CN115199513A - Energy-saving automatic drainer - Google Patents

Abstract

The invention relates to the technical field of valves, in particular to an energy-saving automatic drainer which comprises a water storage chamber, an end cover, a gas path distribution component, a drainage component and a floating ball component, wherein the end cover is covered on an opening at the front end of the water storage chamber in a sealing manner, the gas path distribution component is arranged on the end cover and is communicated with the inner cavity of the water storage chamber and the outside of the drainer, the drainage component is connected to the lower side of the front end of the end cover, the floating ball component is arranged in the water storage chamber and drives the gas path distribution component, the drainage component comprises a drainage valve body and an elastic membrane, the drainage valve body is formed by splicing an upper valve body and a lower valve body, an upward sunken gas pressure cavity is formed in the bottom surface of the upper valve body, and the gas pressure cavity is connected with the gas path distribution component through the rear section of a pressurizing pore path; the top surface of the lower valve body is provided with a drainage cavity which is sunken downwards, the drainage cavity is communicated with a drainage hole at the lower part of the end cover through the front section of the drainage hole, the middle part of the drainage cavity is provided with a lower bulge, and the top surface of the lower bulge is downwards provided with a rear section of the drainage hole communicated with the outside of the drainer; the pneumatic chamber is disposed opposite the drain chamber and separated by an elastomeric membrane.

Description

Energy-saving automatic drainer

Technical Field

The invention relates to the technical field of valves, in particular to an energy-saving automatic drainer.

Background

An air compressor is a device for compressing air, which is stored in an air tank. The air discharged from the air compressor is provided with oil and water in a high-temperature state, the water mainly comes from water molecules contained in the air, the oil is mainly used for atomizing a small amount of lubricating oil into the air storage tank when the compressor works in the high-temperature state to pump air to the air storage tank in a high-speed operation mode, and the oil can be precipitated at the bottom of the air storage tank when the temperature in the air storage tank is reduced. If the corrosion of the gas storage tank is accelerated if the corrosion inhibitor is left in the gas storage tank for a long time, the service life of the gas storage tank is shortened, the burden of post-treatment equipment is increased, and the corrosion inhibitor needs to be discharged outside.

The existing drainer of the gas storage tank mainly comprises a solenoid valve type, a piston type, a floating ball type, a hand-opening valve and the like, wherein a valve core part of the solenoid valve type and the piston type is contacted with oil water due to self structure reasons, and is easily blocked by impurities in oil stains; the floating ball type air compressor has the advantages that the opened discharge port is small due to the limitation of the stroke of the floating ball, the water discharging speed is low, compressed air in the air storage tank is easy to leak when the valve is opened by hands, and the energy consumption of the air compressor is increased.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provide an energy-saving automatic drainer which separates a control valve part from a drainage part, prevents the control valve from being polluted by oil stains, has a larger drainage caliber and has less leakage of compressed air during drainage.

The technical scheme adopted by the invention is as follows: an energy-saving automatic drainer comprises a water storage chamber, an end cover, a gas path distribution assembly, a drainage assembly and a floating ball assembly, wherein the end cover is covered at the front end opening of the water storage chamber, the gas path distribution assembly is arranged on the end cover and is communicated with the inner cavity of the water storage chamber and the outside of the drainer, the drainage assembly is connected to the lower side of the front end of the end cover, the floating ball assembly is arranged in the water storage chamber and drives the gas path distribution assembly, the drainage assembly comprises a drainage valve body and an elastic membrane, the drainage valve body is formed by splicing an upper valve body and a lower valve body, an upward concave gas pressure cavity is formed in the bottom surface of the upper valve body, and the gas pressure cavity is connected with the gas path distribution assembly through the rear section of a pressurizing hole channel; the top surface of the lower valve body is provided with a drainage cavity which is sunken downwards, the drainage cavity is communicated with a drainage hole at the lower part of the end cover through the front section of the drainage hole, the middle part of the drainage cavity is provided with a lower bulge, and the top surface of the lower bulge is downwards provided with a rear section of the drainage hole which is communicated with the outside of the drainer; the pneumatic chamber is disposed opposite the drain chamber and separated by an elastomeric membrane.

