CN115213702A - Seamless welding system for doors and windows - Google Patents
Seamless welding system for doors and windows Download PDFInfo
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- CN115213702A CN115213702A CN202211063066.6A CN202211063066A CN115213702A CN 115213702 A CN115213702 A CN 115213702A CN 202211063066 A CN202211063066 A CN 202211063066A CN 115213702 A CN115213702 A CN 115213702A
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- milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention provides a seamless welding system for doors and windows, which integrates positioning, welding and milling into an integrated design, can enable the doors and windows to be welded more conveniently and quickly by only clamping one side, and belongs to the field of door and window welding equipment. Including welded platform, welded platform is last to be provided with positioning mechanism, mill seam mechanism and laser welding robot, positioning mechanism includes that two that bilateral symmetry set up are used for the positioning element who prescribes a limit to door and window's fillet joint position and will be in the door and window fillet joint position of positioning element department and exert pressure the fixed unit that compresses tightly, mill seam mechanism and install the welding seam that is used for milling fillet joint department in the welded platform below, welded robot lays the rear side in welded platform work position for solve the whole flow of traditional welding grinding too complicated (clamping many times), be unfavorable for implementing, and is inefficient, mill the problem that the quality also can't obtain the assurance.
Description
Technical Field
The invention relates to the field of door and window welding equipment, in particular to a door and window seamless welding system which integrates positioning, welding and milling into an integrated design and can enable doors and windows to be welded more conveniently and rapidly.
Background
In the process of processing the aluminum alloy door and window, a section of aluminum alloy door and window needs to be welded so as to achieve better strength or more complete shape. The existing welding mostly adopts the mode that welded doors and windows are positioned on a welding platform, welding processing is carried out through a laser welding robot, and the stability of the welding process can not be guaranteed in the welding process.
For example, CN209503355U discloses an aluminum alloy door and window welding machine, which comprises a base, a bracket fixed with the base, a clamping device and a welding device; the clamping device comprises a first material clamping plate fixed with the base, a second material clamping plate connected with the base in a sliding mode and a driving part for driving the second material clamping plate to move towards the first material clamping plate; a first V-shaped opening is formed in one side, close to the second material clamping plate, of the first material clamping plate, and a first V-shaped block matched with the first V-shaped opening is arranged on one side, close to the first material clamping plate, of the second material clamping plate; the side wall that first V-arrangement piece is close to first V-arrangement mouth is fixed with has elastic promotion piece, has seted up on the side wall that first V-arrangement mouth is close to first V-arrangement piece and has increased the spout, and the length direction who increases the spout extends along the side wall that first V-arrangement mouth is close to first V-arrangement piece. Has the following effects: when the jambs are welded, the inclined planes of the two jambs are attached and compressed, and then the welding device works, so that the jambs are welded firmly, and the quality of the aluminum alloy doors and windows is improved. Although the fillet weld processing on two sides can be carried out, the fillet weld still needs to be ground, and the positioning processing is still needed during the grinding processing, so that the whole process is too complex, the implementation is not facilitated, the efficiency is low, and the milling quality cannot be ensured.
Disclosure of Invention
Based on the above, in order to solve the problems, the invention provides a seamless welding system for doors and windows, which integrates positioning, welding and milling into an integrated design, and can ensure that the doors and windows can be welded more conveniently and quickly by clamping one side only, and the specific technical scheme is as follows:
the utility model provides a door and window seamless welding system, includes welded platform, welded platform is last to be provided with positioning mechanism, mill seam mechanism and laser welding robot, positioning mechanism includes that two that bilateral symmetry set up are used for the positioning element who prescribes a limit to door and window's fillet joint position and will be in the door and window fillet joint position of positioning element department and exert pressure the fixed unit that compresses tightly, mills seam mechanism and install the welding seam that is used for milling fillet joint department in the welded platform below, and the rear side at welded platform work position is located to the welding robot cloth.
Adopt above-mentioned scheme, assemble the processing through utilizing two positioning unit to the door and window of both sides, assemble and handle the back and assemble the location through positioning unit, it is fixed to exert pressure through the unit of exerting pressure, make it obtain fixed processing effectively, back again carries out welding process through laser welding robot to door and window fillet, carry out milling seam processing to its welded one side when reverse tack welding another side at last, laser welding robot carries out welding process to the welding area of treating at its top simultaneously, because two positioning unit's simultaneous workings can make its clamping can accomplish the door and window fillet welding work of one side, welding structure is simple and efficient.
