CN115182128A - Yarn dyeing device and process for polyester-cotton fabric for garment processing - Google Patents
Yarn dyeing device and process for polyester-cotton fabric for garment processing Download PDFInfo
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- CN115182128A CN115182128A CN202211023768.1A CN202211023768A CN115182128A CN 115182128 A CN115182128 A CN 115182128A CN 202211023768 A CN202211023768 A CN 202211023768A CN 115182128 A CN115182128 A CN 115182128A
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- 239000004744 fabric Substances 0.000 title claims abstract description 61
- 229920000742 Cotton Polymers 0.000 title claims abstract description 26
- 238000009970 yarn dyeing Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000008569 process Effects 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 239000000835 fiber Substances 0.000 claims abstract description 25
- 230000001681 protective effect Effects 0.000 claims abstract description 21
- 238000004887 air purification Methods 0.000 claims abstract description 18
- 238000004804 winding Methods 0.000 claims abstract description 16
- 238000004043 dyeing Methods 0.000 claims abstract description 8
- 238000009999 singeing Methods 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 37
- 230000000670 limiting effect Effects 0.000 claims description 26
- 238000005485 electric heating Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 21
- 238000009960 carding Methods 0.000 claims description 19
- 230000008859 change Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 239000002912 waste gas Substances 0.000 claims description 6
- 238000004904 shortening Methods 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims 2
- 229920000728 polyester Polymers 0.000 abstract description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 229920004933 Terylene® Polymers 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000003086 colorant Substances 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009980 pad dyeing Methods 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a yarn dyeing device and a yarn dyeing process of polyester-cotton fabric for garment processing, which comprises the following steps: the device comprises a base platform, a protective cover, a control module, a top processing mechanism, a bottom processing mechanism, a winding machine, an unreeling replacing machine, a compactor, an air purification module and a hot steam pump station; the protective cover is arranged on the top of the base platform along the left-right direction; the top processing mechanism is arranged at the top of the base platform and is positioned at the left end of the inner side of the protective cover; the bottom processing mechanism is arranged at the top of the base platform and is positioned at the right end of the inner side of the protective cover; the hot steam pump station is arranged on the rear side of the base platform. According to the yarn dyeing device and the dyeing process of the polyester cotton fabric for clothing processing, fibers on the upper surface and the lower surface of the yarn grey cloth before singeing treatment can be automatically carded and shaped in the yarn dyeing process of the polyester cotton fabric, so that the subsequent dyeing influence caused by uneven twist of the fibers in the yarn grey cloth is relieved.
Description
Technical Field
The invention relates to the technical field of garment processing, in particular to a yarn dyeing device and a yarn dyeing process of a polyester-cotton fabric for garment processing.
Background
The polyester-cotton fabric is a polyester-cotton blended fabric, which is a textile woven by using polyester as a main component and adopting mixed yarns of 60-67% of polyester and 33-40% of cotton, the polyester-cotton fabric is commonly called cotton really good, and the polyester is the first large variety with the highest yield in synthetic fibers. The terylene has a plurality of trade names, the terylene is the trade name of China, the chemical name is polyethylene terephthalate, the terylene is usually formed by polymerizing chemicals, the terylene is also called polyester, the structural form is determined by a spinneret orifice, the cross section of the conventional terylene is circular, no central cavity exists, the cross section shape of the fiber is changed, the profiled fiber can be manufactured, and the brightness and the cohesive force are improved. The fiber macromolecule has high crystallinity and high orientation degree, so the fiber has high strength (20 times of viscose fiber) and good wear resistance. Good elasticity, uneasy wrinkling, good stiffness and shape retention, good light resistance and heat resistance, fast drying and no ironing after washing, good washing and wearing performance;
in the prior art, in the pad dyeing process of polyester-cotton fabrics, color stripes appear on the surfaces of the polyester-cotton fabrics, which is a dyeing defect that local stripe colors are not uniform, and deep colors are particularly obvious.
Disclosure of Invention
The invention aims to provide a yarn dyeing device and a yarn dyeing process of polyester-cotton fabric for garment processing, which at least solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a yarn dyeing apparatus of polyester-cotton fabric for tailoring, includes:
a base platform;
the protective cover is arranged at the top of the base platform along the left-right direction;
the control module is arranged in the middle of the front side of the base platform;
the top processing mechanism is arranged at the top of the base platform and is positioned at the left end of the inner side of the protective cover;
the bottom processing mechanism is arranged at the top of the base platform and is positioned at the right end of the inner side of the protective cover;
the winding machine is arranged at the left end of the base platform and is electrically connected with the control module;
the unwinding change machine is mounted at the right end of the base platform and is electrically connected with the control module;
the number of the pressing devices is three, and the three pressing devices are respectively arranged on the left side, the right side and the middle part of the top end of the base platform;
the number of the air purification modules is two, the two air purification modules are respectively embedded into openings on the left side and the right side of the top end of the protective cover, and the air purification modules are electrically connected with the control module;
and the hot steam pump station is arranged on the rear side of the base platform and is electrically connected with the control module.
Preferably, the top treatment mechanism comprises: the top processing mechanism shell is arranged at the top of the base platform along the left-right direction; and the left end and the right end of the front side and the rear side of the inner cavity of the shell of the top processing mechanism are respectively provided with a top carding and shaping assembly.