Through above-mentioned technical scheme, when gas circuit distribution subassembly even accesss to pressurization pore back end and water storage chamber inner chamber, elastic diaphragm is deformation downwards and stop up the drainage pore back end entry of protruding top surface down, and when gas circuit distribution subassembly intercommunication pressurization pore back end and drainer were outside, elastic diaphragm upwards deformation opened drainage pore back end entry.

Furthermore, the gas path distribution assembly comprises a main gas inlet channel, an outer gas outlet channel front section, a pressurizing channel front section and a gas valve for controlling the on-off of the main gas inlet channel, the outer gas outlet channel front section and the pressurizing channel front section which are arranged in the end cover; the air valve is arranged in a screw hole formed in the middle of the end cover, the inlet of the main air inlet duct is positioned at the upper part of the end cover and communicated with the inner cavity of the water storage chamber, and the outlet of the main air inlet duct extends to the inner wall of the screw hole; the inlet of the front section of the outer exhaust hole channel is positioned at the axis of the bottom surface of the screw hole, and the outlet of the front section of the outer exhaust hole channel is communicated with the rear section of the outer exhaust hole channel arranged on the upper valve body; the inlet of the front section of the pressurizing hole channel is positioned on the bottom surface of the screw hole and staggered with the inlet of the front section of the outer gas discharge hole channel, and the outlet of the front section of the pressurizing hole channel is communicated with the rear section of the pressurizing hole channel.

Furthermore, the air valve comprises a valve seat, a valve rod, a valve core and a sealing ring, wherein an external thread matched with the screw hole and a concave ring used for communicating with the main air inlet pore channel are formed on the outer wall of the valve seat; the concave ring, the radial hole, the valve rod mounting hole and the valve chamber form a gas channel communicated between the main gas inlet pore passage and the screw hole.

Further, the entry of outer discharge orifice way anterior segment is equipped with foraminiferous metal covering, and the back end of this metal covering is followed the outstanding of screw bottom surface for support and lean on the front end of case, realize the shutoff of the entry of outer discharge orifice way anterior segment.

Furthermore, the floating ball assembly comprises a floating ball seat, a floating ball and a lever, the floating ball seat is fixed on the inner wall of the end cover, the middle section of the lever is movably connected to the floating ball seat, the floating ball is fixed at one end of the lever, and the other end of the lever is movably connected with the rear end of the valve rod.

Furthermore, the depression of the air pressure cavity is in an arc shape, the top of the arc surface continues to be depressed upwards for a certain distance to form an annular depression communicated with the outlet of the rear section of the pressurizing pore channel, the middle part of the annular depression forms an upper bulge which is hung downwards, and one side of the annular depression extends outwards to form a notch.

Furthermore, the elastic diaphragm is in a disc shape, a circle of flange is arranged at the edge of the elastic diaphragm and used for sealing between the air pressure cavity and the drainage cavity, an upward convex circular pipe section is arranged at the middle part of the elastic diaphragm, the outer wall of the circular pipe section is in clearance fit with the annular concave outer ring, a reinforcing sleeve made of metal is arranged inside the circular pipe section, and the inner hole of the reinforcing sleeve is in clearance fit with the upper convex outer wall.

Furthermore, the top surface of the elastic membrane is provided with a plurality of particles for abutting against the cambered surface of the air pressure cavity around the circular pipe section.

Furthermore, the upper valve body is provided with a manual valve mounting hole which penetrates through the air pressure cavity from the top surface of the upper valve body downwards, the manual valve mounting hole is communicated with the rear section of the outer exhaust duct, a manual drain valve is arranged in the manual valve mounting hole, and the manual drain valve controls the on-off of the air pressure cavity and the outside of the drainer.

Furthermore, the manual drain valve comprises a valve sleeve, a manual valve core and a pressure spring, the outer wall of the valve sleeve is in threaded fit with the manual valve mounting hole, a through hole communicated with the rear section of the outer exhaust duct is formed in the middle of the valve sleeve, and the upper end and the lower end of the valve sleeve are sealed with the manual valve mounting hole; the interior of the valve sleeve is provided with a stepped hole, the manual valve core is divided into two sections, the upper section valve core is in a stepped shaft shape and is inserted into the stepped hole downwards, a pressure spring pushing the upper section valve core upwards is arranged between a shaft shoulder of the manual valve core and a stepped surface of the stepped hole, the lower section valve core is in a T shape and is inserted from the lower end of the stepped hole and is in threaded connection with the bottom of the upper section valve core, and the head of the lower section valve core is sealed with the lower end of the stepped hole.

