CN115202297A - Full-automatic production method and device of sheet metal part, electronic equipment and storage medium - Google Patents
Full-automatic production method and device of sheet metal part, electronic equipment and storage medium Download PDFInfo
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- CN115202297A CN115202297A CN202210724606.4A CN202210724606A CN115202297A CN 115202297 A CN115202297 A CN 115202297A CN 202210724606 A CN202210724606 A CN 202210724606A CN 115202297 A CN115202297 A CN 115202297A
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- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
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- G05B2219/32252—Scheduling production, machining, job shop
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Abstract
The embodiment of the application provides a full-automatic production method and device for sheet metal parts, electronic equipment and a storage medium, wherein the full-automatic production method for the sheet metal parts comprises the following steps: the verification of a material delivery task of a production target sheet metal part is confirmed through first order information and estimated production time, the situation that the material is automatically delivered to a first preset area based on the material delivery task is confirmed, the mode of workshop informatization management and control is achieved, the corresponding matching information of the slitting machine is confirmed through the first order information, automatic accurate switching is achieved according to the corresponding processing mode of the slitting machine which is automatically adjusted after corresponding preset production time is reached, the operation data of the slitting machine can be detected, the working condition of the slitting machine is automatically confirmed after the operation data of the slitting machine is collected, a travelling crane is controlled to deliver the material to the slitting machine to complete feeding processing, the whole flow informatization of the production process is achieved, the material is delivered in advance, and a tool is scheduled to achieve automatic sheet metal part production processing, and the processing efficiency is improved.
Description
Technical Field
The application relates to the technical field of intelligent processing, in particular to a full-automatic sheet metal part production method and device, electronic equipment and a storage medium.
Background
At present, in the production process of sheet metal parts, domestic related process flows still remain in manual accounting of data such as products, cutter sizes and yield, manual handwriting recording is relied on, the consumption of paper is large, and statistical analysis of data is difficult to perform. The communication cost is increased due to the fact that order paper records are produced, systematic data linkage is lacked among equipment, information transmission is slow, time waste in the middle process is caused, and production efficiency is directly influenced.
In sheet metal production, an original steel coil needs to be cut into a plurality of coils according to a certain size and width, and then the coils are sent to a press machine. At normal temperature, a stamping die is used for applying pressure on a plate material or a hot material on a press machine to enable the plate material or the hot material to generate plastic deformation or separation so as to obtain a part with a required shape and size. The production process is divided into a plurality of stages, the stages are independent relatively, the stages are restricted mutually, incoming materials are not timely or the number of the incoming materials is not correct, the production line is stopped, the production efficiency is reduced, and the time for switching orders is long, so that the great waste is caused.
Disclosure of Invention
In view of the above problems, the present application provides a full-automatic production method and apparatus for sheet metal parts, an electronic device, and a storage medium, so as to at least solve the problem that the sheet metal part production line in the related art has low machining efficiency, so as to achieve full-automatic machining and improve production efficiency.
In a first aspect, an embodiment of the present application provides a full-automatic production method of a sheet metal part, including:
acquiring first order information and predicted production time of a target sheet metal part; confirming a material distribution task for producing the target sheet metal part based on the first order information and the predicted production time, and distributing materials to a first preset area based on the material distribution task; confirming matching information of a slitting machine based on the first order information, and controlling the slitting machine to operate based on the matching information when the predicted production time is reached; detecting operating data of the slitting machine; and controlling a travelling crane to distribute the materials to the slitting machine based on the operation data to complete feeding.
In one embodiment, the detecting operation data of the slitting machine includes:
determining the operational data based on a sensor point location signal change of the slitting machine.
In an embodiment, the controlling the traveling crane to distribute the material to the slitting machine to complete feeding based on the operation data includes:
and under the condition that the sensor point position signal based on the slitting machine is a vacancy signal, issuing a travelling crane scheduling task to the travelling crane so that the travelling crane can distribute the materials to the slitting machine to finish feeding.
In an embodiment, the fully automatic production method of the sheet metal part further includes:
acquiring the production quantity of the slitting machine for the first order information; determining second order information under the condition that the production quantity is equal to the order quantity in the first order information, wherein the first order information and the second order information are in an order list, and the second order information is first order information after the first order information; determining second matching information of the slitting machine based on the second order information; and adjusting the operation of the slitting machine based on the second matching information.
