Main purpose of the present invention is to reduce flyash that coal dust produces after burning and the carbon content in the lime-ash, thereby it can all be utilized once more.
Second purpose of the present invention is to save the energy consumption when generating or heat supply of power station or heat power plant.
The 3rd purpose of the present invention is to utilize low grade coal energetically, thereby a large amount of low grade coals that exist of China are fully used, and alleviates the resource anxiety.
The 4th purpose of the present invention provides the application method of the concomitant product that produces behind a kind of coal purification of combustion, makes it be used for manufacturing and cement and concrete.
The 5th purpose of the present invention is to utilize method of the present invention to make coal can finish desulfurization in combustion processes, and reduces oxynitride and carbon monoxide, emission amount of carbon dioxide, thus the effective human environment of depending on for existence of protection.
The present invention adopts following technique means to realize: the method for a kind of coal purification of combustion and generation concomitant product, it is characterized in that: in coal dust, add a kind of by containing the active silica material, unslaked lime, carbide slag, the silicon ash, rich iron substance, phosphorus containg substances, furnace phosphorus slag, desulfurization catalyst is mixed the burning thing by weight " ZLT " that form, " ZLT " mixes and burns the adsorbed close formation " affinity particles " after the mix grinding homogenizing by a certain percentage of thing and coal, this " affinity particles " sprays in coal-powder boiler or the cyclone furnace under the state of " gas-solid liquid suspension reaction " " affinity calcining ", makes the mass transfer of combustionmaterial, heat transmits, momentum transfer is the fastest.
" ZLT " mixes the component and the weight percent that burn thing:
Contain active silica material 1-50 unslaked lime 5-98
Carbide slag 0-80
Rich iron substance 0-10 phosphorus containg substances 0-10
Electric furnace phosphorus slag 0-5 desulfurization catalyst 0-5
" ZLT " mixes the proportioning of burning thing and coal:
Coal dust 50-95 " ZLT " mixes and burns thing 6-55
Comprise at the material that contains active silica described in the aforesaid method: shale ore, potter's clay, silicon ash, clay, desulfurization catalyst comprises Vanadium Pentoxide in FLAKES (V
2O
5) wait material.The fineness that " ZLT " mixes " affinity particles " behind burning thing and the coal dust mix grinding is 0.08 millimeter square hole sieve, and screen over-size is 2%-30%." ZLT " mixes the burning thing can mix the back with the low heat value low grade coal in the coal-powder boiler and cyclone furnace of power station and heat power plant " affine calcining ".
Above-mentioned coal purification of combustion and the technical process that produces the method for concomitant product are: select materials-coal mixes " affine calcining "-concomitant product (" active fly ash " or " self-hardening property flyash " or " belite cement grog " and respective slag) in burning thing proportioning-pulverizer-Pulverized Coal Bin-machine supplying powder-fuel nozzle-pulverized coal firing boiler with ZLT.According to this technical process, coal is mixed the compound that burns after thing prepares with " ZLT " and is entered coal mill by transfer roller, this coal mill can be a ball mill, and vertical mill or other any type of pulverized coal preparation system are mixed " ZLT " and burnt thing and coal dust formation " affinity particles " state.In above-mentioned method, mix the prescription that burns thing, the viscosity that reduces reactant and " ZLT " and mix the fineness of burning " affinity particles " that thing becomes with the coal mix grinding by adjusting " ZLT ", can make enrichment of active fly ash microballon and refinement.In aforesaid method, " ZLT " mixes the furnace temperature that the mixture that burns thing and coal carries out " affinity calcining " just can generate the concomitant product that is rich in " Baily spy " between 800-1340 ℃, and reduces the content of oxynitride in the flue gas simultaneously.
In the method for above-mentioned coal purification of combustion and generation concomitant product, the concrete grammar of desulfurization is, on the basis of fixed desulfurization, spray into water vapour at boiler flue and fly-ash separator forward direction ash-laden gas, carry out the second step humidification desulfurization, the effect of fixed desulfurization can reach desulfurization 20-70%, and further humidification desulfurization can reach 70-90%.
According to the concomitant product product that above-mentioned coal purification of combustion produces, it is characterized in that: it contains following component, and its ratio range is:
Baily spy (Dicalcium Phosphate (Feed Grade)) C
2S 5-75
(tricalcium aluminate) C
3A 1-40
Aluminium ferrous acid four calcium C
4AF 1-40
Loss on ignition (carbon content) 0-5
It also can contain following component above-mentioned concomitant product product, and its proportioning is:
Aluminium ferrous acid calcium C
2(A, F) 1-30
Free lime CaO 0.1-8
Free magnesium MgO 0-10
Contain the alkali aluminate as (K, Na)
20.8CaO.3Al
2O3 (K, Na) C
8A
30-10
Sulfuric acid alkali or nitric acid alkali as (K, Na)
2SO
4(K, Na) NO
30-10
Calcium sulfate and calcium sulfite CaSO
4.CaSO
30-50
Nitrocalcite and calcium nitrite Ca (NO
3)
2Ca (NO
2)
20-10
Phosphorus and other material 0-10
Calcium sulphoaluminate 3CaO.3Al
2O
3.CaSO
40-20
In the concomitant product product that the coal purification of combustion produces,, adjust " ZLT " and mix the proportioning of burning thing, make C in the concomitant product " active fly ash " that produces after " affinity calcining " according to the difference of coal ash content and component
2The content of S reaches 0-20%.According to the difference of coal ash content and component, adjust " ZLT " mix the proportioning of burning thing, make in the concomitant product " self-hardening property flyash " of " affinity calcining " back generation C
2The content of S reaches 20-50%.According to the difference of coal ash content and component, adjust " ZLT " mix the proportioning of burning thing, make in concomitant product " Baily spy " cement clinker of " affinity calcining " back generation C
2The content of S reaches 50-75%.
