CN115212751A - Encrypted material mixing device for production of brake pad friction block and control method thereof - Google Patents
Encrypted material mixing device for production of brake pad friction block and control method thereof Download PDFInfo
- Publication number
- CN115212751A CN115212751A CN202211053086.5A CN202211053086A CN115212751A CN 115212751 A CN115212751 A CN 115212751A CN 202211053086 A CN202211053086 A CN 202211053086A CN 115212751 A CN115212751 A CN 115212751A
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- Prior art keywords
- mixing
- feeding
- stirring
- lifting
- control system
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
- B01F27/806—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7175—Feed mechanisms characterised by the means for feeding the components to the mixer using propellers
Abstract
The invention discloses an encryption mixing device for brake pad production, which comprises a mixing base and a plurality of feeding mechanisms arranged on the mixing base; the automatic feeding mechanism comprises a servo motor, a screw rod connected with the servo motor, a nut seat arranged on the screw rod and a weighing assembly arranged on the nut seat; the automatic lifting stirring mechanism comprises a lifting component arranged on the mixing base, and a stirring and mixing component arranged on the lifting component; an anti-sticking assembly is further mounted on the feeding mechanism. According to the invention, the central control system reads the proportion in the USB encryption module, and controls the feeding mechanism, the automatic feeding mechanism and the automatic lifting stirring mechanism to realize automatic proportioning, weighing and mixing, so that the mixing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of brake pad production, in particular to an encryption mixing device for brake pad friction block production and a control method thereof.
Background
The brake pad generally comprises a steel plate, a bonding heat insulation layer and a friction block, wherein the friction block is formed by mixing a plurality of materials in proportion when being manufactured, the proportion of the friction block materials in the prior art needs to be manually matched, and various materials are weighed and mixed, so that the labor intensity of workers is increased, the mixing efficiency is reduced, in addition, manual mixing is adopted, the proportion of the formula components of the mixed material needs to be disclosed for the workers, the risk of formula leakage is increased, the flowability of the current workers is high, and the known mixture components and the dosage proportion of each component of the friction block can be taken away to enter the next enterprise after the workers are called. Therefore, the invention provides an encryption mixing device for producing a brake pad friction block and a control method thereof, aiming at improving the mixing efficiency and reducing the risk of leakage of the ingredient components and the dosage proportion of each component of the friction block.
Disclosure of Invention
The invention aims to solve the problems and provides an encryption and mixing device for producing a brake pad friction block and a control method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: an encryption mixing device for producing a brake pad friction block comprises a mixing base and a plurality of feeding mechanisms arranged on the mixing base; the automatic feeding mechanism comprises a servo motor, a screw rod connected with the servo motor, a nut seat arranged on the screw rod and a weighing assembly arranged on the nut seat; the automatic lifting stirring mechanism comprises a lifting component arranged on the mixing base, and a stirring and mixing component arranged on the lifting component; an anti-sticking assembly is further mounted on the feeding mechanism.
Preferably, the weighing assembly comprises a weighing fixing plate mounted on the nut seat and a weigher mounted on the weighing fixing plate.
Preferably, the lifting assembly comprises a lifting support arranged on the mixing base, an air cylinder arranged on the lifting support and a lifting fixing plate arranged on the air cylinder; the stirring and mixing assembly is arranged on the lifting fixing plate.
Preferably, the stirring and mixing assembly comprises a motor installed on the lifting fixing plate, a stirring shaft connected with the motor, and a plurality of stirring blades arranged on the stirring shaft.
Preferably, the feeding mechanism comprises a feeding support arranged on the mixing base, a feeding cylinder arranged on the feeding support and a feeding pipe arranged on the feeding cylinder; the anti-sticking assembly is arranged on the feeding cylinder; the feeding bracket is also provided with a first servo motor; and the first servo motor is connected with a feeding screw rod.
Preferably, the anti-sticking assembly comprises a first motor mounted on the feed cylinder and a rotating blade connected to the first motor.
A control method of an encryption mixing device for producing a brake pad friction block is characterized by comprising the following steps of: the control method comprises the following steps:
firstly, filling related materials required for producing a brake pad friction block into a feeding cylinder, connecting a USB encryption module with a central control system, and reading parameters such as material types, weight of each material, mixing and stirring time, stirring frequency, material feeding speed and the like of a formula in the USB encryption module through the central control system;
the second step: the central control system controls the first servo motor to work, materials in the feeding cylinder are conveyed into the mixing cylinder, the feeding speed is reduced from a block to a slow speed, and when the distance from the set weight of the materials is N grams, the feeding speed is reduced;
the third step: the weighing device is used for weighing the materials, the weight parameters are sent to the central control system, the weight reaches the standard, the central control system stops the first servo motor to work, the weight does not reach the standard, and the first servo motor is continuously controlled to work to feed materials;
the fourth step: the central control system controls the servo motor to work so as to convey the mixing drum to the automatic lifting stirring mechanism;
the fifth step: the central control system controls the air cylinder and the motor to work to stir and mix materials in the mixing barrel.
