CN115196523A - Euro cabin intelligent equipment installation device and method - Google Patents
Euro cabin intelligent equipment installation device and method Download PDFInfo
- Publication number
- CN115196523A CN115196523A CN202210627076.1A CN202210627076A CN115196523A CN 115196523 A CN115196523 A CN 115196523A CN 202210627076 A CN202210627076 A CN 202210627076A CN 115196523 A CN115196523 A CN 115196523A
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- euro
- hoisting
- equipment
- trestle
- cabin
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- 238000009434 installation Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 55
- 239000010959 steel Substances 0.000 claims abstract description 55
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000010485 coping Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
- E04H7/22—Containers for fluent solids, e.g. silos, bunkers; Supports therefor
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention provides an intelligent equipment installation device and method for an Euro cabin, belongs to the technical field of installation and construction of Euro cabin equipment, and aims to solve the problem of how to realize high-precision installation of large-scale Euro cabin equipment in a narrow construction site. The mounting device comprises an Euro cabin device, a lifting component, a steel trestle pre-mounting section, a steel trestle, a jig frame, a device moving platform, a guide rail, a central rotating part, a hoisting system, a hoisting device, a spiral frame, a telescopic blanking pipe, an A-shaped frame side rotating trestle and a spiral frame side rotating trestle, wherein the steel trestle is assembled at the inner side of the Euro cabin structure; the central rotating part, the hoisting system, the hoisting equipment, the spiral frame, the telescopic blanking pipe, the A-shaped frame side rotating trestle and the spiral frame side rotating trestle are assembled on the outer side field of the Euro cabin structure. The central rotating part, the hoisting system and the steel trestle are integrally and synchronously hoisted in place by utilizing the hoisting component, and other equipment is sequentially hoisted in place.
Description
Technical Field
The invention relates to the technical field of installation and construction of Euro cabin equipment, in particular to an intelligent equipment installation device and method for an Euro cabin.
Background
The Euro silo is a novel silo introduced by the Netherlands for storing and processing bulk materials, has the advantages of small occupied area, large storage capacity, full sealing, no dust emission, spontaneous combustion prevention, provision of an intelligent management system and the like, and has a large popularization space in China. In the whole system of the euro silo, the euro silo equipment, which is a key component of the whole euro silo system, needs to undertake both storage and processing of bulk materials. The Euro bin device mainly comprises a central rotating part, a winding system, a spiral side rotating trestle, an A-shaped frame side rotating trestle, a spiral frame, an A-shaped frame, a telescopic blanking pipe and the like, and the total weight is 220t. The whole set of Euro cabin equipment is hung on a steel structure coal conveying trestle arranged on the roof of the Euro cabin, and meanwhile, the equipment also has the characteristics of large volume and weight, high installation precision requirement and the like. Therefore, the safety, stability and high-precision control of the whole set of Euro cabin equipment in the installation process are particularly important. The examples of the successful application in foreign countries are that large-scale hoisting equipment is used for hoisting from the outside of the warehouse to the inside of the warehouse and connecting at high altitude.
However, the successful application examples in foreign countries are mostly the case of construction in new plant areas or large construction site conditions. At present, the reconstruction and the updating of the area in the existing factory area are mostly related at home, the construction site is narrow, and the method for hoisting the large-scale hoisting equipment popular abroad cannot be directly adopted. Meanwhile, the large-area high-altitude hoisting method of the large-scale hoisting equipment has the problems of larger safety risk coefficient, more occupied space and the like.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information is prior art that is known to a person skilled in the art.