The concomitant product that above-mentioned coal purification of combustion produces can be used for making cement or concrete.
In above-mentioned application, the concomitant product that the coal purification of combustion produces through superfine pulverizing (1 nanometer-3 micron) after, be used for production hi-tech cement or high-effective concrete.The concomitant product that the coal purification of combustion produces can be used as the toughener of any gelling material, and the incorporation of concomitant product is 0.5-15%.Concomitant product flyash that the coal purification of combustion produces and the Portland clinker proportioning that can produce high grade cement that is mixed is:
Cement clinker 2-95 concomitant product 2--95
Latent hydraulicity material or pozzolanic materials 0-50
Gypsum 1-7
Cement fineness requires at 0.08 millimeter square hole sieve, and screen over-size is less than 12%.The proportioning of production high-quality expansive cement is but concomitant product that produces behind the burning high-sulfur coal and Portland clinker are mixed:
Cement clinker 30-95 concomitant product 2--70
Latent hydraulicity material or pozzolanic materials 0-50
Gypsum 1-7
Cement fineness requires at 0.08 millimeter square hole sieve, and screen over-size is less than 12%.The concomitant product that forms behind the coal purification of combustion under situation about need not grind, can replace the cement of 5%-95%, after stirring with sandstone, water, makes quality concrete.After the concomitant product that forms behind the coal purification of combustion ground, replace 5%-95% cement, make quality concrete with cement, sand, stone, water after stirring, the specific surface area of concomitant product should be 3800 square centimeters/kilogram-6500 square centimeters/kilogram.In the application of the concomitant product that above-mentioned coal purification of combustion produces, concomitant product itself just can use as hydraulicity cement.The hardening accelerator of concomitant product+0.1-30% just can be made into the high-quality cement of high index.
The present invention compared with the prior art, the outstanding advantage that has is:
The first, the fusion of mixing burning material and coal dust of mixing in coal dust is heat release, and this just makes the combustionvelocity of coal faster, and the thermo-efficiency of boiler is improved;
The second, mixing of mixing in coal dust burnt material and dissolved the coal class and make it be in liquid state or semi liquid state, and coal particles produces micropore fast, makes oxygen transmission, catalysis, oxidation effect better.
The 3rd, owing to mix mixing of material of burning coal is fully burnt, greatly reduce the generating and the heat cost in power station, with one 220 tons/time pulverized coal firing boiler be example, calculate by 10% coal saving rate, can economize on coal every year 1.9 ten thousand tons, coal saving rate can reach 6%-15%, reduces cost about 3,040,000 yuan/year.
The 4th, can effectively utilize low-calorie low grade coal, and don't the works better of normal generating of influence and boiler, adopt the inventive method lower heat of combustion or mix burning low heat value low grade coal, need not boiler is done any transformation.In China, huge social benefit and economic benefit that the effective utilization of low grade coal is produced are conspicuous.And general coal-powder boiler requires the calorific value of coal more than 5000 card/kilograms, if coal-fired calorific value is on the low side, coal dust just catches fire in boiler easily, and make the power station can not normal power generation and heat supply.But exactly there is the MSDS material to show in the coal reserves of China, has 20% to be to be lower than the following low grade coal of 4000 card/kilograms approximately, can not be fully utilized, will inevitably cause the waste of energy source material as these coals.China is one of country of energy relative shortage, so country encourages to use this low grade coal always.
The 5th; because the application of the inventive method; reduced the carbon content in the flyash; eliminated the objectionable impurities free calcium oxide in the high calcium fine coal; make original refuse flyash and lime-ash all become the high value-added product raw material; thereby make the incendiary concomitant product all obtain utilizing, both great positive effect had been played in environment protection, created considerable economic again.
The 6th, because application of the present invention can reduce furnace temperature effectively, particularly the furnace temperature in the hyperoxia zone of boiler reduces, and the burn-up efficiency that adds coal just excess air coefficient reduces, destroy the formation of oxynitride indirectly, reduced the discharging of oxynitride effectively.
The 7th, because application of the present invention makes the burning of coal more abundant, the quantity discharged of carbon monoxide is reduced.
The 8th, because application of the present invention has fully improved the utilization ratio of coal, the carbonic acid gas that discharges in generating or the heat supply is reduced.