The invention has the beneficial effects that: the proportion in the USB encryption module is read through the central control system, and the manual control of the feeding mechanism, the automatic feeding mechanism and the automatic lifting and stirring mechanism is replaced, so that automatic batching, weighing and stirring are realized, the material mixing efficiency is improved, and the labor efficiency of workers is reduced;
the plug-in type USB encryption module is plugged into the host to encrypt the mixture ratio of the ingredients, when the mixture ratio is required to be changed according to different materials, the USB encryption module is plugged into a computer from the host, and the mixture ratio parameters in the USB encryption module are modified through the computer, so that the formula is prevented from leaking;
the anti-sticking component is used for stirring the materials in the feeding mechanism, so that the materials are prevented from being stuck in the feeding mechanism;
the automatic feeding mechanism is used for replacing manual feeding and batching to complete material conveying, so that the labor intensity of workers is reduced.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic structural view of the automatic feeding mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the automatic lifting stirring mechanism of the invention.
Fig. 4 is a schematic view of the structure of the charging mechanism of the present invention.
Fig. 5 is a control flow diagram of the present invention.
Illustration of the drawings: 1, a mixing base; 2, a feeding mechanism; 201 a feeding support; 202 a charging cylinder; 203 a feed pipe; 204 a first servo motor; 205 feeding a screw; 3, an automatic feeding mechanism; 301 a servo motor; 302 a screw mandrel; 303, a nut seat; 304 a weighing component; 305 weighing a fixed plate; 306 a weigher; 4, automatically lifting the stirring mechanism; 401 lifting the assembly; 402 stirring and mixing component; 403 lifting support; 404 air cylinders; 405 lifting the fixed plate; 406 a motor; 407 stirring shaft; 408 a stirring blade; 5, an anti-sticking component; 501 a first motor; 502 rotating the blade; 6, a central control system; 7USB encryption module; 8 central control system.
Detailed Description
The invention further discloses an encryption mixing device for producing a brake pad friction block and a control system thereof by combining the attached drawings.
Referring to the attached drawings 1-3, the encrypted material mixing device for producing the brake pad friction block in the embodiment comprises a material mixing base 1 and a plurality of feeding mechanisms 2 installed on the material mixing base 1; the automatic feeding and stirring device is characterized in that an automatic feeding mechanism 3, an automatic lifting and stirring mechanism 4, a central control system 8 connected with the feeding mechanism 2, the automatic feeding mechanism 3 and the automatic lifting and stirring mechanism 4, and a plug-in USB encryption module 7 connected with the central control system 8 are arranged on the mixing base 1; the automatic feeding mechanism 3 comprises a servo motor 301, a screw rod 302 connected with the servo motor 301, a nut seat 303 arranged on the screw rod 302 and a weighing assembly 304 arranged on the nut seat 303; the automatic lifting stirring mechanism 4 comprises a lifting component 401 arranged on the mixing base 1 and a stirring and mixing component 402 arranged on the lifting component 401; an anti-sticking component 5 is also arranged on the feeding mechanism 2;
referring to fig. 1-2, the weighing assembly 304 includes a weigh bridge 305 mounted on the nut mount 303 and a scale 306 mounted on the weigh bridge 305.
Referring to fig. 1 to 3, the lifting assembly 401 includes a lifting bracket 403 mounted on the mixing base 1, an air cylinder 404 mounted on the lifting bracket 403, and a lifting fixing plate 405 mounted on the air cylinder 404; the stirring and mixing assembly 402 is mounted on a lifting fixing plate 405; the stirring and mixing assembly 402 includes a motor 406 installed on the elevating fixing plate 405, a stirring shaft 407 connected to the motor 406, and a plurality of stirring blades 408 disposed on the stirring shaft 407.
Referring to fig. 4, the feeding mechanism 2 includes a feeding support 201 installed on the mixing base 1, a feeding cylinder 202 installed on the feeding support 201, and a feeding pipe 203 arranged on the feeding cylinder 202; the anti-sticking assembly 5 is arranged on the feeding cylinder 202; the feeding bracket 201 is also provided with a first servo motor 204; the first servo motor 204 is connected with a feeding screw rod 205; the anti-adhesive assembly 5 comprises a first motor 501 mounted on the loading drum 202 and a rotating blade 502 connected to the first motor 501.