Can operate like this when using, at first with door and window carry out butt joint processing to its fillet under its two positioning element effects, the rethread corresponds compresses tightly the unit to its door and window and compresses tightly the processing, compresses tightly and carries out horizontal weldment work to it after handling, adopts laser welding robot (for traditional laser welding manipulator or robot in the trade), and after this face welding process was accomplished, reverse installation and location carried out welding process.
Furthermore, the positioning unit comprises two positioning pieces which are symmetrically distributed, one of the positioning pieces is fixedly arranged on the welding platform, one end of the other positioning piece is rotatably arranged on the welding platform, a guide groove which is in an arc-shaped structure and rotates with a self rotating node of the positioning piece is arranged on the welding platform, and a guide block which is in sliding fit with the guide groove is arranged on one side, far away from the rotating node, of the bottom of the positioning piece.
Further, two one side that the setting element is relative is provided with the door and window mounting groove, compresses tightly the unit and includes the vertical guide bar of laying on the setting element upper surface, and the one end of guide bar is located the top of setting element, inside the other end is located the door and window mounting groove, is located the inside guide bar bottom of door and window mounting groove and installs and execute the casting die, is located to execute the casting die and is equipped with reset spring on the guide bar between casting die and the door and window mounting groove, executes the vertical sliding fit of casting die inside the door and window mounting groove.
When adopting above-mentioned scheme, through become door and window and insert inside the door and window mounting groove, guide bar pull-up through it, after door and window gets into the door and window mounting groove, it fixes a position and fixed mounting handles its door and window to apply the casting die through the reset spring effect, can make the accurate butt joint of guaranteeing its door and window angle seam to adjust another installed part in advance, through installed part 1 through the guide block along correspond the section hungry guide way rotate certain angle after, accomplish the butt joint of angle seam and handle, pass through laser welding robot to its welding process afterwards.
Furthermore, the guide rod is in threaded connection with an adjusting nut, and the adjusting nut is located above the positioning piece. The guide rod is downwards adjusted when the pressing piece cannot stably press the door and window under the action of the reset spring through adjusting the adjusting nut, so that the guide rod is pressed downwards, and finally, the door and window are stably fixed.
Furthermore, the seam milling mechanism comprises a milling groove, the milling groove is positioned on a welding platform between the two positioning units, a milling disc and a driver for providing power output for the milling disc are installed on the inner side of the milling groove, milling structures are distributed on the milling disc at equal intervals in the circumferential direction, and the milling structures comprise milling edges with gradually increased milling thickness. The start-up through sharp module drives slip table on it and carries out transverse motion and handles for it mills the dish and carries out transverse motion, and cooperation driver and then carries out the high quality with the welding seam of fillet joint position department and mills the processing, utilizes the cylinder to drive the driver and goes up and down, does benefit to and mills contact and the separation of dish and fillet joint.
Furthermore, the outer side cover of milling disc is equipped with the garrulous collector of cutting, and the garrulous collector of cutting includes two collection monomers, and two collection monomer's one end are passed through the rotation axis and are connected, the other end passes through bolted connection, and the garrulous collector of cutting is located on milling disc's the rotation axis.
Furthermore, the top of the collection monomer is provided with a flexible collection port with a horn-shaped structure, and the size of the top of the flexible collection port is larger than that of the bottom of the flexible collection port.
Compared with the prior art, the invention has the following advantages:
1. the two positioning units are utilized to assemble the doors and the windows on two sides, the doors and the windows are assembled and positioned through the positioning units after being assembled, the doors and the windows are pressed and fixed through the pressing unit, so that the doors and the windows are effectively fixed, then the door and window corner joints are welded through the laser welding robot, finally, the welded surface of the door and window corner joints is milled when the other surface is welded in a reverse positioning mode, meanwhile, the laser welding robot performs welding on the area to be welded on the top of the door and window corner joints, and due to the simultaneous working of the two positioning units, the door and window corner joints on one side can be welded through one-time clamping.
