CN115188168A - Method and system for calling assembly equipment abnormally - Google Patents
Method and system for calling assembly equipment abnormally Download PDFInfo
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- CN115188168A CN115188168A CN202210738436.5A CN202210738436A CN115188168A CN 115188168 A CN115188168 A CN 115188168A CN 202210738436 A CN202210738436 A CN 202210738436A CN 115188168 A CN115188168 A CN 115188168A
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
- G07C3/005—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B25/00—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
- G08B25/01—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
- G08B25/08—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using communication transmission lines
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B3/00—Audible signalling systems; Audible personal calling systems
- G08B3/10—Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Alarm Systems (AREA)
Abstract
The invention discloses an abnormal calling method and system for final assembly equipment, which relate to the technical field of equipment abnormality monitoring and solve the problem that the alarm mode of the conventional automatic abnormality monitoring system is not obvious and accurate enough, wherein the system comprises a control module, an alarm generator, an alarm emitter and a voice playing device, and the method comprises the following steps: the control module receives the operation information of the final assembly equipment in real time; the control module judges whether the operation information of the final assembly equipment is abnormal or not, if not, the operation is not carried out, and if yes, an alarm generation control instruction is sent to the alarm generator; the alarm generator generates an alarm voice according to the received alarm generation control instruction and transmits the alarm voice to the alarm transmitter; the alarm voice includes a point location where the abnormality occurs and a type of the abnormality; the alarm transmitter transmits the received alarm voice to the mobile voice playing equipment through the communication module; the mobile voice playing equipment plays the alarm voice; the invention has the advantages of timely, accurate and obvious abnormal alarm.
Description
Technical Field
The invention relates to the field of equipment abnormity monitoring, in particular to a general assembly equipment abnormity calling method and a system thereof.
Background
In the current production line, the production condition is monitored in an automatic mode, so that the production monitoring accuracy is high, the human resources are saved, and the call is timely.
Under a conventional automatic anomaly monitoring system, because the length and the distribution of the general assembly line body are uneven, a plurality of places which are difficult to find exist, security personnel can not find problems in the first time, the main methods for finding anomalies by security still comprise sound and light alarm and a display screen, and thus great delay and defects exist. For example, if equipment for acousto-optic alarm is positioned at a high position and is difficult to find during acousto-optic alarm, the display screen is difficult to ensure that the equipment is installed and prompts at a specific abnormal position.
The problems can be solved by improving the automatic anomaly monitoring system in the first time, the line stop waiting time is reduced, and the equipment mobility is increased.
Disclosure of Invention
The invention aims to: the problem of current automatic abnormal monitoring system's alarm mode not obvious enough and accurate is solved. In order to solve the technical problem, the invention provides an abnormal calling method and system for final assembly equipment.
The invention specifically adopts the following technical scheme for realizing the purpose:
an abnormal calling method for final assembly equipment comprises the following steps:
the control module receives the operation information of the final assembly equipment in real time;
the control module judges whether the operation information of the final assembly equipment is abnormal or not, if not, the operation is not carried out, if so, an alarm generation control instruction is sent to an alarm generator, and the alarm generation control instruction comprises the point position and the abnormal type of the abnormal occurrence;
the alarm generator generates an alarm voice according to the received alarm generation control instruction and transmits the alarm voice to an alarm transmitter; the alarm voice comprises a point location where an abnormality occurs and a type of the abnormality;
the alarm transmitter transmits the received alarm voice to mobile voice playing equipment through a communication module;
and the mobile voice playing equipment plays the alarm voice.
Preferably, the control module adopts a PCL controller.
Preferably, the control module receives the operation information of the final assembly equipment in real time through FL-NET.
Preferably, the communication module includes a WIFI module and a GPRS module.
Preferably, the mobile voice playing device comprises an interphone, a sound system and a broadcasting system.