In an embodiment, the fully automatic production method of the sheet metal part further includes:
adding bar code information to the processed material processed by the slitting machine; and after the bar code information is determined to be added, controlling the materials after the travelling crane is carried and processed to be put in storage.
In an embodiment, the delivering the material to the first preset area based on the material delivery task includes:
controlling the traveling crane to deliver the materials to a second preset area based on the material delivery task so as to manually unpack the materials; and under the condition of acquiring unpacking information sent by workers, controlling the traveling crane to distribute the unpacked materials to a first preset area.
In an embodiment, the fully automatic production method of the sheet metal part further includes:
determining a starting point and a terminal of each distribution stage based on the material distribution tasks; and determining the traveling crane in each distribution stage based on the distribution material information, the starting point and the end point.
In a second aspect, the embodiment of the present application provides a full-automatic sheet metal component production device, include: the acquisition module is used for acquiring first order information and predicted production time of the target sheet metal part. And the confirming module is used for confirming a material distribution task for producing the target sheet metal part based on the first order information and the predicted production time, and distributing the material to a first preset area based on the material distribution task. And the first control module is used for confirming the matching information of the slitting machine based on the first order information and controlling the slitting machine to operate based on the matching information when the predicted production time is reached. And the detection module is used for detecting the operation data of the slitting machine. And the second control module is used for controlling the travelling crane to distribute the materials to the slitting machine to complete feeding based on the operation data.
In a third aspect, an embodiment of the present application provides an electronic device, including: at least one processor and memory; the processor is used for executing the computer program stored in the memory to realize the fully automatic production method of the sheet metal parts, which is introduced in any one of the embodiments of the first aspect.
In a fourth aspect, an embodiment of the present application provides a computer storage medium, where the computer storage medium stores one or more programs, and the one or more programs are executable by the electronic device as described in the third aspect, so as to implement the fully automatic production method of sheet metal parts as described in any one of the embodiments of the first aspect.
According to the full-automatic production method, device, electronic equipment and storage medium for sheet metal parts, a material distribution task for producing target sheet metal parts is obtained by obtaining first order information and predicted production time for producing the target sheet metal parts, materials are automatically distributed to a first preset area to be packaged completely based on the material distribution task, matching information of a slitting machine is confirmed based on the first order information, under the condition that the predicted production time is reached, the slitting machine is controlled to automatically operate based on the matching information to carry out corresponding slitting production, operation data of the slitting machine is detected to confirm whether the slitting machine is still executing work corresponding to the order information, a travelling crane is controlled based on the operation data to automatically distribute the materials to the slitting machine to complete feeding and processing, and the problems that the flow is complicated in the related technology, production efficiency is low due to manual processing, and the automation degree of sheet metal part production is low are solved.
It should be understood that the statements in this section do not necessarily identify key or critical features of the embodiments of the present application, nor do they limit the scope of the present application. Other features of the present application will become apparent from the following description.
Drawings
The present application will be described in more detail below on the basis of embodiments and with reference to the accompanying drawings.
Fig. 1 shows a schematic flow diagram of a fully automatic production method of sheet metal parts proposed in an embodiment of the present application;
fig. 2 shows another schematic flow chart of a fully automatic production method of a sheet metal part proposed in an embodiment of the present application;
fig. 3 shows a schematic flow chart of step S120 in a fully automatic sheet metal part production method proposed in an embodiment of the present application;
fig. 4 shows a flow chart of a fully automatic production process of a sheet metal part proposed in an embodiment of the present application;
fig. 5 shows a block diagram of a fully automatic production apparatus for sheet metal parts according to an embodiment of the present application;
fig. 6 shows a structural block diagram of an electronic device for executing the fully automatic production method of sheet metal parts according to the embodiment of the present application;
fig. 7 illustrates a computer-readable storage medium proposed in an embodiment of the present application for storing or carrying a sheet metal part implementing a fully automatic production method of a sheet metal part according to an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and the accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not used as limiting the present invention.