2. According to the invention, the door and window are inserted into the door and window mounting groove, the guide rod is pulled upwards, after the door and window enters the door and window mounting groove, the pressing piece is used for positioning and fixing the door and window under the action of the reset spring, another mounting piece can be adjusted in advance to ensure the accurate butt joint of the corner seam of the door and window, the mounting piece 1 rotates for a certain angle along the corresponding guide groove through the guide block, the butt joint treatment of the corner seam is completed, and then the welding treatment is performed through the laser welding robot.
The guide rod is downwards adjusted when the pressing piece cannot stably press the door and window under the action of the reset spring through adjusting the adjusting nut, so that the guide rod is pressed downwards, and finally, the door and window are stably fixed.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is a top view of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic view of an overall structure of a positioning member according to an embodiment of the present invention;
FIG. 3 is a schematic view of an overall structure of another positioning element according to an embodiment of the present invention;
FIG. 4 is a side view of a milling mechanism according to an embodiment of the present invention;
FIG. 5 is a diagram illustrating the connection between the milling disk and the debris collector of the milling mechanism according to an embodiment of the present invention;
FIG. 6 is a top view of the milling disk overall structure according to one embodiment of the present invention;
FIG. 7 is a schematic diagram of the overall configuration of a shredder collector according to an embodiment of the present invention.
Description of reference numerals:
10. welding the platform; 11. a positioning member; 111. a guide block; 112. a guide bar; 113. applying a pressing piece; 114. a return spring; 115. adjusting the nut; 116. a door and window mounting groove; 12. a guide groove; 13. milling a groove; 14. a driver; 15. milling a disc; 151. milling the structure; 152. a linear module; 16. a crushing and cutting collector; 17. a flexible collection port; 18. blocking the vertical curtain; 19. a cylinder; 191. and (7) mounting frames.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to embodiments thereof. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" as used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another.
As shown in figure 1, a seamless welding system of door and window, including welding platform 10, last positioning mechanism, the seam milling mechanism and the laser welding robot of being provided with of welding platform 10, positioning mechanism includes that two that bilateral symmetry set up are used for exerting pressure the fixed unit that compresses tightly to the positioning unit of door and window's fillet position injectd and the door and window fillet position that will be in positioning unit department, and seam milling mechanism installs the welding seam that is used for milling fillet department in welding platform 10 below, and welding robot lays in the rear side of welding platform 10 work position.
Adopt above-mentioned scheme to assemble the processing through utilizing two positioning unit to the door and window of both sides, assemble and handle the back and assemble the location through positioning unit, it is fixed to exert pressure through the unit of exerting pressure, make it obtain fixed processing effectively, then carry out welding process through laser welding robot to door and window fillet weld after, carry out the milling seam processing to its welded one side when reverse fixed-position welding another side at last, laser welding robot carries out welding process to the welding area that treats at its top simultaneously, because two positioning unit's simultaneous working can make its a clamping can accomplish the door and window fillet weld work of one side, welding structure is simple and efficient.
Can operate like this when using, at first with door and window butt joint processing to its corner joint under its two positioning unit effects, the rethread corresponds compresses tightly the unit to its door and window and handles, compresses tightly and carries out horizontal weldment work to it after handling, adopts laser welding robot (for traditional laser welding manipulator or robot in the trade), and after this face welding process accomplished, reverse installation and location carry out welding process.
As shown in fig. 1, fig. 2 and fig. 3, the following improvement is made on the basis of the above-mentioned certain embodiment, the positioning unit includes two positioning elements 11 that are symmetrically distributed, one of the positioning elements 11 is fixedly disposed on the welding platform 10, one end of the other positioning element 11 is rotatably mounted on the welding platform 10, the welding platform 10 is provided with a guide groove 12 that is in an arc-shaped structure and rotates with a rotation node of the positioning element 11, one side of the bottom of the positioning element 11, which is far away from the rotation node, is provided with a guide block 111 that is in sliding fit with the guide groove 12, one side of the two positioning elements 11, which is opposite to the positioning element 11, is provided with a door and window mounting groove 116, the pressing unit includes a guide rod 112 vertically disposed on the upper surface of the positioning element 11, one end of the guide rod 112 is disposed above the positioning element 11, the other end of the guide rod 112 is disposed inside the door and window mounting groove 116, a pressing element 113 is mounted at the bottom of the guide rod 112 disposed inside the door and window mounting groove 116, a return spring 114 is sleeved on the guide rod 112 disposed between the pressing element 113 and the door and window mounting groove 116, and the pressing element 113 is vertically slidably fitted inside the door and window mounting groove 116.