In order to solve the above problems, the present invention further provides an abnormal calling system for assembly equipment, which is applied to any one of the above abnormal calling methods for assembly equipment, and includes a control module, an alarm generator, an alarm transmitter and a voice playing device, wherein the alarm generator is connected to the control module through a cable, the alarm transmitter is connected to the alarm generator through a cable, and the alarm transmitter is in communication connection with the voice playing device;
the control module is used for judging whether the final assembly equipment is abnormal or not according to the operation information of the final assembly equipment and sending an alarm generation control instruction to the alarm generator when the final assembly equipment is abnormal;
the alarm generator is used for generating alarm voice according to the alarm generation control instruction and sending the alarm voice to the alarm transmitter; the alarm voice comprises a point location where an abnormality occurs and a type of the abnormality;
the alarm transmitter is used for transmitting the alarm voice to the mobile voice playing equipment through the communication module;
and the voice playing device is used for playing the alarm voice.
Preferably, the control module adopts a PCL controller.
Preferably, the control module receives the operation information of the final assembly equipment in real time through FL-NET.
Preferably, the communication module includes a WIFI module and a GPRS module.
Preferably, the mobile voice playing device comprises an interphone, a sound system and a broadcasting system.
The invention has the following beneficial effects:
according to the invention, the point location and the type of the abnormal occurrence are accurately warned in time in an alarm voice mode, the alarm content is timely and accurate, and when the abnormal occurrence occurs, the security personnel can arrive at the accurate position at the first time; the invention sends out an alarm by real-time monitoring and control of the controller; the FL-NET is adopted to receive the operation information of the final assembly equipment in real time, the implementation is easy, the cost is low, the monitoring content is timely, and the accuracy is high; the invention adopts the interphone, the sound and the broadcasting system to play the alarm voice, and the device is convenient to carry and install and easy to realize.
Drawings
FIG. 1 is a schematic flow diagram of the process of the present invention;
fig. 2 is a schematic diagram of the principle of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, the present embodiment provides an abnormal calling method for final assembly equipment, including the following steps:
the control module receives the operation information of the final assembly equipment in real time;
the control module judges whether the operation information of the final assembly equipment is abnormal or not, if not, the operation is not carried out, if so, an alarm generation control instruction is sent to an alarm generator, and the alarm generation control instruction comprises the point position and the abnormal type of the abnormal occurrence;
the alarm generator generates an alarm voice according to the received alarm generation control instruction and transmits the alarm voice to an alarm transmitter; the alarm voice comprises a point location where an abnormality occurs and a type of the abnormality;
the alarm transmitter transmits the received alarm voice to mobile voice playing equipment through a communication module;
and the mobile voice playing equipment plays the alarm voice.
In this embodiment, the control module employs a PCL controller.
Further, the control module receives the operation information of the final assembly equipment in real time through FL-NET. The FL-NET is a protocol owned by the PLC, and can accurately and timely acquire the running information of the monitored general assembly equipment, so that the PLC can timely judge abnormal information.
As the preferred scheme of this embodiment, communication module includes WIFI module and GPRS module, and alarm transmitter will receive the warning pronunciation are sent to mobile voice playback device through WIFI module and GPRS module, easy to implement and dual good network transmission environment has been guaranteed.
Besides, the mobile voice playing device can comprise an interphone, a sound box and a broadcasting system; the interphone, the sound and the broadcasting system are communication equipment for contact commonly used in a production line, an alarm device does not need to be additionally arranged in the interphone, the sound and the broadcasting system directly, cost is saved, the playing effect is good, and alarm voice can be easily and accurately transmitted to workers.
The basic principle of the embodiment is as follows:
the PLC controller adopted in the embodiment is responsible for scanning the conditions of each device in real time, so that abnormal information can be obtained at the first time when the abnormality occurs, the scanning of each device is realized through the FL-NET protocol of the PLC controller, after the abnormal point is judged to occur, the PLC controller sends the abnormal information to the alarm generator, the alarm generator is connected to the PLC controller through an I/O port in a hard wire connection mode, the alarm generator generates corresponding alarm voice after obtaining the abnormal information and sends the alarm voice to the alarm transmitter, the alarm transmitter can be connected to the alarm generator through a 3.5MM interface in a hard wire mode, and the alarm transmitter sends the alarm transmitter to the interphone of each security worker, specifically sends the alarm signal through the radio frequency of the interphone.
