CN115182128B - Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing - Google Patents

Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing Download PDF

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Publication number
CN115182128B
CN115182128B CN202211023768.1A CN202211023768A CN115182128B CN 115182128 B CN115182128 B CN 115182128B CN 202211023768 A CN202211023768 A CN 202211023768A CN 115182128 B CN115182128 B CN 115182128B
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CN
China
Prior art keywords
processing mechanism
rod
control module
rotating
yarn
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CN202211023768.1A
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Chinese (zh)
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CN115182128A (en
Inventor
李汉雄
许中华
薛传亮
徐广英
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Shenzhen Weiyan Clothing Co ltd
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Shenzhen Weiyan Clothing Co ltd
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Priority to CN202211023768.1A priority Critical patent/CN115182128B/en
Publication of CN115182128A publication Critical patent/CN115182128A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a yarn dyeing device and a dyeing process of polyester-cotton fabric for clothing processing, wherein the yarn dyeing device comprises the following components: the device comprises a base platform, a protective cover, a control module, a top processing mechanism, a bottom processing mechanism, a winding machine, an unreeling replacement machine, a compactor, an air purification module and a hot steam pump station; the protective cover is arranged at the top of the base platform along the left-right direction; the top processing mechanism is arranged at the top of the base platform and is positioned at the left end of the inner side of the protective cover; the bottom processing mechanism is arranged at the top of the base platform and is positioned at the right end of the inner side of the protective cover; the hot steam pump station is arranged at the rear side of the base platform. The yarn dyeing device and the dyeing process for the polyester-cotton fabric for clothing processing can realize automatic carding and shaping of fibers on the upper surface and the lower surface of the yarn grey cloth before singeing treatment in the yarn dyeing process of the polyester-cotton fabric, so that the subsequent dyeing influence caused by uneven fiber twist in the yarn grey cloth is relieved.

Description

Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing
Technical Field
The invention relates to the technical field of clothing processing, in particular to a yarn dyeing device and a dyeing process of polyester-cotton fabric for clothing processing.
Background
The polyester-cotton fabric refers to polyester-cotton blended fabric, the polyester is taken as a main component, the textile is woven by adopting 60% -67% of polyester and 33% -40% of cotton blended yarn, the polyester-cotton fabric is commonly known as the good of cotton, and the polyester is the first large variety with the highest yield in synthetic fibers. The polyester has a plurality of trade names, the chemical name is polyethylene terephthalate, the polyester is usually polymerized by chemicals, the structural morphology is determined by spinneret orifices, the cross section of the conventional polyester is circular, no middle cavity exists, the cross section shape of the fiber is changed, and the special-shaped fiber can be manufactured, so that the brightness and cohesion are improved. The fiber macromolecule has high crystallinity and high orientation degree, so the fiber strength is high (20 times of that of viscose fiber), and the wear resistance is good. Good elasticity, difficult wrinkling, good stiffness and shape retention, good light resistance and heat resistance, quick-drying and easy-care after washing, and good washing and wearing performances;
In the prior art, color bars appear on the surface of the polyester-cotton fabric in the pad dyeing process, and are dyeing defects with uneven local bar color, and the color is particularly obvious, and the reason for the appearance is mainly that the polyester-cotton fabric has uneven weaving of yarn grey cloth, and bar shadows caused by inconsistent yarn twist, so that a device is needed to solve the problems.
Disclosure of Invention
The invention aims to provide a yarn dyeing device and a dyeing process of polyester-cotton fabric for clothing processing, which at least solve the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a yarn dyeing apparatus for polyester-cotton fabric for clothing processing, comprising:
A base platform;
The protection cover is arranged at the top of the base platform along the left-right direction;
the control module is arranged in the middle of the front side of the base platform;
the top processing mechanism is arranged at the top of the base platform and is positioned at the left end of the inner side of the protective cover;
the bottom processing mechanism is arranged at the top of the base platform and is positioned at the right end of the inner side of the protective cover;
The winding machine is arranged at the left end of the base platform and is electrically connected with the control module;
the unreeling replacement machine is arranged at the right end of the base platform and is electrically connected with the control module;
the number of the compactors is three, and the three compactors are respectively arranged at the left side, the right side and the middle part of the top end of the base platform;
the air purification modules are embedded in openings at the left side and the right side of the top end of the protective cover respectively, and the air purification modules are electrically connected with the control module;
the thermal steam pump station is arranged at the rear side of the base platform and is electrically connected with the control module.