During the use process of the brake pad friction block production device, related materials required for producing a brake pad friction block are filled in the feeding cylinder 202, the USB encryption module 7 is connected with the central control system 8 in an inserted mode on the host, and the central control system 8 reads the formula in the USB encryption module 7 to set parameters such as material types, the weight of each material, the mixing and stirring time, the stirring frequency and the material feeding speed; then the central control system 6 controls the first servo motor 204 to work, the first servo motor 204 drives the feeding screw rod 205 to rotate, the feeding screw rod 205 drives the material in the feeding cylinder 202 to be conveyed into the feeding pipe 203 and fall into the mixing cylinder along the feeding pipe 203, the feeding speed is controlled by the first servo motor 204 from high to low, the material in the mixing cylinder is weighed by the weigher 306, the weigher 306 sends a signal to the central control system 6 through a cable, when the feeding weight is 5-100 g away from the set weight of the material, the feeding speed is changed from high to low, when the weight is too light, the central control system 6 continues to feed in the above way, when the weight is too heavy, the central control system 6 increases other materials subsequently put into the mixing cylinder according to the mixing proportion of the materials, after subsequent materials are added into the mixing barrel according to the above-mentioned method, the central control system 6 controls the servo motor 301 to work, the servo motor 301 drives the screw rod 302 to rotate, the screw rod 302 drives the nut seat 303 to move, the nut seat 303 drives the weighing fixing plate 305 to move, the weighing fixing plate 305 drives the weighing device 306 and the mixing barrel placed on the weighing device 306 to move outwards until the materials move to the automatic lifting stirring mechanism 4, then the central control system 6 controls the air cylinder 404 to work, the air cylinder 404 drives the lifting fixing plate 405 to move downwards, the lifting fixing plate 405 drives the stirring mixing component 402 to move downwards, then the central control system 6 controls the motor 406 to work, the motor 406 drives the stirring shaft 407 to rotate, and the stirring shaft 407 drives the stirring blades 408 to rotate to mix multiple materials in the mixing barrel according to the mixing time set in the central control system 6.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.
Claims (7)
1. An encrypted material mixing device for producing a brake pad friction block comprises a material mixing base (1) and a plurality of feeding mechanisms (2) arranged on the material mixing base (1); the automatic feeding device is characterized in that an automatic feeding mechanism (3), an automatic lifting and stirring mechanism (4), a central control system (8) connected with the feeding mechanism (2), the automatic feeding mechanism (3) and the automatic lifting and stirring mechanism (4) and a pluggable USB encryption module (7) connected with the central control system (8) are installed on the mixing base (1), wherein the automatic feeding mechanism (3) comprises a servo motor (301), a screw rod (302) connected with the servo motor (301), a nut seat (303) installed on the screw rod (302) and a weighing assembly (304) installed on the nut seat (303); the automatic lifting stirring mechanism (4) comprises a lifting component (401) arranged on the mixing base (1) and a stirring and mixing component (402) arranged on the lifting component (401); an anti-sticking assembly (5) is further mounted on the feeding mechanism (2).
2. The encryption mixing device for producing the brake pad friction block according to claim 1, characterized in that: the weighing assembly (304) comprises a weighing fixing plate (305) arranged on the nut seat (303) and a weighing device (306) arranged on the weighing fixing plate (305).
3. The encryption mixing device for producing the brake pad friction block according to claim 1, characterized in that: the lifting assembly (401) comprises a lifting support (403) arranged on the mixing base (1), an air cylinder (404) arranged on the lifting support (403) and a lifting fixing plate (405) arranged on the air cylinder (404); the stirring and mixing assembly (402) is arranged on the lifting fixing plate (405).
4. The encrypted material mixing device for producing the brake pad friction block as claimed in claim 3, characterized in that: the stirring and mixing assembly (402) comprises a motor (406) arranged on a lifting fixing plate (405), a stirring shaft (407) connected with the motor (406) and a plurality of stirring blades (408) arranged on the stirring shaft (407).
5. The encryption mixing device for producing the brake pad friction block according to claim 1, characterized in that: the feeding mechanism (2) comprises a feeding support (201) arranged on the mixing base (1), a feeding cylinder (202) arranged on the feeding support (201) and a feeding pipe (203) arranged on the feeding cylinder (202); the anti-sticking component (5) is arranged on the feeding cylinder (202); the feeding support (201) is also provided with a first servo motor (204); and a feeding screw rod (205) is connected to the first servo motor (204).
6. The encryption mixing device for producing the brake pad friction block as claimed in claim 5, wherein: the anti-sticking assembly (5) comprises a first motor (501) arranged on the feeding cylinder (202) and a rotary scraping blade (502) connected with the first motor (501).