Preferably, in order to comb and heat-set the upper surface of the yarn grey cloth, the top carding and setting assembly comprises: the device comprises a first motor, a driving rod, a rotating disc, a first connecting rod and a first rotating rod; the first motor is arranged at the top of the inner cavity of the top processing mechanism shell and is electrically connected with the control module; the driving rod screw is connected to the output end of the first motor; the rotating disc is rotatably connected to the top of the inner cavity of the top processing mechanism shell through a pin shaft and is positioned on the inner side of the driving rod, and the rotating disc is meshed with the driving rod; one end of the first connecting rod is rotatably connected to the outer side of the bottom end of the rotating disc through a pin shaft; one end of the first rotating rod is rotatably connected to the top of the inner cavity of the top processing mechanism shell through a pin shaft and is located on the outer side of the rotating disc, and the other end of the first rotating rod is rotatably connected with the other end of the first connecting rod through a pin shaft.
Preferably, in order to realize the carding and the heat setting of the lower surface of the yarn grey cloth and simultaneously change the carding direction of the fibers in the yarn grey cloth, the top carding and setting assembly further comprises: the device comprises a shell, a second rotating rod, a limiting groove, a miniature electric push rod, a limiting pin, a second connecting rod, a connecting rotating shaft, an electric heating scraper and a third connecting rod; the shell is fixedly arranged at the bottom end of a connecting shaft center of the first rotating rod and the inner wall of the shell of the top processing mechanism; the second rotating rod is rotatably connected to the inner cavity of the shell through a pin shaft; the limiting groove is formed in the outer end of the second rotating rod; the miniature electric push rod is arranged in the inner cavity of the shell along the vertical direction and is electrically connected with the control module; the limiting pin is rotatably connected to the bottom of the telescopic end of the miniature electric push rod through a bearing and is inserted into the inner cavity of the limiting groove; one end of the second connecting rod is rotatably connected to the inner side of the outer end of the second rotating rod through a pin shaft; the connecting rotating shaft is rotatably connected to an opening on the inner side of the outer wall of the shell through a bearing; the electric heating scraper is arranged at the inner end of the connecting rotating shaft and is electrically connected with the control module; one end of the third connecting rod is in keyed connection with the outer end of the outer wall of the connecting rotating shaft, and the other end of the third connecting rod is in rotating connection with the other end of the second connecting rod through a pin shaft.
Preferably, in order to comb and heat-set the lower surface of the yarn blank, the bottom processing mechanism includes: the bottom processing mechanism comprises a bottom processing mechanism shell, a through hole groove, a first lifting module, a top plate, a second lifting module, a shear type telescopic module and a heating assembly; the bottom treatment mechanism shell is embedded in the right opening of the base platform; the through hole groove is formed in the top of the inner cavity of the bottom processing mechanism shell; the first lifting module is arranged at the top end of the bottom processing mechanism shell and is electrically connected with the control module; the top plate is arranged at the lifting end of the first lifting module; the number of the second lifting modules is two, the two second lifting modules are respectively arranged on the front side and the rear side of the middle part of the bottom end of the inner cavity of the shell of the bottom processing mechanism, and the second lifting modules are electrically connected with the control module; the two scissor type telescopic modules are respectively provided with lifting ends of a front second lifting module and a rear second lifting module, and the scissor type telescopic modules are electrically connected with the control module; the number of the heating assemblies is two, and the two heating assemblies are respectively arranged on the inner sides of the telescopic ends of the front scissor type telescopic module and the rear scissor type telescopic module.
Preferably, in order to realize that the yarn gray fabric is moved and conveyed in a progressive manner in a manner of being matched with each other in the process of carding and heat setting the lower surface of the yarn gray fabric, the bottom processing mechanism further comprises: the device comprises a rotating rod, a guide rod, an eccentric wheel, a gear, an electric push rod, a rack, a push rod, a slot frame, a spring rod, a mounting frame, a heating plate and a fourth connecting rod; the rotating rod is rotatably connected to the inner cavity of the bottom processing mechanism shell through a pin shaft along the left and right directions; one end of the guide rod is connected with the axis of the rotating rod in a key way; the eccentric wheel is rotatably connected with the inner cavity of the bottom processing mechanism shell through a pin shaft; the gear wheel is connected with the axle center of the eccentric wheel; the electric push rod is arranged at the bottom end of the inner cavity of the bottom processing mechanism shell along the left-right direction and is electrically connected with the control module; the rack is arranged at the telescopic end of the electric push rod along the left-right direction and is meshed with the gear; the push rod is rotatably connected to the other end of the guide rod through a pin shaft, and the outer wall of the eccentric wheel is in contact with the outer wall of the push rod; the number of the slot frames is two, and the two slot frames are respectively arranged on the left side and the right side of the inner cavity of the bottom processing mechanism shell; the number of the spring rods is two, and the two spring rods are respectively inserted into the inner sides of the left slot frame and the right slot frame along the up-down direction; the number of the mounting frames is two, and the two mounting frames are respectively arranged at the tops of the two spring rods; the heating plates are arranged on the tops of the two mounting frames respectively in the front-back direction, and the heating plates are electrically connected with the control module; the quantity of fourth connecting rod is two, two fourth connecting rod one end is connected in the bottom of two spring levers through the round pin hub rotation respectively, two the other end of fourth connecting rod is connected through the round pin hub rotation with the both ends about the dwang respectively.
