CN115204602A - Material packaging processing method and device and storage medium - Google Patents
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Abstract
The invention provides a material packaging processing method, a material packaging processing device and a storage medium. The method comprises the following steps: acquiring an order identifier; acquiring order basic information and material identifiers of a plurality of materials in the order according to the order identifier; acquiring material information according to the material identifier; acquiring packaging specification information according to the material identifier; determining the weight and the size of the product to be packaged; determining a boxing sequence according to the weight to be packaged, the size to be packaged and the material attribute; determining an adaptation box type according to one or more of the weight to be packaged, the size to be packaged and the packaging specification information, a predefined full box rate standard and pre-stored box type basic data; calculating the placing modes of a plurality of materials in the adaptation box type according to the boxing sequence and the adaptation box type; performing feasibility judgment on the placing mode; when the method is feasible, order basic information, packaging standard information, an adaptive box type and a placing mode are displayed through a human-computer interface. The invention can reduce the freight charge and the operation cost.
Description
Technical Field
The embodiment of the invention relates to the technical field of logistics in general, and more particularly relates to a material packaging processing method, a material packaging processing device and a storage medium.
Background
Maintenance, repair and operation (MRO) generally means that a product is not directly formed in an actual production process, and is only used for maintaining, repairing and operating materials and services of equipment. MRO industry products have diversity and complexity, and the packaging consumables are numerous in type and different for different types of products. The characteristics considered when the product is packaged comprise overweight articles, fragile articles, liquid articles, special-shaped articles and refrigerated articles, the packaging box types required to be selected are different, and the packaging can be made by selecting paper boxes, bubble bags, support-making modes and the like. The shape of the product can influence the packaging mode, chemicals need to be marked with codes and labeled, the lamp tube needs to be packaged after being sleeved with a pearl cotton bag, and part of the product cannot be placed upside down. The types of suppliers are various, the customer requirements are various, and the order with customized requirements also needs additional packaging requirements, for example, the customer requires that different products need to be packaged separately, electrical products need to be packaged by special packaging boxes, and chemicals need to be accompanied by chemical Safety Data Sheet (MSDS) Data. Due to the characteristics of products in the MRO industry, the packaging mode and the specification requirements are excessive easily during packaging.
The current packaging mainly depends on a packager to manually read the packaging specification and then confirm the packaging mode through manual judgment. Under the current situation of the packaging process, the requirements on the experience of a packager are extremely high, and the whole process is heavily dependent on the personal experience and subjective judgment of the packager.
The existing MRO transport packaging industry has difficulties in the aspects of customer delivery experience, efficiency, cost and the like.
In the aspect of customer experience, the packing link is holistic box data and packing stress isoparametric under current manual judgement packing mode, and the vanning rate is too high easily to appear, leads to the damage of carton or product in the transportation, influences customer experience.
In the aspect of packaging operation efficiency, the existing packaging in the MRO industry is restricted by manual experience and operation specifications, a packager selects a box shape by a manual visual method, and the overall packaging operation efficiency is low due to the requirements of pre-packaging and special orders of products. When the problem that the carton can not be boxed occurs, the carton needs to be reselected for packaging, and the reworking operation is caused.
In the aspect of cost, as the types of products are multiple, the types of packaging consumables are multiple, the overall operation cost is high, and the MRO industry has the packaging particularity, the existing boxing method aiming at common logistics can cause large errors and cannot be directly used. The packer selects the box type through manual visual inspection possibly to cause inaccurate box type selection, and when the situation that the small pieces are packed in the large box occurs, the full box rate is lower, and the cost is increased. When the box type is not large enough, the box type needs to be reselected and boxed, which causes the time cost to be increased.
Disclosure of Invention
In order to solve the above problems in the prior art, in a first aspect, an embodiment of the present invention provides a material packaging processing method, including the steps of: acquiring an order identifier; acquiring order basic information and material identifiers of a plurality of materials in an order from an order database according to the order identifier, wherein the order basic information comprises one or more of material description information, customer information and logistics information; acquiring material information from a material database according to the material identifier, wherein the material information comprises material weight, material size and material attribute; obtaining packaging specification information associated with each of the plurality of items from a packaging specification database based on the item identifier; determining a weight to be packaged and a size to be packaged for each of the plurality of materials based on one or more of the weight of materials, the size of materials, the material attributes, the logistics information, and the packaging specification information; determining a boxing order of the plurality of materials according to the weight to be packaged, the size to be packaged and the material attributes of each material in the plurality of materials; determining an adapted box type according to one or more of the weight to be packaged, the size to be packaged and the packaging specification information of each of the plurality of materials, a predefined full-box-rate standard and pre-stored box type basic data; calculating the placing modes of the materials in the adaptation box types according to the boxing sequence and the adaptation box types; performing feasibility judgment on the placing mode, wherein the feasibility judgment comprises the step of judging whether the plurality of materials can be completely loaded into the adaptation box type according to the placing mode; under the condition that the placing mode has no feasibility, re-determining the adaptation box type based on the feasibility judgment result, and re-executing the steps of calculating the placing mode and executing the feasibility judgment according to the re-determined adaptation box type until the placing mode is judged to have the feasibility; and displaying the order basic information, the packaging specification information, the adaptation box type and the placing mode through a human-computer interface under the condition that the placing mode is feasible.
In some embodiments, determining an adapted box type from one or more of the weight to be packaged, the size to be packaged, and the packaging specification information for each of the plurality of items, a predefined full-box-rate criterion, and pre-stored box-type base data comprises: calculating the total weight to be packaged and the total volume to be packaged of the plurality of materials according to the weight to be packaged and the size to be packaged of each material in the plurality of materials; selecting a minimum box type meeting the full box rate standard according to the total weight to be packaged and the total volume to be packaged; taking the material with the largest volume to be packaged from the plurality of materials, and judging whether the material with the largest volume to be packaged can be loaded into the minimum box type meeting the full box rate standard; if the box type can be loaded, determining the minimum box type meeting the full box rate standard as the adaptive box type; and if the materials cannot be filled, sequentially selecting the box types which meet the full box rate standard and are sequentially increased in size compared with the minimum box type until the materials with the largest volume to be packaged are judged to be filled into the currently selected box type, and taking the currently selected box type as the adaptive box type.
In some embodiments, determining a packaging order for the plurality of materials based on the weight to be packaged, the size to be packaged, and the material properties for each of the plurality of materials comprises one or more of: determining the boxing sequence according to the sequence of the weight to be packaged from heavy to light; determining the boxing sequence according to the sequence of the sizes to be packaged from large to small; and sequentially postpositing the materials with the material attribute of weak compressive capacity.
In some embodiments, determining an adapted box type from one or more of the weight to be packaged, the size to be packaged, and the packaging specification information for each of the plurality of items, a predefined full-box-rate criterion, and pre-stored box-type base data comprises: determining, for each of the plurality of materials, an optional box type category for the material based on the packaging specification information; taking a box type category in an intersection of the selectable box types for each of the plurality of materials as the box type category of the adapted box type.