Preferably, the top processing mechanism includes: the top processing mechanism shell is arranged at the top of the base platform along the left-right direction; wherein, both ends all are provided with the top and comb the design subassembly about the inner chamber of top processing mechanism shell around both sides.
Preferably, in order to realize carding and heat setting of the upper surface of the yarn grey cloth, the top carding and setting assembly comprises: the device comprises a first motor, a driving rod, a rotating disc, a first connecting rod and a first rotating rod; the first motor is arranged at the top of the inner cavity of the top processing mechanism shell, and is electrically connected with the control module; the driving rod is connected with the output end of the first motor through a screw; the rotating disc is rotatably connected to the top of the inner cavity of the top processing mechanism shell through a pin shaft and is positioned on the inner side of the driving rod, and the rotating disc is meshed with the driving rod; one end of the first connecting rod is rotationally connected to the outer side of the bottom end of the rotating disc through a pin shaft; one end of the first rotating rod is rotatably connected to the top of the inner cavity of the top processing mechanism shell through a pin shaft and is positioned on the outer side of the rotating disc, and the other end of the first rotating rod is rotatably connected with the other end of the first connecting rod through a pin shaft.
Preferably, in order to realize carding and heat setting of the lower surface of the yarn grey cloth, and simultaneously, change the carding direction of the fibers in the yarn grey cloth, the top carding and setting assembly further comprises: the electric heating device comprises a shell, a second rotating rod, a limiting groove, a miniature electric push rod, a limiting pin, a second connecting rod, a connecting rotating shaft, an electric heating scraping plate and a third connecting rod; the shell is fixedly arranged at the bottom end of the axle center of the connection between the first rotating rod and the inner wall of the shell of the top treatment mechanism; the second rotating rod is rotationally connected to the inner cavity of the shell through a pin shaft; the limiting groove is formed in the outer end of the second rotating rod; the miniature electric push rod is arranged in the inner cavity of the shell along the up-down direction, and is electrically connected with the control module; the limiting pin is rotationally connected to the bottom of the telescopic end of the miniature electric push rod through a bearing, and is spliced with the inner cavity of the limiting groove; one end of the second connecting rod is rotationally connected to the inner side of the outer end of the second rotating rod through a pin shaft; the connecting rotating shaft is rotationally connected to an opening at the inner side of the outer wall of the shell through a bearing; the electric heating scraping plate is arranged at the inner end of the connecting rotating shaft and is electrically connected with the control module; one end of the third connecting rod is connected with the outer end of the outer wall of the connecting rotating shaft in a key way, and the other end of the third connecting rod is connected with the other end of the second connecting rod in a rotating way through a pin shaft.
Preferably, in order to realize carding and heat setting of the lower surface of the yarn grey cloth, the bottom processing mechanism comprises: the device comprises a bottom processing mechanism shell, a through hole groove, a first lifting module, a top plate, a second lifting module, a scissor type telescopic module and a heating assembly; the bottom processing mechanism shell is embedded in the opening on the right side of the base platform; the through hole groove is formed in the top of the inner cavity of the bottom processing mechanism shell; the first lifting module is arranged at the top end of the bottom processing mechanism shell and is electrically connected with the control module; the top plate is arranged at the lifting end of the first lifting module; the number of the second lifting modules is two, the two second lifting modules are respectively arranged on the front side and the rear side of the middle part of the bottom end of the inner cavity of the bottom processing mechanism shell, and the second lifting modules are electrically connected with the control module; the number of the shear type telescopic modules is two, the two shear type telescopic modules are respectively provided with lifting ends of the front second lifting module and the rear second lifting module, and the shear type telescopic modules are electrically connected with the control module; the number of the heating assemblies is two, and the two heating assemblies are respectively arranged at the inner sides of the telescopic ends of the front and rear scissor type telescopic modules.