Preferably, in order to achieve hot rolling of the lower surface of the yarn blank and avoid the generation of water vapor, the heating assembly includes: the hot steam storage device comprises a fixed frame, a fixed shaft, a hot steam storage pipe and a heat conducting pad; the fixed frame is arranged at the top of the lifting end of the second lifting module along the left-right direction; the fixed shaft is fixedly connected to the inner side of the fixed frame along the left-right direction; the hot steam storage pipe is sleeved on the outer wall of the fixed shaft along the left-right direction, and the outer side of the hot steam storage pipe can be connected with a hot steam pump station through a guide pipe; the heat conducting pad is rotatably connected to the outer side of the hot steam storage pipe through a bearing in the left-right direction.
Compared with the prior art, the invention has the beneficial effects that:
1. shorten the drive rack through electric putter self intermittent type nature extension and move to the left side or to the right side, and then make the gear drive eccentric wheel eccentric rotation under the effect of rack rotation power, push rod drive guide arm drives the dwang and uses and deflect with bottom processing mechanism shell round pin axle rotation junction as the center, both ends drive spring rod at the inboard up-and-down motion of slot frame under the cooperation of fourth connecting rod respectively about the dwang, the spring rod makes the hot plate rebound under the cooperation of mounting bracket, left and right sides hot plate intermittent type nature carries on spacingly to yarn grey cloth extrusion respectively under the cooperation of roof bottom, the extension of second lift module makes heating element and yarn grey cloth contact, the inside and outside reciprocating motion of flexible module self extension of formula of cutting shortens drive heating element, the inside hot steam that produces of hot steam pump station is discharged to hot steam storage intraduct by the pipe, and transmit to the outside and comb the design to yarn grey cloth lower surface fibre through the heat conduction pad:
2. the first motor drives the driving rod to rotate, the first connecting rod drives the first rotating rod to drive the shell to rotate by taking the joint of the first rotating rod and the shell of the top processing mechanism as an axis, the shell drives the electric heating scraper to reciprocate in the left and right directions at the top of yarn grey cloth on the inner side of the shell of the top processing mechanism under the matching of the connecting rotating shaft, the electric heating scraper swings and simultaneously self heats so as to comb and shape the upper surface fibers of the gauze, the miniature electric push rod drives the limiting pin to reciprocate, and further the limiting pin drives the second rotating rod to rotate by taking the joint of the second rotating rod and the shell pin shaft as the axis under the matching of the limiting groove, and the connecting rotating shaft is driven to drive the electric heating scraper to rotate clockwise or anticlockwise, so that the angle direction of the electric heating scraper is adjusted, and the combing direction of fibers in the yarn grey cloth is changed:
therefore, the automatic carding and sizing of the fibers on the upper surface and the lower surface of the yarn grey cloth before singeing treatment can be realized in the yarn dyeing process of the polyester cotton fabric, and the subsequent dyeing influence caused by the uneven twist of the fibers in the yarn grey cloth is further relieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an internal schematic view of FIG. 1;
FIG. 3 is an exploded view of the top processing mechanism of FIG. 1;
FIG. 4 is an enlarged view of FIG. 3 at A;
FIG. 5 is a partial exploded view of the bottom treatment mechanism of FIG. 1;
FIG. 6 is an enlarged view of FIG. 5 at B;
fig. 7 is an exploded view of the heating assembly of fig. 5.
In the figure: 1. the device comprises a base platform, a protective cover, a control module, a top processing mechanism, a bottom processing mechanism, a heating assembly, a winding machine, a unwinding changing machine, a pressing device, an air purification module, a hot steam pump station, a base platform 2, a protective cover 3, a control module 4, a top processing mechanism, a bottom processing mechanism 5, a heating assembly 7, a winding machine 8, an unwinding changing machine 9, a pressing device 10, an air purification module 11 and a hot steam pump station;
41. a top processing mechanism shell 42, a first motor 43, a driving rod 44, a rotating disc 45, a first connecting rod 46, a first rotating rod 47, a shell 48, a second rotating rod 49, a limiting groove 410, a micro electric push rod 411, a limiting pin 412, a second connecting rod 413, a connecting rotating shaft 414, an electric heating scraper 415 and a third connecting rod;
51. a bottom processing mechanism shell 52, a through hole groove 53, a first lifting module 54, a top plate 55, a second lifting module 56, a scissor type telescopic module 57, a rotating rod 58, a guide rod 59, an eccentric wheel 510, a gear 511, an electric push rod 512, a rack 513, a push rod 514, a slot frame 515, a spring rod 516, a mounting frame 517, a heating plate 518 and a fourth connecting rod;
61. a fixed frame 62, a fixed shaft 63, a hot steam storage tube 64 and a heat conducting pad.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: the utility model provides a yarn dyeing apparatus of polyester-cotton fabric for tailoring, includes: the device comprises a base platform 1, a protective cover 2, a control module 3, a top processing mechanism 4, a bottom processing mechanism 5, a winding machine 7, an unreeling replacing machine 8, a compactor 9, an air purification module 10 and a hot steam pump station 11, wherein the protective cover 2 is arranged at the top of the base platform 1 along the left-right direction, the control module 3 is arranged at the middle part of the front side of the base platform 1, the top processing mechanism 4 is arranged at the top of the base platform 1 and is positioned at the left end of the inner side of the protective cover 2, the bottom processing mechanism 5 is arranged at the top of the base platform 1 and is positioned at the right end of the inner side of the protective cover 2, the winding machine 7 is arranged at the left end of the base platform 1, and the winding machine 7 is electrically connected with the control module 3;
in this embodiment, the winding machine 7 can be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the winding machine 7 can wind the yarn grey cloth;
the unwinding change machine 8 is arranged at the right end of the base platform 1, and the unwinding change machine 8 is electrically connected with the control module 3;
in this embodiment, the unwinding changing machine 8 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and a plurality of yarn base fabric rolls can be pre-installed inside the unwinding changing machine 8 and can be automatically unwound and automatically changed after unwinding is completed;
the number of the pressing devices 9 is three, and the three pressing devices 9 are respectively arranged on the left side, the right side and the middle of the top end of the base platform 1;
in this embodiment, the presser 9 can limit the fiber gray fabric;
the number of the air purification modules 10 is two, the two air purification modules 10 are respectively embedded into openings at the left side and the right side of the top end of the protective cover 2, and the air purification modules 10 are electrically connected with the control module 3;
in this embodiment, the air purification module 10 can be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the air purification module 10 purifies waste gas generated in the process of carding and shaping yarns in the protection cover 2 and then discharges the waste gas to the outside;
the hot steam pump station 11 is arranged at the rear side of the base platform 1, and the hot steam pump station 11 is electrically connected with the control module 3;
in this embodiment, the hot steam pump station 11 can be controlled by staff using the control module 3 or by installing a preset logic program inside the control module 3, and hot steam can be generated inside the hot steam pump station 11 and discharged into the hot steam storage pipe through a conduit.