When using, through become to insert inside door and window mounting groove 116 with door and window, guide bar 112 pull-up on it, after door and window gets into door and window mounting groove 116, it fixes a position and fixed mounting handles its door and window to apply the casting die 113 through reset spring 114 effect, can be in advance with adjusting another installed part 11 so that guarantee the accurate butt joint of its door and window angle seam, through installed part 11 through guide block 111 along the hungry guide way 12 of corresponding section rotate certain angle after, accomplish the butt joint processing of angle seam, later through laser welding robot to its welding process.
As shown in fig. 1, 2, and 3, on the basis of the above-mentioned certain embodiment, an improvement is made in that an adjusting nut 115 is connected to the guide rod 112 through a thread, the adjusting nut 115 is located above the positioning member 11, and the guide rod 112 is adjusted downward by adjusting the adjusting nut 115 when the pressing member 113 cannot perform stable pressing on the door window under the action of the return spring 114, so that the door window is pressed downward, and finally, the door window is stably fixed.
As shown in fig. 1, 4, 5, and 6, based on the above-mentioned certain embodiment, the seam milling mechanism includes a milling groove 13, the milling groove 13 is located on the welding platform 10 between the two positioning units, a milling disc 15 and a driver 14 (motor) for providing power output for the milling disc 15 are installed inside the milling groove 13, milling structures 151 are circumferentially distributed on the milling disc 15 at equal intervals, and the milling structures 151 include milling edges with gradually increasing milling thickness. Drive through driver 14 and mill dish 15 and carry out the fillet weld seam to it and mill the processing, utilize and mill the structure of milling on the dish 15 and carry out successive layer's processing of milling to its welding seam for it mills a quality height, and the quality height embodies: through the layer-by-layer milling process of the milling structure 151, the weld seam at the corner seam can be leveled through one-circle milling of the milling disc 15.
As shown in fig. 5, in addition to the above certain embodiment, a crushing collector 16 is sleeved on the outer side of the milling disc 15, the crushing collector 16 includes two collecting cells, one end of each collecting cell is connected through a rotating shaft, the other end of each collecting cell is connected through a bolt, and the crushing collector 16 is hooped on the rotating shaft of the milling disc 15. The milled scraps are collected and treated by the milling collector 16, so that the sanitation and safety of the construction environment are greatly ensured.
As shown in fig. 5 and fig. 7, on the basis of one of the above embodiments, a flexible collecting port 17 (preferably made of polyurethane material) with a trumpet-shaped structure is installed at the top of the collecting unit, the size of the top of the flexible collecting port 17 is larger than that of the bottom, and the collecting process is performed through the flexible collecting port 17 at the top, so that when the door and window corner seam is processed, the flexible collecting port 17 expands outwards, and the milling process of the milling disc 15 is not affected.
On the basis of one embodiment, the improvement is made in that the seam milling mechanism further comprises a straight line module 152 transversely arranged and a vertically arranged air cylinder 19 arranged on a sliding table of the straight line module 152, wherein an output end of the air cylinder 19 is provided with a mounting frame 191, and the mounting frame 191 is used for mounting a driver 14 (preferably a servo motor).
As shown in FIG. 4, adopt above-mentioned scheme, the start through sharp module 152 drives its slip table on it and carries out lateral motion and handle for it mills dish 15 and carries out lateral motion, and cooperation driver 14 and then carries out high quality with the welding seam of fillet seam position department and mills the processing, utilizes cylinder 19 to drive driver 14 and goes up and down, does benefit to milling the contact and the separation of dish 15 and fillet seam.