In some embodiments, displaying the pose via a human-machine interface comprises: the presentation is shown in the form of a three-dimensional perspective, in which different materials are represented by different colors.
In some embodiments, the box footing data includes one or more of a number of box layers, a box size, a box weight, a box crush strength, a number of box stacking layers, a box burst strength.
In some embodiments, determining the weight to be packaged and the size to be packaged for each of the plurality of materials based on one or more of the weight of materials, the size of materials, the properties of materials, the logistics information, and the packaging specification information comprises: acquiring filler information and/or pre-packaging mode information from the packaging specification information based on the material attribute of each material in the plurality of materials; determining a weight packing coefficient and a size packing coefficient according to the filler information and/or the pre-packing mode information; calculating the weight to be packaged according to the weight of the materials and the weight packaging coefficient; and calculating the size to be packaged according to the material size and the size packaging coefficient.
In some embodiments, determining the weight to be packaged and the size to be packaged for each of the plurality of materials based on one or more of the weight of materials, the size of materials, the properties of materials, the logistics information, and the packaging specification information comprises: acquiring filler information and/or pre-packaging mode information from the packaging specification information based on the material attribute of each material in the plurality of materials; determining a weight packing coefficient and a size packing coefficient according to the filler information and/or the pre-packing mode information and the transportation distance information in the logistics information; calculating the weight to be packaged according to the weight of the materials and the weight packaging coefficient; and calculating the size to be packaged according to the material size and the size packaging coefficient.
In some embodiments, determining the weight to be packaged and the size to be packaged for each of the plurality of materials based on one or more of the weight of materials, the size of materials, the properties of materials, the logistics information, and the packaging specification information comprises: when the material attribute comprises foldability, calculating the size to be packaged according to the material size and a folded package coefficient associated with the material in the package specification information.
In some embodiments, the package code information includes one or more of package reinforcement information, special marking information, filler information, prepackaged material information, prepackaging means information.
In some embodiments, obtaining the order identifier comprises: acquiring an order identification code, wherein the order identification code is acquired through manual input on a man-machine interface or through scanning an order tracking number on a container associated with an order; carrying out order identification code validity check on the order identification code, wherein the order identification code validity check comprises the step of checking that an order corresponding to the order identification code exists in a shipping order and the state of the order is a picking completion state; when the validity of the order identification code is successfully verified, taking the order identification code as an acquired order identifier; and when the validity check of the order identification code fails, displaying information for prompting that the order identification code is invalid on the human-computer interface.
In some embodiments, the method further comprises: displaying a message prompting to review material basis information via the human-machine interface, the material basis information including one or more of the material description information, the material weight, and the material size; and receiving a confirmation instruction of the material basic information by a user through the human-computer interface, or receiving updated or supplemented material basic information input by the user through the human-computer interface.
In some embodiments, the method further comprises: after calculating a box type matched with the material, carrying out box type validity check on the matched box type, wherein the box type validity check comprises confirming whether the matched box type exists in a system box type list or not; when the box type validity check is successful, displaying the adapted box type; and when the box type validity check fails, displaying a message for prompting the invalidity of the box type through the human-computer interface.
In some embodiments, the method further comprises: obtaining the packaged weight through a weighing device; displaying the packaged weight and a message prompting to recheck the packaged weight via the human-computer interface; and receiving a manually input confirmation instruction of the packaged weight via the human-machine interface, or receiving a manually input rechecked packaged weight via the human-machine interface.
In some embodiments, the method further comprises: storing the material identifiers of the plurality of materials included in the order, the determined fit boxes, and the placement style in association with one another in the package specification database.
In some embodiments, the method further comprises: in response to obtaining the order identifier of the subsequent order, obtaining material identifiers of a plurality of materials included in the order from an order database; querying the packaging specification database for whether there is a stored order that is the same as the material identifiers of the plurality of materials in the subsequent order; if the order exists, acquiring an adaptive box type and a placing mode which are associated with the stored order in the packaging specification database; if not, the step of calculating the adaptation box type and the placing mode is executed.
In some embodiments, the order database, the materials database, and the packaging specification database are provided in the same database.
In a second aspect, embodiments of the present invention provide a material package handling apparatus, the apparatus comprising: an order identifier acquisition module configured to acquire an order identifier; the order basic information acquisition module is configured to acquire order basic information and material identifiers of a plurality of materials included in an order from an order database according to the order identifier, wherein the order basic information includes one or more of material description information, customer information and logistics information; the material information acquisition module is configured to acquire material information from a material database according to the material identifier, wherein the material information comprises material weight, material size and material attribute; a packaging specification information acquisition module configured to acquire packaging specification information associated with each of the plurality of materials from a packaging specification database according to the material identifier; a to-be-packaged weight and size determination module configured to determine a to-be-packaged weight and a to-be-packaged size of each of the plurality of materials based on one or more of the material weight, the material size, the material attributes, the logistics information, and the packaging specification information; a bin sequence determining module configured to determine a bin sequence for each of the plurality of materials based on the weight to be packaged, the size to be packaged, and the material attributes for the material; an adaptive box type determining module configured to determine an adaptive box type according to one or more of the weight to be packaged, the size to be packaged, and the packaging specification information of each of the plurality of materials, a predefined full box rate standard, and pre-stored box type base data; the placing mode calculating module is configured to calculate the placing modes of the plurality of materials in the adaptation box type according to the boxing sequence and the adaptation box type; the feasibility judgment module is configured to perform feasibility judgment on the placing mode, wherein the feasibility judgment comprises the step of judging whether all the materials can be loaded into the adaptation box type according to the placing mode; the recalculation module is configured for, under the condition that the placing mode is not feasible, re-determining the adaptation box type based on the feasibility judgment result, and re-executing the steps of calculating the placing mode and executing the feasibility judgment according to the re-determined adaptation box type until the placing mode is judged to be feasible; and the display module is configured to display the order basic information, the packaging specification information, the adaptation box type and the placing mode through a human-computer interface under the condition that the placing mode has feasibility.
In a third aspect, embodiments of the present invention propose a storage medium storing computer-readable instructions that, when executed by a processor, perform the method according to embodiments of the first aspect.
The intelligent box recommendation algorithm provided by the embodiment of the invention can reduce manual judgment, effectively improve the packaging efficiency by reading the SKU basic attribute and the product characteristic of the packaging database, and avoid type selection errors caused by overhigh or overlow full box packing rate.
The technical scheme provided by the embodiment of the invention starts from a business scene and information circulation, combines the characteristics of MRO industry packaging, considers the characteristics of incoming packages, the customer customization requirements of customer orders and the product attributes, reads the packaging database information, calls an algorithm module, outputs box type selection and packing specifications, and displays the box type selection and packing specifications to operators through a visual bulletin board, thereby establishing an intelligent, complete and visual intelligent packaging process. By the intelligent box cutting billboard, the non-production cost of the MRO packaging link can be reduced, and the packaging damage and the material consumption cost can be reduced; freight cost is further reduced through setting up the full case rate standard of vanning, reduces the operation cost, improves customer satisfaction.
