinasse cooling machine, the yeast mixer, the remote conveyor, the cooked grain temporary storage conveyor, the yeast adding conveyor and the low alcohol content water filling machine, so that the labor intensity is effectively reduced, and the working efficiency is improved. The invention has reasonable structural design, convenient operation, capability of semi-automatic production and strong practicability.
Description
Technical Field
The invention relates to the technical field of brewing equipment, in particular to semi-automatic production equipment for brewing Maotai-flavor liquor.
Background
White spirit is a general name of Chinese wines (except fruit wine and rice wine), and is also called distilled liquor, dried old white, knife, and the like. At present, white spirit products have a very important proportion in the light industry of China, but the white spirit industry still depends on traditional manual work, and is a typical labor-intensive industry. According to statistics, each 100 tons of Maotai-flavor liquor is produced by 6-7 people who work for 7-8 months, and the labor cost accounts for 15-25% of the whole production cost of the liquor. Meanwhile, most industrial workers engaged in the wine brewing industry are strong men over 40 years old, few young people are willing to engage in wine brewing, and the employment is increasingly barren.
The production process of the wine brewing process comprises the following steps: 1) Crushing sorghum and moistening the grain; 2) Steaming and boiling; 3) Taking out the retort; 4) Spreading and cooling; 5) Adding yeast, humidifying and stirring; 6) Piling and fermenting; 7) Turning and fermenting; 8) Putting in a cellar and fermenting; 9) Distilling the lees to obtain wine; 10 Adding grains twice, and repeating the steps 3-9 for 4-6 times to obtain wine. Wherein, the working procedures 3 to 9 have the highest labor intensity and the strongest labor intensity.
Most of the existing brewing equipment is designed and researched corresponding equipment in a certain process, so that the labor intensity and labor cost of the corresponding process are reduced, corresponding production equipment is not designed according to multiple processes, the automation degree is low, and the system is not formed.
Therefore, a semi-automatic brewing device for producing Maotai-flavor liquor, which can reduce labor intensity and improve working efficiency, needs to be researched and solved.
Disclosure of Invention
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a semi-automatic production device for brewing Maotai-flavor liquor comprises a cooked grain/vinasse collecting conveyor, a bulk grain/vinasse cooling machine, a yeast vinasse stirring machine, a remote conveyor, a cooked grain temporary storage conveyor, a yeast temporary storage conveyor, a low-alcohol liquor water filling machine and a central control device which are matched with each other;
the cooked grain/vinasse collecting and conveying machine comprises a base, a feeding chain belt and a collecting hopper, wherein the feeding chain belt is arranged below the collecting hopper, one end of the feeding chain belt extends out of the collecting hopper to form a discharging section, and the cooked grain/vinasse collecting and conveying machine is used for collecting cooked grains or vinasse blanks and conveying the collected grains or vinasse blanks to the bulk grain/vinasse cooling machine;
the bulk grain/vinasse cooling machine comprises a rack, a conveying chain belt and a cooling fan, wherein the conveying chain belt and the cooling fan are arranged on the rack, the conveying chain belt is obliquely arranged, the bottom end of the conveying chain belt is matched with the feeding chain belt, a longitudinal conveying chain belt matched with the conveying chain belt is arranged below the high end of the conveying chain belt, and the bulk grain/vinasse cooling machine is used for scattering cooked grains/vinasse blanks, stirring and cooling the cooked grains/vinasse blanks and mixing the cooked grains/vinasse blanks with low-alcohol wine, yeast and water;
one side of the bulk grain/grain cooler is provided with a cooked grain temporary storage conveyor matched with the bulk grain/grain cooler, the cooked grain temporary storage conveyor comprises a grain storage hopper, a grain storage conveying belt and a cooked grain U-shaped inclined-opening horizontal auger feeder, and the cooked grain temporary storage conveyor is used for temporarily storing cooked grains which are not mixed with low-alcohol wine, yeast and water and then conveying the cooked grains to the bulk grain/grain cooler again to be mixed with grain blanks, low-alcohol wine, water and yeast;
bulk grain/lees cooling machine one side still is provided with yeast for making hard liquor and low alcohol content water filling machine, yeast for making hard liquor temporary storage conveyer includes yeast for making hard liquor storage fill, pipeline auger promote feeder and yeast for making hard liquor U type bevel connection horizontal auger feeder, yeast for making hard liquor of filling in ripe grain or lees base after the cooling to scattering, low alcohol content water filling machine includes wine storage tank, filler pipe, shower nozzle, low alcohol content water filling machine is used for filling low alcohol content wine and water content to ripe grain or lees base after the cooling to scattering;
the distiller's grain mixer comprises a material mixing stirring box and a spiral auger which is horizontally arranged in the material mixing stirring box and is in rotating fit with the material mixing stirring box, a material receiving hopper matched with the conveying chain belt is arranged above one end of the material mixing stirring box, a material outlet communicated with the material mixing stirring box is arranged below the other end of the material mixing stirring box, and the distiller's grain mixer is used for fully mixing cooked grains or distiller's grains blanks mixed with yeast, low-alcohol wine and water;
the remote conveyor comprises a second material receiving hopper and a remote conveying belt, the second material receiving hopper is matched with the discharge port, the remote conveying belt is arranged in an inclined mode, the bottom end of the remote conveying belt is arranged below the second material receiving hopper, and the remote conveyor is used for conveying cooked grains or grains blank mixed with yeast for making hard liquor, low-alcohol liquor and water to a piling point for fermentation or a pit discharging for fermentation in a long distance;
and a controller is arranged in the central control device and is used for controlling the automatic operation of the whole production equipment.