The invention has the beneficial effects that: (1) The invention utilizes the gas circuit distribution assembly to control the opening and closing of the elastic membrane, can drain water when opened, can stop draining water when closed, and can set a larger aperture on the drainage pore passage to accelerate the drainage speed; (2) The elastic membrane is used for isolating the air path and the water path, so that oil stains are prevented from polluting parts of the air path, and the frequency of cleaning and maintenance is reduced; (3) The air path distribution assembly makes full use of the action of the existing floating ball structure, so that the floating ball is not directly controlled by the drainage pore channel any more, but is indirectly controlled by the air path distribution assembly, and the problem of small stroke and slow drainage of the floating ball is solved while automatic drainage is realized; (4) The compressed air leaked by opening and closing of the manual drain valve and decompression of the air pressure cavity is very little, the influence on the air storage tank is very little, the starting of the air compressor is not caused, the energy-saving effect is realized, and (5) the drainage path is positioned at the lower side of the drainer, and water flows towards one direction basically, so that the resistance can be reduced, and the drainage speed is accelerated.

Drawings

Fig. 1 is an external structural view of the present invention.

FIG. 2 is one of the cross-sectional views of the present invention; in the figure, the elastic diaphragm deforms downwards and blocks the inlet of the rear section of the drainage duct on the top surface of the lower bulge.

Fig. 3 is an enlarged schematic view of a portion a of fig. 2.

FIG. 4 is a second cross-sectional view of the present invention; in the figure, the elastic diaphragm deforms upwards to open the inlet of the rear section of the pressurizing hole.

Fig. 5 is an enlarged schematic view of a portion B of fig. 4.

Fig. 6 is a schematic sectional view showing a manual drain valve.

FIG. 7 is a schematic view of the operational state of the manual drain valve; in the figure, the valve core moves downwards to open the lower end of the stepped hole.

Fig. 8 is a schematic view of the right end structure of the upper valve body.

Fig. 9 is a schematic bottom view of the structure of fig. 8.

Fig. 10 is a schematic view of the left end face structure of the end cap.

Fig. 11 is a schematic view of the right end face structure of the end cap.

Fig. 12 is a schematic sectional structure view of the elastic diaphragm.

The figure has the following components: <xnotran> 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 35.1, 36, 37, 38, 39, 40, 41, 5.1, 5.2, 5.3, 5.4, 5.5, 5.6, 5.7, 5.8, 5.9, 5.10, 5.11, 5.12, 5.13, 5.14, 5.15. </xnotran>

Detailed Description

The present invention will be further described with reference to the accompanying drawings and examples, but the present invention is not limited to the following examples, so that the objects, solutions and advantages of the present invention can be more clearly understood by those skilled in the art.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer" \ "front end", "rear end", "both ends", "one end", "the other end", etc. indicate orientations or positional relationships based on those shown in the drawings, only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

As shown in fig. 1 and fig. 2, the energy-saving automatic drainer provided by the embodiment includes a water storage chamber 1, an end cap 2 covering an opening at the front end of the water storage chamber 1, a drainage assembly connected to the lower side of the front end of the end cap 2, and a floating ball assembly disposed in the water storage chamber 1. As shown in fig. 2, 4, 10 and 11, a storage chamber inlet 7 is formed at the top of the storage chamber 1 and connected to the bottom of the air container. The front end of the water storage chamber 1 is opened, the end cover 2 is fixed at the front end through screws, and the water and the air are sealed to prevent leakage. The lower side of the front end face of the end cover 2 is provided with a front extension part 26, the front extension part 26 is provided with an air path distribution assembly, the air path distribution assembly is driven by a floating ball assembly, in addition, the front extension part 26 is also connected with a drainage assembly, and the bottom of the end cover 2 is provided with a drainage hole 10.