The 9th, because application of the present invention makes the temperature distribution in the stove more even, be convenient to control better boiler, reduce boiler abrasion.
The tenth, because application of the present invention can be accomplished desulfurization to greatest extent (desulfurization degree can reach more than 90%), so can protect environment effectively;
The 11, because application of the present invention, can produce high performance gelling material, and the high calcium substance of mixing burning can reach and regulate various calcium contentss by regulating its proportioning, thereby (for example: volcanic ash-low calcium satisfy different needs; Trass cement-middle calcium, cement-high calcium).
The present invention is further illustrated below in conjunction with some specific embodiments.
Embodiment 1 is that " ZLT " mixes a concrete example and an implementation result formed that burns thing
In the present embodiment, " ZLT " mixes the selected starting material of burning thing batching has following several:
Shale: Sio
2Content 66% unslaked lime: CaO content 92%
Silicon ash: Sio
2Content 88% carbide slag: P
2O
5Content is at 10%-15%;
Powdered iron ore: Fe
2O
3Content 69% furnace phosphorus slag
Raw coal: thermal value 6230kcal/kg ash 21%
Shale is selected the active shale of shale ore high-quality for use, and shale ore decomposes the back deposition by basalt weathered and forms, and it contains SiO
2Amount can be 66%;
Raw coal is the Shanxi high-quality anthracite, thermal value 6230kcal/kg, and ash 21%, water content is 1%.It is as shown in the table that " ZLT " mixes the concrete batching of burning thing:
Raw material | Shale | Unslaked lime | The silicon ash | Carbide slag | Powdered iron ore | Furnace phosphorus slag |
Per-cent | 23 | 69.5 | 2 | 2 | 2 | 1.5 |
" ZLT " mixes the burning thing and raw coal proportion is: " ZLT mixes and burns thing 25%, raw coal 75%
Its technical process is as follows:
After selected batching is entered factory, deliver to the storage of each raw material and the storehouse of preparing burden through handling equipment, the batching storehouse has electronic batching scale, and each raw material is pressed following proportioning through the electronic batching scale accurate dosing.
Coal and " ZLT " mix and burn the compound that thing prepares and enter coal mill by transfer roller, and this coal mill can be ball mill, vertical mill or other any type of pulverized coal preparation system, and " ZLT " mixes and burn the thing component and the coal fine powder is in the thorough mixing adsorbed state.The coal dust that mill is good is sent in the Pulverized Coal Bin of the #3-220t/h of A power plant pulverized coal firing boiler.
The coal dust of spray apparatus ejection is when the burner hearth internal combustion, and fire box temperature is between 1000-1500 ℃." ZLT " mixes and burns thing and raw coal in the combustion processes of boiler of power plant, a series of physics, chemical transformation take place and forms various mineral.
800-900℃
(ferrous acid one calcium)
More than 900 ℃, the CaCO in the material emits CO very soon, and because temperature raises, and solid state reaction is quickened, wherein:
900-1000℃
(three aluminic acids, five calcium)
800-1300℃
(Dicalcium Phosphate (Feed Grade))
1000-1300℃
(tetracalcium aluminoferrite)
1300-1450 ℃ of C
3A and C
4AF is molten into liquid phase, and carries out following reaction:
From the flyash that pulverized coal firing boiler and electrical equipment dedusting are collected, carbon content is controlled at below 3% after testing.
During present embodiment carries out, the normal heat supply of boiler, generating, operation does not have influence; Furnace flame brightness obviously strengthens, and promotes burning, stable burning, has improved burnout rate; The flyash color obviously becomes ash, and proportion improves 30%, and carbon residue content reduces to 1.5% by original 8%; Saving coals from boiler adds up 8.5%; Furnace bottom slag has increased by 20%; Boiler fly ash increases; The boiler furnace outlet flue-gas temperature has reduced by 120 ℃; Realize the coal purification of combustion and produced whole available concomitant products.
Embodiment 2 is that method of the present invention reaches desulfurization and falls the concrete utilization of nitrogen purpose.
In the present embodiment, " ZLT " mixes the selected starting material of burning thing batching has following several:
Shale: Sio
2Content 69% unslaked lime: CaO content 89%
Silicon ash: Sio
2Content 85% carbide slag
Powdered iron ore: Fe
2O
3Content 56% furnace phosphorus slag
Raw coal: thermal value 5850kcal/kg ash 16%
" ZLT " mixes the burning thing and specifically prepares burden as following table:
Raw material | Shale | Unslaked lime | The silicon ash | Carbide slag | Powdered iron ore | Furnace phosphorus slag |
Per-cent | 19 | 69 | 2 | 5 | 3 | 2 |
" ZLT " mixes the proportioning of burning thing and raw coal: " ZLT " mixes and burns thing 28%, raw coal 72%
" ZLT " mixes and burns thing and raw coal in the combustion processes of boiler of power plant, a series of physics, chemical transformation take place and forms various mineral.