In the related technology, sheet metal parts depend on manual statistics in the production process, the automation degree is low, the production flow is long, the process is complex, the production process is divided into a plurality of stages, the stages are independent relatively, the stages are restricted mutually, incoming materials are not timely or the number of the incoming materials is not right, the production line is stopped, the production efficiency is reduced, and the time for switching orders is long, so that the great waste is caused.
In order to solve the above problems, the applicant provides a method, an apparatus, an electronic device and a storage medium for fully automatically producing a sheet metal part according to an embodiment of the present application, wherein a material distribution task for producing a target sheet metal part is obtained by obtaining first order information and predicted production time for producing the target sheet metal part, the material is automatically distributed to a first preset area for completion and packaging based on the material distribution task, then matching information of a slitting machine is confirmed based on the first order information, and when the predicted production time is reached, the slitting machine is controlled to automatically operate based on the matching information to perform corresponding slitting production, and operation data of the slitting machine is detected to confirm whether the slitting machine is still executing work corresponding to the order information, a travelling vehicle is controlled to automatically distribute the material to the slitting machine based on the operation data to complete automatic feeding and processing, and all stages of the whole process are automatically performed, and the efficiency of fully automatically producing the sheet metal part is achieved. The fully automatic production method of the sheet metal part is explained in detail in the following embodiments.
The following introduces an application scenario of the full-automatic sheet metal part production method provided by the embodiment of the application:
referring to fig. 1, fig. 1 is a schematic flow diagram of a full-automatic sheet metal part production method provided in an embodiment of the present application, in this embodiment, the full-automatic sheet metal part production method may be applied to a full-automatic sheet metal part production apparatus 400 and an electronic device 200 (fig. 6) shown in fig. 6, where the electronic device may be an intelligent terminal such as a smart phone, a tablet computer, or a desktop computer, and the electronic device may confirm a material distribution task verification of a production target sheet metal part according to first order information and predicted production time, and confirm a condition that a material is automatically distributed to a first preset area based on the material distribution task. In addition, the electronic equipment can also confirm corresponding matching information of the slitting machine according to the first order information, the corresponding matching information has different processing control modes aiming at the slitting machine, and the processing mode corresponding to the slitting machine is automatically adjusted according to the corresponding preset production time. In addition, the running data of the slitting machine can be detected, the working condition of the slitting machine is automatically confirmed when the running data of the slitting machine is collected, and the travelling crane is controlled to deliver materials to the slitting machine to complete feeding processing. The full-automatic production method of the sheet metal part can be applied to a plurality of terminal devices, such as a background system, a user terminal, a maintainer terminal and the like. As will be described in detail with respect to the flow shown in fig. 1, the fully automatic production method of a sheet metal part may include steps S110 to S150.
Step S110: the method comprises the steps of obtaining first order information and predicted production time of a target sheet metal part.
In this embodiment of the application, the first order information may include information such as a production order number, an order number, a production line, a product name, and the like. For example, the order information may be confirmed by external orders and actual production conditions, such as an order of ERP and an MES order synchronization service together obtaining the order information of the present application. The projected production time may include a scheduled start production time, a scheduled end time.
Step S120: and confirming a material distribution task for producing the target sheet metal part based on the first order information and the predicted production time, and distributing the material to a first preset area based on the material distribution task.
In the embodiment of the application, the material distribution task can be generated by calculating the latest arrival time of the production materials according to the order sequence, the predicted online time and the logistics advance model. The first preset area may be an area waiting for a finishing packaging process after the slitting process is completed.
Step S130: and confirming the matching information of the slitting machine based on the first order information, and controlling the slitting machine to operate based on the matching information when the predicted production time is reached.
In the embodiment of the application, different pieces of order information correspond to different pieces of supporting information, and the supporting information has different processes and processing parameters, for example, if different orders need to be processed, the corresponding supporting information of the slitting machine can be adjusted to complete the processing of the corresponding orders. In addition, when the order information contains different matching information, the slitting machine is controlled to operate according to the corresponding matching information according to the pre-calculated production time, for example, different order products are processed.
Step S140: operational data of the slitting machine is detected.
In the embodiment of the application, the operation data of the slitting machine is obtained by checking in consideration of the fact that the equipment data acquisition of the slitting machine is not considered in the sheet metal part production, wherein the operation data of the slitting machine can comprise whether the slitting machine works or not, the working state and the operating condition of the slitting machine.