As shown in fig. 2 to 5, 8 and 9, the drain assembly includes a drain valve body and an elastic diaphragm 13. In order to install the elastic membrane 13 conveniently, the drainage valve body is formed by splicing the upper valve body 3 and the lower valve body 4, and the spliced part is separated by the elastic membrane 13. Wherein, the bottom surface of the upper valve body 3 is provided with an upward concave air pressure cavity 39, and the air pressure cavity 39 is connected with the air path distribution component through the pressurizing pore rear section 32. Further, the air pressure cavity 39 is concave in an arc shape to adapt to the upward deformed shape of the elastic diaphragm 13, the top of the arc surface 36 is continuously concave upwards for a certain distance to form an annular concave 35 communicated with the outlet of the rear section 32 of the pressurizing hole channel, an upper convex 17 which is downward suspended is formed in the middle of the annular concave 35, and a notch 35.1 is outwardly extended from one side of the annular concave 35. The structure can prevent the outlet of the rear section 32 of the pressurizing duct from being blocked by the elastic diaphragm 13, and accelerate the process of injecting the compressed air into the air pressure cavity 39.

The top surface of the lower valve body 4 is formed with a drain chamber 15 recessed downward, and a pneumatic chamber 39 is disposed opposite the drain chamber 15 and partitioned by an elastic diaphragm 13. The drainage cavity 15 is communicated with a drainage hole 10 at the lower part of the end cover 2 through a drainage hole front section 11, a lower bulge 14 is arranged in the middle of the drainage cavity 15, and a drainage hole rear section 12 communicated with the outside of the drainer is downwards arranged on the top surface of the lower bulge 14. In this way, the drain hole 10, the drain hole passage front section 11, the drain chamber 15, and the drain hole passage rear section 12 are sequentially communicated with each other, thereby constituting a drain path of the water storage chamber 1.

As shown in fig. 2, when the air path distribution assembly communicates the rear section 32 of the pressurizing channel with the inner cavity of the water storage chamber 1, the compressed air in the water storage chamber 1 enters the air pressure chamber 39 to build pressure, the elastic membrane 13 deforms downward and blocks the inlet of the rear section 12 of the drainage channel on the top surface of the lower protrusion 14, and the drainage is stopped. When the gas path distribution component is communicated with the rear section 32 of the pressurizing hole channel and the outside of the drainer, the pressure of the air pressure cavity 39 is reduced, and under the action of the air pressure and the water pressure of the water storage chamber 1, the elastic diaphragm 13 deforms upwards to open the inlet of the rear section 12 of the draining hole channel and begins to drain outwards.

As shown in fig. 12, the elastic membrane 13 is in a shape of a circular disc, a circle of flange is formed at an edge of the elastic membrane for sealing between the air pressure chamber 39 and the drainage chamber 15, a circular tube section 38 protruding upward 17 is formed in the middle of the elastic membrane, the outer wall of the circular tube section 38 is in clearance fit with the outer ring of the annular recess 35, a metal reinforcing sleeve 16 with a closed lower end is arranged inside the circular tube section 38, the inner hole of the reinforcing sleeve 16 is in clearance fit with the outer wall of the upper protrusion 17, and a return spring 33 is arranged in the clearance, as shown in fig. 2, 4, and 7, the lower end of the return spring 33 abuts against the lower end of the reinforcing sleeve 16, and the upper end abuts against the bottom of the annular recess 35, when the elastic membrane 13 deforms, the circular tube section 38 moves up and down in the annular recess 35. The top surface of the elastic diaphragm 13 is provided with a plurality of particles 37 for abutting against the arc surface 36 of the air pressure chamber 39 around the circular pipe section 38, and the particles 37 can prevent the top surface of the elastic diaphragm 13 from being too tightly attached to the arc surface 36 of the air pressure chamber 39 to influence the pressure build-up of the air pressure chamber 39.