As a preferable mode, further, as shown in fig. 3 and 4, the top treatment means 4 includes: the top treatment mechanism housing 41 is arranged on the top of the base platform 1 along the left-right direction; wherein, both ends all are provided with the top and comb the design subassembly about both sides around the inner chamber of top processing mechanism shell 41, and the design subassembly is combed at the top includes: the device comprises a first motor 42, a driving rod 43, a rotating disc 44, a first connecting rod 45, a first rotating rod 46, a shell 47, a second rotating rod 48, a limiting groove 49, a miniature electric push rod 410, a limiting pin 411, a second connecting rod 412, a connecting rotating shaft 413, an electric heating scraper blade 414 and a third connecting rod 415;
the first motor 42 is arranged at the top of the inner cavity of the top processing mechanism shell 41, the first motor 42 is electrically connected with the control module 3, the first motor 42 can be controlled by a worker by using the control module 3 or by installing a preset logic program in the control module 3, and the first motor 42 can drive the rod 43 to rotate; the driving rod 43 is connected with the output end of the first motor 42 through a screw; the rotating disc 44 is rotatably connected to the top of the inner cavity of the top processing mechanism housing 41 through a pin shaft and is positioned on the inner side of the driving rod 43, and the rotating disc 44 is meshed with the driving rod 43;
in this embodiment, the rotating disc 44 can drive the first connecting rod 45 to move circumferentially around the axis of the rotating disc 44 under the rotating force of the driving rod 43;
one end of the first connecting rod 45 is rotatably connected to the outer side of the bottom end of the rotating disc 44 through a pin shaft; one end of a first rotating rod 46 is rotatably connected to the top of the inner cavity of the top processing mechanism shell 41 through a pin shaft and is positioned on the outer side of the rotating disc 44, and the other end of the first rotating rod 46 is rotatably connected with the other end of the first connecting rod 45 through a pin shaft; the shell 47 is fixedly arranged at the bottom end of the connecting shaft center of the first rotating rod 46 and the inner wall of the top processing mechanism shell 41; the second rotating rod 48 is rotatably connected to the inner cavity of the shell 47 through a pin shaft; a limiting groove 49 is formed at the outer end of the second rotating rod 48; the micro electric push rod 410 is arranged in the inner cavity of the shell 47 along the up-down direction, and the micro electric push rod 410 is electrically connected with the control module 3;
in this embodiment, the micro electric push rod 410 can be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the micro electric push rod 410 drives the limit pin 411 to move up and down to a specified height position by stretching and shortening itself;
the limiting pin 411 is rotatably connected to the bottom of the telescopic end of the miniature electric push rod 410 through a bearing, the limiting pin 411 is inserted into the inner cavity of the limiting groove 49, and the limiting pin 411 can move up and down and can move left and right in the inner cavity of the limiting groove 49; one end of the second connecting rod 412 is rotatably connected to the inner side of the outer end of the second rotating rod 48 through a pin; the connecting rotating shaft 413 is rotatably connected to an opening on the inner side of the outer wall of the shell 47 through a bearing; the electric heating scraper 414 is arranged at the inner end of the connecting rotating shaft 413, and the electric heating scraper 414 is electrically connected with the control module 3;
in this embodiment, the electric heating scraper 414 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the electric heating scraper 414 can be heated to comb and shape the fibers on the surface of the yarn grey cloth while moving;
one end of the third connecting rod 415 is connected to the outer end of the outer wall of the connecting shaft 413, and the other end of the third connecting rod 415 is rotatably connected to the other end of the second connecting rod 412 by a pin.