800-900℃
(ferrous acid one calcium)
More than 900 ℃, the CaCO in the material
3Emit CO very soon
2, and because temperature raises, and solid state reaction is quickened, wherein:
900-1000℃
(three aluminic acids, five calcium)
800-1300℃
(Dicalcium Phosphate (Feed Grade))
1000-1300℃
(tetracalcium aluminoferrite)
1300-1450 ℃ of C
3A and C
4AF is molten into liquid phase, and carries out following reaction:
" ZLT " mixes and burns thing and raw coal in the incendiary process, the C of formation
4AF helps desulfurization, the fast burning for solid molten fast, and the key of fixed desulfurization is that speed is cold, makes SO
3Evaporation rate reduce.
The essence of fixed desulfurization is exactly that the biggest ground may reduce SO
3Volatilization, that part of SO of evaporable
3Further, form Ca again with the fine particle collision
2SO
3, Ca
2SO
4, and humidification makes SO
3Further be absorbed.
In the present embodiment, the principle of realization high-efficiency desulfurization is as follows:
Sulphur in the coal has the form of three kinds of existence:
First kind is organosulfur, is with organic hydrocarbon polymer to combine, as H
2S.
Second kind is sulfide, mainly has impurity F e
2Among the S.
The third is vitriol, is present in the various vitriol, as CaSO
4, MgSO
4, Fe
2(SO
4)
3, Na
2SO
4, K
2SO
4Deng.
Sulphur in organosulfur and the iron sulphide, all can burn generates SO
2So, be flammable sulphur again, be present in the vitriol sulphur and remove sub-fraction and at high temperature decompose and generate SO
3Outward, all the other are all stayed in the ash.The key of desulfurization is the adding and the reaction of oxygen enrichment, high calcium, catalyzer.The use of superheater makes the cold possibility that becomes of speed, and it is cold that the key that the coal purification of combustion can desulfurization is that speed is burnt speed.Because the particle of the combustionmaterial material in the present embodiment is little,, the Rapid Thermal exchange of water wall and superheater is arranged again with air energy sufficient heat exchange, so material is easily grilled thoroughly fast, also cooling fast easily also combines with oxygen easily, can not produce local reduction atmosphere, the SO in the raw coal
2Do not have d/d that time, be fused to admittedly in other mineral earlier, and reduced eutectic point, give full play to the effect of its mineralizer, reducing SO in the refrigerative process fast
2And SO
3Release.Present embodiment is to have formed metastable mineral with the different of traditional desulfurization, and it is melted in silicate minerals admittedly.
In combustion processes sulphur be in high CaO mutually in, following reaction will take place:
In the 800-1000 ℃ of scope, catalyzer CaO strong absorption SO
3, and have higher speed of response and some SO
3Admittedly melt in silicate minerals.CaAlSO
4950 ℃ of generations, 1350 ℃ keep stable, and 1400 ℃ begin to decompose.
Humidification desulfurization mechanism is:
As shown in the table with the fixed desulfurization data of the method for present embodiment:
Test conditions | #5 stove raw coal | #5 stove raw coal+sweetening agent |
Exhaust gas volumn Nm
3/h
| 92570 | 92570 |
SO
2Concentration mg/Nm
3 | 8334.9 | 2667.2 |
SO
2Quantity discharged kg/h
| 771.56 | 246.9 |
Adding " ZLT " mixes and burns thing and mix and burn desulfuration efficiency behind the thing:
(771.56-246.9)/771.56×100%=68.1%
On the basis of above-mentioned fixed desulfurization, before boiler back end ductwork and electric precipitator, spray into the humidification water vapor, carry out the second step humidification desulfurization, as shown in the table:
Test conditions | #B stove raw coal | #B stove raw coal+sweetening agent |
Exhaust gas volumn Nm
3/h
| 92570 | 92570 |
SO
2Concentration mg/Nm
3 | 8334.9 | 1105.7 |
SO
2Quantity discharged kg/h
| 771.56 | 102.4 |
Add " ZLT " mix burn thing mix burn thing and spray into humidification water vapour after desulfuration efficiency:
(771.56-102.4)/771.56×100%=86.7%
In the present embodiment as can be seen, when in raw coal, add ZLT mix burn thing mix burn thing after, SO in the flue gas
2Desulfuration efficiency be 68.1%, when in raw coal, add ZLT mix burn thing mix burn thing and spray into humidification water vapour after desulfuration efficiency be 86.7%.