Step S150: and controlling the travelling crane to distribute the materials to the slitting machine based on the operation data to complete feeding.
In the embodiment of the application, the subsequent material loading can be automatically carried out according to the running condition of the slitting machine, for example, after the slitting machine completes the preorder processing, the running data of the slitting machine can be checked to judge the running condition of the slitting machine, and then the running of a travelling crane is controlled.
In this embodiment, the verification of the material distribution task for producing the target sheet metal part is confirmed by confirming the first order information and the predicted production time, and the situation that the material is automatically distributed to the first preset area based on the material distribution task is confirmed, so that the workshop informatization management and control mode is realized. And confirming corresponding matching information of the slitting machine through the first order information, wherein the corresponding matching information has different processing control modes aiming at the slitting machine, and realizing automatic and accurate switching according to the processing mode corresponding to the slitting machine which is automatically adjusted after corresponding preset production time is reached. The operation data of the slitting machine can be detected, the working condition of the slitting machine is automatically confirmed when the operation data of the slitting machine is collected, the travelling crane is controlled to deliver materials to the slitting machine to complete feeding processing, full-flow informatization in the production process is achieved, linkage between the travelling crane and the slitting machine is achieved, time waste in transit is reduced, materials are delivered in advance through a data calculation mode in the whole process, and the tooling is scheduled to achieve automatic sheet metal part production processing, so that the processing efficiency is improved.
In some embodiments, detecting operational data of the slitting machine includes:
and determining operation data based on the sensor point position signal change of the slitting machine.
In this embodiment, the working condition of the slitting machine is determined by the sensor point position signal of the slitting machine, so as to determine whether the loading port of the slitting machine has a free position.
In some embodiments, controlling the travelling crane to distribute the material to the slitting machine to complete feeding based on the operation data comprises:
and under the condition that the sensor point position signal based on the slitting machine is a vacancy signal, issuing a travelling crane scheduling task to the travelling crane so that the travelling crane can distribute the materials to the slitting machine to complete feeding.
In the embodiment of the application, under the condition that the sensor point position signal of the slitting machine does not have a vacancy signal, the sensor point position signal waits for the signal and then issues the task to the travelling crane for carrying, and if the sensor point position signal has the vacancy signal, the sensor point position signal directly issues the task to complete the distribution of the materials to the slitting machine.
Referring to fig. 2, fig. 2 is another schematic flow chart of a fully automatic sheet metal part production method according to an embodiment of the present disclosure, where the method may include steps S210 to S240.
Step S210: and acquiring the production quantity of the slitting machine aiming at the first order information.
In the embodiment of the application, the slitting machine can be assigned with a plurality of order information tasks, such as first order information, second order information, third order information and the like. The electronic equipment obtains a message queue of the external request, namely first order information, through an MES order synchronization service, wherein the first order information comprises the quantity required by the production of the order.
Step S220: and under the condition that the production quantity is equal to the order quantity in the first order information, determining second order information, wherein the first order information and the second order information are in an order list, and the second order information is the first order information after the first order information.
In the embodiment of the application, when the acquired produced quantity is equal to the quantity of the order, the electronic device synchronous service modifies the state of the order to be completed, that is, the processing of the quantity of the order in the first order information is completed this time, determines the second order information to be processed subsequently, and may establish an order list in advance to determine the order sequence.
Step S230: and determining second matching information of the slitting machine based on the second order information.
In the embodiment of the application, after a first order of a processing list is switched to a next order, at this time, production matching information in a data packet needs to be modified, that is, each parameter combination which needs to be set by the equipment when a certain product is produced is considered as a formula, the equipment sets and adjusts the parameters according to the formula, and outputs a corresponding completion signal after the adjustment is completed.
Step S240: and adjusting the operation of the slitting machine based on the second matching information.
In the embodiment of the application, the operation of the slitting machine is adjusted according to the adjusted matching information, that is, the slitting machine performs different processing modes according to the matching information.
In this embodiment, the matching information is adjusted and changed according to the completion condition of the number of production orders, so that the slitting machine is automatically adjusted to complete the corresponding processing mode of the corresponding order, the linkage of equipment of different manufacturers, accurate matching and efficient production are realized, and the automation and accuracy of formula switching control in the production process are improved.