Further, as shown in fig. 5 and 6, the bottom treatment means 5 preferably includes: a bottom processing mechanism housing 51, a through-hole slot 52, a first lifting module 53, a top plate 54, a second lifting module 55, a scissor-type telescopic module 56, a heating assembly 6, a rotating rod 57, a guide rod 58, an eccentric wheel 59, a gear 510, an electric push rod 511, a rack 512, a push rod 513, a slot frame 514, a spring rod 515, a mounting frame 516, a heating plate 517 and a fourth connecting rod 518;
the bottom processing mechanism shell 51 is embedded in the right opening of the base platform 1; the through hole groove 52 is arranged at the top of the inner cavity of the bottom processing mechanism shell 51; the first lifting module 53 is arranged at the top end of the bottom processing mechanism shell 51, and the first lifting module 53 is electrically connected with the control module 3;
in this embodiment, the first lifting module 53 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the first lifting module 53 drives the top plate 54 to move to a specified height position by stretching and shortening itself;
the top plate 54 is disposed at the elevating end of the first elevating module 53; the number of the second lifting modules 55 is two, the two second lifting modules 55 are respectively arranged at the front side and the rear side of the middle part of the bottom end of the inner cavity of the bottom processing mechanism shell 51, and the second lifting modules 55 are electrically connected with the control module 3;
in this embodiment, the second lifting module 55 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the second lifting module 55 drives the scissor type telescopic module 56 to move to a specified height position by extending and shortening itself;
the two scissor type telescopic modules 56 are arranged, the two scissor type telescopic modules 56 are respectively provided with the lifting ends of the front and the rear second lifting modules 55, and the scissor type telescopic modules 56 are electrically connected with the control module 3;
in this embodiment, the scissor type telescopic module 56 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the scissor type telescopic module 56 drives the heating assembly 6 to move inside and outside under the gauze blank cloth through self-extension;
the number of the heating assemblies 6 is two, and the two heating assemblies 6 are respectively arranged at the inner sides of the telescopic ends of the front scissor type telescopic module 56 and the rear scissor type telescopic module 56; the rotating rod 57 is rotatably connected to the inner cavity of the bottom treatment mechanism housing 51 through a pin shaft in the left-right direction; one end of the guide rod 58 is connected with the axle center of the rotating rod 57; the eccentric wheel 59 is rotatably connected with the inner cavity of the bottom processing mechanism shell 51 through a pin shaft, the eccentric wheel 59 rotates eccentrically, and meanwhile, the near end and the far end of the eccentric wheel 59 are intermittently contacted with the outer wall of the push rod 513; the gear 510 is connected with the axle center of the eccentric wheel 59; the electric push rod 511 is arranged at the bottom end of the inner cavity of the bottom processing mechanism shell 51 along the left-right direction, and the electric push rod 511 is electrically connected with the control module 3;
in this embodiment, the electric push rod 511 can be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the electric push rod 511 drives the rack 512 to move left and right by extending and shortening itself;
the rack 512 is arranged at the telescopic end of the electric push rod 511 along the left-right direction, and the rack 512 is meshed with the gear 510; the push rod 513 is rotatably connected to the other end of the guide rod 58 through a pin shaft, and the outer wall of the eccentric wheel 59 is in contact with the outer wall of the push rod 513; the number of the slot frames 514 is two, and the two slot frames 514 are respectively arranged at the left side and the right side of the inner cavity of the bottom processing mechanism shell 51; the number of the spring rods 515 is two, and the two spring rods 515 are respectively inserted into the inner sides of the left slot frame 514 and the right slot frame 514 along the up-down direction; the number of the mounting brackets 516 is two, and the two mounting brackets 516 are respectively arranged at the tops of the two spring rods 515;
in this embodiment, the spring rod 515 can move up and down inside the slot frame 514, and a spring is disposed inside the spring rod 515 to perform a damping and buffering function;
the number of the heating plates 517 is two, and the two heating plates 517 are respectively arranged on the tops of the two mounting frames 516 along the front-back direction;
in this embodiment, the heating plate 517 is electrically connected to the control module 3, the heating plate 517 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the inside of the heating plate 517 can be heated to limit and heat the gauze gray fabric;
the number of the fourth connecting rods 518 is two, one end of each of the two fourth connecting rods 518 is rotatably connected to the bottom ends of the two spring rods 515 via a pin, and the other end of each of the two fourth connecting rods 518 is rotatably connected to the left and right ends of the rotating rod 57 via a pin.
As a preferable aspect, further, as shown in fig. 7, the heating unit 6 includes: a fixed frame 61, a fixed shaft 62, a hot steam storage pipe 63 and a heat conduction pad 64; the fixed frame 61 is arranged at the top of the lifting end of the second lifting module 55 along the left-right direction;
the fixed shaft 62 is fixedly connected to the inner side of the fixed frame 61 along the left-right direction, and the hot steam storage pipe 63 is sleeved on the outer wall of the fixed shaft 62 along the left-right direction;
in the embodiment, the outer side of the hot steam storage pipe 63 can be connected with the through conduit of the hot steam pump station 11, the hot steam storage pipe 63 is made of a heat conducting material, and the hot steam stored in the hot steam storage pipe 63 can be conducted into the heat conducting pad 64 along the outer wall of the hot steam storage pipe 63;
the heat conduction pad 64 is rotatably connected to the outside of the hot steam storage pipe 63 through a bearing in the left-right direction;
in this embodiment, the heat conducting pad 64 is made of a heat conducting and water absorbing material, the heat conducting pad 64 can conduct heat of hot steam in the hot steam storage tube 63, and meanwhile, the generated water vapor is absorbed by the heat conducting pad 64, so that the water vapor is prevented from being absorbed by the yarn grey cloth.