Disclosure of Invention
The invention mainly aims to provide an intelligent equipment installation device and method for an Euro cabin, and solves the problem of how to realize high-precision installation of large-scale Euro cabin equipment in a narrow construction site. And part of the Euro cabin equipment and the steel trestle on the Euro cabin roof are synchronously lifted in place by utilizing a hydraulic integral synchronous lifting technology, and the rest equipment is sequentially installed in place by utilizing hoisting equipment.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an intelligent equipment installation device of Euro storehouse, includes:
the device comprises an Euro cabin device, a lifting component, a steel trestle preassembling section, a steel trestle, a jig frame, a device moving platform, a guide rail, a central rotating part, a hoisting system, a hoisting device, a spiral frame, a telescopic blanking pipe, an A-shaped frame side rotating trestle and a spiral frame side rotating trestle, wherein the steel trestle is assembled on the inner side of the Euro cabin structure; the central rotating part, the hoisting system, the hoisting equipment, the spiral frame, the telescopic blanking pipe, the A-shaped frame side rotating trestle and the spiral frame side rotating trestle are assembled on the outer side field of the Euro cabin structure.
The invention also provides an installation method of the intelligent equipment of the Euro cabin, which utilizes the installation device of the intelligent equipment of the Euro cabin and comprises the following steps:
s1, designing a lifting member according to the total weight of a steel trestle, a central rotating piece and a hoisting system; installing a lifting member and a steel trestle preassembling section on a top coping ring beam of an Euro cabin structure; a jig frame, an equipment moving platform and a guide rail are arranged on the inner side of the Euro cabin structure; after the jig frame is installed, integrally assembling the steel trestle on the jig frame; meanwhile, carrying out sectional assembly on each main component of the Euro bin device on the outer side of the Euro bin structure;
s2, hoisting the central rotating member and the hoisting system to an equipment moving platform and a guide rail along the wall of the Euro cabin by using hoisting equipment, and performing combined installation and leveling;
s3, lifting the steel trestle to a specified height integrally after the steel trestle is assembled by adopting a lifting member;
s4, moving the central rotating piece and the hoisting system to the position under the steel trestle along the side of the Euro cabin structure by using the equipment moving platform and the guide rail, and leveling and aligning the center of the hoisting equipment with the center of the steel trestle; the steel trestle falls back to the designed height and is in butt joint connection with the central rotating piece and the hoisting system;
s5, synchronously lifting the central rotating part, the hoisting system and the steel trestle to a specified elevation of the top of the Euro cabin structure by adopting a lifting member, and connecting the steel trestle with a steel trestle pre-installation section;
s6, after the connection between the steel trestle and the pre-installed section of the steel trestle is completed, unloading the lifting member; then, hoisting equipment is utilized to sequentially hoist the spiral frame into the inner side of the Euro bin structure in three sections for installation; and hoisting the telescopic blanking pipe, the A-shaped frame side rotating trestle and the spiral frame side rotating trestle in sequence by utilizing hoisting equipment until the installation of the Euro cabin structure is completed.
Further, the step S1 further includes hanging the central rotating member and the hoisting system to the equipment moving platform and the guide rail along the wall of the euro bin equipment by using the hoisting equipment, and assembling the central rotating member and the hoisting system together.
Further, the specified height of the step S3 is 12.0m.
Further, the design height of step S4 is 9.018m.
Further, the specified elevation of the step S5 is 55.40m.
Further, the step S6 includes:
the method comprises the following steps: after the jig frame is removed, dividing the spiral frame into three sections, and hoisting the spiral frame to an equipment moving platform and a guide rail along the wall of an Euro cabin equipment bin by using hoisting equipment; then hoisting the telescopic blanking pipe into an Euro bin by utilizing hoisting equipment, and combining the telescopic blanking pipe with the spiral frame; then, the spiral frame and the telescopic blanking pipe are moved to the other side of the Euro bin by using the equipment moving platform and the guide rail; after the lifting member is unloaded, the lifting member is dismantled; hoisting the A-shaped frame into the inner side of the Euro bin structure by using hoisting equipment, and completing connection with the spiral frame; then, hoisting the A-shaped frame side rotating trestle bridge above the A-shaped frame in the Euro bin structure, and connecting and installing the A-shaped frame side rotating trestle bridge with a hoisting system;
step two: finally, hoisting a spiral frame side rotating stack bridge above the spiral frame in the Euro cabin structure by utilizing hoisting equipment, and connecting and installing the spiral frame side rotating stack bridge with a hoisting system;
step three: the whole set of Euro cabin equipment is installed, and the equipment is lifted and rotated by utilizing a steel wire rope carried by the equipment, and enters a debugging stage.