According to the embodiment of the invention, the product attribute of the product database is called by reading the order requirement field and the SKU data, the packaging applicable scheme is recommended by combining the packaging operation specification information, and the packaging recommended scheme and the material packaging sequence are output through the visual billboard. The combination vanning combines product characteristic (foldability, fragility, liquid article, cold storage etc.) to set up packing coefficient and packing order, packs the material according to material line dimension in groups, and the full case rate condition of data analysis gives the initial solution of vanning tentatively to combine current business scene to carry out the material and put, acquire the vanning and put order and position, final output packing vanning scheme. Visualization of the packaging position and sequence is realized through a visual packaging guidance method, and the visualization is output to a WMS (Wireless Management System) billboard.
The technical scheme for packaging and processing the materials, which is provided by the embodiment of the invention, has the following service values: (1) In the aspect of cost, based on the conceptual scheme design analysis of the cost of the carton consumables, the carton cost can be saved by 15% -20% after the intelligent carton packaging scheme is used. (2) In the aspect of manual efficiency, in the prior art, a packing group staff is taken as an analysis object, the box selecting time, the box cutting time of the special-shaped piece, the box dividing system input time and the like of the packing staff are observed on site, the box cutting time of the special-shaped piece is quantified, the time of manual judgment when the existing staff select the box and the time waste caused by box re-selection and rework account for about 5 percent of the quantified 'paper cutting box' time; compared with the prior art, the technical scheme provided by the embodiment of the invention can improve the human efficiency by 8-12 percent integrally. (3) In the aspect of customer service experience, in the prior art, the operation specification is manually judged, the packing damage and liquid leakage caused by the overlarge full-box rate are caused, and the standard problem of the packing in the warehouse accounts for about 20 percent of the problem of customer receiving experience; compared with the prior art, the embodiment of the invention effectively reduces the complaints caused by the operation standards through the visual display of an intelligent packaging mode.
The technical scheme for packaging and processing the materials provided by the embodiment of the invention has the following technical values: (1) The visual billboard reduces the reading of staff to the standard specification, reduces the experience operation of the staff, realizes the visualization of the uniform standard packaging specification of MRO, and the staff can directly read the boxing recommendation, the packaging specification and the boxing sequence of the system page to confirm the boxing rules. (2) In the prior art, most MRO enterprises do not realize effective protection of packages in the packaging process, sound can be generated during shaking, damage can be easily generated during long-distance transportation, and waste of consumables can be generated during over-packaging; compared with the prior art, the implementation mode of the invention can reduce the non-production cost of the MRO industry and improve the operation efficiency of the MRO industry.
Drawings
The above and other objects, features and advantages of embodiments of the present invention will become readily apparent from the following detailed description, which proceeds with reference to the accompanying drawings. Several embodiments of the present invention are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which:
FIG. 1 shows a flow diagram of a material packaging handling method according to an embodiment of the invention;
FIG. 2 illustrates a database field diagram according to an embodiment of the present invention;
FIG. 3 shows a schematic view of a human interface display interface according to an embodiment of the invention;
fig. 4 shows a schematic block diagram of a material package handling arrangement according to an embodiment of the present invention.
In the drawings, like or corresponding reference characters designate like or corresponding parts.
Detailed Description
The principles and spirit of the present invention will be described with reference to several exemplary embodiments. It is understood that these embodiments are given solely for the purpose of enabling those skilled in the art to better understand and to practice the invention, and are not intended to limit the scope of the invention in any way.
In one aspect, embodiments of the present invention provide a material package handling method. Referring to fig. 1, a flow diagram of a material packaging processing method 100 according to an embodiment of the present invention is shown. As shown in FIG. 1, the method 100 includes steps S101-S111.
In step S101, an order identifier is acquired.
As an embodiment of the present invention, step S101 may include: obtaining an order identification code, the order identification code obtained by manual input on a human machine interface or by scanning an order tracking number (or pick tracking number) on a container associated with the order; for example, after the order tracking number is obtained by scanning, the staff enters a checking instruction (for example, enter) on the man-machine interface, and the system performs order identification code validity check on the order identification code, wherein the order identification code validity check includes checking that the order corresponding to the order identification code exists in the shipping order and the state of the order is a picking completion state; when the validity of the order identification code is successfully verified, taking the order identification code as an acquired order identifier; when the order identification code validation fails, displaying information for prompting that the order identification code is invalid on the man-machine interface, such as displaying an error report message, prompting to 'please input a valid order number', and the like.
In step S102, order basic information and material identifiers of a plurality of materials included in the order are obtained from an order database according to the order identifier, wherein the order basic information includes one or more of material description information, customer information, and logistics information. The materials included in an order may also be referred to as Stock Keeping Units (SKUs). The material description information may include product name, quantity, product characteristics, units, batches, etc. of the material.
In step S103, material information is obtained from the material database according to the material identifier, wherein the material information includes material weight, material size, and material attribute. The representation of the material information field refers to table 1 below. The SKU entries in Table 1 may be considered to be the item identifiers.
TABLE 1 materials information
In step S104, package specification information associated with each of the plurality of items is retrieved from the package specification database based on the item identifier.
As an embodiment of the present invention, the package specification information may include one or more of package reinforcement information, special marking information, filler information, prepackaged material information, prepackaging means information.
The package specification information is stored, for example, in the form of a Standard Operating Procedure (SOP) field. Table 2 shows an example of SOP standard field information.
Table 2 sop standard field
In step S105, a weight to be packaged and a size to be packaged of each of the plurality of materials are determined based on one or more of the weight of the material, the size of the material, the material properties, the logistics information, and the packaging specification information.
For example, for materials having particular attributes, the package specification information may specify information that requires the material to be prepackaged prior to packaging, such as filling with filler, etc. The filler and the pre-packaging mode can change the original weight and the original size of the material after pre-packaging, so that the weight and the size of the material to be packaged are obtained. How much the weight and size of the material to be packaged is increased based on the original weight and size of the material will depend on one or more of the weight of the material, the size of the material, the properties of the material, the logistics information and the packaging specification information, as the case may be.
In step S106, a packaging order of the plurality of materials is determined according to the weight to be packaged, the size to be packaged, and the material properties of each of the plurality of materials.
As an embodiment of the present invention, determining a packing order of the plurality of materials according to the weight to be packed, the size to be packed, and the material properties of each of the plurality of materials includes one or more of: determining a boxing sequence (heavy without pressing light) according to the sequence from heavy to light of the weight to be packaged; determining a boxing sequence (large and small) according to the sequence of the sizes to be packaged from large to small; and (4) sequentially postpositing the materials with the material property of weak compressive capacity. Weak crush resistance properties such as brittle properties.