Preferably, in order to realize that the yarn grey cloth is relatively matched and progressively moved and conveyed in the carding and heating setting treatment process of the lower surface of the yarn grey cloth, the bottom treatment mechanism further comprises: the device comprises a rotating rod, a guide rod, an eccentric wheel, a gear, an electric push rod, a rack, a push rod, a slot rack, a spring rod, a mounting rack, a heating plate and a fourth connecting rod; the rotating rod is rotationally connected with the inner cavity of the bottom processing mechanism shell along the left-right direction through a pin shaft; one end of the guide rod is connected with the axle center of the rotating rod in a key way; the eccentric wheel is rotationally connected with the inner cavity of the bottom processing mechanism shell through a pin shaft; the gear key is connected with the axle center of the eccentric wheel; the electric push rod is arranged at the bottom end of the inner cavity of the bottom processing mechanism shell along the left-right direction, and is electrically connected with the control module; the rack is arranged at the telescopic end of the electric push rod along the left-right direction, and the rack is meshed with the gear; the push rod is rotationally connected to the other end of the guide rod through a pin shaft, and the outer wall of the eccentric wheel is contacted with the outer wall of the push rod; the number of the slot frames is two, and the two slot frames are respectively arranged at the left side and the right side of the inner cavity of the bottom processing mechanism shell; the number of the spring rods is two, and the two spring rods are respectively spliced at the inner sides of the left slot frame and the right slot frame along the up-down direction; the number of the mounting frames is two, and the two mounting frames are respectively arranged at the tops of the two spring rods; the number of the heating plates is two, the two heating plates are respectively arranged at the tops of the two mounting frames along the front-back direction, and the heating plates are electrically connected with the control module; the number of the fourth connecting rods is two, one ends of the two fourth connecting rods are respectively connected to the bottom ends of the two spring rods through pin shafts in a rotating mode, and the other ends of the two fourth connecting rods are respectively connected with the left end and the right end of the rotating rod through pin shafts in a rotating mode.
Preferably, in order to achieve hot rolling of the lower surface of the yarn gray fabric and to avoid the generation of water vapor, the heating assembly comprises: the device comprises a fixing frame, a fixing shaft, a hot steam storage tube and a heat conducting pad; the fixing frame is arranged at the top of the lifting end of the second lifting module along the left-right direction; the fixed shaft is fixedly connected to the inner side of the fixed frame along the left-right direction; the hot steam storage pipe is sleeved on the outer wall of the fixed shaft along the left-right direction, and the outer side of the hot steam storage pipe can be connected with a hot steam pump station through a guide pipe; the heat conducting pad is rotationally connected to the outer side of the hot steam storage tube along the left-right direction through a bearing.
Compared with the prior art, the invention has the beneficial effects that:
1. The electric push rod is used for intermittently elongating and shortening the driving rack to move leftwards or rightwards, the gear is driven to eccentrically rotate by the action of rack rotating force, the push rod driving guide rod drives the rotating rod to deflect by taking the rotating joint of the pin shaft of the shell of the bottom processing mechanism as the center, the left end and the right end of the rotating rod respectively drive the spring rod to move up and down on the inner side of the slot frame under the cooperation of the fourth connecting rod, the spring rod is used for enabling the heating plate to move upwards under the cooperation of the mounting frame, the heating plates on the left side and the right side intermittently respectively extrude yarn grey cloth under the cooperation of the bottom of the top plate, the second lifting module is elongated to enable the heating assembly to be in contact with the yarn grey cloth, the scissor type expansion module is elongated and shortens the driving of the inside and outside reciprocating motion of the heating assembly, hot steam generated in the hot steam pump station is discharged into the hot steam storage tube through the guide pipe, and the heat conducting pad is transferred to the outside to comb and fix the fibers on the lower surface of the yarn grey cloth:
2. through first motor drive actuating lever rotation, first dwang uses the junction with top processing mechanism shell as axle center drive shell rotation, the shell drives electric heat scraper blade under the cooperation of connecting the pivot and carries out left and right directions reciprocating swing at the inside yarn grey cloth top of top processing mechanism shell, electric heat scraper blade swing self simultaneously heats in order to comb the design to gauze upper surface fibre, miniature electric push rod drive spacing round pin reciprocates, and then make the spacing round pin drive second dwang and shell round pin axle center rotation junction rotate under the cooperation of spacing groove, and drive and connect the pivot and drive electric heat scraper blade clockwise or anticlockwise rotation, and then realize adjusting electric heat scraper blade angular direction, with the change to the carding direction of yarn grey cloth internal fiber:
Therefore, the automatic carding and shaping of the fibers on the upper surface and the lower surface of the yarn grey cloth before singeing treatment can be realized in the yarn dyeing process of the polyester cotton fabric, and further the subsequent dyeing influence caused by uneven fiber twist in the yarn grey cloth is relieved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an internal schematic view of FIG. 1;
FIG. 3 is an exploded view of the top handling mechanism of FIG. 1;
FIG. 4 is an enlarged view at A of FIG. 3;
FIG. 5 is a partial exploded view of the bottom handling mechanism of FIG. 1;
FIG. 6 is an enlarged view at B of FIG. 5;
Fig. 7 is an exploded view of the heating assembly of fig. 5.