As the improvement, base top four corners is provided with the buffering subassembly respectively, buffering subassembly top with pay-off chain belt bottom is connected, its including set up in telescopic link, cover between base and the pay-off chain belt are located buffer spring on the telescopic link, base below four corners is provided with the walking wheel respectively, the pay-off chain belt is the stainless steel chain belt that has the scraper blade, and its one side is provided with the drive the rotatory moving pay-off motor of pay-off chain belt, collecting hopper one side is provided with the drive the vibrating motor of collecting hopper shake, pay-off motor, vibrating motor with well accuse device electricity is connected.
As an improvement, the transmission chain belt comprises a driving shaft, a transmission shaft, a bearing shaft, a chain belt and a driving motor, wherein the driving shaft, the transmission shaft and the bearing shaft are horizontally arranged in parallel, the chain belt matched with the transmission shaft is wound on the transmission shaft, the chain belt is a stainless steel punching chain belt, the output end of the driving motor is in transmission connection with the driving shaft, the driving shaft is driven to rotate so as to drive the chain belt to upwards perform rotary motion, and the driving motor is electrically connected with the central control device.
As an improvement, conveying chain belt top and centre all be provided with frame fixed connection's cooling fan, cooling fan is a plurality of that the symmetry set up, its with well accuse device electricity is connected, conveying chain belt top is provided with a plurality of agitating unit along its slope direction transversely, agitating unit include agitator motor, (mixing) shaft, set up in stir epaxial a plurality of square frames, the agitator motor output with (mixing) shaft transmission is connected, and it is through the drive the (mixing) shaft is rotatory to be makeed square frame stirs ripe grain or in a wretched state base, agitating unit set up in between cooling fan and the conveying chain belt and press close to the conveying chain belt, agitator motor with well accuse device electricity is connected.
As an improvement, the longitudinal conveying chain belt is a stainless steel chain belt with a scraper, a longitudinal motor for driving the longitudinal conveying chain belt to rotate is arranged on the longitudinal conveying chain belt, the longitudinal motor is electrically connected with the central control device, the grain storage hopper is arranged below one end of the longitudinal conveying chain belt, the grain storage conveying belt is obliquely arranged, the lower end of the grain storage conveying belt is matched with the grain storage hopper, the higher end of the grain storage conveying belt is connected with the cooked grain U-shaped inclined-mouth horizontal auger feeder, the grain storage motor for driving the grain storage conveying belt to rotate is arranged on one side of the grain storage conveying belt, the cooked grain U-shaped inclined-mouth horizontal auger feeder is horizontally arranged, the opening end of the grain storage conveying belt is arranged in the middle section above the bulk grain/grain cooling machine, the cooked grain U-shaped inclined-mouth horizontal auger feeder is provided with a cooked grain auger motor for driving the grain storage motor and the cooked grain auger motor to rotate, and the cooked grain auger motor are electrically connected with the central control device.
As the improvement, pipeline auger promotes 6.3 slope settings of feeder, its bottom with bent storage fill intercommunication greatly, its high-end with bent U type bevel horizontal auger feeder intercommunication greatly, bent U type bevel horizontal auger feeder level sets up greatly sets up, its open end set up in bulk grain/in a wretched state cooling machine top end, bent U type bevel horizontal auger feeder greatly, pipeline auger promote feeder one end and be provided with respectively and drive its rotatory bent auger motor greatly, pipeline lifting motor, bent auger motor greatly, pipeline lifting motor with well accuse device electricity is connected, filler pipe one end with store up wine tank bottom intercommunication, the other end with set up in the shower nozzle intercommunication of bulk grain/in a wretched state cooling machine top, be provided with on the filler pipe and carry low alcohol, water gaging extremely the delivery pump of bulk grain/in a wretched state cooling machine, the delivery pump with well accuse device electricity is connected.
As the improvement, the compounding agitator tank is the rectangle, be provided with along length direction in it with spiral auger complex U type groove, U type groove is a plurality of for even setting, its with spiral auger one-to-one sets up, compounding agitator tank one side is provided with compounding agitator motor, compounding agitator motor output with spiral auger conveying is connected, and it is used for the drive the spiral auger is in U type inslot rotation, compounding agitator tank below symmetry is provided with rather than the rotation fit remove the wheel, compounding agitator tank bilateral symmetry is provided with the push rod motor that drives its removal, the push rod motor with frame fixed connection, its output with the compounding agitator tank is connected, the compounding agitator tank is in follow under the drive of push rod motor remove the wheel back-and-forth movement, compounding agitator motor, push rod motor with well accuse device electricity is connected.
As the improvement, the long-range conveyer belt is the stainless steel chain belt that has the scraper blade, and its below is provided with the base support, base support front end with the long-range conveyer belt is articulated to be connected, and the vertical spiral elevating system that is provided with in rear end, base support below is provided with universal traveling wheel, spiral elevating system is used for the drive the terminal oscilaltion of long-range conveyer belt and then the adjustment the terminal height of long-range conveyer belt, the terminal one side of long-range conveyer belt is provided with the rotatory moving remote driving motor of its drive, remote driving motor with well accuse device electricity is connected.