A dyeing process of a yarn dyeing device of polyester-cotton fabric for garment processing specifically comprises the following steps:
the working personnel places the yarn roll inside the unwinding changing machine 8, controls the control module 3 to sequentially start the unwinding changing machine 8, the first lifting module 53, the electric push rod 511, the second lifting module 55, the scissor type telescopic module 56 and the hot steam pump station 11, the unwinding changing machine 8 unwinds the yarn roll inside the unwinding changing machine and enters the bottom treatment mechanism 5 under the limit of the right-side presser 9, the first lifting module 53 extends to enable the top plate 54 to move downwards to cover the upper part of the bottom treatment mechanism shell 51, the electric push rod 511 drives the rack 512 to move towards the left side or the right side through intermittent extension of the electric push rod 511, further enables the gear 510 to drive the eccentric wheel 59 to eccentrically rotate under the rotating force of the rack 512, further enables the near end and the far end of the eccentric wheel 59 to intermittently contact with the outer wall of the push rod 513 under the rotating force of the eccentric wheel 59, the push rod 513 is driven to drive the guide rod 58 to drive the rotating rod 57 to deflect by taking the pin shaft rotating connection part with the bottom processing mechanism shell 51 as a center, the left end and the right end of the rotating rod 57 are respectively driven to drive the spring rod 515 to move up and down on the inner side of the slot frame 514 under the cooperation of the fourth connecting rod 518, the spring rod 515 is driven to move the heating plate 517 upwards under the cooperation of the mounting frame 516, the left heating plate 517 and the right heating plate 517 are further intermittently matched with the bottom of the top plate 54 to extrude and limit yarn grey cloth, the second lifting module 55 extends to enable the heating assembly 6 to be in contact with the yarn grey cloth under the cooperation of the scissor type telescopic module 56, the scissor type telescopic module 56 shortens and drives the heating assembly 6 to reciprocate inside and outside through self extension, hot steam generated in the hot steam pump station 11 is discharged into the hot steam storage pipe 63, and is transmitted to the outside through the heat conducting pad 64 to comb and shape the fibers on the lower surface of the yarn grey cloth;
the gray yarn fabric after the bottom carding and shaping enters the inner side of the top treatment mechanism shell 41 under the limiting action of the middle presser 9, a worker controls the control module 3 to sequentially start the first motor 42, the electric heating scraper blade 414 and the micro electric push rod 410 in the top carding and shaping assemblies at the front side and the rear side, the first motor 42 drives the driving rod 43 to rotate, so that the rotating disc 44 drives the first connecting rod 45 to circumferentially move by taking the axis of the rotating disc 44 as the center of a circle under the rotating force of the driving rod 43, the first connecting rod 45 drives the first rotating rod 46 to drive the shell 47 to intermittently rotate clockwise or anticlockwise by taking the joint with the top treatment mechanism shell 41 as the axis, the shell 47 drives the electric heating scraper blade 414 to reciprocate on the top of the gray yarn fabric at the inner side of the top treatment mechanism shell 41 in the left-right direction under the cooperation of the connecting rotating shaft 413, the electric heating scraper blade 414 swings and heats itself to comb and shape the upper surface fiber of the gauze, the staff can control the control module 3 to start the micro electric push rod 410, the micro electric push rod 410 extends and shortens to drive the limit pin 411 to move up and down, further the limit pin 411 moves left and right in the inner cavity of the limit groove 49 to drive the second rotating rod 48 to rotate around the pin shaft rotating connection part of the shell 47 under the matching of the limit groove 49, and the second rotating rod 48 drives the connection rotating shaft 413 to drive the electric heating scraper 414 to rotate clockwise or anticlockwise under the matching of the second connecting rod 412 and the third connecting rod 415, further the angle direction of the electric heating scraper 414 is adjusted to change the carding direction of the fibers in the yarn grey cloth, the staff controls the control module 3 to start the winding machine 7 and the air purification module 10 in the carding process, the winding machine 7 winds the yarn grey cloth after the fibers are shaped on the inner side of the winding machine 7 under the limiting action of the left presser 9 to singe, further, the subsequent dyeing influence caused by uneven fiber twist in the yarn grey cloth is relieved, and the air purification module 10 purifies waste gas generated in the carding and shaping process of the yarn in the protective cover 2 and then discharges the waste gas to the outside.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a yarn dyeing apparatus of polyester-cotton fabric for tailoring which characterized in that includes:
a base platform (1);
the protective cover (2) is arranged on the top of the base platform (1) along the left-right direction;
the control module (3) is arranged in the middle of the front side of the base platform (1);
the top processing mechanism (4) is arranged at the top of the base platform (1) and is positioned at the left end of the inner side of the protective cover (2);
the bottom processing mechanism (5) is arranged at the top of the base platform (1) and is positioned at the right end of the inner side of the protective cover (2);
the winding machine (7) is installed at the left end of the base platform (1), and the winding machine (7) is electrically connected with the control module (3);
the unwinding change machine (8) is installed at the right end of the base platform (1), and the unwinding change machine (8) is electrically connected with the control module (3);
the number of the pressing devices (9) is three, and the three pressing devices (9) are respectively arranged on the left side, the right side and the middle of the top end of the base platform (1);
the number of the air purification modules (10) is two, the two air purification modules (10) are respectively embedded into openings at the left side and the right side of the top end of the protective cover (2), and the air purification modules (10) are electrically connected with the control module (3);
the hot steam pump station (11) is arranged on the rear side of the base platform (1), and the hot steam pump station (11) is electrically connected with the control module (3).
2. The yarn dyeing device for polyester-cotton fabric for garment processing according to claim 1, characterized in that the top treatment mechanism (4) comprises:
a top processing mechanism housing (41) disposed on the top of the base platform (1) in the left-right direction;
the top carding and shaping assembly is arranged at the front end, the rear end, the left end and the right end of the inner cavity of the top processing mechanism shell (41).