In step S107, an adapted box type is determined based on one or more of the weight to be packaged, the size to be packaged, and the packaging specification information of each of the plurality of materials, a predefined full-box-rate criterion, and pre-stored box type base data. Where full is the percentage of product volume in the outer package volume, this data is primarily indicative of package utilization. When the packaging is carried out, the full box rate is too low, the packaging material is wasted, and the product is easy to transport and damage due to too high packaging material. The full-tank rate standard can be the same for each different material, and can also be different, namely, different full-tank rate standards are respectively set for specific materials. As an example, the full-bin-rate criterion may have only a full-bin-rate upper threshold. As another example, the full-bin-rate criterion may have both an upper threshold and a lower threshold. The full bin rate criterion can be calculated by statistical analysis of historical bin data.
As an example, according to the total volume of the material, a box type can be screened which meets (lower limit of total volume of material/full box rate) > volume of the box type v > (upper limit of total volume of material/full box rate).
The box-based data may be found in table 3, including one or more of the number of box layers, the size of the box, the weight of the box, the side crush strength of the box, the number of box-stacked layers, and the burst strength of the box.
TABLE 3 Box-type base data
Wherein the number of layers may include three layers, five layers, etc. Taking a three-ply box as an example, the first ply is face paper, the second ply is corrugated, and the third ply is liner paper. Taking a five-layer box as an example, the first layer is surface paper, the second layer and the fourth layer are corrugated, the third layer is core paper, and the fifth layer is lining paper. Generally, the greater the number of layers, the greater the load bearing and stacking layers. Load bearing refers to the maximum weight that the carton can bear. The crush strength indicates the maximum crush (relative to the carton material) that each carton can accept, and beyond this strength, the carton can be damaged. The stacking refers to the maximum stacking layers which are contacted with the largest bottom area, the carton is fully loaded to the largest bearing capacity and is sequentially stacked upwards, and the carton can be stacked statically theoretically without deformation. Burst strength refers to the maximum acceptable crush strength per square meter (as opposed to a three-sided design) beyond which the carton can break.
By way of example, when box type selection is carried out, adaptive SKU size data can be screened once by reading the size data, and then the total weight of the put-in SKU is ensured not to exceed the weight of the carton box through the load-bearing data, and the burst strength and the side pressure strength do not exceed the weight of the carton box. The number of stacked layers is used to limit the maximum stacked layers for the simulation.
In step S108, the placing modes of the plurality of materials in the adaptation box type are calculated according to the packing sequence and the adaptation box type. For example, the placing method may be based on the idea of layering and stacking, for example, using the algorithm disclosed in "heuristic layered search algorithm for solving three-dimensional bin packing problem". The calculation and placement method may be any packing calculation method that is currently available or will be developed in the future, and the present invention is not limited in this respect.
In step S109, a feasibility determination is performed on the placement manner, where the feasibility determination includes determining whether all of the plurality of materials can be loaded into the adapter box according to the placement manner. In other words, the feasibility determination is to determine whether the packing order and the placing manner have solutions, which means that the packing order and the placing manner have feasibility if the solutions exist, and the packing order and the placing manner do not have feasibility if the solutions do not exist.
Optionally, the feasibility determination may further include rechecking whether the full-box rate meets the criterion. And after boxing, calculating the total utilization rate, and judging whether the total utilization rate is in a feasible interval of the full box rate standard and whether the bearing is in the bearing range of the box.
In step S110, if the placement mode is not feasible, the adaptation box is newly determined based on the feasibility determination result. As one example, a box type that meets the full box rate criteria and is one size larger than the current box type may be selected. As another example, the box type may be re-determined based on the bin packing condition in the feasibility determination, such as the number, size, weight, etc. of the last non-bin-packed material.
After the step S110, the step S108 of calculating the placing style and the step S109 of performing the feasibility determination are performed again according to the newly determined fitting box type until the placing style is determined to be feasible.
In step S111, in the case where the placement mode is feasible, order base information, packing specification information, adaptation box type, and placement mode are displayed via the human machine interface. The human-machine interface may be, for example, a System bulletin board of a Warehouse Management System (WMS), and more specifically, a display of a computer operated by a packing worker. Thus, the packing staff can see the order information, the optimal box type automatically calculated by the system and the specific packing specification information on the screen. The packaging operation does not depend on personal experience and manual judgment of workers any more, and the working efficiency is improved.
As one embodiment of the present invention, displaying a placement mode via a human-machine interface includes: the presentation is shown in the form of a three-dimensional perspective view, in which different materials are represented by different colors. The placing mode is displayed in a three-dimensional stereo diagram mode more visually and clearly, and a packer can conveniently and quickly know the correct placing mode, so that the boxing operation time is shortened while the boxing accuracy is improved.
Embodiments of the present invention combine the MRO industry customer experience full-bin rate indicator from the target results. If only the optimal cost is emphasized, the actual full box rate is too low, which causes the cost to be increased, and the full box rate is too high, which causes the damage of the transportation process and influences the customer experience. The implementation mode of the invention sets the requirement of the full package rate, can avoid the problem of large package and small package in the prior art, and reduces the resource cost in the packaging process; meanwhile, the problem that the transportation process is damaged due to the fact that the full box rate is too high is avoided, and user experience is improved.
The original MRO packaging process needs manual judgment according to the packaging SOP. The technical scheme provided by the embodiment of the invention transfers the packaging algorithm to the line, realizes that the packaging specification directly calls the packaging database, outputs the packaging requirement information on the line in a visual mode, and is used for staff to directly refer to the packaging specification. Meanwhile, the visual packaging scheme realizes intelligent packaging decision, and judges the packaging box type meeting the conditions by calling an intelligent packaging algorithm, so that the packaging processing efficiency and accuracy are improved.
In an embodiment of the present invention, a standard packaging database is designed by reading product attributes and customized data. The existing MRO industry has too many packaging types, and the operation specifications of different employees cannot be unified, so that the implementation mode of the invention creates a packaging database by reading the product characteristics (fragile products, special-shaped pieces, liquid products, chemicals and the like) of the MRO industry and combining the customized requirements of customers.
As an embodiment of the present invention, the step of determining the adaptation box type may include: calculating the total weight to be packaged and the total volume to be packaged of the plurality of materials according to the weight to be packaged and the size to be packaged of each material in the plurality of materials; selecting a minimum box type meeting the full box rate standard according to the total weight to be packaged and the total volume to be packaged; taking a material with the largest volume to be packaged from a plurality of materials, and judging whether the material with the largest volume to be packaged can be loaded into a minimum box type meeting a full box rate standard; if the box can be loaded, determining the minimum box type meeting the full box rate standard as an adaptive box type; and if the materials cannot be filled, sequentially selecting box types which meet the full box rate standard and are sequentially increased in size compared with the minimum box type until the materials with the largest volume to be packaged are judged to be filled into the currently selected box type, and taking the currently selected box type as an adaptive box type. By the method, the minimum box type meeting the requirement can be matched, and the box type cost is reduced.