As shown in fig. 3 and 5, the air path distribution assembly includes a main air inlet duct 8, an outer air outlet duct front section 31, a pressurizing duct front section 34, and an air valve for controlling the on-off of the main air inlet duct, the outer air outlet duct front section and the pressurizing duct front section 34, which are arranged inside the end cover 2. The air valve is arranged in a screw hole 41 formed in the middle of the end cover 2, the inlet of the main air inlet duct 8 is positioned at the upper part of the end cover 2 and communicated with the inner cavity of the water storage chamber 1, and the outlet of the main air inlet duct extends to the inner wall of the screw hole 41. The inlet of the front section 31 of the outer exhaust duct is positioned at the axis of the bottom surface of the screw hole 41, the outlet is communicated with the rear section 9 of the outer exhaust duct arranged on the upper valve body 3, and the outlet of the rear section 9 of the outer exhaust duct is communicated with the rear section 12 of the water exhaust duct through the connecting hole 29 arranged on the lower valve body 4, so that gas and water are finally and uniformly discharged from the rear section 12 of the water exhaust duct. The inlet of the front pressurizing hole section 34 is positioned on the bottom surface of the screw hole 41 and staggered with the inlet of the front outer exhaust hole section 31, and the outlet of the front pressurizing hole section 34 is communicated with the rear pressurizing hole section 32. When the front section 34 of the pressurizing hole channel is communicated with the front section 31 of the outer exhaust hole channel, the pressure of the air pressure cavity 39 is reduced, the elastic diaphragm 13 overcomes the spring force to deform upwards under the action of the air pressure and the water pressure of the water storage chamber 1, the inlet of the rear section 12 of the drainage hole channel is opened, and the drainage path formed by the drainage hole 10, the front section 11 of the drainage hole channel, the drainage cavity 15 and the rear section 12 of the drainage hole channel begins to drain outwards.

As shown in fig. 3 and 5, the air valve comprises a valve seat 19, a valve rod 21, a valve core 28 and a sealing ring 22, wherein the outer wall of the valve seat 19 is provided with an external thread matched with the screw hole 41 and a concave ring 23 used for communicating with the main air inlet duct 8. The valve seat 19 is provided with a valve rod mounting hole 24 penetrating through the front and the rear along the axis, the concave ring 23 is communicated with the valve rod mounting hole 24 through a plurality of radial holes 25, the front end of the valve rod mounting hole 24 is provided with a valve chamber 27, the middle of the valve rod mounting hole is provided with a sealing chamber 20, a valve core 28 is arranged in the valve chamber 27 and used for plugging the inlet of the front section 31 of the outer exhaust vent channel, the sealing ring 22 is generally made of nylon and matched in the sealing chamber 20 to prevent water and air from entering the valve chamber 27, the valve rod 21 is in clearance fit in the valve rod mounting hole 24, the front end of the valve core 28 is connected, and the rear end of the valve core passes through the sealing ring 22 and then is connected with the floating ball assembly. With this structure, the recessed ring 23, the radial hole 25, the stem mounting hole 24, and the valve chamber 27 constitute a gas passage communicating between the main intake port 8 and the screw hole 41. To facilitate the manufacture of the chamber 20 and at the same time the installation of the sealing ring 22, the valve seat can be made of two halves which are joined together.

The inlet of the front section 31 of the outer exhaust gas duct is provided with a metal sleeve 30 with a hole, and the rear end of the metal sleeve 30 protrudes from the bottom surface of the screw hole 41 and is used for abutting against the front end of the valve core 28, so that the inlet of the front section 31 of the outer exhaust gas duct is blocked. Because the metal sleeve 30 is higher than the bottom surface of the screw hole 41, when the metal sleeve abuts against the front end of the valve core 28 and the inlet of the front section 31 of the outer exhaust duct, a distance can be reserved between the valve core 28 and the bottom surface of the screw hole 41, and the inlet of the front section 34 of the pressurizing duct is not blocked.

The floating ball assembly is similar to the existing floating ball 6 and comprises a floating ball seat, a floating ball 6 and a lever 18, wherein the floating ball seat is fixed on the inner wall of the end cover 2, the middle section of the lever 18 is movably connected to the floating ball seat, one end of the lever 18 is fixed with the floating ball 6, and the other end of the lever is movably connected with the rear end of the valve rod 21. When the floating ball 6 swings along with the water level, the lever 18 pulls the valve rod 21 to move back and forth.