Example 2
As shown in fig. 2, this embodiment provides an abnormal calling system for assembly equipment, which is applied to the abnormal calling method for assembly equipment described in embodiment 1, and includes a control module, an alarm generator, an alarm transmitter, and a voice playing device, where the alarm generator is connected to the control module through a cable, the alarm transmitter is connected to the alarm generator through a cable, and the alarm transmitter is in communication connection with the voice playing device;
the control module is used for judging whether the final assembly equipment is abnormal or not according to the operation information of the final assembly equipment and sending an alarm generation control instruction to the alarm generator when the final assembly equipment is abnormal;
the alarm generator is used for generating alarm voice according to the alarm generation control instruction and sending the alarm voice to the alarm transmitter; the alarm voice comprises a point location where an abnormality occurs and a type of the abnormality;
the alarm transmitter is used for transmitting the alarm voice to the mobile voice playing equipment through the communication module;
and the voice playing device is used for playing the alarm voice.
In this embodiment, the control module employs a PCL controller.
Further, the control module receives the operation information of the final assembly equipment in real time through FL-NET. The FL-NET is a protocol owned by the PLC, and can accurately and timely acquire the running information of the monitored general assembly equipment, so that the PLC can timely judge abnormal information.
As the preferred scheme of this embodiment, communication module includes WIFI module and GPRS module, and alarm transmitter will be received the warning pronunciation are sent to mobile voice playing device through WIFI module and GPRS module, easy to carry out and dual good network transmission environment of having guaranteed.
Besides, the mobile voice playing device can comprise an interphone, a sound box and a broadcasting system; the interphone, the sound and the broadcasting system are communication equipment for contact commonly used on a production line, an alarm device is not required to be additionally arranged by directly depending on the interphone, the sound and the broadcasting system, the cost is saved, the playing effect is good, and the alarm voice can be easily and accurately transmitted to workers.
The principle of this embodiment is the same as that of embodiment 1, and the adopted PLC controller is responsible for scanning the conditions of each device in real time, so that when an abnormality occurs, the abnormality information can be obtained at the first time, and in particular, the scanning of each device is realized through the FL-NET protocol of the PLC controller, after the occurrence of an abnormal point is judged, the PLC controller sends the abnormality information to the alarm generator, the alarm generator is connected to the PLC controller through the I/O port in a hard-wired connection manner, the alarm generator generates corresponding alarm voice after obtaining the abnormality information and sends the alarm voice to the alarm transmitter, where the alarm generator can be connected to the alarm generator through the 3.5MM interface in a hard-wired manner, and the alarm transmitter sends the alarm voice to the interphone of each security worker, specifically, through radio frequency transmission of the interphone.
Claims (10)
1. An abnormal calling method for final assembly equipment is characterized by comprising the following steps:
the control module receives the operation information of the final assembly equipment in real time;
the control module judges whether the operation information of the final assembly equipment is abnormal or not, if not, the operation is not carried out, if so, an alarm generation control instruction is sent to an alarm generator, and the alarm generation control instruction comprises the point position and the abnormal type of the abnormal occurrence;
the alarm generator generates an alarm voice according to the received alarm generation control instruction and transmits the alarm voice to an alarm transmitter; the alarm voice comprises a point location where an abnormality occurs and a type of the abnormality;
the alarm transmitter transmits the received alarm voice to mobile voice playing equipment through a communication module;
and the mobile voice playing equipment plays the alarm voice.
2. The assembly equipment abnormal calling method according to claim 1, wherein the control module adopts a PCL controller.
3. The method as claimed in claim 2, wherein the control module receives the operation information of the final assembly equipment in real time through FL-NET.
4. The assembly equipment abnormal calling method according to claim 1, wherein the communication module comprises a WIFI module and a GPRS module.