In the present embodiment, it falls nitrogen mechanism and is:
The generation of nitrogen content of coal oxide compound mainly contains two kinds of sources,
First is to contain organonitrogen in the coal, generates oxynitrides (NO during burning
X); Second reacts for thermal-flame makes airborne nitrogen and oxygen, generates oxynitrides (NO
X).The essence of falling nitrogen is exactly that the biggest ground may reduce NO
XVolatilization, that part of NO of evaporable
XFurther, form oxynitride again, and humidification makes NO with the fine particle collision
XFurther be absorbed." ZLT " mix and burn thing and raw coal at stove internal combustion heat transfer efficiency height, not only improved the heat transfer efficiency of furnace wall, and the reduction of ingle point temperature, the temperature of each point is more even in the stove, find out from the flue gas temperature of hearth outlet meter and can reduce 100-150 ℃, can reduce NO thus
XGrowing amount.Organonitrogen in coal does not have d/d that time, is fused to admittedly in other mineral earlier, and has reduced eutectic point, gives full play to the effect of its mineralizer, is reducing NO and NO in the refrigerative process fast
2Or NO
XRelease.The nitrogen method of falling in the present embodiment is fallen the different of nitrogen method and is to have formed metastable mineral with tradition, and it is melted admittedly in silicate minerals, and its reaction formula is:
Further humidification falls nitrogen mechanism and is:
Effect to present embodiment detects, NO in the equal following table of content of oxynitride in the discharging flue gas
2Content represent.
Test conditions | #B stove raw coal | #B stove raw coal+sweetening agent |
Exhaust gas volumn Nm
3/h
| 92570 | 92570 |
NO
2Concentration mg/Nm
3 | 707.2 | 518.9 |
Adding " ZLT " is fixed after mixing and burning thing and spray into humidification water vapour, nitrogen efficient falls in humidification:
(707.2-518.9)/707.2×100%=26.8%
In the present embodiment as can be seen, falling nitrogen efficient after adding " ZLT " in raw coal is mixed the burning thing and sprayed into humidification water vapour is 26.8%.
Embodiment 3 is active fly ash and active furnace bottom slag of producing with method of the present invention and the concrete application example that is used to produce high grade cement
In the present embodiment, " ZLT " mixes the selected starting material of burning thing batching to be had following several:
Shale: Sio
2Content 66% unslaked lime: CaO content 92%
Silicon ash: Sio
2Content 88% carbide slag
Powdered iron ore: Fe
2O
3Content 69% furnace phosphorus slag
Raw coal: thermal value 6230kcal/kg ash 21%
It is as shown in the table that " ZLT " mixes the concrete batching of burning thing:
Table 1
Raw material | Shale | Unslaked lime | The silicon ash | Carbide slag | Powdered iron ore | Furnace phosphorus slag |
Per-cent | 19 | 69 | 2 | 5 | 3 | 2 |
" ZLT " mixes the burning thing and raw coal proportion is: " ZLT " mixes and burns thing 20%, raw coal 80%
The particular case of present embodiment gained concomitant product is: normally move at boiler under the situation of heat supply generating and obtain active fly ash and active furnace bottom slag, fCaO content is at 1-4% in the active fly ash, remaining carbon is at 0.5-3%, fCaO content is at 0.1-2% in the active furnace bottom slag, and remaining carbon is at 0.1-1%.
Grog is selected the cement clinker of certain outstanding kiln cement mill ordinary production for use, and its performance is as shown in the table:
Table 2
| Ultimate compression strength (Mpa) | Folding strength (Mpa) |
Label | 3d | 7d | 28d | 3d | 7d | 28d |
625 | 34 | 46 | 64 | 6.3 | 7.5 | 9.0 |
The proportioning of active fly ash and above selected grog is as shown in the table:
Table 3
Material | Active fly ash | Grog | Gypsum |
Per-cent | 60 | 38 | 2 |
The proportioning of the active fly ash of present embodiment gained and active furnace bottom slag and above selected grog is as shown in the table:
Table 4
Material | Active fly ash | The furnace bottom slag | Grog | Gypsum |
Per-cent | 45 | 15 | 38 | 2 |
After testing, the physicals of the cement that the proportioning of table 3 is made in the present embodiment is as shown in the table:
| Ultimate compression strength (Mpa) | Folding strength (Mpa) |
Label | 3d | 7d | 28d | 3d | 7d | 28d |
525 | 24.2 | 36.9 | 55.3 | 4.6 | 5.6 | 7.5 |
525 | 23.8 | 33.8 | 57.5 | 4.7 | 5.8 | 7.9 |
The cement that active fly ash and grog mix grinding are produced, label reaches GB 525# cement standard, and stability is qualified.
After testing, it is as shown in the table that the title complex of present embodiment table 4 is milled into the physicals of cement:
| Ultimate compression strength (Mpa) | Folding strength (Mpa) |
Label | 3d | 7d | 28d | 3d | 7d | 28d |
525 | 23.2 | 35.3 | 58.4 | 4.8 | 6.3 | 8.5 |
525 | 23.6 | 39.7 | 61.5 | 5.2 | 6.8 | 8.9 |
The cement that active furnace bottom slag, active fly ash and cement clinker mix grinding are produced, label reaches GB 525# cement standard, and stability is qualified.
By present embodiment as can be seen, with the cement that active fly ash and traditional cement clinker proportioning mix grinding of method production of the present invention are produced, the product stability is qualified, and every performance index are good.With the cement that active furnace bottom slag, active fly ash and traditional cement clinker proportioning mix grinding of method production of the present invention are produced, the product stability is qualified, and every performance index are good.
Embodiment 4 is the examples with method production self-hardening property active fly ash cement of the present invention.