In the figure: 1. the device comprises a base platform, 2, a protective cover, 3, a control module, 4, a top processing mechanism, 5, a bottom processing mechanism, 6, a heating component, 7, a winding machine, 8, an unreeling replacement machine, 9, a compactor, 10, an air purification module, 11 and a hot steam pump station;
41. Top handling mechanism housing, 42, first motor, 43, drive rod, 44, rotating disc, 45, first connecting rod, 46, first rotating rod, 47, housing, 48, second rotating rod, 49, limit slot, 410, micro electric push rod, 411, limit pin, 412, second connecting rod, 413, connecting rotating shaft, 414, electric heating scraper, 415, third connecting rod;
51. The bottom processing mechanism comprises a bottom processing mechanism shell, 52, a through hole groove, 53, a first lifting module, 54, a top plate, 55, a second lifting module, 56, a scissor type telescopic module, 57, a rotating rod, 58, a guide rod, 59, an eccentric wheel, 510, a gear, 511, an electric push rod, 512, a rack, 513, a push rod, 514, a slot frame, 515, a spring rod, 516, a mounting frame, 517, a heating plate, 518 and a fourth connecting rod;
61. the fixing frame, 62, the fixing shaft, 63, the hot steam storage pipe, 64 and the heat conducting pad.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the present invention provides a technical solution: a yarn dyeing apparatus for polyester-cotton fabric for clothing processing, comprising: the device comprises a base platform 1, a protective cover 2, a control module 3, a top processing mechanism 4, a bottom processing mechanism 5, a winding machine 7, an unreeling and replacing machine 8, a compactor 9, an air purifying module 10 and a hot steam pump station 11, wherein the protective cover 2 is arranged at the top of the base platform 1 along the left-right direction, the control module 3 is arranged at the middle part of the front side of the base platform 1, the top processing mechanism 4 is arranged at the top of the base platform 1 and is positioned at the left end of the inner side of the protective cover 2, the bottom processing mechanism 5 is arranged at the top of the base platform 1 and is positioned at the right end of the inner side of the protective cover 2, the winding machine 7 is arranged at the left end of the base platform 1, and the winding machine 7 is electrically connected with the control module 3;
in this embodiment, the winding machine 7 may be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the winding machine 7 may wind the yarn grey cloth;
The unreeling replacing machine 8 is arranged at the right end of the base platform 1, and the unreeling replacing machine 8 is electrically connected with the control module 3;
In this embodiment, the unreeling and replacing machine 8 may be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and a plurality of yarn grey fabric rolls may be installed in advance in the unreeling and replacing automatically after unreeling is completed;
the number of the compactors 9 is three, and the three compactors 9 are respectively arranged at the left side, the right side and the middle part of the top end of the base platform 1;
in this embodiment, the presser 9 may play a limiting role on the fiber raw fabric;
The number of the air purification modules 10 is two, the two air purification modules 10 are respectively embedded in openings at the left side and the right side of the top end of the protective cover 2, and the air purification modules 10 are electrically connected with the control module 3;
In this embodiment, the air purifying module 10 may be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the air purifying module 10 purifies the exhaust gas generated during the carding and shaping process of the yarn in the protective cover 2 and then discharges the exhaust gas to the outside;
the hot steam pump station 11 is arranged at the rear side of the base platform 1, and the hot steam pump station 11 is electrically connected with the control module 3;
In this embodiment, the hot steam pump station 11 may be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the hot steam pump station 11 may generate hot steam inside and discharge the hot steam into the hot steam storage pipe through the conduit.