As an embodiment of the present invention, determining an adapted box type according to one or more of a weight to be packaged, a size to be packaged, and packaging specification information of each of a plurality of materials, a predefined full box rate criterion, and pre-stored box type base data includes: determining an optional box type category of each material in the plurality of materials according to the packaging specification information; a box category in an intersection of selectable box categories for each of a plurality of materials is taken as a box category of an adaptation box.
As an embodiment of the present invention, as an example, for a product having material properties such as fragility, refrigerated liquid, etc., the step of determining the weight to be packaged and the size to be packaged may include: acquiring filler information and/or pre-packaging mode information from the packaging specification information based on the material attribute of each material in the plurality of materials; determining a weight packing coefficient and a size packing coefficient according to the filler information and/or the pre-packing mode information; calculating the weight to be packaged according to the weight of the material and the weight packaging coefficient; and calculating the size to be packaged according to the material size and the size packaging coefficient.
For fragile products such as glass, lamp tubes and the like, bulk liquid and the like, the fragile products need to be pre-packaged when being packaged, meanwhile, the fragile products cannot be placed on a bottom layer when being packaged, and the volume needs to be increased by a packaging coefficient under the original size parameter. The system can mark the fragility of the product, so that whether the product is fragile and whether the product is bulk liquid can be judged through the existing system data in the model, the product is further boxed after packaging coefficients are added in size and volume, sequential judgment is carried out in the boxing sequence, and the boxing sequence of the fragile product is followed.
For materials with refrigeration, i.e. materials involving cold chain transportation, an ice bag is required for packaging, which takes up additional volume. The more the amount of material, the more ice bags are used. For such materials, the need of ice bags and the number of the ice bags can be determined by reading the product performance, so that the model algorithm needs to consider whether the order material needs a cold chain packaging technology. In the display link, the attribute marking processing of the material system can be displayed.
For liquid products such as lubricating grease, cleaning fluid and the like, sealing winding is needed during packaging, and packaging is needed to be similar to fragile products during packaging design, and the packaging coefficient is added for design.
Because MRO products are distributed in production lines of various categories, the difference of customer groups is large, and the quantity and the category of materials of a single order are greatly different; the products themselves have irregularities, such as stripes, arches, etc., and existing databases cannot read the irregularities of certain products. As an example, for irregularly shaped materials, the step of determining the weight and size to be packaged may comprise the steps of: acquiring irregular-size packaging coefficients from pre-stored packaging specification information based on material attributes; and calculating the size to be packaged according to the material size and the irregular size packaging coefficient, wherein for example, the product constraint can be defined as a cuboid with determined length, width and height, and each plane is parallel to the plane of the box body.
As another embodiment of the present invention, the step of determining the weight and size to be packaged may include: acquiring filler information and/or pre-packaging mode information from the packaging specification information based on the material attribute of each material in the plurality of materials; determining a weight packing coefficient and a size packing coefficient according to the filler information and/or the pre-packing mode information and the transportation distance information in the logistics information; calculating the weight to be packaged according to the weight of the materials and the weight packaging coefficient; and calculating the size to be packaged according to the material size and the size packaging coefficient.
It is noted that as an example, the weight to be packaged may be obtained by multiplying the weight of the material by a weight packaging factor. As another example, the packaging specification information may store a weight of a filler corresponding to each material, so that the weight to be packaged may be obtained by adding the weight of the material and the weight of the filler, for example, for a material for a refrigerated product, the packaging specification information stores a weight of an ice bag to be filled when each unit of the material is prepackaged, and then the weight to be packaged = (weight of the material unit + weight of the ice bag filled with a single material) = the amount of the material.
The transport distance affects the packaging reinforcement mode, the transport of refrigerated goods, etc. The different transport distances have different requirements on the package, and include but are not limited to package reinforcement, refrigerated product transportation and the like. For example, a single bin can be used as a geographic center, and the province where the client is located is divided into transportation time efficiency intervals. Marking different packaging modes according to the customer address of the order.
As still another embodiment of the present invention, the step of determining the weight and size to be packaged may include: when the material attribute comprises foldability, calculating the size to be packaged according to the material size and the folded packaging coefficient associated with the material in the packaging specification information.
Some products have the particularity, for example, the rope has the winding property, and the length, the width and the height are not the actual packing size; the potted plant products have concave platform spaces, can be stacked, and the space occupation does not belong to a simple stacking relation; the belt can be wound but will have different flexibility and different foldability. The existing database cannot read the folding particularity of the products, so that the problem of simple overlapping of spaces in which the products are regarded as non-foldable in the model is solved. The folding property is related to the hardness and the folding times of the product, for example, a rope can be folded into a small ball, a soft belt can be folded for a plurality of turns and then wound, but a slightly hard belt can not be wound. Depending on the nature of the foldability, this can be achieved by folding the packing factor. Namely, the volume after packaging is recorded during the first packaging, the packaging coefficient data is recorded, and the data is used continuously as the bottom table of the packaging database.
As an embodiment of the present invention, the method may further include a process of reviewing the material basic information, for example, the following steps may be included: displaying a message for prompting to recheck basic information of the material through a human-computer interface, wherein the basic information of the material comprises one or more of material description information, material weight and material size; and receiving a confirmation instruction of the material basic information by the user through the human-computer interface, or receiving updated or supplemented material basic information input by the user through the human-computer interface.
As an embodiment of the present invention, the method may further include a process of validity checking the adaptation box type of the selected place, for example, the following steps may be included: after calculating a box type matched with the material, carrying out box type validity check on the matched box type, wherein the box type validity check comprises the step of confirming whether the matched box type exists in a system box type list or not; when the box type validity check is successful, displaying the adapted box type; and when the box type validity check fails, displaying a message for prompting the box type invalidity through the human-computer interface. For example, an "invalid box" is displayed on the display. Here, the system box list may be, for example, a list of boxes stored in a site where a maintenance packing worker is present.
As an embodiment of the present invention, the method may further include a process of displaying and rechecking the weight after packaging, for example, may include the steps of: obtaining a packaged weight by a weighing device (e.g., an electronic scale); displaying the packaged weight and a message for prompting to recheck the packaged weight through a human-computer interface; and receiving a manually entered confirmation instruction of the post-package weight (e.g., a knock-in enter determination) via the human-machine interface, or receiving a manually entered reviewed post-package weight via the human-machine interface.
Optionally, a recheck may be performed after the completion of the packing by the worker, for example, when the worker clicks a "packing completion" button on the display, the validity of the material identifier, the description information, and the selected box (model, length, width, etc.) in the packing details is checked, and if the information is missing, a "please select the packing details" is displayed to prompt the worker to supplement or modify the relevant information.
Optionally, the staff may review any information displayed on the human-machine interface, including information brought by the order identifier, the material identifier, or information obtained by system calculation, to perform operation data acquisition and verification and operation data field acquisition.
As an embodiment of the present invention, the method may further include: and storing the material identifiers of the plurality of materials included in the order, the determined adaptation box type and the placing mode in a packaging specification database in an associated mode.