In the present embodiment, " ZLT " mixes the selected starting material of burning thing batching to be had following several:
Shale: Sio
2Content 68% unslaked lime: CaO content 93%
Silicon ash: Sio
2Content 90% carbide slag
Powdered iron ore: Fe
2O
3Content 69% furnace phosphorus slag
Raw coal: thermal value 5970kcal/kg ash 23% elemental sulfur (S) 0.6%
It is as shown in table 1 that " ZLT " mixes the concrete batching of burning thing:
Table 1
Raw material | Shale | Unslaked lime | The silicon ash | Carbide slag | Powdered iron ore | Phosphogypsum |
Per-cent | 15 | 74 | 2 | 5 | 2.5 | 1.5 |
" ZLT " mixes and burn thing and raw coal proportion: " ZLT " mixes and burns thing 30%, raw coal 70%.
The concomitant product self-hardening property flyash grog that obtains in the present embodiment and the performance perameter of slag grog are as shown in table 2 below:
Table 2
Title | FCaO | Loss on ignition | |
Self-hardening property flyash grog | 3.5% | 1.2% | |
Self-hardening property furnace bottom slag grog | 0.2% | 0.7% | |
Because self-hardening property active fly ash cement is mainly with C
2S is main, and it is early lower by force, so production self-hardening property pulverized fuel ash cement should add rapid hardening excitant alum 1.5%.
The performance of the self-hardening property pulverized fuel ash cement that present embodiment is produced is as shown in table 3:
Test number | Proportioning | Specific area cm
2/g
| Alcohol coagulation test | Strength trial |
Flyash | The furnace bottom slag | Gypsum | Alum | Initial set | Final set | Anti-folding | Resistance to compression |
3d | 7d | 28 d | 3d | 7d | 28d |
B-1 | 97 | 0 | 3 | 0 | 5600 | 0∶55 | 2∶00 | 2.7 | 3.1 | 6.2 | 18. 4 | 22.0 | 42.3 |
B-2 | 95.5 | 0 | 3 | 1.5 | 6400 | 0∶45 | 1∶50 | 4.5 | 5.8 | 7.1 | 25. 3 | 37.2 | 58.7 |
B-3 | 65.5 | 30 | 3 | 1.5 | 6100 | 0∶47 | 2∶04 | 4.8 | 5.6 | 8.2 | 24 | 35.6 | 56.4 |
In the present embodiment as can be seen, but self-hardening property flyash grog that the present invention produced and furnace bottom slag grog add production high-quality cement of high index behind a certain amount of rapid hardening excitant.
Embodiment 5 reaches the economize on coal example of purpose of boiler of power plant with method of the present invention.
Present embodiment is mixed according to " ZLT " of embodiment 3 and is burnt the selecting materials of thing, prescription and mix grinding and incendiary method, and " ZLT " mixes and burn thing and with raw coal proportion be: " ZLT " mixes burning thing 23%, raw coal 77%.
In the present embodiment, when " ZLT " mixes and burns thing and raw coal and burn in boiler, heat absorption when the coal ash component decomposes, " ZLT " mixes the burning thing and its reaction is heat release, so not only make burning reduce carbon residue fully, accelerated combustionvelocity simultaneously, the flue-gas temperature of contact water wall is increased, thereby improved the heat absorption efficiency of water wall, " ZLT " mixes and burns the flame blackness that thing also improved coal firing boiler radiative transfer efficient is improved, these make the thermo-efficiency of boiler improve greatly, use method of the present invention that boiler of power plant is economized on coal and reach 6%-15%.Following table is for mixing burning and not mixing burning " ZLT " and mix burning thing coal consumption experiment contrast table;
75 tons of/hour saving coals from boiler statistics tables of A power plant (kind of coal is Shanxi Province's Western Hills bituminous coal)
Time | March | April | May | June | July | August | On average |
Mix burning " ZLT " back actual consumption of coal (ton) | 5240 | 4718 | 5889 | 5248 | 5054 | 5334 | 5253 |
Equal load is not mixed the required consumption of coal of burning " ZLT " (ton) | 5829 | 5173 | 6464 | 5930 | 5704 | 6007 | 5851 |
Equal load is saved coal amount (per-cent) | 10.1 | 8.8 | 8.9 | 10.9 | 11.4 | 11.2 | 10.2 |
220 tons of/hour saving coals from boiler statistics tables of B power plant (kind of coal is a bituminous coal)
Time | November | December | January | February | March | April | On average |
Mix burning " ZLT " back actual consumption of coal (ton) | 17745 | 18627 | 19168 | 20438 | 19915 | 19916 | 19168 |
Equal load is not mixed the required consumption of coal of burning " ZLT " (ton) | 20034 | 21104 | 21564 | 22788 | 22285 | 21410 | 21545 |
Equal load is saved coal amount (per-cent) | 11.4 | 11.7 | 11.1 | 10.3 | 10.6 | 10.7 | 11.0 |
220 tons of/hour saving coals from boiler statistics tables of C power plant (kind of coal is a bituminous coal)
Time | May | June | July | September | October | December | On average |
Mix burning " ZLT " back actual consumption of coal (ton) | 13646 | 14838 | 13698 | 13116 | 14725 | 14497 | 14087 |
Equal load is not mixed the required consumption of coal of burning " ZLT " (ton) | 15595 | 16323 | 15891 | 14905 | 16714 | 16072 | 15918 |
Equal load is saved coal amount (per-cent) | 12.5 | 9.1 | 13.8 | 12.0 | 11.9 | 9.8 | 11.5 |
As can be seen, mix and mix the burning thing with the equal interpolation " ZLT " of loading down after burning " ZLT " is mixed the burning thing from present embodiment, the coal saving rate of boiler is: A power plant 75 tons of/hour saving coals from boiler rates average out to 10.2; B power plant 220 tons of/hour saving coals from boiler rates average out to 11.0; C power plant 220 tons of/hour saving coals from boiler rates average out to 11.5.Proof mix burning " ZLT " mix burn thing after the saving coals from boiler rate obvious.