As the improvement, spiral elevating system includes the link, lifting screw down, lifting screw upper end with go up link fixed connection, the lower extreme with sliding connection about the link down, the lifting screw below is provided with rather than screw thread swivelling joint's nut, the nut is through rotatory regulation thereby go up the link and adjust the terminal height of long-range conveyer belt with distance down between the link, go up the link with long-range conveyer belt articulates the connection, down the link with base support articulates the connection.
As the improvement, the second connects the hopper to be leaks hopper-shaped, its both sides through the connecting plate with the articulated connection of long-range conveyer belt, the second connects hopper bilateral symmetry to be provided with the regulating plate, regulating plate one end with the second connects the articulated connection of hopper both sides, the other end with long-range conveyer belt both sides slip swivelling joint, the regulating plate is used for adjusting the second connects the contained angle between hopper and the long-range conveyer belt.
After adopting the structure, the invention has the following advantages: according to the invention, the cooked grain/vinasse collecting conveyor, the bulk grain/vinasse cooling machine, the distiller's yeast stirrer, the remote conveyor, the cooked grain temporary storage conveyor, the yeast storage conveyor and the low-alcohol-content water filling machine are used for automatically producing and processing the procedures of blank spreading, cooling, yeast adding, humidifying, material mixing and the like in the production flow of the brewing process through the central control device, so that the labor intensity is effectively reduced, and the working efficiency is improved. The invention has reasonable structural design, convenient operation, capability of semi-automatic production and strong practicability.
Drawings
FIG. 1 is a schematic structural diagram of a semi-automatic production facility for Maotai-flavor liquor brewing according to the present invention.
Fig. 2 is a schematic structural diagram of a cooked grain/vinasse collecting conveyor of the semi-automatic production equipment for brewing Maotai-flavor liquor.
Fig. 3 is a partial enlarged view of a cooked grain/vinasse collecting conveyor of the semi-automatic production equipment for Maotai-flavor liquor brewing.
Fig. 4 is a schematic structural diagram of a bulk grain/lees cooler and a yeast lees stirrer of the semi-automatic production equipment for Maotai-flavor liquor brewing.
Fig. 5 is a side view of the bulk grain/lees cooling machine and the yeast lees stirring machine of the semi-automatic production equipment for Maotai-flavor liquor brewing.
Fig. 6 is a schematic structural diagram of a stirring device of a semi-automatic production device for Maotai-flavor liquor brewing.
FIG. 7 is a schematic structural diagram of a mixing and stirring box of the semi-automatic production equipment for brewing Maotai-flavor liquor.
FIG. 8 is a schematic structural diagram of a remote conveyor of a semi-automatic production facility for Maotai-flavor liquor brewing according to the present invention.
Fig. 9 is a schematic structural diagram of a spiral lifting mechanism of the semi-automatic production equipment for Maotai-flavor liquor brewing.
Fig. 10 is a front view of a cooked grain temporary storage conveyor of the semi-automatic production equipment for brewing Maotai-flavor liquor.
Fig. 11 is a top view of a cooked grain temporary storage conveyor of the semi-automatic production equipment for Maotai-flavor liquor brewing of the invention.
FIG. 12 is a front view of a temporary storage conveyor for yeast for making liquor of Maotai-flavor liquor in semi-automatic production equipment.
Fig. 13 is a top view of a temporary storage conveyor for yeast for making hard liquor of semi-automatic production equipment for making Maotai-flavor liquor.
As shown in the figure: 1. cooked grain/vinasse collecting conveyor, 1.1, a base, 1.11, traveling wheels, 1.2, a feeding chain belt, 1.21, a feeding motor, 1.3, a collecting hopper, 1.31, a vibration motor, 1.4, a buffer component, 1.41, a telescopic rod, 1.42, a buffer spring, 2, a bulk grain/vinasse cooling machine, 2.1, a frame, 2.11, a universal wheel, 2.2, a conveying chain belt, 2.21, a driving shaft, 2.22, a transmission shaft, 2.23, a bearing shaft, 2.24, a chain belt, 2.25, a driving motor, 2.3, a cooling fan, 2.4, a longitudinal conveying chain belt, 2.41, a longitudinal motor, 2.5, a stirring device, 2.51, a stirring motor, 2.52, a stirring shaft, 2.53, a square frame, 3, a vinasse stirrer, 3.1, a mixing stirring box, 3.11, a U-shaped groove, 3.12, a moving wheel, 3.13, a push rod motor, 3.2, a spiral conveyer, a 3.4, a discharge port, a remote conveyer hopper, a discharge port, 4.1, a second receiving hopper, 4.11, an adjusting plate, 4.2, a remote conveying belt, 4.21, a remote driving motor, 4.3, a base support, 4.31, universal traveling wheels, 4.4, a spiral lifting mechanism, 4.41, an upper connecting joint, 4.42, a lower connecting joint, 4.43, a lifting screw, 4.44, nuts, 5, a cooked grain temporary storage conveyor, 5.1, a grain storage hopper, 5.2, a grain storage conveying belt, 5.21, a grain storage motor, 5.3, a U-shaped oblique-mouth horizontal auger feeder for cooked grains, 5.31, a cooked grain auger motor, 6, a temporary storage conveyor for greatly-bent, 6.1, a large-bent storage hopper, 6.2, a U-shaped oblique-mouth horizontal auger feeder for large-bent, 6.21, a motor for large-bent auger, 6.3, a pipeline lifting motor, 6.31, a pipeline lifting motor, 7, a low-degree water measuring filler, 7.1, a wine tank, 7.2, a storage pipe, 7.21, a medium-bent auger motor, 7.3, a wine control pump, a spray nozzle, and a spray nozzle.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