In the above embodiment, optionally, the following steps may be further included: in response to obtaining the order identifier of the subsequent order, obtaining material identifiers of a plurality of materials included in the order from an order database; querying a packaging specification database for whether a stored order exists that is identical to the material identifiers of the plurality of materials in subsequent orders; if the order exists, acquiring an adaptation box type and a placing mode which are associated with the stored order in the packaging specification database; if not, the step of calculating the adaptation box type and the placing mode is executed.
As an embodiment of the present invention, the order database, the material database, and the package specification database are provided in the same database. For example, the SKU dimension information and the operation specification information are pre-stored in an underlying database of a Warehouse Management System (WMS), and the order information is an underlying database that receives an order information of an upstream enterprise resource planning System layer and flows into the WMS System.
Referring to FIG. 2, a database field diagram is shown, according to an embodiment of the present invention. As an example of a database field, as shown in FIG. 2, a database field (or database requirement field) may include, for example, a master data weight, a master data volume, a SKU field, a box option, a prepackaged form, a filler, an overwrap reinforcement, and the like. The master data weight and the master data volume may be specific values. As shown in fig. 2, the database field may be divided into numerical intervals for the main data weight and the main data volume, and the numerical intervals are convenient for selecting a suitable packing manner for the material, for example, when the weight of the material is in a specific interval, the material is packed in a carton, and when the weight of the material is in another specific interval, the material is packed in a holding-up manner. The SKU fields correspond to material attributes such as friable, deformable, high-volume, chemical, and the like. The box option corresponds to box-type base data, which may include, for example, a carton, a paper cartridge, a bubble bag, a wooden box, etc. The filling may include bubble bags, pearl wool, waste paper boxes, etc. The pre-packing mode may include information on what kind of filler is used and the pre-packing mode.
Referring to FIG. 3, a schematic diagram of a human interface display interface is shown, according to an embodiment of the invention. As shown in FIG. 3, the display interface may include order base information, packaging specification information, fit boxes, and placement. In particular, the human interface display interface shown in FIG. 3 includes modules 1-7.
The module 1 is an order information module for displaying order basic information, which may include an order number, a product code, a quantity, a product detail, a product characteristic, and the like. Module 1 in the schematic shown in fig. 3 includes an order number (order identifier), a carrier (the consignor of the order), a delivery slip number, a blue ice (cold pack) number, a slip return (indicating whether a slip back is required), a certificate (indicating whether a certificate is required) and a reset button for resetting the order information.
The module 2 is a product information module including a product code (material identifier), a product description, a product quantity, and a quantity to be boxed.
The module 3 is a product information rechecking module and comprises information such as product codes, quantity, units, product description, assembly marking, fragile product marking, liquid marking and the like. The marking information of fields in the packaging specification database is used for marking the assembly, the fragile product and the liquid, namely, the operation attention items required to be executed by the packaging personnel for the order are displayed.
Module 4 is a box selection module including recommendation box (system calculated adapted box), selection box (manually selected box), and "lock box" options.
Module 5 is a reviewed detail module that includes a product code and a bin count.
The module 6 is a pre-packaging schematic diagram module, and displays pre-packaging specification information in the form of pictures, texts or videos, for example, packaging materials required by pre-packaging, a pre-packaging mode and the like.
The module 7 is an overall packing schematic diagram module, and the arrangement mode is shown in the form of three-dimensional stereo images or three-dimensional stereo videos, and different rectangular blocks represent different materials (shown as SKU1, SKU2 and SKU3 in FIG. 3). Alternatively, different materials may be marked with different colors for easy differentiation.
In a display interface of the human-computer interface, the packaging specification information appears in the form of pictures, texts or videos, so that an operator can quickly and intuitively know the packaging specification. The interface provides an image visualization of the system's recommended box selection, boxing method.
Optionally, the human-computer interaction of the display interface may include: the cursor is placed in the module 1, and after the order number is scanned and obtained or manually input and returned, the order information (including customer information) and material basic information and the like in the module 1 and the module 2 are taken out. After the system is calculated, a box type selection module 4, a rechecked detail module 5 and an overall packaging schematic diagram module 7 are displayed, and meanwhile, a cursor jumps to a product code bar in the module 3.
Optionally, after entering a product SKU (material identifier) into the product code column in the module 3 by scanning or manual input and clicking to enter, the rest of the information of the module 3 is taken out, the number of SKUs to be reviewed, the product characteristics, the units, the lot are displayed, and the prepackaged schematic in the module 6 is displayed. This step may be repeated until all material (SKU) entries in the order are complete. After all SKU entries are completed, the final box is selected to complete the package review.
Optionally, after the container loading is finished and the carriage return is finished, the system judges whether all the order SKUs are checked completely, and the SKU check incomplete forbids returning to the SKU input field.
In another aspect, an embodiment of the present invention proposes a material package handling apparatus, and referring to fig. 4, a schematic block diagram of the material package handling apparatus according to the embodiment of the present invention is shown. As shown in fig. 4, the apparatus includes modules 401-411.
The order identifier retrieval module 401 may be configured to retrieve an order identifier.
The order base information obtaining module 402 may be configured to obtain order base information and material identifiers of a plurality of materials included in the order from an order database according to the order identifier, where the order base information includes one or more of material description information, customer information, and logistics information.
The material information obtaining module 403 may be configured to obtain material information from a material database according to a material identifier, where the material information includes a material weight, a material size, and a material attribute.
The package specification information acquisition module 404 may be configured to acquire package specification information associated with each of the plurality of items from a package specification database based on the item identifier.
The to-be-packaged weight and size determination module 405 may be configured to determine a to-be-packaged weight and a to-be-packaged size for each of the plurality of materials based on one or more of the weight of the material, the size of the material, the material properties, the logistics information, and the packaging specification information.
The packing order determination module 406 may be configured to determine a packing order for the plurality of materials based on the weight to be packed, the size to be packed, and the material properties for each of the plurality of materials.
The adapted box type determining module 407 may be configured to determine an adapted box type based on one or more of a weight to be packaged, a size to be packaged, and packaging specification information for each of the plurality of materials, a predefined full box rate criterion, and pre-stored box type base data.
The placement calculation module 408 may be configured to calculate the placement of the plurality of materials in the adaptation box according to the packing order and the adaptation box.
The feasibility determination module 409 may be configured to perform feasibility determinations on the placement modes, where the feasibility determinations include determining whether a plurality of materials can be loaded into the adapter boxes in their entirety according to the placement modes.
The recalculating module 410 may be configured to, in a case that the placing manner is not feasible, re-determine the adaptation box type based on the feasibility determination result, and re-perform the steps of calculating the placing manner and performing the feasibility determination according to the re-determined adaptation box type until it is determined that the placing manner is feasible.
The display module 411 may be configured to display order base information, package specification information, adaptation box types, and placement modes via a human-machine interface, if placement modes are feasible.
It should be noted that, functions implemented by each module in the material packaging processing apparatus provided in the embodiment of the present invention correspond to each step in the material packaging processing method described above one to one, and for specific embodiments, examples and beneficial effects of the functions, the examples and the beneficial effects of the functions, the descriptions of the above embodiment of the material packaging processing method are referred to, and details are not repeated here.