In some embodiments, during the production process, the gateway box or the pre-agreed device communication protocol is used to collect, report, centralize, store and analyze various relevant data of the device operation, where the collected data includes but is not limited to the following data: the system comprises a system body, a system controller and a system controller, wherein the system controller is used for controlling the system controller to operate according to the system controller, and the system controller is used for controlling the system controller to operate according to the system controller.
In some embodiments, the fully automatic production method of sheet metal parts further comprises:
and adding bar code information to the processed material processed by the slitting machine.
In the embodiment of the application, the steel coil which is longitudinally cut is automatically packaged and bar-coded.
After the bar code information is determined to be added, controlling the traveling crane to carry the processed materials to be put in storage
In this application embodiment, spout a yard and accomplish the back task and give the driving a vehicle down, sweep yard transport linkage automatic packing apparatus, carry out automation packing and spout the bar code to the coil of strip of indulging the shearing completion, spout a yard and accomplish the back task and give the driving a vehicle down, sweep yard transport warehouse entry.
In some embodiments, delivering the material to the first predetermined area based on the material delivery task includes:
and controlling the travelling crane to distribute the materials to a second preset area based on the material distribution task so as to manually unpack.
In this application embodiment, the second preset area is the area that earlier stage carried the material to the slitting machine and carries out processing, and it can carry the coil of strip to the bale breaking district through automatic operation high altitude construction, carries out artifical bale breaking operation.
And under the condition of acquiring unpacking information sent by workers, controlling the traveling crane to distribute the unpacked materials to a first preset area.
In the embodiment of the application, after unpacking operation is completed, staff use a PDA completion function, click completion on an order can be selected to be completed, completion can be determined, and after completion, the sensor point position signal linkage judgment is combined to judge whether a loading port of a slitting machine has a free position or not, and the loading port is processed and then sent to an area to be packed under the condition that the slitting machine has a free position.
Referring to fig. 3, fig. 3 is a schematic flow chart of step S120 in a fully automatic production method of a sheet metal part, which may include steps S310 to S320.
Step S310: and determining the starting point and the terminal of each distribution stage based on the material distribution task.
In the embodiment of the application, the material distribution task includes a start point and an end point of the first preset area and the second preset area, material information, and the like.
Step S320: and determining the traveling crane in each distribution stage based on the distribution material information, the starting point and the end point.
In the embodiment of the application, the electronic equipment can schedule the nearest or most efficient traveling crane to complete the delivery task according to the delivery material information and the current state of the traveling crane through the scheduling system. For example, in the first preset area and the second preset area, the loading conditions of the traveling cranes are different, and the traveling crane with the highest efficiency can be determined to complete the distribution in the corresponding area.
It should be noted that the library locations may be located close to the slitting machine to achieve a reduction in the transport path length and complexity of the AGV.
Referring to fig. 4, fig. 4 is a flow chart of a fully automatic production process of a sheet metal part, which includes the following steps:
s1: and through the material delivery synchronization service, synchronizing the order list information of the ERP, calculating the latest time of the produced materials to the post according to the order front-back sequence, the predicted online time and the logistics advance model, and further generating a material delivery task and an AGV scheduling task.
S2: after the materials are fed to the post, the staff start order production and carry out manual unpacking operation. And then, finishing the working procedure by using a PDA (personal digital assistant), judging whether a loading port of the slitting machine has a free position or not by combining a sensor point position signal of the slitting machine, waiting for a signal and then issuing a task to a traveling crane for carrying if the loading port of the slitting machine does not have the free position, and directly issuing the task if the loading port of the slitting machine has the free position signal.
S3: the method comprises the steps of obtaining order list information through MES order synchronization service, obtaining data such as equipment programs, process data, quality data and personnel data of orders according to message queues or interfaces of external systems requested by the orders, and storing the data in a data packet in a gathering mode by taking a single order as a dimension.
S4: and (4) issuing the data packet to an intelligent terminal of the equipment for storage according to the production sequence identifier of the order, and automatically switching and adjusting the formula of the equipment by the intelligent terminal in combination with data (completion) acquired by the data.