In the description of the embodiments of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate an orientation or a positional relationship based on an orientation or a positional relationship shown in the drawings, or an orientation or a positional relationship which is usually arranged when the product of the present invention is used, it is only for convenience of description and simplification of the description, but does not indicate or imply that the device or the element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not require that the components be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the embodiments of the present invention, "a plurality" represents at least 2.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
With reference to the attached drawings 1-13, the semi-automatic production equipment for brewing Maotai-flavor liquor comprises a cooked grain/vinasse collecting conveyor 1, a bulk grain/vinasse cooling machine 2, a yeast vinasse stirring machine 3, a remote conveyor 4, a cooked grain temporary storage conveyor 5, a yeast temporary storage conveyor 6, a low-alcohol liquor water filling machine 7 and a central control device 8 which are matched with each other;
the cooked grain/vinasse collecting and conveying machine 1 comprises a base 1.1, a feeding chain belt 1.2 and a collecting hopper 1.3, wherein the feeding chain belt 1.2 is arranged below the collecting hopper 1.3, one end of the feeding chain belt extends out of the collecting hopper 1.3 to form a discharging section, and the cooked grain/vinasse collecting and conveying machine 1 is used for collecting cooked grains or vinasse blanks and conveying the cooked grains or the vinasse blanks to the bulk grain/vinasse cooling machine 2;
the bulk grain/vinasse cooling machine 2 comprises a rack 2.1, a conveying chain belt 2.2 and a cooling fan 2.3, wherein the conveying chain belt 2.2 is arranged on the rack 2.1 in an inclined mode, the bottom end of the conveying chain belt is matched with the conveying chain belt 1.2, a longitudinal conveying chain belt 2.4 matched with the conveying chain belt is arranged below the high end of the conveying chain belt, and the bulk grain/vinasse cooling machine 2 is used for scattering, stirring and cooling cooked grains/vinasse blanks and mixing the cooked grains/vinasse blanks with low-alcohol wine, daqu and water;
a cooked grain temporary storage conveyor 5 matched with the bulk grain/grain cooler 2 is arranged on one side of the bulk grain/grain cooler, the cooked grain temporary storage conveyor 5 comprises a grain storage hopper 5.1, a grain storage conveying belt 5.2 and a cooked grain U-shaped inclined-opening horizontal auger feeder 5.3, and the cooked grain temporary storage conveyor 5 is used for temporarily storing cooked grains which are not mixed with low-alcohol wine, large yeast and water and then conveying the cooked grains to the bulk grain/grain cooler 2 to be mixed with the grain blank, the low-alcohol wine, the water and the large yeast;
the bulk grain/lees cooling machine 2 one side still is provided with yeast for making hard liquor temporary storage conveyer 6, low alcohol content water filling machine 7, yeast for making hard liquor temporary storage conveyer 6 includes yeast for making hard liquor storage fill 6.1, pipeline auger promote feeder 6.3 and yeast for making hard liquor U type bevel connection horizontal auger feeder 6.2, yeast for making hard liquor temporary storage conveyer 6 is used for filling yeast for making hard liquor in the ripe grain or lees base after the cooling to scatter, low alcohol content water filling machine 7 includes wine storage tank 7.1, filler pipe 7.2, shower nozzle 7.3, low alcohol content water filling machine 7 is used for filling low alcohol content wine and water to ripe grain or lees base after the cooling to scatter;
the device is characterized in that universal wheels 2.11 are arranged below the rack 2.1, a distiller's yeast grain stirrer 3 in sliding fit with the rack is further arranged on the rack, the distiller's yeast grain stirrer 3 comprises a material mixing stirring box 3.1 and a spiral auger 3.2 horizontally arranged in the material mixing stirring box 3.1 and in rotary fit with the material mixing stirring box, a material receiving hopper 3.3 matched with the conveying chain belt 2.2 is arranged above one end of the material mixing stirring box 3.1, a material outlet 3.4 communicated with the material mixing stirring box is arranged below the other end of the material mixing stirring box 3.1, and the distiller's yeast grain stirrer 3 is used for fully stirring and mixing cooked grains or distiller's yeast blanks mixed with yeast, low-alcohol wine and water;
the remote conveyor 4 comprises a second material receiving hopper 4.1 and a remote conveying belt 4.2, the second material receiving hopper 4.1 is matched with the discharge hole 3.4, the remote conveying belt 4.2 is obliquely arranged, the bottom end of the remote conveying belt is arranged below the second material receiving hopper 4.1, and the remote conveyor 4 is used for conveying cooked grains or grains blank mixed with yeast for making hard liquor, low-alcohol liquor and water to a piling point for fermentation or a cellar for fermentation in a long distance;
and a controller is arranged in the central control device 8 and is used for controlling the automatic operation of the whole production equipment.