Embodiment 6 is the examples that reach fly ash in electric power plant carbon drop purpose with method of the present invention.
In the present embodiment, " ZLT " according to embodiment 4 mixes selecting materials and control method of burning thing.It is as shown in table 1 that " ZLT " mixes the concrete batching of burning thing:
Table 1
Raw material | Shale | Unslaked lime | The silicon ash | Carbide slag | Powdered iron ore | Phosphogypsum |
Per-cent | 12 | 77 | 2 | 5 | 2.5 | 1.5 |
" ZLT " mixes the proportioning of burning thing and raw coal: " ZLT " mixes and burns thing 19%, raw coal %81
During present embodiment carries out, when " ZLT " mixes and burns thing and burn in boiler with raw coal, heat absorption when the coal ash component decomposes, " ' mixing and burning thing is heat release with its reaction to ZLT, making the complete and reduction carbon residue of burning like this.
Following table is for mixing burning and not mixing burning " ZLT " and mix burning thing flyash loss on ignition experiment contrast table;
The kind of A power plant, coal is a bituminous coal |
Group | 1 | 2 | 3 | 4 | 5 | 6 | On average |
Do not mix burning " ZLT " powder ash loss on ignition (weight percent) | 6.6 | 7.4 | 6.8 | 5.2 | 4.8 | 8.0 | 6.47 |
Mix burning " ZLT " powder ash loss on ignition (weight percent) | 0.4 | 2.2 | 1.2 | 1.2 | 1.6 | 1.0 | 1.27 |
The kind of A power plant, coal is a bituminous coal |
Group | 1 | 2 | 3 | 4 | 5 | 6 | On average |
Do not mix burning " ZLT " powder ash loss on ignition (weight percent) | 9.3 | 10.4 | 7.7 | 17.4 | 8.6 | 11.2 | 10.73 |
Mix burning " ZLT " powder ash loss on ignition (weight percent) | 3.0 | 1.4 | 1.4 | 1.3 | 2.1 | 1.1 | 1.72 |
The kind of B power plant, coal is a hard coal |
Group | 1 | 2 | 3 | 4 | 5 | 6 | On average |
Do not mix burning " ZLT " powder ash loss on ignition (weight percent) | 39.9 | 17.6 | 21.0 | 29.6 | 24.9 | 15.8 | 6.47 |
Mix burning " ZLT " powder ash loss on ignition (weight percent) | 2.5 | 0.9 | 2.1 | 3.4 | 3.0 | 2.8 | 2.28 |
As can be seen, mix burning " ZLT " and mix that to burn thing flyash carbon drop situation obvious from above contrast, A power plant tests flyash average residual carbon content for the first time and reduces to 1.27% by 6.47%; A power plant tests flyash average residual carbon content for the second time and reduces to 1.72% by 10.73%; B fly ash in electric power plant average residual carbon content reduces to 2.28% by 6.74%, has reduced the carbon residue content of flyash significantly.
Embodiment 7 is the examples that reach " active furnace bottom slag " and traditional cement clinker proportioning production expansive cement with the concomitant product " active fly ash " that method of the present invention is produced.
In the present embodiment, " ZLT " mixes the selected starting material of burning thing batching has following several:
Shale: Sio
2Content 68% unslaked lime: CaO content 93%
Silicon ash: Sio
2Content 90% carbide slag
Powdered iron ore: Fe
2O
3Content 69% furnace phosphorus slag
Raw coal: thermal value 5970kcal/kg ash 23% elemental sulfur (S) 0.6%
It is as shown in table 1 that " ZLT " mixes the concrete batching of burning thing:
Table 1
Raw material | Shale | Unslaked lime | The silicon ash | Carbide slag | Powdered iron ore | Phosphogypsum | Contain V
2O
5Waste residue
|
Per-cent | 15 | 74 | 2 | 5 | 2 | 1.5 | 0.5 |
" ZLT " mixes the proportioning of burning thing and raw coal: " ZLT " mixes and burns thing 28%, raw coal 72%.