In a further aspect, embodiments of the present invention provide a storage medium storing computer readable instructions which, when executed by a processor, perform a material packaging processing method as described in any of the above embodiments.
The intelligent box recommendation algorithm provided by the embodiment of the invention can reduce manual judgment, effectively improve the packaging efficiency by reading the SKU basic attribute and the product characteristic of the packaging database, and avoid type selection errors caused by overhigh or overlow full box packing rate.
The technical scheme provided by the embodiment of the invention starts from a business scene and information circulation, combines the characteristics of MRO industry packaging, considers the characteristics of incoming packages, the customer customization requirements of customer orders and the product attributes, reads the packaging database information, calls an algorithm module, outputs box type selection and packing specifications, and displays the box type selection and packing specifications to operators through a visual bulletin board, thereby establishing an intelligent, complete and visual intelligent packaging process. By the intelligent box cutting billboard, the non-production cost of the MRO packaging link can be reduced, and the packaging damage and the consumable cost can be reduced; freight is further reduced through setting up the full case rate standard of vanning, reduces the operation cost, improves customer satisfaction.
According to the embodiment of the invention, the product attribute of the product database is called by reading the order requirement field and the SKU data, the packaging applicable scheme is recommended by combining the packaging operation specification information, and the packaging recommended scheme and the material packaging sequence are output through the visual billboard. The combination vanning combines product characteristic (foldability, fragility, liquid article, cold storage etc.) to set up packing coefficient and packing order, packs the material according to material line dimension in groups, and the full case rate condition of data analysis gives the initial solution of vanning tentatively to combine current business scene to carry out the material and put, acquire the vanning and put order and position, final output packing vanning scheme. The visualization of the packaging position and sequence is realized through a visual packaging guidance method, and the visual packaging position and sequence are output to a WMS (Warehouse Management System) billboard.
The technical scheme for packaging and processing the materials, which is provided by the embodiment of the invention, has the following service values: (1) In the aspect of cost, based on the conceptual scheme design analysis of the cost of the carton consumables, the carton cost can be saved by 15% -20% after the intelligent boxing scheme is used. (2) In the aspect of manual efficiency, in the prior art, a packing group staff is taken as an analysis object, the box selecting time, the box cutting time of the special-shaped piece, the box separating system input time and the like of the packing staff are observed on site, the box cutting time of the special-shaped piece is quantified, the manual judgment time when the existing staff select the box and the time waste caused by box re-selection and rework account for 5 percent only; compared with the prior art, the technical scheme provided by the embodiment of the invention can improve the human efficiency by 8-12 percent. (3) In the aspect of customer service experience, in the prior art, the operation specification is manually judged, the packing damage and liquid leakage caused by the overlarge full-box rate are caused, and the standard problem of the packing in the warehouse accounts for about 20 percent of the problem of customer receiving experience; compared with the prior art, the embodiment of the invention effectively reduces the complaints caused by the operation standards through the visual display of an intelligent packaging mode.
The technical scheme for packaging and processing the materials, which is provided by the embodiment of the invention, has the following technical values: (1) The visual billboard reduces the reading of staff to the standard specification, reduces the experience operation of the staff, realizes the visualization of the uniform standard packaging specification of MRO, and the staff can directly read the boxing recommendation, the packaging specification and the boxing sequence of the system page to confirm the boxing rules. (2) In the prior art, most MRO enterprises do not realize effective protection on packages in the packaging process, can generate sound during shaking, are easy to damage during long-distance transportation, and can waste consumables when in over-packaging; compared with the prior art, the implementation mode of the invention can reduce the non-production cost of the MRO industry and improve the operation efficiency of the MRO industry.
The foregoing description of the embodiments of the invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. It will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (19)
1. A method of material packaging handling, the method comprising the steps of:
acquiring an order identifier;
acquiring order basic information and material identifiers of a plurality of materials in an order from an order database according to the order identifier, wherein the order basic information comprises one or more of material description information, customer information and logistics information;
acquiring material information from a material database according to the material identifier, wherein the material information comprises material weight, material size and material attribute;
obtaining packaging specification information associated with each of the plurality of items from a packaging specification database based on the item identifier;
determining a weight to be packaged and a size to be packaged for each of the plurality of materials based on one or more of the weight of materials, the size of materials, the material attributes, the logistics information, and the packaging specification information;
determining a boxing order of the plurality of materials according to the weight to be packaged, the size to be packaged and the material attributes of each material in the plurality of materials;
determining an adapted box type according to one or more of the weight to be packaged, the size to be packaged and the packaging specification information of each material in the plurality of materials, a predefined full-box-rate standard and pre-stored box type basic data;
calculating the placing modes of the materials in the adaptation box types according to the boxing sequence and the adaptation box types;
performing feasibility judgment on the placing mode, wherein the feasibility judgment comprises the step of judging whether the plurality of materials can be completely loaded into the adaptation box type according to the placing mode;
under the condition that the placing mode is not feasible, re-determining an adaptation box type based on a feasibility judgment result, and re-executing the steps of calculating the placing mode and executing feasibility judgment according to the re-determined adaptation box type until the placing mode is judged to be feasible;
and displaying the order basic information, the packaging specification information, the adaptation box type and the placing mode through a human-computer interface under the condition that the placing mode is feasible.
2. The method of claim 1, wherein determining an adapted box type from one or more of the weight to be packaged, the size to be packaged, and the packaging specification information for each of the plurality of materials, a predefined full-box-rate criterion, and a pre-stored box-type-basis data comprises:
calculating the total weight to be packaged and the total volume to be packaged of the plurality of materials according to the weight to be packaged and the size to be packaged of each material in the plurality of materials;
selecting a minimum box type meeting the full-box-rate standard according to the total weight to be packaged and the total volume to be packaged;
taking the material with the largest volume to be packaged from the plurality of materials, and judging whether the material with the largest volume to be packaged can be loaded into the minimum box type meeting the full box rate standard;
if the box type can be loaded, determining the minimum box type meeting the full box rate standard as the adaptive box type;
and if the materials cannot be filled, sequentially selecting the box types which meet the full box rate standard and are sequentially increased in size compared with the minimum box type until the materials with the largest volume to be packaged are judged to be filled into the currently selected box type, and taking the currently selected box type as the adaptive box type.
3. The method of claim 1, wherein determining a packing order for the plurality of materials based on the weight to be packed, the size to be packed, and the material properties for each of the plurality of materials comprises one or more of:
determining the boxing sequence according to the sequence from heavy to light of the weight to be packaged;
determining the boxing sequence according to the sequence of the sizes to be packaged from large to small;
and sequentially postpositing the materials with the weak compressive capacity attribute.