As a preferred embodiment of this embodiment, four corners above the base 1.1 are respectively provided with a buffer component 1.4, the top of the buffer component 1.4 is connected with the bottom of the feeding chain belt 1.2, and the buffer component includes a telescopic rod 1.41 arranged between the base 1.1 and the feeding chain belt 1.2, and a buffer spring 1.42 sleeved on the telescopic rod 1.41, four corners below the base 1.1 are respectively provided with a traveling wheel 1.11, the feeding chain belt 1.2 is a stainless steel chain belt with a scraper, one side of the feeding chain belt is provided with a feeding motor 1.21 for driving the feeding chain belt 1.2 to rotate, one side of the collecting hopper 1.3 is provided with a vibration motor 1.31 for driving the collecting hopper 1.3 to shake, and the feeding motor 1.21 and the vibration motor 1.31 are electrically connected with the central control device 8.
As a preferred embodiment of this embodiment, the transmission chain belt 2.2 includes a driving shaft 2.21, a transmission shaft 2.22, a bearing shaft 2.23, a chain belt 2.24, and a driving motor 2.25, the driving shaft 2.21, the transmission shaft 2.22, and the bearing shaft 2.23 are horizontally arranged in parallel, the chain belt 2.24 engaged with the transmission shaft is wound on the transmission shaft, the chain belt 2.24 is a stainless steel punching chain belt, an output end of the driving motor 2.25 is in transmission connection with the driving shaft 2.21, and drives the driving shaft 2.21 to rotate so as to drive the chain belt 2.24 to rotate upward, and the driving motor 2.25 is electrically connected to the central control device 8.
As a preferred embodiment of this embodiment, the cooling fans 2.3 fixedly connected to the rack 2.1 are disposed above and in the middle of the conveyor belt 2.2, the cooling fans 2.3 are symmetrically disposed in multiple groups and electrically connected to the central control device 8, the plurality of stirring devices 2.5 are disposed above the conveyor belt 2.2 along the inclined direction of the conveyor belt, each stirring device 2.5 includes a stirring motor 2.51, a stirring shaft 2.52, and a plurality of square frames 2.53 disposed on the stirring shaft 2.52, the output end of the stirring motor 2.51 is in transmission connection with the stirring shaft 2.52, and drives the stirring shaft 2.52 to rotate so that the square frames 2.53 stir cooked grains or blanks, the stirring devices 2.5 are disposed between the cooling grain fans 2.3 and the conveyor belt 2.2 and are close to the conveyor belt 2.2, and the stirring motors 2.51 are electrically connected to the central control device 8.
As a preferred embodiment of this embodiment, the longitudinal conveying chain belt 2.4 is a stainless steel chain belt with a scraper, a longitudinal motor 2.41 for driving the longitudinal conveying chain belt to rotate is arranged on the longitudinal conveying chain belt, the longitudinal motor 2.41 is electrically connected with the central control device 8, the grain storage hopper 5.1 is arranged below one end of the longitudinal conveying chain belt 2.4, the grain storage conveying belt 5.2 is obliquely arranged, the lower end of the grain storage conveying belt is matched with the grain storage hopper 5.1, the higher end of the grain storage conveying belt is connected with the cooked grain U-shaped oblique horizontal auger feeder, one side of the grain storage conveying belt 5.2 is provided with a grain storage motor 5.21 for driving the grain storage conveying belt to rotate, the cooked grain U-shaped oblique horizontal auger feeder 5.3 is horizontally arranged, the open end of the grain storage motor 5.21 and the cooked grain storage motor 5.31 are electrically connected with the central control device 8, and the open end of the grain storage motor is arranged at the middle section above the bulk grain/grain cooler 2.
As the preferred embodiment of this embodiment is, the slope of pipeline auger promotion feeder 6.3 sets up, its bottom with 6.1 intercommunications of bent storage fill, its high-end with bent U type bevel horizontal auger feeder 6.2 intercommunication greatly, bent U type bevel horizontal auger feeder 6.2 level of greatly sets up, its open end set up in bulk grain/lees cooling machine 2 top end section, bent U type bevel horizontal auger feeder 6.2, pipeline auger promotion feeder 6.3 one end are provided with respectively drives its rotatory bent auger motor 6.21 greatly, pipeline promotion motor 6.31, bent auger motor 6.21 greatly, pipeline promotion motor 6.31 with well accuse device 8 electricity is connected, filling pipe 7.2 one end with store up wine jar 7.1 bottom intercommunication, the other end with set up in the shower nozzle 7.3 intercommunication of bulk grain/lees cooling machine 2 top, be provided with on the filling pipe 7.2 carry low alcohol content, water to bulk grain/lees cooling machine 2's delivery pump 7.21, delivery pump 7.21 with well accuse device electricity is connected.
As a preferred embodiment of this embodiment, the mixing stirring box 3.1 is rectangular, and is provided with a plurality of U-shaped grooves 3.11 along the length direction therein, which are uniformly arranged, and is disposed in one-to-one correspondence with the spiral augers 3.2, the mixing stirring box 3.1 is provided with a mixing stirring motor at one side, the output end of the mixing stirring motor is connected with the spiral augers 3.2 in a transmission manner, and is used for driving the spiral augers 3.2 to rotate in the U-shaped grooves 3.11, the mixing stirring box 3.1 is symmetrically provided with moving wheels 3.12 in rotation fit therewith below, the mixing stirring box 3.1 is symmetrically provided with push rod motors 3.13 for driving the mixing stirring box to move at two sides, the push rod motors 3.13 are fixedly connected with the frame 2.1, the output end of the mixing stirring box is connected with the mixing stirring box 3.1, the mixing stirring box is driven by the push rod motors 3.13 to move the moving wheels 3.12 back and forth, and the mixing stirring motor, the push rod motors 3.13 are electrically connected with the central control device 8.