S5: in the equipment production process, various relevant data of equipment operation are collected and reported through a gateway box or an agreed protocol, and the data are used for order completion, system exception handling, subsequent production efficiency optimization analysis and the like. After the slitting machine is finished, the finished steel coil is transmitted to automatic packaging and code spraying equipment at the rear section of a production line in a production line hard connection mode to be packaged and code spraying operation. The automatic packing device of linkage is to indulge the coil of strip of cutting and carry out automatic packing and spout the bar code, combines PLC or sensor's signal, and the task is given the driving a vehicle down after spouting the completion of yard, sweeps yard transport warehouse entry.
Referring to fig. 5, fig. 5 is a block diagram of a fully-automatic production apparatus for sheet metal parts, where the fully-automatic production apparatus 400 for sheet metal parts includes: an acquisition module 410, a confirmation module 420, a first control module 430, a detection module 440, and a second control module 450, wherein:
the obtaining module 410 is configured to obtain first order information and estimated production time for producing the target sheet metal part.
The confirming module 420 is configured to confirm the material delivery task of producing the target sheet metal part based on the first order information and the predicted production time, and deliver the material to the first preset area based on the material delivery task.
And the first control module 430 is used for confirming the matching information of the slitting machine based on the first order information and controlling the operation of the slitting machine based on the matching information under the condition that the predicted production time is reached.
And the detection module 440 is used for detecting the operating data of the slitting machine.
And the second control module 450 is used for controlling the travelling crane to distribute the materials to the slitting machine to complete feeding based on the operation data.
Optionally, the detection module 440 further includes: a signal confirmation module, wherein:
and the signal confirmation module is used for determining operation data based on the sensor point position signal change of the slitting machine.
Optionally, the second control module 450 further comprises: a dispensing module, wherein:
and the distribution module is used for issuing a travelling crane scheduling task to the travelling crane under the condition that the sensor point position signal based on the slitting machine is a vacancy signal, so that the travelling crane distributes the materials to the slitting machine to complete feeding.
Optionally, the fully-automatic sheet metal part production apparatus 400 further includes: first order acquisition module, second order acquisition module, supporting affirmation module and adjustment module, wherein:
and the first order acquisition module is used for acquiring the production quantity of the slitting machine for the first order information.
And the second order obtaining module is used for determining second order information under the condition that the production quantity is equal to the order quantity in the first order information, wherein the first order information and the second order information are in an order list, and the second order information is first order information after the first order information.
And the matching confirmation module is used for determining second matching information of the slitting machine based on the second order information.
And the adjusting module is used for adjusting the operation of the slitting machine based on the second matching information.
Optionally, the fully-automatic sheet metal part production apparatus 400 further includes: the system comprises a bar code adding module and a warehousing control module, wherein:
and the bar code adding module is used for adding bar code information to the processed material processed by the slitting machine.
And the warehousing control module is used for controlling the materials after the travelling crane carrying and processing to be warehoused after the bar code information is determined to be added.
Optionally, the confirmation module 420 further comprises: material delivery module and control delivery module, wherein:
and the material distribution module is used for controlling the travelling crane to distribute the materials to a second preset area based on the material distribution task so as to manually unpack the materials.
And the control distribution module is used for controlling the traveling crane to distribute the unpacked material to a first preset area under the condition of acquiring the unpacked information sent by the worker.
Optionally, the confirming module 420 further comprises: delivery position confirmation module and driving confirmation module, wherein:
the distribution position confirmation module is used for determining the starting point and the terminal of each distribution stage based on the material distribution task.
The traveling crane confirming module is used for determining the traveling crane in each distribution stage based on the distribution material information, the starting point and the end point.
It should be noted that the device embodiment in the present application corresponds to the foregoing method embodiment, and specific principles in the device embodiment may refer to the contents in the foregoing method embodiment, which is not described herein again.
In several embodiments provided in this embodiment, the coupling between the modules may be electrical, mechanical or other type of coupling.
In addition, functional modules in the embodiments of the present invention may be integrated into one processing module, or each of the modules may exist alone physically, or two or more modules are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode.
Referring to fig. 6, fig. 6 is a block diagram of an electronic device 200 capable of executing the full-automatic sheet metal part production method according to the embodiment of the present disclosure, where the electronic device 200 may be a smart phone, a tablet computer, a computer, or a portable computer.