7. The control method of the material encryption and mixing device for the production of the brake pad friction block as claimed in any one of claims 1 to 6, characterized by comprising the following steps:
firstly, filling related materials required for producing a brake pad friction block into a feeding cylinder (202), connecting a USB encryption module (7) with a central control system (8), and reading parameters such as formula setting material types, weight of each material, mixing and stirring time, stirring frequency, material feeding speed and the like in the USB encryption module (7) through the central control system (8);
the second step is that: the central control system (8) controls the first servo motor (201) to work, materials in the feeding cylinder (202) are conveyed into the mixing cylinder, the feeding speed is reduced from block to block, and when the distance from the set weight of the materials is N grams, the feeding speed is reduced;
the third step: the weighing device (306) weighs the materials, sends weight parameters to the central control system (8), the weight of the materials reaches the standard, the central control system (8) stops the first servo motor (201) from working, the weight of the materials does not reach the standard, and the first servo motor (201) continues to be controlled to work to feed the materials;
the fourth step: the central control system (8) controls the servo motor (301) to work to convey the mixing drum to the automatic lifting stirring mechanism (4);
the fifth step: the central control system (8) controls the air cylinder (404) and the motor (406) to work to stir and mix the materials in the mixing barrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211053086.5A CN115212751A (en) | 2022-08-31 | 2022-08-31 | Encrypted material mixing device for production of brake pad friction block and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211053086.5A CN115212751A (en) | 2022-08-31 | 2022-08-31 | Encrypted material mixing device for production of brake pad friction block and control method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115212751A true CN115212751A (en) | 2022-10-21 |
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ID=83617492
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211053086.5A Pending CN115212751A (en) | 2022-08-31 | 2022-08-31 | Encrypted material mixing device for production of brake pad friction block and control method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115212751A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203342691U (en) * | 2013-06-25 | 2013-12-18 | 绵阳沃思测控技术有限公司 | Mixer |
| CN207533143U (en) * | 2017-11-20 | 2018-06-26 | 青岛盛博机电有限公司 | A kind of brake block friction material feeding weighing device |
| CN208340585U (en) * | 2018-04-28 | 2019-01-08 | 合肥全时优新能源科技有限公司 | A kind of automation lines on road surface paint mixing device |
| US10512358B1 (en) * | 2018-10-10 | 2019-12-24 | LifeFuels, Inc. | Portable systems and methods for adjusting the composition of a beverage |
| CN211328988U (en) * | 2019-08-11 | 2020-08-25 | 江苏方意汽车配件制造股份有限公司 | Automatic blending and mixing device for brake block production |
| CN111659287A (en) * | 2020-06-19 | 2020-09-15 | 蒋映 | Automatic feeding and automatic mixing device for brake pad raw materials |
| CN213913219U (en) * | 2020-11-30 | 2021-08-10 | 江苏琦威汽车配件有限公司 | Brake block raw materials blendor |
| CN217093368U (en) * | 2022-02-25 | 2022-08-02 | 重庆馨可元油脂有限公司 | Intelligent blending device for digital hot pot oil dishes |
| CN217127038U (en) * | 2022-04-20 | 2022-08-05 | 西安嘉志科森智能科技有限公司 | Automatic dispensing system of sewage treatment medicament |
-
2022
- 2022-08-31 CN CN202211053086.5A patent/CN115212751A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203342691U (en) * | 2013-06-25 | 2013-12-18 | 绵阳沃思测控技术有限公司 | Mixer |
| CN207533143U (en) * | 2017-11-20 | 2018-06-26 | 青岛盛博机电有限公司 | A kind of brake block friction material feeding weighing device |
| CN208340585U (en) * | 2018-04-28 | 2019-01-08 | 合肥全时优新能源科技有限公司 | A kind of automation lines on road surface paint mixing device |
| US10512358B1 (en) * | 2018-10-10 | 2019-12-24 | LifeFuels, Inc. | Portable systems and methods for adjusting the composition of a beverage |
| CN211328988U (en) * | 2019-08-11 | 2020-08-25 | 江苏方意汽车配件制造股份有限公司 | Automatic blending and mixing device for brake block production |
| CN111659287A (en) * | 2020-06-19 | 2020-09-15 | 蒋映 | Automatic feeding and automatic mixing device for brake pad raw materials |
| CN213913219U (en) * | 2020-11-30 | 2021-08-10 | 江苏琦威汽车配件有限公司 | Brake block raw materials blendor |
| CN217093368U (en) * | 2022-02-25 | 2022-08-02 | 重庆馨可元油脂有限公司 | Intelligent blending device for digital hot pot oil dishes |
| CN217127038U (en) * | 2022-04-20 | 2022-08-05 | 西安嘉志科森智能科技有限公司 | Automatic dispensing system of sewage treatment medicament |
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