As a preferred solution, as shown in fig. 3 and 4, the top processing mechanism 4 includes: the top processing mechanism housing 41 is provided on the top of the base platform 1 in the left-right direction; wherein, both sides left and right sides all are provided with the top and comb the design subassembly around the inner chamber of top processing mechanism shell 41, and the design subassembly is combed at the top includes: the first motor 42, the driving rod 43, the rotating disc 44, the first connecting rod 45, the first rotating rod 46, the shell 47, the second rotating rod 48, the limiting groove 49, the micro electric push rod 410, the limiting pin 411, the second connecting rod 412, the connecting rotating shaft 413, the electric heating scraping plate 414 and the third connecting rod 415;
The first motor 42 is arranged at the top of the inner cavity of the top processing mechanism shell 41, the first motor 42 is electrically connected with the control module 3, the first motor 42 can be controlled by a worker by using the control module 3 or by installing a preset logic program in the control module 3, and the first motor 42 can drive the rod 43 to rotate; the driving rod 43 is connected with the output end of the first motor 42 through screws; the rotating disc 44 is rotatably connected to the top of the inner cavity of the top processing mechanism shell 41 through a pin shaft and is positioned at the inner side of the driving rod 43, and the rotating disc 44 is meshed with the driving rod 43;
in this embodiment, the rotating disc 44 can drive the first connecting rod 45 to move circumferentially with the axis of the rotating disc 44 as the center of a circle under the action of the rotation force of the driving rod 43;
one end of a first connecting rod 45 is rotatably connected to the outer side of the bottom end of the rotating disc 44 through a pin shaft; one end of a first rotating rod 46 is rotatably connected to the top of the inner cavity of the top processing mechanism shell 41 through a pin shaft and positioned at the outer side of the rotating disc 44, and the other end of the first rotating rod 46 is rotatably connected with the other end of the first connecting rod 45 through a pin shaft; the shell 47 is fixedly arranged at the bottom end of the axle center of the connection between the first rotating rod 46 and the inner wall of the top processing mechanism shell 41; the second rotating rod 48 is rotatably connected to the inner cavity of the housing 47 through a pin shaft; the limiting groove 49 is formed at the outer end of the second rotating rod 48; the micro electric push rod 410 is arranged in the inner cavity of the shell 47 along the up-down direction, and the micro electric push rod 410 is electrically connected with the control module 3;
In this embodiment, the micro electric putter 410 may be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the micro electric putter 410 moves up and down to a designated height position by extending and shortening the driving limit pin 411 itself;
The limiting pin 411 is rotatably connected to the bottom of the telescopic end of the miniature electric push rod 410 through a bearing, the limiting pin 411 is spliced with the inner cavity of the limiting groove 49, and the limiting pin 411 moves up and down and can move left and right in the inner cavity of the limiting groove 49; one end of the second connecting rod 412 is rotatably connected to the inner side of the outer end of the second rotating rod 48 through a pin shaft; the connecting rotating shaft 413 is rotatably connected to an opening on the inner side of the outer wall of the housing 47 through a bearing; the electric heating scraping plate 414 is arranged at the inner end of the connecting rotating shaft 413, and the electric heating scraping plate 414 is electrically connected with the control module 3;
in this embodiment, the electrothermal scraper 414 can be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the electrothermal scraper 414 can heat itself to comb and shape the fibers on the surface of the yarn grey cloth while moving;
One end of the third connecting rod 415 is connected to the outer end of the outer wall of the connecting shaft 413 in a key manner, and the other end of the third connecting rod 415 is rotatably connected with the other end of the second connecting rod 412 through a pin shaft.
As a preferred embodiment, as shown in fig. 5 and 6, the bottom processing mechanism 5 includes: the bottom processing mechanism housing 51, the through hole groove 52, the first lifting module 53, the top plate 54, the second lifting module 55, the scissor jack module 56, the heating assembly 6, the rotating rod 57, the guide rod 58, the eccentric wheel 59, the gear 510, the electric push rod 511, the rack 512, the push rod 513, the slot frame 514, the spring rod 515, the mounting frame 516, the heating plate 517 and the fourth connecting rod 518;
the bottom processing mechanism shell 51 is embedded in the opening on the right side of the base platform 1; the through hole groove 52 is formed at the top of the inner cavity of the bottom processing mechanism housing 51; the first lifting module 53 is arranged at the top end of the bottom processing mechanism shell 51, and the first lifting module 53 is electrically connected with the control module 3;
In this embodiment, the first lifting module 53 may be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the first lifting module 53 moves the driving top plate 54 to a designated height position by extending and shortening itself;