The working principle of automatic drainage is as follows: when the water storage chamber 1 is at a low water level, the floating ball 6 falls, the lever 18 pushes the valve core 28 forward through the valve rod 21 to block the inlet of the front section 31 of the outer exhaust hole passage, compressed air enters the air pressure cavity 39 from the main air inlet hole passage 8, the concave ring 23, the radial hole 25, the valve rod mounting hole 24, the valve chamber 27, the front section 34 of the pressurizing hole passage and the rear section 32 of the pressurizing hole passage, the elastic diaphragm 13 is deformed downward to block the inlet of the rear section 12 of the drainage hole passage under the action of the air pressure cavity 39 and the reset spring 33, and at the moment, the drainage path cannot drain water. Along with the rising of the water level of the water storage chamber 1, the floating ball 6 rises to a certain height under the action of buoyancy, the lever 18 pulls the valve rod 21 backwards, the rear end face of the valve core 28 blocks the valve rod mounting hole 24, compressed air in the water storage chamber 1 cannot enter the valve chamber 27, at the moment, the inlet of the front section 34 of the pressurizing hole channel is communicated with the inlet of the front section 31 of the outer air vent channel, compressed air which is originally built up and pressurized in the air pressure cavity 39 is discharged outwards according to the sequence of the rear section 32 of the pressurizing hole channel, the front section 34 of the pressurizing hole channel, the valve chamber 27, the front section 31 of the outer air vent channel, the rear section 9 of the outer air vent channel and the connecting hole 29, the pressure of the air pressure cavity 39 is reduced, under the action of air pressure and water pressure of the water storage chamber 1, the elastic diaphragm 13 overcomes the spring force to deform upwards, the inlet of the rear section 12 of the water discharge hole channel is opened, a water discharge path formed by the water discharge hole 10, the front section 11 of the water discharge channel, the water discharge cavity 15 and the rear section 12 of the water discharge channel starts to discharge, after the water discharge is finished, the floating ball 6 falls, the air pressure of the air pressure cavity 39 is built up again, the elastic diaphragm 13 resets, and stops the water discharge channel 12; the automatic drainage is realized by the circulation.

The invention can control the opening and closing of the elastic diaphragm 13 through the floating ball 6 and the air path distribution component, and can also control the opening and closing of the elastic diaphragm 13 through a manual mode, and the invention specifically comprises the following steps: as shown in fig. 6 and 7, the upper valve body 3 is provided with a manual valve mounting hole 40 (penetrating to the bottom surface of the upper protrusion 17) penetrating from the top surface thereof downward to the air pressure chamber 39, the manual valve mounting hole 40 communicates with the outer air vent channel rear section 9, a manual drain valve 5 is provided in the manual valve mounting hole 40, and the manual drain valve 5 controls the connection and disconnection between the air pressure chamber 39 and the outside of the drainer.

As shown in fig. 6 and 7, the manual drain valve 5 includes a valve housing 5.3, a manual valve core and a pressure spring 5.9. The outer wall of the valve sleeve 5.3 is in threaded fit with the manual valve mounting hole 40, the valve sleeve head part 5.15 is positioned on the top surface of the upper valve body 3, the middle part of the valve sleeve 5.3 is provided with a perforation 5.14 communicated with the rear section 9 of the outer exhaust duct, and the diameter of the valve sleeve 5.3 at the perforation 5.14 part is generally smaller than the aperture of the manual valve mounting hole 40. The upper end of the valve sleeve 5.3 is sealed with the manual valve mounting hole 40 through an upper sealing ring 5.4, and the lower end is sealed with the manual valve mounting hole 40 through a lower sealing ring 5.5. The interior of the valve sleeve 5.3 is provided with a stepped hole 5.12, the manual valve core is divided into two sections, the upper section valve core 5.2 is in a stepped shaft shape and is inserted into the stepped hole 5.12 downwards, the diameter of the head part 5.1 of the upper section valve core is larger than that of the opening at the upper end of the stepped hole 5.12, a pressure spring 5.9 which pushes the upper section valve core 5.2 upwards is arranged between a shaft shoulder 5.10 and a stepped surface 5.11 of the stepped hole 5.12, the lower section valve core 5.6 is in a T shape and is inserted from the lower end of the stepped hole 5.12, the lower section 5.6 of the valve core is provided with an external thread and is connected with a threaded connection hole 5.13 at the bottom of the upper section valve core 5.2, and the head part 5.8 of the lower section valve core is larger than the lower end aperture of the stepped hole 5.12, so that the upper section valve core 5.2 is prevented from being pushed out by the pressure spring 5.9 and is sealed with the lower end of the stepped hole 5.12 through a bottom sealing ring 5.7.