As a preferred embodiment of this embodiment, the remote conveying belt 4.2 is a stainless steel chain belt with a scraper, a base support 4.3 is disposed below the remote conveying belt, the front end of the base support 4.3 is hinged to the remote conveying belt 4.2, the rear end of the base support 4.3 is vertically provided with a spiral lifting mechanism 4.4, a universal traveling wheel 4.31 is disposed below the base support 4.3, the spiral lifting mechanism 4.4 is used for driving the tail end of the remote conveying belt 4.2 to move up and down so as to adjust the height of the tail end of the remote conveying belt 4.2, a remote driving motor 4.21 for driving the remote conveying belt 4.2 to rotate is disposed on one side of the tail end of the remote conveying belt 4.2, and the remote driving motor 4.21 is electrically connected to the central control device 8.
As a preferred embodiment of this embodiment, the spiral lifting mechanism 4.4 includes an upper connecting joint 4.41, a lower connecting joint 4.42, and a lifting screw rod 4.43, an upper end of the lifting screw rod 4.43 is fixedly connected to the upper connecting joint 4.41, a lower end of the lifting screw rod 4.43 is connected to the lower connecting joint 4.42 in a vertically sliding manner, a nut 4.44 rotatably connected to a thread of the lifting screw rod 4.43 is disposed below the lifting screw rod 4.43, the nut 4.44 adjusts a distance between the upper connecting joint 4.41 and the lower connecting joint 4.42 by rotation to adjust a height of the end of the remote conveying belt 4.2, the upper connecting joint 4.41 is connected to the remote conveying belt 4.2 in a hinged manner, and the lower connecting joint 4.42 is connected to the base support 4.3 in a hinged manner.
As the preferred embodiment of this embodiment is, the second connects hopper 4.1 to be hopper-shaped, its both sides through the connecting plate with long-range conveyer belt 4.2 is articulated to be connected, second connects hopper 4.1 bilateral symmetry to be provided with regulating plate 4.11, regulating plate 4.11 one end with the second connects hopper 4.1 both sides to articulate to be connected, the other end with long-range conveyer belt 4.2 both sides slip swivelling joint, regulating plate 4.11 is used for adjusting the second connects the contained angle between hopper 4.1 and the long-range conveyer belt 4.2.
When the method is implemented specifically, cooked grains or grain blanks are conveyed to an inlet at the upper part of the collecting hopper, conveyed to the upper surface of the feeding chain belt through the collecting hopper and conveyed to the bottom end of the conveying chain belt by the feeding chain belt. The bulk grain/lees cooling machine disperses, stirs and cools the sent cooked grain or lees blank, and then the fermented grain or lees blank is added with the low alcohol content wine, the yeast and the water through the yeast temporary storage conveyor and the low alcohol content water filling machine, so that the low alcohol content wine, the yeast and the water are mixed with the cooked grain or lees blank.
When the conveyor belt conveys cooked grains or vinasse blanks which are not mixed with low-alcohol wine, yeast and water, the push rod motor pushes the yeast-vinasse stirrer open, so that the cooked grains or the vinasse blanks can be conveyed to the grain storage hopper through the longitudinal conveyor belt. The longitudinal conveying chain belt and the cooked grain temporary storage conveyor are used for conveying the cooked grains which are not mixed with the low-alcohol wine, the yeast and the water when the machine is started up to the middle end from the tail end of the conveying chain belt.
When the conveyer belt brings cooked grains or lees blanks mixed with low alcohol content wine, yeast for making hard liquor and water, the pusher motor pulls back the yeast lees stirrer, so that the cooked grains or lees blanks mixed with low alcohol content wine, yeast for making hard liquor and water enter the yeast lees stirrer through the receiving hopper, the yeast lees stirrer fully mixes the cooked grains or lees blanks mixed with yeast for making hard liquor, low tail liquor and water, and then the mixed grains or lees blanks are conveyed to the remote conveyer through the discharge port and conveyed to the piling point for piling fermentation or placing in a cellar for fermentation through the remote conveyer.
Finally, the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered in the claims of the present invention.