Compared with the prior art, the invention has the beneficial technical effects that:
the central rotating part, the hoisting system and the steel trestle are integrally and synchronously hoisted in place by utilizing the hoisting component, and other equipment is sequentially hoisted in place. The installation method of the Euro cabin equipment not only reduces the safety risk of high-altitude operation, but also meets the requirement of high installation precision. Meanwhile, the occupied construction site is effectively saved, and the construction period and the cost are greatly saved. In fine realization narrow and small construction place, the accurate installation of taking one's place of Euro storehouse equipment. The method can provide new reference for subsequent similar equipment installation and construction, particularly for reconstruction projects in the existing plant area.
Drawings
Fig. 1 is a plan view of an installation apparatus of an intelligent euro cabin equipment in an embodiment of the present invention;
fig. 2 to 7 are installation flow charts of steps S1 to S6 of the installation method of the euro cabin intelligent device in an embodiment of the present invention;
fig. 8 to 10 are installation flow charts of step S6 of the installation method of the euro cabin intelligent device in an embodiment of the present invention.
In the figure:
euro cabin equipment-1, a lifting component-2, a steel trestle pre-installation section-3, a steel trestle-4, a jig frame-5, an equipment moving platform and guide rail-6, a central rotating part-7, a hoisting system-8, hoisting equipment-9, a spiral frame-10, a telescopic blanking pipe-11, an A-type frame-12, an A-type frame side rotating trestle-13 and a spiral frame side rotating trestle-14.
Detailed Description
The present invention provides an intelligent device installation apparatus and method for euro warehouse, which is further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention. For convenience of description, the directions of "up" and "down" described below are the same as the directions of "up" and "down" in the drawings, but this is not a limitation of the technical solution of the present invention.
Example one
The method for installing the euro cabin intelligent device according to the present invention is described in detail below with reference to fig. 1 to 10.
As shown in fig. 1, the assembly site is divided into an outer side and an inner side of an euro cabin structure 1. The steel trestle 3 is spliced at the inner side of the Euro cabin structure 1; the central rotating part 7, the hoisting system 8, the hoisting equipment 9, the spiral frame 10, the telescopic blanking pipe 11, the A-shaped frame 12, the A-shaped frame side rotating trestle 13 and the spiral frame side rotating trestle 14 are assembled on the outer side field of the Euro cabin structure 1.
As shown in fig. 2, firstly, the lifting member 2 is designed according to the total weight of the steel trestle 4, the central rotating member 7 and the hoisting system 8, and the lifting member 2 and the steel trestle pre-assembling section 3 are installed on the top ring beam of the euro cabin structure 1. The moulding bed 5 and the equipment moving platform and guide 6 are then mounted within the euro silo structure 1. And then assembling a central rotating part 7 and a winding system 8 on the outer side of the Euro cabin structure 1, and assembling the steel trestle 4 on the jig frame 5.
As shown in fig. 3, the central rotating member 7 and the hoisting system 8 are hoisted to the upper part of the equipment moving platform and the guide rail 6 along the wall of the euro cabin structure 1 by using a hoisting device 9, and the central rotating member 7 and the hoisting system 8 are combined and installed together.
As shown in fig. 4, the assembled steel trestle 4 is lifted to a height of 12.0m by the lifting member 2, and the central rotating member 7 and the hoisting system 8 are prepared to move.
As shown in fig. 5, the central rotating member 7 and the hoisting system 8 are moved along the edge side of the euro cabin structure 1 to the position right below the steel trestle 4 by using the equipment moving platform and the guide rail 6, and are leveled with the central rotating member 7 and the hoisting system 8 and are aligned with the center of the steel trestle 4; the steel trestle 4 falls back to the height of 9.018m, and the concentric rotating piece 7 and the winch system 8 are in butt joint connection.
As shown in fig. 6, the steel trestle 4, the central rotating member 7 and the hoisting system 8 are lifted to a height of 55.40m by the hoisting member 2, and the steel trestle 4 is connected to the steel trestle pre-installation section 3.