The working principle of manual drainage is as follows: as shown in fig. 7, after the manual valve core is pressed down by a worker, the head portion 5.8 of the lower valve core is opened with the lower end of the stepped hole 5.12, the air pressure chamber 39, the manual valve mounting hole 40, the gap between the lower valve core 5.6 and the valve housing 5.3, the through hole 5.14 and the rear section 9 of the outer exhaust duct are sequentially communicated, compressed air which is pressed in the air pressure chamber 39 is discharged outside, the pressure is reduced, the elastic membrane 13 overcomes the spring force to deform upwards under the action of the air pressure and the water pressure of the water storage chamber 1, the inlet of the rear section 12 of the exhaust duct is opened, the drain hole 10, the front section 11 of the exhaust duct, the drain chamber 15 and the drain section 12 of the drain duct start to discharge water outwards, the worker releases the manual valve core after the drainage, the water level is reduced, the 6 falls down to block the inlet of the front section 31 of the air vent of the outer exhaust duct, the compressed air in the water storage chamber 1 enters the air pressure chamber 39 again to build pressure, the elastic membrane 13 deforms downwards, the inlet of the rear section 12 of the drain duct is blocked, and automatic drainage is recovered.

The above description is only a preferred embodiment of the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an energy-conserving automatic water drainer, includes reservoir chamber (1), end cover (2) of closing cap at reservoir chamber (1) front end opening part, set up on end cover (2), with the gas circuit distribution subassembly that all communicate of reservoir chamber (1) inner chamber and drainer outside, connect the drainage subassembly in end cover (2) front end downside to and locate in reservoir chamber (1), drive the floating ball subassembly of gas circuit distribution subassembly, its characterized in that: the drainage assembly comprises a drainage valve body and an elastic membrane (13), the drainage valve body is formed by splicing an upper valve body (3) and a lower valve body (4), an upward sunken air pressure cavity (39) is formed in the bottom surface of the upper valve body (3), and the air pressure cavity (39) is connected with the air path distribution assembly through a rear section (32) of a pressurizing hole channel; the top surface of the lower valve body (4) is provided with a drainage cavity (15) which is sunken downwards, the drainage cavity (15) is communicated with a drainage hole (10) at the lower part of the end cover (2) through a drainage hole front section (11), the middle part of the drainage cavity (15) is provided with a lower bulge (14), and the top surface of the lower bulge (14) is downwards provided with a drainage hole rear section (12) communicated with the outside of the drainer; the pneumatic chamber (39) is arranged opposite the drainage chamber (15) and is separated by an elastic membrane (13).

2. The energy-saving automatic water drainer as claimed in claim 1, wherein: the gas path distribution assembly comprises a main gas inlet pore passage (8), an outer gas outlet pore passage front section (31), a pressurizing pore passage front section (34) and a gas valve for controlling the on-off of the main gas inlet pore passage, the outer gas outlet pore passage front section and the pressurizing pore passage front section which are arranged in the end cover (2); the air valve is arranged in a screw hole (41) formed in the middle of the end cover (2), the inlet of the main air inlet channel (8) is positioned at the upper part of the end cover (2) and communicated with the inner cavity of the water storage chamber (1), and the outlet of the main air inlet channel extends to the inner wall of the screw hole (41); the inlet of the front section (31) of the outer exhaust pore passage is positioned at the axis of the bottom surface of the screw hole (41), and the outlet is communicated with the rear section (9) of the outer exhaust pore passage arranged on the upper valve body (3); the inlet of the front section (34) of the pressurizing hole channel is positioned on the bottom surface of the screw hole (41) and is staggered with the inlet of the front section (31) of the outer exhaust hole channel, and the outlet of the front section (34) of the pressurizing hole channel is communicated with the rear section (32) of the pressurizing hole channel.

3. The energy-saving automatic water drainer as claimed in claim 2, wherein: the air valve comprises a valve seat (19), a valve rod (21), a valve core (28) and a sealing ring (22), wherein an external thread matched with a screw hole (41) is formed in the outer wall of the valve seat (19), a concave ring (23) used for being communicated with a main air inlet pore passage (8) is formed in the outer wall of the valve seat (19), a valve rod mounting hole (24) penetrating through the front and the back is formed in the valve seat (19) along the axis, the concave ring (23) is communicated with the valve rod mounting hole (24) through a plurality of radial holes (25), a valve chamber (27) is arranged at the front end of the valve rod mounting hole (24), a sealing chamber (20) is formed in the middle of the valve rod mounting hole (24), the valve core (28) is arranged in the valve chamber (27) and used for plugging the inlet of the front section (31) of the outer air outlet pore passage, the sealing ring (22) is matched in the sealing chamber (20), the valve rod (21) is in the valve rod mounting hole (24) in a clearance fit mode, the front end of the valve core (28) is connected with the valve core (28), and the rear end of the valve core passes through the sealing ring (22) and then is connected with a floating ball assembly; the concave ring (23), the radial hole (25), the valve rod mounting hole (24) and the valve chamber (27) form a gas channel communicated between the main air inlet duct (8) and the screw hole (41).