4. The method of claim 1, wherein determining an adapted box type from one or more of the weight to be packaged, the size to be packaged, and the packaging specification information for each of the plurality of materials, a predefined full-box-rate criterion, and a pre-stored box-type-basis data comprises:
for each material in the plurality of materials, determining an optional box type category of the material according to the packaging specification information;
and taking the box type in the intersection of the selectable box type of each material in the plurality of materials as the box type of the adaptation box type.
5. The method of claim 1, wherein displaying the pose via a human-machine interface comprises:
the manner of presentation is shown in the form of a three-dimensional perspective view, wherein different materials are represented with different colors.
6. The method of claim 1, wherein the box-based datum comprises one or more of a number of box layers, a size of box, a weight of box, a box crush strength, a number of box stacking layers, and a box burst strength.
7. The method of claim 1, wherein determining a weight to package and a size to package for each of the plurality of items based on one or more of the weight of items, the size of items, the attributes of items, the logistics information, and the packaging specification information comprises:
acquiring filler information and/or pre-packaging mode information from the packaging specification information based on the material attribute of each material in the plurality of materials;
determining a weight packing coefficient and a size packing coefficient according to the filler information and/or the pre-packing mode information;
calculating the weight to be packaged according to the weight of the materials and the weight packaging coefficient;
and calculating the size to be packaged according to the material size and the size packaging coefficient.
8. The method of claim 1, wherein determining a weight to package and a size to package for each of the plurality of items based on one or more of the weight of items, the size of items, the attributes of items, the logistics information, and the packaging specification information comprises:
acquiring filler information and/or pre-packaging mode information from the packaging specification information based on the material attribute of each material in the plurality of materials;
determining a weight packing coefficient and a size packing coefficient according to the filler information and/or the pre-packing mode information and the transportation distance information in the logistics information;
calculating the weight to be packaged according to the weight of the material and the weight packaging coefficient;
and calculating the size to be packaged according to the material size and the size packaging coefficient.
9. The method of claim 1, wherein determining a weight to be packaged and a size to be packaged for each of the plurality of items based on one or more of the weight of items, the size of items, the attributes of items, the logistics information, and the packaging specification information comprises:
when the material attribute comprises foldability, calculating the size to be packaged according to the material size and a folded package coefficient associated with the material in the package specification information.
10. The method of claim 1, wherein the package code information includes one or more of package reinforcement information, special marking information, filler information, prepackaged material information, prepackaging mode information.
11. The method of claim 1, wherein obtaining an order identifier comprises:
acquiring an order identification code, wherein the order identification code is acquired through manual input on a man-machine interface or through scanning an order tracking number on a container associated with an order;
carrying out order identification code validity check on the order identification code, wherein the order identification code validity check comprises the step of checking that an order corresponding to the order identification code exists in a shipping order and the state of the order is a picking completion state;
when the validity of the order identification code is successfully verified, taking the order identification code as an acquired order identifier;
and when the validity check of the order identification code fails, displaying information for prompting that the order identification code is invalid on the human-computer interface.
12. The method of claim 1, further comprising:
displaying a message prompting to review material basis information via the human-computer interface, the material basis information including one or more of the material description information, the material weight, and the material size; and
receiving a confirmation instruction of the user on the material basic information through the human-computer interface, or receiving updated or supplemented material basic information input by the user through the human-computer interface.
13. The method of claim 1, further comprising:
after calculating a box type matched with the material, carrying out box type validity check on the matched box type, wherein the box type validity check comprises confirming whether the matched box type exists in a system box type list or not;
when the box type validity check is successful, displaying the adapted box type;
and when the box type validity check fails, displaying a message for prompting the box type invalidity through the human-computer interface.
14. The method of claim 1, further comprising:
obtaining the packaged weight through a weighing device;
displaying the packaged weight and a message prompting to recheck the packaged weight via the human-computer interface; and
receiving a manually entered confirmation instruction for the post-package weight via the human-machine interface, or receiving a manually entered re-checked post-package weight via the human-machine interface.
15. The method of claim 1, further comprising:
storing the material identifiers of the plurality of materials included in the order, the determined fit box type and the placing mode in the packaging specification database in an associated mode.
16. The method of claim 15, further comprising:
in response to obtaining the order identifier of the subsequent order, obtaining material identifiers of a plurality of materials included in the order from an order database;
querying the packaging specification database for whether there is a stored order that is the same as the material identifiers of the plurality of materials in the subsequent order;
if the order exists, acquiring an adaptive box type and a placing mode which are associated with the stored order in the packaging specification database;
if not, the step of calculating the adaptation box type and the placing mode is executed.
17. The method of claim 1, wherein the order database, the materials database, and the package specifications database are provided in the same database.
18. A material package handling apparatus, the apparatus comprising:
an order identifier acquisition module configured to acquire an order identifier;
the order basic information acquisition module is configured to acquire order basic information and material identifiers of a plurality of materials included in an order from an order database according to the order identifier, wherein the order basic information comprises one or more of material description information, customer information and logistics information;
the material information acquisition module is configured to acquire material information from a material database according to the material identifier, wherein the material information comprises material weight, material size and material attribute;
a package specification information acquisition module configured to acquire package specification information associated with each of the plurality of materials from a package specification database according to the material identifier;
a to-be-packaged weight and size determination module configured to determine a to-be-packaged weight and a to-be-packaged size of each of the plurality of materials based on one or more of the material weight, the material size, the material attributes, the logistics information, and the packaging specification information;
a bin order determination module configured to determine a bin order for each of the plurality of materials based on the weight to be packaged, the size to be packaged, and the material attributes for the plurality of materials;
an adaptive box type determining module configured to determine an adaptive box type according to one or more of the weight to be packaged, the size to be packaged, and the packaging specification information of each of the plurality of materials, a predefined full box rate standard, and pre-stored box type base data;
the placing mode calculating module is configured to calculate the placing modes of the plurality of materials in the adaptation box type according to the boxing sequence and the adaptation box type;
the feasibility judgment module is configured to perform feasibility judgment on the placing mode, wherein the feasibility judgment comprises the step of judging whether all the materials can be loaded into the adaptation box type according to the placing mode;
the recalculation module is configured to determine an adaptation box type again based on the feasibility judgment result under the condition that the putting mode has no feasibility, and perform the steps of calculating the putting mode and performing feasibility judgment again according to the determined adaptation box type until the putting mode is judged to have the feasibility;
and the display module is configured to display the order basic information, the packaging specification information, the adaptation box type and the placing mode through a human-computer interface under the condition that the placing mode is feasible.
19. A storage medium storing computer readable instructions which, when executed by a processor, perform the method of any one of claims 1-17.
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CN116664054A (en) * | 2023-07-28 | 2023-08-29 | 天津翔铄车身科技有限公司 | Product unloading management method and system based on customer order quantity |
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CN116664054A (en) * | 2023-07-28 | 2023-08-29 | 天津翔铄车身科技有限公司 | Product unloading management method and system based on customer order quantity |
CN116664054B (en) * | 2023-07-28 | 2023-09-29 | 天津翔铄车身科技有限公司 | Product unloading management method and system based on customer order quantity |
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