3. The yarn dyeing device for polyester-cotton fabric for garment processing according to claim 2, characterized in that the top carding and sizing component comprises:
the first motor (42) is arranged at the top of the inner cavity of the top processing mechanism shell (41), and the first motor (42) is electrically connected with the control module (3);
the driving rod (43) is connected with the output end of the first motor (42) through a screw;
the rotating disc (44) is rotatably connected to the top of the inner cavity of the top processing mechanism shell (41) through a pin shaft and is positioned on the inner side of the driving rod (43), and the rotating disc (44) is meshed with the driving rod (43);
one end of the first connecting rod (45) is rotatably connected to the outer side of the bottom end of the rotating disc (44) through a pin shaft;
and one end of the first rotating rod (46) is rotatably connected to the top of the inner cavity of the top processing mechanism shell (41) through a pin shaft and is positioned on the outer side of the rotating disc (44), and the other end of the first rotating rod (46) is rotatably connected with the other end of the first connecting rod (45) through a pin shaft.
4. The yarn dyeing device for polyester-cotton fabric for garment processing according to claim 3, characterized in that the top carding and sizing component further comprises:
the shell (47) is fixedly arranged at the bottom end of a connecting shaft center of the first rotating rod (46) and the inner wall of the top processing mechanism shell (41);
the second rotating rod (48) is rotatably connected to the inner cavity of the shell (47) through a pin shaft;
the limiting groove (49) is formed in the outer end of the second rotating rod (48);
the miniature electric push rod (410) is arranged in the inner cavity of the shell (47) along the up-down direction, and the miniature electric push rod (410) is electrically connected with the control module (3);
the limiting pin (411) is rotatably connected to the bottom of the telescopic end of the miniature electric push rod (410) through a bearing, and the limiting pin (411) is inserted into the inner cavity of the limiting groove (49);
one end of the second connecting rod (412) is rotatably connected to the inner side of the outer end of the second rotating rod (48) through a pin shaft;
the connecting rotating shaft (413) is rotatably connected to an opening on the inner side of the outer wall of the shell (47) through a bearing;
the electric heating scraper blade (414) is arranged at the inner end of the connecting rotating shaft (413), and the electric heating scraper blade (414) is electrically connected with the control module (3);
and one end of the third connecting rod (415) is connected with the outer end of the outer wall of the connecting rotating shaft (413), and the other end of the third connecting rod (415) is rotatably connected with the other end of the second connecting rod (412) through a pin shaft.
5. The yarn dyeing device for polyester-cotton fabric for garment processing according to claim 4, characterized in that said bottom treatment means (5) comprises:
a bottom treatment mechanism housing (51) embedded in the right opening of the base platform (1);
the through hole groove (52) is formed in the top of the inner cavity of the bottom processing mechanism shell (51);
the first lifting module (53) is arranged at the top end of the bottom processing mechanism shell (51), and the first lifting module (53) is electrically connected with the control module (3);
a top plate (54) provided at a lifting end of the first lifting module (53);
the number of the second lifting modules (55) is two, the two second lifting modules (55) are respectively arranged on the front side and the rear side of the middle part of the bottom end of the inner cavity of the bottom processing mechanism shell (51), and the second lifting modules (55) are electrically connected with the control module (3);
the number of the scissor type telescopic modules (56) is two, the two scissor type telescopic modules (56) are respectively provided with the lifting ends of the front second lifting module (55) and the rear second lifting module (55), and the scissor type telescopic modules (56) are electrically connected with the control module (3);
the number of the heating assemblies (6) is two, and the two heating assemblies (6) are respectively arranged on the inner sides of the telescopic ends of the front scissor type telescopic module and the rear scissor type telescopic module (56).
6. The yarn dyeing device for polyester-cotton fabric for garment processing according to claim 5, characterized in that said bottom treatment mechanism (5) further comprises:
the rotating rod (57) is rotatably connected with the inner cavity of the bottom processing mechanism shell (51) through a pin shaft along the left-right direction;
a guide rod (58) one end of which is connected with the axle center of the rotating rod (57);
the eccentric wheel (59) is rotatably connected with the inner cavity of the bottom processing mechanism shell (51) through a pin shaft;
a gear (510) which is connected to the axis of the eccentric wheel (59) by a key;
the electric push rod (511) is arranged at the bottom end of the inner cavity of the bottom processing mechanism shell (51) along the left-right direction, and the electric push rod (511) is electrically connected with the control module (3);
the rack (512) is arranged at the telescopic end of the electric push rod (511) along the left-right direction, and the rack (512) is meshed with the gear (510);
the push rod (513) is rotatably connected to the other end of the guide rod (58) through a pin shaft, and the outer wall of the eccentric wheel (59) is in contact with the outer wall of the push rod (513);
the number of the slot frames (514) is two, and the two slot frames (514) are respectively arranged on the left side and the right side of the inner cavity of the bottom processing mechanism shell (51);
the number of the spring rods (515) is two, and the two spring rods (515) are respectively inserted into the inner sides of the left slot frame and the right slot frame (514) along the vertical direction;
the number of the mounting frames (516) is two, and the two mounting frames (516) are respectively arranged at the tops of the two spring rods (515);
the heating plates (517) are two, the two heating plates (517) are respectively arranged at the tops of the two mounting frames (516) along the front-back direction, and the heating plates (517) are electrically connected with the control module (3);
fourth connecting rod (518), the quantity of fourth connecting rod (518) is two, two fourth connecting rod (518) one end is rotated through the round pin axle respectively and is connected in the bottom of two spring arms (515), two the other end of fourth connecting rod (518) is passed through the round pin axle rotation respectively with both ends about dwang (57) and is connected.