Claims (10)
1. A semi-automatic production device for brewing Maotai-flavor liquor is characterized by comprising a cooked grain/vinasse collecting conveyor, a bulk grain/vinasse cooling machine, a yeast vinasse stirrer, a remote conveyor, a cooked grain temporary storage conveyor, a yeast temporary storage conveyor, a low-alcohol-content liquor water filling machine and a central control device which are matched with each other;
the cooked grain/vinasse collecting conveyor comprises a base, a feeding chain belt and a collecting hopper, wherein the feeding chain belt is arranged below the collecting hopper, one end of the feeding chain belt extends out of the collecting hopper to form a discharging section, and the cooked grain/vinasse collecting conveyor is used for collecting cooked grains or vinasse blanks and then conveying the cooked grains or vinasse blanks to the bulk grain/vinasse cooling machine;
the bulk grain/vinasse cooling machine comprises a rack, a conveying chain belt and a cooling fan, wherein the conveying chain belt and the cooling fan are arranged on the rack, the conveying chain belt is obliquely arranged, the bottom end of the conveying chain belt is matched with the feeding chain belt, a longitudinal conveying chain belt matched with the conveying chain belt is arranged below the high end of the conveying chain belt, and the bulk grain/vinasse cooling machine is used for scattering cooked grains/vinasse blanks, stirring and cooling the cooked grains/vinasse blanks and mixing the cooked grains/vinasse blanks with low-alcohol wine, yeast and water;
one side of the bulk grain/vinasse cooling machine is provided with a cooked grain temporary storage conveyor matched with the bulk grain/vinasse cooling machine, the cooked grain temporary storage conveyor comprises a grain storage hopper, a grain storage conveying belt and a cooked grain U-shaped inclined-opening horizontal auger feeder, and the cooked grain temporary storage conveyor is used for temporarily storing cooked grains which are not mixed with low-alcohol-content wine, yeast and water and then conveying the cooked grains to the bulk grain/vinasse cooling machine again to be mixed with vinasse blanks, low-alcohol-content wine, water and yeast;
bulk grain/lees cooling machine one side still is provided with yeast for making hard liquor and low alcohol content water filling machine, yeast for making hard liquor temporary storage conveyer includes yeast for making hard liquor storage fill, pipeline auger promote feeder and yeast for making hard liquor U type bevel connection horizontal auger feeder, yeast for making hard liquor of filling in ripe grain or lees base after the cooling to scattering, low alcohol content water filling machine includes wine storage tank, filler pipe, shower nozzle, low alcohol content water filling machine is used for filling low alcohol content wine and water content to ripe grain or lees base after the cooling to scattering;
the distiller's grain mixer comprises a material mixing stirring box and a spiral auger which is horizontally arranged in the material mixing stirring box and is in rotating fit with the material mixing stirring box, a material receiving hopper matched with the conveying chain belt is arranged above one end of the material mixing stirring box, a material outlet communicated with the material mixing stirring box is arranged below the other end of the material mixing stirring box, and the distiller's grain mixer is used for fully mixing cooked grains or distiller's grains blanks mixed with yeast, low-alcohol wine and water;
the remote conveyor comprises a second receiving hopper and a remote conveying belt, the second receiving hopper is matched with the discharge hole, the remote conveying belt is obliquely arranged, the bottom end of the remote conveying belt is arranged below the second receiving hopper, and the remote conveyor is used for conveying cooked grains or grains blank mixed with yeast for making hard liquor, low-alcohol liquor and water to a stacking point for fermentation or a cellar for fermentation in a long distance;
and a controller is arranged in the central control device and is used for controlling the automatic operation of the whole production equipment.
2. The semi-automatic production equipment for Maotai-flavor liquor brewing according to claim 1, wherein four corners above the base are respectively provided with a buffer component, the top of the buffer component is connected with the bottom of the feeding chain belt, the buffer component comprises a telescopic rod arranged between the base and the feeding chain belt and a buffer spring sleeved on the telescopic rod, four corners below the base are respectively provided with traveling wheels, the feeding chain belt is a stainless steel chain belt with a scraper, one side of the feeding chain belt is provided with a feeding motor for driving the feeding chain belt to rotate, one side of the collecting hopper is provided with a vibrating motor for driving the collecting hopper to shake, and the feeding motor and the vibrating motor are electrically connected with the central control device.
3. The semi-automatic production equipment for brewing Maotai-flavor liquor according to claim 1, wherein the conveying chain belt comprises a driving shaft, a transmission shaft, a bearing shaft, a chain belt and a driving motor, the driving shaft, the transmission shaft and the bearing shaft are horizontally arranged in parallel, the chain belt matched with the driving shaft is wound on the driving shaft, the chain belt is a stainless steel punching chain belt, the output end of the driving motor is in transmission connection with the driving shaft, the driving shaft is driven to rotate to drive the chain belt to rotate upwards, and the driving motor is electrically connected with the central control device.
4. The semi-automatic production equipment for brewing Maotai-flavor liquor according to claim 3, wherein cooling fans fixedly connected with the frame are arranged above and in the middle of the conveying chain belt, the cooling fans are symmetrically arranged and are electrically connected with the central control device, a plurality of stirring devices are transversely arranged above the conveying chain belt along the inclined direction of the conveying chain belt, each stirring device comprises a stirring motor, a stirring shaft and a plurality of square frames arranged on the stirring shaft, the output end of the stirring motor is in transmission connection with the stirring shaft, the stirring shaft is driven to rotate so that the square frames stir cooked grains or vinasse blanks, the stirring devices are arranged between the cooling fans and the conveying chain belt and are close to the conveying chain belt, and the stirring motors are electrically connected with the central control device.