The electronic device 200 also includes a processor 202 and a memory 204. The memory 204 stores therein a program capable of executing the contents of the foregoing embodiments, and the processor 202 executes the program stored in the memory 204.
Processor 202 may include, among other things, one or more cores for processing data and a message matrix unit. The processor 202 interfaces with various components throughout the electronic device 200 using various interfaces and circuitry to perform various functions of the electronic device 200 and process data by executing or executing instructions, programs, code sets, or instruction sets stored in the memory 204 and invoking data stored in the memory 204. Alternatively, the processor 202 may be implemented in hardware using at least one of Digital Signal Processing (DSP), field-Programmable Gate Array (FPGA), and Programmable Logic Array (PLA). The processor 202 may integrate one or a combination of a Central Processing Unit (CPU), a Graphics Processing Unit (GPU), a modulation decoder, and the like. Wherein, the CPU mainly processes an operating system, a user interface, an application program and the like; the GPU is used for rendering and drawing display content; the modem is used to handle wireless communications. It is to be understood that the modulation decoder described above may not be integrated into the processor, but may be implemented by a communication chip.
The Memory 204 may include a Random Access Memory (RAM) or a Read-Only Memory (Read-Only Memory). The memory 204 may be used to store instructions, programs, code sets, or instruction sets. Memory 204 may include a program storage area and a data storage area, where the program storage area may store instructions for implementing an operating system, instructions for implementing at least one function (e.g., instructions for a user to obtain a random number), instructions for implementing the various method embodiments described below, and the like. The data storage area may also store data (e.g., random numbers) created by the terminal during use, etc.
The electronic device 200 may further include a network module for receiving and transmitting electromagnetic waves, and implementing interconversion between the electromagnetic waves and the electrical signals, so as to communicate with a communication network or other devices, for example, an audio playing device. The network module may include various existing circuit elements for performing these functions, such as an antenna, a radio frequency transceiver, a digital signal processor, an encryption/decryption chip, a Subscriber Identity Module (SIM) card, memory, and so forth. The network module may communicate with various networks such as the internet, an intranet, a wireless network, or with other devices via a wireless network. The wireless network may comprise a cellular telephone network, a wireless local area network, or a metropolitan area network. The screen can be used for displaying interface content and carrying out data interaction.
Referring to fig. 7, fig. 7 is a block diagram illustrating a structure of a computer-readable storage medium according to an embodiment of the present disclosure. The computer-readable storage medium 500 has stored therein a program code 510, and the program code 510 can be called by a processor to execute the method described in the above method embodiments.
The computer-readable storage medium 500 may be an electronic memory such as a flash memory, an EEPROM (electrically erasable programmable read only memory), an EPROM, a hard disk, or a ROM. Alternatively, the computer-readable storage medium includes a non-volatile computer-readable storage medium. The computer readable storage medium 500 has storage space for program code 510 for performing any of the method steps of the method described above. The program code 510 can be read from or written to one or more computer program products. The program code 510 may be compressed, for example, in a suitable form.
Embodiments of the present application also provide a computer program product or a computer program comprising computer instructions stored in a computer-readable storage medium 500. The processor of the computer device reads the computer instructions from the computer-readable storage medium 500, and the processor 202 executes the computer instructions, so that the computer device executes the fully automatic sheet metal part production method described in the above various optional implementation modes.
The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not necessarily depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (10)
1. A full-automatic production method of sheet metal parts is characterized by comprising the following steps:
acquiring first order information and predicted production time of a target sheet metal part;
confirming a material distribution task for producing the target sheet metal part based on the first order information and the predicted production time, and distributing materials to a first preset area based on the material distribution task;
confirming matching information of a slitting machine based on the first order information, and controlling the slitting machine to operate based on the matching information when the predicted production time is reached;
detecting operating data of the slitting machine;
and controlling a travelling crane to distribute the materials to the slitting machine based on the operation data to complete feeding.
2. The method of claim 1, wherein said detecting operational data of said slitting machine comprises:
determining the operational data based on a sensor point location signal change of the slitting machine.