" ZLT " mix burn thing and raw coal in above ratio batching after, enter the boiler milling system grinding jointly, the coal dust that mill is got well is sent in the Pulverized Coal Bin of the #3-220t/h of A power plant pulverized coal firing boiler, sprays into the boiler furnace internal combustion through machine supplying powder.
In the present embodiment, normally move at boiler under the situation of heat supply generating and obtain active fly ash and active furnace bottom slag, fCaO content is at 1-4% in the active fly ash, and remaining carbon is at 0.5-3%, and fCaO content is at 0.1-2% in the active furnace bottom slag, and remaining carbon is at 0.1-1%.The tradition cement clinker is selected the cement clinker of certain cement mill ordinary production for use, and its performance is as shown in table 2:
Table 2
| | Ultimate compression strength (Mpa) | Folding strength (Mpa) |
Grog | Label | 3d | 7d | 28d | 3d | 7d | 28d |
A | 625 | 33.8 | 47.5 | 65.1 | 6.4 | 7.8 | 9.1 |
B | 625 | 32.4 | 46.5 | 68.1 | 6.7 | 7.9 | 8.8 |
The physicals that traditional grog in the last table 2 is milled into expansive cement by table 3 proportioning is shown in table 3, table 4:
Table 3
The cement numbering | Proportioning | The cement mill grog | The high-sulfur modified coal ash | Specific surface area m
2/kg
| High-sulfur modified coal ash SO
2Content
| Time of coagulation | Stability (boil and boil) | 1: 3 hard husky intensity Mpa of glue that practices |
Grog | The high-sulfur modified coal ash | Gypsum |
Folding strength Mpa | Ultimate compression strength Mpa |
Initial set n: min | Final set n: min |
3d | 7d | 28d | 3d | 7d | 28d |
D01 | 65 | 30 | 5 | A | A1 | 426 | 13.2 | 1∶48 | 3∶15 | Qualified | 5.0 | 6.5 | 7.9 | 27.2 | 42.4 | 60.8 |
D02 | 61 | 35 | 4 | B | 81 | 429 | 12.8 | 1∶24 | 3∶24 | Qualified | 4.8 | 6.2 | 7.8 | 26.4 | 40.6 | 58.6 |
Annotate: technical requirements: specific surface area>400m
2/ kg, initial set>20min final set<10h.
Table 4
The cement numbering | Clean slurry polar expansion % |
Maintenance in the water | The moisture maintenance |
| 1d | 3d | 7d | 14d | 21d | 28d | 390d | 1d | 3d | 7d | 14d | 21d | 28d |
D02 | 0.525 | 0.530 | 0.5 34 | 0.548 | 0.550 | 0.572 | 0.590 | 0.056 | 0.046 | 0.049 | 0.050 | 0.044 | 0.046 |
D02 | 0.625 | 0.634 | 0.642 | 0.654 | 0.662 | 0.674 | 0.681 | 0.045 | 0.048 | 0.039 | 0.038 | 0.045 | 0.042 |
Annotate: maintenance is starched polar expansion 1d only greater than 0.3%, and 3d is basicly stable, and the water hygroexpansivity generally fluctuates between 0.3-1.0%, and permanent stability are good.
As seen from the above table, active fly ash that the present invention produced and active furnace bottom slag and traditional cement clinker can be produced expansive cement according to a certain ratio, and label reaches GB 525# cement standard.
Embodiment 8 is the examples that reach power plant's flyash microballon enrichment and refinement purpose with method of the present invention.
In the present embodiment, mix according to " ZLT " of embodiment 1 and to burn the selecting materials of thing, proportioning, " ZLT " mixes and burns thing and coal proportioning and control method.
In the present embodiment, " ZLT " mixes the fineness of burning thing and coal mix grinding is 0.08 millimeter square hole sieve, and tailing over is 4.5%.
Table 1 is mixed burning thing front and back flyash technical performance index for mixing burning " ZLT ";
Table 1
Sequence number | Title | A factory | B factory |
Before mixing burning | After mixing burning | Before mixing burning | After mixing burning |
1 | Fineness (0.08mm square hole sieve) (%) | 11 | 4.6 | 12 | 4.4 |
2 | Water demand ratio (%) | 98 | 89 | 100 | 90 |
3 | Loss on ignition (%) | 3.84 | 1.06 | 22.61 | 2.00 |
4 | Water content (%) | 1.00 | 0.86 | 1.00 | 0.89 |
5 | Coal conservation (%) | | 9.96 | | 8.68 |
Table 2 is a superfine flyash product index after carbon drop, microballon enrichment and the refinement
Table 2
Sequence number | Title | Superfine index |
1 | Fineness (the 0.08mm square hole sieve tails over) (%) | ≤5 |
2 | Water demand ratio (%) | ≤90 |
3 | Loss on ignition (%) | ≤3 |
4 | Water content (%) | ≤1 |
From above example as can be seen, with method of the present invention in boiler, mix burning " ZLT " mix burn thing after, the active fly ash that A power plant and B power plant produce reaches national superfine flyash standard.