7. The yarn dyeing device for polyester-cotton fabric for garment processing according to claim 6, characterized in that said heating assembly (6) comprises:
the fixed frame (61) is arranged at the top of the lifting end of the second lifting module (55) along the left-right direction;
a fixed shaft (62) fixedly connected to the inner side of the fixed frame (61) along the left-right direction;
the hot steam storage pipe (63) is sleeved on the outer wall of the fixed shaft (62) along the left-right direction, and the outer side of the hot steam storage pipe (63) can be connected with a hot steam pump station (11) through a guide pipe;
and the heat conducting pad (64) is rotatably connected to the outer side of the hot steam storage pipe (63) through a bearing in the left-right direction.
8. The dyeing process of the yarn dyeing device for the polyester-cotton fabric for garment processing according to claim 7, characterized by comprising the following steps:
the method comprises the following steps: unreeling and exchanging machine (8) unreels the yarn coil inside and enters into bottom treatment mechanism (5) under the limit of right side presser (9), and first lifting module (53) extends to make roof (54) move downwards to cover above bottom treatment mechanism shell (51):
step two: the electric push rod (511) drives the rack (512) to move towards the left side or towards the right side through the intermittent extension and shortening of the electric push rod per se, so that the gear (510) drives the eccentric wheel (59) to eccentrically rotate under the rotating force of the rack (512), and the near end and the far end of the eccentric wheel (59) are intermittently contacted with the outer wall of the push rod (513):
step three: push rod (513) drive guide arm (58) drive dwang (57) with bottom processing mechanism shell (51) round pin axle rotation junction deflect as the center, both ends drive spring pole (515) up-and-down motion in slot frame (514) inboard under the cooperation of fourth connecting rod (518) respectively about dwang (57), impel spring pole (515) to make hot plate (517) rebound under the cooperation of mounting bracket (516), and then make left and right sides hot plate (517) intermittent type nature respectively carry on spacingly under roof (54) bottom cooperation to the extrusion of yarn grey cloth:
step four: the second lifting module (55) is extended to enable the heating assembly (6) to be in contact with the yarn grey cloth under the matching of the scissor type telescopic module (56), the scissor type telescopic module (56) is extended and shortened through itself to drive the heating assembly (6) to do reciprocating motion inside and outside, hot steam generated inside the hot steam pump station (11) is discharged into the hot steam storage pipe (63) through a guide pipe, and is transmitted to the outside through a heat conducting pad (64) to comb and shape the lower surface fibers of the yarn grey cloth:
step five: the yarn grey cloth after the bottom carding and shaping enters the inner side of a top processing mechanism shell (41) under the limiting action of a middle compactor (9):
step six: the first motor (42) drives the driving rod (43) to rotate, so that the rotating disc (44) drives the first connecting rod (45) to move circumferentially around the axis of the rotating disc (44) under the rotating force of the driving rod (43):
step seven: the first connecting rod (45) drives the first rotating rod (46) to drive the shell (47) to rotate by taking the joint of the shell (41) of the top processing mechanism as an axis, the shell (47) drives the electric heating scraper (414) to reciprocate on the top of yarn grey cloth on the inner side of the shell (41) of the top processing mechanism under the matching of the connecting rotating shaft (413), and the electric heating scraper (414) swings and is heated to comb and shape the fibers on the upper surface of the gauze:
step eight: miniature electric putter (410) drive spacer pin (411) reciprocates, and then makes spacer pin (411) drive second dwang (48) and shell (47) round pin axle rotation junction rotate as the axle center under the cooperation of spacing groove (49), and drive connection pivot (413) drive electric heat scraper blade (414) clockwise or anticlockwise rotation, and then realize adjusting electric heat scraper blade (414) angular direction, in order to change the carding direction to the inside fibre of yarn grey cloth:
step nine: the winding machine (7) winds the yarn grey cloth after fiber setting on the inner side of the winding machine (7) for singeing under the limiting effect of the left compactor (9), and further relieves the subsequent dyeing influence caused by uneven fiber twist inside the yarn grey cloth:
step ten: the air purification module (10) purifies waste gas generated in the carding and shaping process of the yarn in the protective cover (2) and then discharges the waste gas to the outside.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211023768.1A CN115182128B (en) | 2022-08-24 | 2022-08-24 | Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211023768.1A CN115182128B (en) | 2022-08-24 | 2022-08-24 | Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing |
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| CN115182128B CN115182128B (en) | 2024-04-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020063460A (en) * | 2001-01-29 | 2002-08-03 | 신척우 | Pile-textile setting device |
| CN111455604A (en) * | 2020-04-09 | 2020-07-28 | 杜秀兰 | Surface treatment process for producing and manufacturing clothing textile fabric |
| CN213772579U (en) * | 2020-10-09 | 2021-07-23 | 陈财鸿 | Textile fabric removes wrinkle and prevents static unwinding device |
| CN114657671A (en) * | 2022-04-09 | 2022-06-24 | 谢守平 | Chemical fiber spinning machine |
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2022
- 2022-08-24 CN CN202211023768.1A patent/CN115182128B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020063460A (en) * | 2001-01-29 | 2002-08-03 | 신척우 | Pile-textile setting device |
| CN111455604A (en) * | 2020-04-09 | 2020-07-28 | 杜秀兰 | Surface treatment process for producing and manufacturing clothing textile fabric |
| CN213772579U (en) * | 2020-10-09 | 2021-07-23 | 陈财鸿 | Textile fabric removes wrinkle and prevents static unwinding device |
| CN114657671A (en) * | 2022-04-09 | 2022-06-24 | 谢守平 | Chemical fiber spinning machine |
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