4. The energy-saving automatic water drainer as claimed in claim 3, wherein: the inlet of the outer vent channel front section (31) is provided with a metal sleeve (30) with a hole, and the rear end of the metal sleeve (30) protrudes from the bottom surface of the screw hole (41) and is used for abutting against the front end of the valve core (28) to plug the inlet of the outer vent channel front section (31).

5. An energy saving automatic water drainer as claimed in claim 3, wherein: the floating ball assembly comprises a floating ball seat, a floating ball (6) and a lever (18), the floating ball seat is fixed on the inner wall of the end cover (2), the middle section of the lever (18) is movably connected onto the floating ball seat, the floating ball (6) is fixed at one end of the lever (18), and the other end of the lever is movably connected with the rear end of the valve rod (21).

6. The energy-saving automatic water drainer as claimed in claim 1, wherein: the air pressure cavity (39) is sunken into an arc shape, the top of the arc surface (36) is continuously sunken upwards for a certain distance to form an annular recess (35) communicated with the outlet of the rear section (32) of the pressurizing pore channel, the middle part of the annular recess (35) forms an upper protrusion (17) which is suspended downwards, and one side of the annular recess (35) outwards extends to form a notch (35.1).

7. The energy-saving automatic water drainer as claimed in claim 6, wherein: elastic diaphragm (13) are disk form, and its border system has the round flange for sealed between atmospheric pressure chamber (39) and drainage chamber (15), and its middle part system has a pipe section (38) of upwards arch (17), and the outer lane clearance fit that the outer wall and cyclic annular of pipe section (38) are sunken (35), and pipe section (38) inside is equipped with metal material's enhancement sleeve pipe (16), the hole of strengthening sleeve pipe (16) with go up the outer wall clearance fit of arch (17).

8. An energy saving automatic water drainer as claimed in claim 7, wherein: the top surface of the elastic membrane (13) is provided with a plurality of particles (37) used for abutting against the cambered surface of the air pressure cavity around the circular pipe section (38).

9. An energy-saving automatic drainer as claimed in any one of claims 2 to 8, wherein: the upper valve body (3) is provided with a manual valve mounting hole (40) which penetrates through the air pressure cavity (39) from the top surface of the upper valve body downwards, the manual valve mounting hole (40) is communicated with the rear section (9) of the outer exhaust vent channel, a manual drain valve (5) is arranged in the manual valve mounting hole (40), and the manual drain valve (5) controls the on-off of the air pressure cavity (39) and the outside of the drainer.

10. An energy saving automatic water discharge device as claimed in claim 9, wherein: the manual drain valve (5) comprises a valve sleeve (5.3), a manual valve core and a pressure spring (5.9), the outer wall of the valve sleeve (5.3) is in threaded fit with a manual valve mounting hole (40), a through hole (5.14) communicated with the rear section (9) of the outer exhaust duct is formed in the middle of the valve sleeve (5.3), and the upper end and the lower end of the valve sleeve (5.3) are sealed with the manual valve mounting hole (40); the interior of the valve sleeve (5.3) is provided with a stepped hole (5.12), the manual valve core is divided into two sections, the upper section valve core (5.2) is in a stepped shaft shape and is downwards inserted into the stepped hole (5.12), a pressure spring (5.9) which pushes the upper section valve core (5.2) upwards is arranged between a shaft shoulder (5.10) and a stepped surface (5.11) of the stepped hole (5.12), the lower section valve core (5.6) is in a T shape and is inserted from the lower end of the stepped hole (5.12) and is in threaded connection with the bottom of the upper section valve core (5.2), and the head part (5.8) of the lower section valve core is sealed with the lower end of the stepped hole (5.12).

Images