As shown in fig. 7, the jig frame 5 is removed, the spiral frame 10 is divided into three sections and is hung along the wall of the euro silo structure 1 to the equipment moving platform and the guide rail 6 by using the hoisting equipment 9, and then the telescopic blanking pipe 11 is hung into the euro silo structure 1 by using the hoisting equipment 9 and is combined with the spiral frame 10. And then the spiral frame 10 and the telescopic blanking pipe 11 are moved to the other side of the Euro bin structure 1 by using the equipment moving platform and the guide rail 6.
As shown in fig. 8, after the lifting member 2 is unloaded, the lifting member 2 is removed. Hoisting an A-shaped frame 12 into the inner side of the Euro cabin structure 1 by using hoisting equipment 9, and completing connection with a spiral frame 10; and then, hoisting the A-shaped frame side rotary trestle 13 above the A-shaped frame 12 in the Euro cabin structure 1, and connecting and installing the A-shaped frame side rotary trestle with the hoisting system 8.
As shown in fig. 9, the spiral frame side rotary trestle 14 is suspended above the spiral frame 10 in the euro cabin structure 1 by using a hoisting device 9, and is connected and installed with the hoisting system 8.
As shown in fig. 10, the whole euro cabin equipment 1 is installed, lifted and rotated by using the steel wire rope of the equipment, and enters a debugging stage.
The above description is only illustrative of the preferred embodiments of the present invention and does not limit the scope of the present invention in any way. Any changes and modifications of the present disclosure by those skilled in the art are within the scope of the appended claims.
Claims (7)
1. The utility model provides an intelligent equipment fixing device in Euro storehouse which characterized in that includes:
the device comprises an Euro cabin device, a lifting component, a steel trestle preassembling section, a steel trestle, a jig frame, a device moving platform, a guide rail, a central rotating part, a hoisting system, a hoisting device, a spiral frame, a telescopic blanking pipe, an A-shaped frame side rotating trestle and a spiral frame side rotating trestle, wherein the steel trestle is assembled on the inner side of the Euro cabin structure; the central rotating part, the hoisting system, the hoisting equipment, the spiral frame, the telescopic blanking pipe, the A-shaped frame side rotating trestle and the spiral frame side rotating trestle are assembled on the outer side field of the Euro cabin structure.
2. An euro ore bin intelligent equipment installation method, characterized in that, by using the euro ore bin intelligent equipment installation device of claim 1, the method comprises the following steps:
s1, designing a lifting member according to the total weight of the steel trestle, the central rotating piece and the hoisting system; mounting a lifting member and a steel trestle preassembling section on a top coping ring beam of the Euro cabin structure; a jig frame, an equipment moving platform and a guide rail are arranged on the inner side of the Euro cabin structure; after the jig frame is installed, integrally assembling the steel trestle on the jig frame; meanwhile, carrying out sectional assembly on each main component of the Euro cabin equipment at the outer side of the Euro cabin structure;
s2, hoisting the central rotating member and the hoisting system to an equipment moving platform and a guide rail along the wall of the Euro cabin by using hoisting equipment, and performing combined installation and leveling;
s3, lifting the steel trestle to a specified height integrally after the steel trestle is assembled by adopting a lifting member;
s4, moving the central rotating piece and the hoisting system to the position under the steel trestle along the side of the Euro cabin structure by using the equipment moving platform and the guide rail, and leveling and aligning the center of the hoisting equipment with the center of the steel trestle; the steel trestle falls back to the designed height and is in butt joint connection with the central rotating piece and the hoisting system;
s5, synchronously lifting the central rotating part, the hoisting system and the steel trestle to a specified elevation of the top of the Euro cabin structure by adopting a lifting component, and connecting the steel trestle with a steel trestle pre-installation section;
s6, after the connection between the steel trestle and the pre-installed section of the steel trestle is completed, unloading the lifting member; then, hoisting equipment is utilized to sequentially hoist the spiral frame into the inner side of the Euro bin structure in three sections for installation; and hoisting the telescopic blanking pipe, the A-shaped frame side rotating trestle and the spiral frame side rotating trestle in sequence by utilizing hoisting equipment until the installation of the Euro cabin structure is completed.