5. The semi-automatic production equipment for Maotai-flavor liquor brewing according to claim 1, wherein the longitudinal conveying chain belt is a stainless steel chain belt with a scraper, a longitudinal motor for driving the longitudinal conveying chain belt to rotate is arranged on the longitudinal conveying chain belt, the longitudinal motor is electrically connected with the central control device, the grain storage hopper is arranged below one end of the longitudinal conveying chain belt, the grain storage conveying belt is obliquely arranged, the lower end of the grain storage conveying belt is matched with the grain storage hopper, the higher end of the grain storage conveying belt is connected with the cooked grain U-shaped inclined-mouth horizontal auger feeder, the grain storage motor for driving the grain storage conveying belt to rotate is arranged on one side of the grain storage conveying belt, the cooked grain U-shaped inclined-mouth horizontal auger feeder is horizontally arranged, the open end of the grain storage conveying belt is arranged in the middle section above the bulk grain/grain cooler, the cooked grain U-shaped inclined-mouth horizontal auger motor for driving the grain storage conveyor to rotate is arranged on one end of the cooked grain U-shaped inclined-mouth horizontal auger feeder, and the grain storage motor and the cooked grain auger motor are electrically connected with the central control device.
6. The semi-automatic production equipment for Maotai-flavor liquor brewing according to claim 1, wherein the pipeline auger lifting feeder is inclined, the bottom end of the pipeline auger lifting feeder is communicated with the yeast storage hopper, the high end of the pipeline auger lifting feeder is communicated with the yeast U-shaped inclined-mouth horizontal auger feeder, the yeast U-shaped inclined-mouth horizontal auger feeder is horizontally arranged, the open end of the yeast U-shaped inclined-mouth horizontal auger lifting feeder is arranged at the tail end above the bulk grain/grain tank cooler, one end of the yeast U-shaped inclined-mouth horizontal auger feeder and one end of the pipeline auger lifting feeder are respectively provided with a yeast auger motor and a pipeline lifting motor which drive the yeast U-shaped inclined-mouth horizontal auger conveyor and the pipeline lifting feeder to rotate, the yeast U-shaped inclined-mouth auger motor and the pipeline lifting motor are electrically connected with the central control device, one end of the filling pipe is communicated with the bottom of the liquor storage tank, the other end of the yeast U-shaped inclined-mouth horizontal auger conveyor is communicated with a spray head arranged above the bulk grain/filling cooler, a conveying pump which conveys low-degree wine and water to the bulk grain/grain tank cooler is arranged on the conveying pipe, and the central control device is electrically connected with the central control device.
7. The semi-automatic production equipment for Maotai-flavor liquor brewing according to claim 1, wherein the mixing stirring box is rectangular, a plurality of U-shaped grooves which are uniformly formed are formed in the mixing stirring box in a one-to-one correspondence manner and are arranged with the spiral auger, a mixing stirring motor is arranged on one side of the mixing stirring box, the output end of the mixing stirring motor is connected with the spiral auger in a conveying manner and is used for driving the spiral auger to rotate in the U-shaped grooves, moving wheels which are in rotation fit with the mixing stirring box are symmetrically arranged below the mixing stirring box, push rod motors which drive the mixing stirring box to move are symmetrically arranged on two sides of the mixing stirring box, the push rod motors are fixedly connected with the frame, the output end of the push rod motors is connected with the mixing stirring box, the mixing stirring box is driven by the push rod motors to move back and forth along with the moving wheels, and back and forth movement of the mixing stirring motor and the push rod motors are electrically connected with the central control device.
8. The semi-automatic production equipment for Maotai-flavor liquor brewing according to claim 1, wherein the remote conveyor belt is a stainless steel chain belt with a scraper, a base support is arranged below the remote conveyor belt, the front end of the base support is hinged to the remote conveyor belt, a spiral lifting mechanism is vertically arranged at the rear end of the base support, universal traveling wheels are arranged below the base support, the spiral lifting mechanism is used for driving the tail end of the remote conveyor belt to lift up and down so as to adjust the height of the tail end of the remote conveyor belt, a remote driving motor for driving the remote conveyor belt to rotate is arranged on one side of the tail end of the remote conveyor belt, and the remote driving motor is electrically connected with the central control device.
9. The semi-automatic production equipment for Maotai-flavor liquor brewing according to claim 8, wherein the spiral lifting mechanism comprises an upper connecting joint, a lower connecting joint and a lifting screw rod, the upper end of the lifting screw rod is fixedly connected with the upper connecting joint, the lower end of the lifting screw rod is vertically and slidably connected with the lower connecting joint, a nut in threaded rotary connection with the lifting screw rod is arranged below the lifting screw rod, the nut adjusts the height of the tail end of a remote conveying belt by rotating the distance between the upper connecting joint and the lower connecting joint, the upper connecting joint is hinged to the remote conveying belt, and the lower connecting joint is hinged to the base support.
10. The semi-automatic production equipment for Maotai-flavor liquor brewing according to claim 9, wherein the second receiving hopper is funnel-shaped, two sides of the second receiving hopper are hinged to the remote conveying belt through connecting plates, adjusting plates are symmetrically arranged on two sides of the second receiving hopper, one end of each adjusting plate is hinged to two sides of the second receiving hopper, the other end of each adjusting plate is connected to two sides of the remote conveying belt in a sliding and rotating mode, and the adjusting plates are used for adjusting included angles between the second receiving hopper and the remote conveying belt.
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| CN202210948076.1A CN115216374A (en) | 2022-08-09 | 2022-08-09 | Semi-automatic production equipment for brewing Maotai-flavor liquor |
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| CN202210948076.1A CN115216374A (en) | 2022-08-09 | 2022-08-09 | Semi-automatic production equipment for brewing Maotai-flavor liquor |
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