5. The assembly equipment abnormal calling method according to claim 1, wherein the mobile voice playing equipment comprises an interphone, a sound system and a broadcasting system.
6. An abnormal calling system of assembly equipment, which is applied to the abnormal calling method of the assembly equipment as claimed in any one of claims 1 to 5, and is characterized by comprising a control module, an alarm generator, an alarm transmitter and a voice playing device, wherein the alarm generator is connected to the control module through a cable, the alarm transmitter is connected to the alarm generator through a cable, and the alarm transmitter is in communication connection with the voice playing device;
the control module is used for judging whether the final assembly equipment is abnormal or not according to the operation information of the final assembly equipment and sending an alarm generation control instruction to the alarm generator when the final assembly equipment is abnormal;
the alarm generator is used for generating alarm voice according to the alarm generation control instruction and sending the alarm voice to the alarm transmitter; the alarm voice comprises a point location where an abnormality occurs and a type of the abnormality;
the alarm transmitter is used for transmitting the alarm voice to the mobile voice playing equipment through the communication module;
and the voice playing device is used for playing the alarm voice.
7. The assembly equipment exception calling system of claim 6, wherein the control module employs a PCL controller.
8. The system according to claim 7, wherein the control module receives the assembly equipment operation information in real time through FL-NET.
9. The assembly equipment exception calling system of claim 6, wherein the communication module comprises a WIFI module and a GPRS module.
10. The assembly equipment abnormal calling system according to claim 6, wherein the mobile voice playing equipment comprises an interphone, a sound system and a broadcasting system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210738436.5A CN115188168A (en) | 2022-06-27 | 2022-06-27 | Method and system for calling assembly equipment abnormally |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210738436.5A CN115188168A (en) | 2022-06-27 | 2022-06-27 | Method and system for calling assembly equipment abnormally |
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| Publication Number | Publication Date |
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| CN115188168A true CN115188168A (en) | 2022-10-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210738436.5A Pending CN115188168A (en) | 2022-06-27 | 2022-06-27 | Method and system for calling assembly equipment abnormally |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102096982A (en) * | 2010-12-29 | 2011-06-15 | 中国科学院计算技术研究所 | Voice alarm system and method for server monitor |
| CN202632485U (en) * | 2012-04-27 | 2012-12-26 | 湖南吉利汽车部件有限公司 | Voice alarm device for running states of middle- and large-sized production lines |
| CN205788577U (en) * | 2016-05-31 | 2016-12-07 | 北京希地码科技有限公司 | A kind of voice notification device for production line troubleshooting |
| CN110647096A (en) * | 2019-09-26 | 2020-01-03 | 大唐陈村水力发电厂 | Full monitoring system abnormity alarm signal device and alarm method using same |
| US20210170590A1 (en) * | 2019-12-06 | 2021-06-10 | Mitsubishi Electric Research Laboratories, Inc. | Systems and Methods Automatic Anomaly Detection in Mixed Human-Robot Manufacturing Processes |
-
2022
- 2022-06-27 CN CN202210738436.5A patent/CN115188168A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102096982A (en) * | 2010-12-29 | 2011-06-15 | 中国科学院计算技术研究所 | Voice alarm system and method for server monitor |
| CN202632485U (en) * | 2012-04-27 | 2012-12-26 | 湖南吉利汽车部件有限公司 | Voice alarm device for running states of middle- and large-sized production lines |
| CN205788577U (en) * | 2016-05-31 | 2016-12-07 | 北京希地码科技有限公司 | A kind of voice notification device for production line troubleshooting |
| CN110647096A (en) * | 2019-09-26 | 2020-01-03 | 大唐陈村水力发电厂 | Full monitoring system abnormity alarm signal device and alarm method using same |
| US20210170590A1 (en) * | 2019-12-06 | 2021-06-10 | Mitsubishi Electric Research Laboratories, Inc. | Systems and Methods Automatic Anomaly Detection in Mixed Human-Robot Manufacturing Processes |
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