3. The installation method according to claim 2, wherein the step S1 further comprises the steps of hoisting the central rotating member and the hoisting system to the equipment moving platform and the guide rail along the wall of the euro bin equipment by using the hoisting equipment, and installing the central rotating member and the hoisting system together in combination.
4. The mounting method according to claim 2, wherein the specified height of the step S3 is 12.0m.
5. The mounting method according to claim 2, wherein the design height of step S4 is 9.018m.
6. The installation method according to claim 2, wherein the specified elevation of step S5 is 55.40m.
7. The mounting method according to claim 2, wherein the step S6 includes:
the method comprises the following steps: after the jig frame is removed, dividing the spiral frame into three sections, and hoisting the spiral frame to an equipment moving platform and a guide rail along the wall of an Euro cabin equipment bin by using hoisting equipment; then hoisting the telescopic blanking pipe into an Euro bin by utilizing hoisting equipment, and combining the telescopic blanking pipe with the spiral frame; then, the spiral frame and the telescopic blanking pipe are moved to the other side of the Euro bin by using the equipment moving platform and the guide rail; after the lifting member is unloaded, the lifting member is dismantled; hoisting the A-shaped frame into the inner side of the Euro bin structure by using hoisting equipment, and completing connection with the spiral frame; then, hoisting the A-shaped frame side rotating stack bridge above the A-shaped frame in the Euro cabin structure, and connecting and installing the A-shaped frame side rotating stack bridge with a hoisting system;
step two: finally, hoisting a spiral frame side rotating stack bridge above the spiral frame in the Euro cabin structure by utilizing hoisting equipment, and connecting and installing the spiral frame side rotating stack bridge with a hoisting system;
step three: the whole set of Euro cabin equipment is installed, and the equipment is lifted and rotated by utilizing a steel wire rope carried by the equipment, and enters a debugging stage.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210627076.1A CN115196523B (en) | 2022-06-06 | 2022-06-06 | Euro bin intelligent equipment installation device and method |
| PCT/CN2022/118866 WO2023236385A1 (en) | 2022-06-06 | 2022-09-15 | Eurosilo intelligent device mounting apparatus and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210627076.1A CN115196523B (en) | 2022-06-06 | 2022-06-06 | Euro bin intelligent equipment installation device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115196523A true CN115196523A (en) | 2022-10-18 |
| CN115196523B CN115196523B (en) | 2023-11-10 |
Family
ID=83576844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210627076.1A Active CN115196523B (en) | 2022-06-06 | 2022-06-06 | Euro bin intelligent equipment installation device and method |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN115196523B (en) |
| WO (1) | WO2023236385A1 (en) |
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|---|---|---|---|---|
| CN102619376A (en) * | 2012-04-18 | 2012-08-01 | 二十三冶建设集团有限公司 | Method for installing inner barrel of reinforced concrete tail gas chimney and lifting system for method |
| CN105041030A (en) * | 2015-06-24 | 2015-11-11 | 中冶天工上海十三冶建设有限公司 | Mounting method for assembling type bin |
| CN106192774A (en) * | 2015-09-11 | 2016-12-07 | 中铁四局集团有限公司 | Steel trestle construction facility |
| CN206032726U (en) * | 2016-07-26 | 2017-03-22 | 中煤西安设计工程有限责任公司 | Modular pipe truss coal transporting trestle |
| CN108590322A (en) * | 2017-12-20 | 2018-09-28 | 中冶天工集团有限公司 | A kind of method of free-standing steel chimney upside-down method of hull-section construction assembling segmental hoisting |
| CN110805448A (en) * | 2019-10-31 | 2020-02-18 | 中铁二局集团有限公司 | Construction method for belt storage bin framework in horizontal belt conveyor tunnel |
| CN111236315A (en) * | 2020-03-26 | 2020-06-05 | 沈阳促晋科技有限公司 | Oval-shaped utility tunnel in variable storehouse of assembled |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN115196523B (en) | 2023-11-10 |
| WO2023236385A1 (en) | 2023-12-14 |
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