As shown in fig. 4, on the basis of the above certain embodiment, a curtain 18 made of transparent material is installed at the front side of the welding platform 10, and the welding slag is blocked vertically by the curtain 18 at the front side, which is beneficial to observing the completion condition of the welding seam.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. The utility model provides a door and window seamless welding system, its characterized in that includes welded platform (10), is provided with positioning mechanism, seam milling mechanism and laser welding robot on welded platform (10), positioning mechanism includes that two that bilateral symmetry set up are used for exerting pressure fixed the compressing unit to the positioning unit that door and window's fillet joint position was injectd and the door and window fillet joint position that will be in positioning unit department, and seam milling mechanism installs the welding seam that is used for milling fillet joint department in welded platform (10) below, and welding robot lays in the rear side of welded platform (10) work position.
2. The seamless welding system for doors and windows according to claim 1, wherein the positioning unit comprises two positioning pieces (11) which are symmetrically distributed, one of the positioning pieces (11) is fixedly arranged on the welding platform (10), one end of the other positioning piece (11) is rotatably arranged on the welding platform (10), a guide groove (12) which is in an arc-shaped structure and rotates with the positioning piece (11) by using a self rotation node is arranged on the welding platform (10), and a guide block (111) which is in sliding fit with the guide groove (12) is arranged on one side of the bottom of the positioning piece (11) far away from the rotation node.
3. The seamless welding system for doors and windows according to claim 2, wherein two opposite sides of the positioning piece (11) are provided with door and window mounting grooves (116), the pressing unit comprises guide rods (112) vertically arranged on the upper surface of the positioning piece (11), one ends of the guide rods (112) are positioned above the positioning piece (11), the other ends of the guide rods are positioned in the door and window mounting grooves (116), pressing pieces (113) are installed at the bottoms of the guide rods (112) positioned in the door and window mounting grooves (116), reset springs (114) are sleeved on the guide rods (112) positioned between the pressing pieces (113) and the door and window mounting grooves (116), and the pressing pieces (113) are vertically matched in the door and window mounting grooves (116) in a sliding manner.
4. The seamless welding system for doors and windows according to claim 3, characterized in that the guide rod (112) is screwed with an adjusting nut (115), and the adjusting nut (115) is positioned above the positioning piece (11).
5. The seamless welding system for doors and windows according to claim 1, characterized in that the seam milling mechanism comprises a milling groove (13), the milling groove (13) is positioned on the welding platform (10) between the two positioning units, a milling disc (15) and a driver (14) for providing power output for the milling disc (15) are arranged inside the milling groove (13), milling structures (151) are distributed on the milling disc (15) at equal intervals in the circumferential direction, and the milling structures (151) comprise milling edges with gradually increased milling thickness.
6. The seamless welding system for doors and windows according to claim 5, characterized in that the milling disc (15) is sleeved with a chipping collector (16), the chipping collector (16) comprises two collecting units, one end of each collecting unit is connected through a rotating shaft, the other end of each collecting unit is connected through a bolt, and the chipping collector (16) is hooped on the rotating shaft of the milling disc (15).
7. A seamless welding system for doors and windows according to claim 6, characterized in that the flexible collecting opening (17) with a trumpet-shaped structure is installed on the top of the collecting single body, and the size of the top of the flexible collecting opening (17) is larger than that of the bottom.
8. The seamless welding system for doors and windows according to claim 5, characterized in that the seam milling mechanism further comprises a transversely arranged linear module (152) and a vertically arranged cylinder (19) arranged on a sliding table of the linear module (152), a mounting frame (191) is arranged at the output end of the cylinder (19), and the mounting frame (191) is used for mounting the driver (14).
9. A seamless welding system for doors and windows according to claim 1, characterized in that the front side of the welding platform (10) is fitted with a curtain (18) made of transparent material.
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| CN202211063066.6A CN115213702B (en) | 2022-08-31 | 2022-08-31 | Door and window seamless welding system |
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| CN202211063066.6A CN115213702B (en) | 2022-08-31 | 2022-08-31 | Door and window seamless welding system |
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| CN211249099U (en) * | 2019-09-17 | 2020-08-14 | 湖北羽林防护用品有限公司 | Mechanical welding and polishing integrated device |
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| CN113909546A (en) * | 2021-11-18 | 2022-01-11 | 苏州馨威盛切削工具有限公司 | Anti-fracture titanium alloy milling cutter |
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