3. The method of claim 2, wherein controlling the traveling crane to deliver the material to the slitting machine for loading based on the operational data comprises:
and under the condition that the sensor point position signal based on the slitting machine is a vacancy signal, issuing a travelling crane scheduling task to the travelling crane so that the travelling crane can distribute the materials to the slitting machine to finish feeding.
4. The method of claim 1, further comprising:
acquiring the production quantity of the slitting machine for the first order information;
determining second order information under the condition that the production quantity is equal to the order quantity in the first order information, wherein the first order information and the second order information are in an order list, and the second order information is the first order information after the first order information;
determining second matching information of the slitting machine based on the second order information;
and adjusting the operation of the slitting machine based on the second matching information.
5. The method of claim 1, further comprising:
adding bar code information to the processed material processed by the slitting machine;
and after the bar code information is determined to be added, controlling the materials after the travelling crane is carried and processed to be put in storage.
6. The method of claim 1, wherein the delivering the material to the first predetermined area based on the material delivery task comprises:
controlling the traveling crane to deliver the materials to a second preset area based on the material delivery task so as to manually unpack the materials;
and under the condition of acquiring unpacking information sent by workers, controlling the traveling crane to distribute the unpacked materials to a first preset area.
7. The method of claim 6, further comprising:
determining a starting point and a terminal of each distribution stage based on the material distribution tasks;
and determining the traveling crane in each distribution stage based on the distribution material information, the starting point and the end point.
8. The utility model provides a full-automatic apparatus for producing of sheet metal component which characterized in that, the device includes:
the acquisition module is used for acquiring first order information and predicted production time of the target sheet metal part;
the confirming module is used for confirming a material distribution task for producing the target sheet metal part based on the first order information and the predicted production time, and distributing materials to a first preset area based on the material distribution task;
the first control module is used for confirming the matching information of the slitting machine based on the first order information and controlling the slitting machine to operate based on the matching information when the predicted production time is reached;
the detection module is used for detecting the operation data of the slitting machine;
and the second control module is used for controlling the travelling crane to distribute the materials to the slitting machine to complete feeding based on the operation data.
9. An electronic device, comprising:
one or each processor;
a memory;
one or each program, wherein the one or each program is stored in the memory and configured to be executed by the one or each processor, the one or each program configured to perform the fully automated sheet metal part production method of any one of claims 1-7.
10. A computer-readable storage medium, characterized in that it stores program code that can be invoked by one or each processor to perform a method for fully automated production of sheet metal parts according to any one of claims 1 to 7.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210724606.4A CN115202297A (en) | 2022-06-23 | 2022-06-23 | Full-automatic production method and device of sheet metal part, electronic equipment and storage medium |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210724606.4A CN115202297A (en) | 2022-06-23 | 2022-06-23 | Full-automatic production method and device of sheet metal part, electronic equipment and storage medium |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115570074A (en) * | 2022-10-24 | 2023-01-06 | 中国第一汽车股份有限公司 | Method and device for machining vehicle sheet metal part, storage medium, processor and vehicle |
| CN116400657A (en) * | 2023-05-24 | 2023-07-07 | 三一(韶山)风电设备有限公司 | Transport control method, transport robot, and transport control system |
| CN116594329A (en) * | 2023-04-13 | 2023-08-15 | 东莞市永兴机电工程有限公司 | Automatic control system of slitting machine |
-
2022
- 2022-06-23 CN CN202210724606.4A patent/CN115202297A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115570074A (en) * | 2022-10-24 | 2023-01-06 | 中国第一汽车股份有限公司 | Method and device for machining vehicle sheet metal part, storage medium, processor and vehicle |
| CN116594329A (en) * | 2023-04-13 | 2023-08-15 | 东莞市永兴机电工程有限公司 | Automatic control system of slitting machine |
| CN116594329B (en) * | 2023-04-13 | 2024-04-09 | 东莞市永兴机电工程有限公司 | Automatic control system of slitting machine |
| CN116400657A (en) * | 2023-05-24 | 2023-07-07 | 三一(韶山)风电设备有限公司 | Transport control method, transport robot, and transport control system |
| CN116400657B (en) * | 2023-05-24 | 2024-03-22 | 三一(韶山)风电设备有限公司 | Transport control method, transport robot, and transport control system |
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