The top plate 54 is arranged at the lifting end of the first lifting module 53; the number of the second lifting modules 55 is two, the two second lifting modules 55 are respectively arranged on the front side and the rear side of the middle part of the bottom end of the inner cavity of the bottom processing mechanism shell 51, and the second lifting modules 55 are electrically connected with the control module 3;
in this embodiment, the second lifting module 55 may be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the second lifting module 55 drives the scissor type telescopic module 56 to move to a designated height position by extending and shortening itself;
The number of the shear type expansion modules 56 is two, the two shear type expansion modules 56 are respectively provided with lifting ends of the front second lifting module 55 and the rear second lifting module 55, and the shear type expansion modules 56 are electrically connected with the control module 3;
In this embodiment, the scissor-type expansion module 56 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the scissor-type expansion module 56 drives the heating assembly 6 to move inside and outside under the gauze grey cloth through self expansion;
The number of the heating assemblies 6 is two, and the two heating assemblies 6 are respectively arranged at the inner sides of the telescopic ends of the front and rear scissor type telescopic modules 56; the rotating rod 57 is rotatably connected to the inner cavity of the bottom processing mechanism housing 51 in the left-right direction through a pin shaft; one end of the guide rod 58 is connected with the axle center of the rotating rod 57 in a key way; the eccentric wheel 59 is rotatably connected to the inner cavity of the bottom processing mechanism shell 51 through a pin shaft, and the eccentric wheel 59 rotates eccentrically, and meanwhile, the near end and the far end of the eccentric wheel 59 intermittently contact the outer wall of the push rod 513; the gear 510 is connected with the axle center of the eccentric wheel 59 in a key way; the electric push rod 511 is arranged at the bottom end of the inner cavity of the bottom processing mechanism shell 51 along the left-right direction, and the electric push rod 511 is electrically connected with the control module 3;
in this embodiment, the electric push rod 511 can be controlled by a worker using the control module 3 or by installing a preset logic program inside the control module 3, and the electric push rod 511 moves left and right by self-lengthening and shortening the driving rack 512;
The rack 512 is arranged at the telescopic end of the electric push rod 511 along the left-right direction, and the rack 512 is meshed with the gear 510; the push rod 513 is rotatably connected to the other end of the guide rod 58 through a pin shaft, and the outer wall of the eccentric wheel 59 is contacted with the outer wall of the push rod 513; the number of the slot frames 514 is two, and the two slot frames 514 are respectively arranged at the left side and the right side of the inner cavity of the bottom processing mechanism shell 51; the number of the spring rods 515 is two, and the two spring rods 515 are respectively spliced on the inner sides of the left slot frame 514 and the right slot frame 514 along the up-down direction; the number of the mounting frames 516 is two, and the two mounting frames 516 are respectively arranged at the top parts of the two spring rods 515;
in this embodiment, the spring rod 515 can move up and down inside the slot frame 514, and the spring is arranged inside the spring rod 515 to play a role in damping and buffering;
The number of the heating plates 517 is two, and the two heating plates 517 are respectively arranged at the top of the two mounting frames 516 along the front-back direction;
In this embodiment, the heating plate 517 is electrically connected to the control module 3, the heating plate 517 can be controlled by a worker using the control module 3 or by installing a preset logic program in the control module 3, and the inside of the heating plate 517 can be heated to limit the gauze grey cloth and simultaneously heat the gauze grey cloth;
The number of the fourth connecting rods 518 is two, one end of each of the two fourth connecting rods 518 is respectively connected with the bottom ends of the two spring rods 515 in a rotating mode through a pin shaft, and the other ends of the two fourth connecting rods 518 are respectively connected with the left end and the right end of the rotating rod 57 in a rotating mode through pin shafts.
As a preferred embodiment, as shown in fig. 7, the heating unit 6 includes: a fixing frame 61, a fixing shaft 62, a hot steam storage tube 63 and a heat conductive pad 64; the fixing frame 61 is disposed at the top of the lifting end of the second lifting module 55 in the left-right direction;
the fixed shaft 62 is fixedly connected to the inner side of the fixed frame 61 in the left-right direction, and the hot steam storage tube 63 is sleeved on the outer wall of the fixed shaft 62 in the left-right direction;
In this embodiment, the outer side of the thermal steam storage tube 63 can be connected with the thermal steam pump station 11 through a conduit, the thermal steam storage tube 63 is made of a heat conducting material, and the thermal steam stored in the thermal steam storage tube 63 can be conducted into the heat conducting pad 64 along the outer wall of the thermal steam storage tube 63;
The heat conducting pad 64 is rotatably connected to the outside of the hot steam storage pipe 63 through a bearing in the left-right direction;
in this embodiment, the heat-conducting pad 64 is made of a heat-conducting and water-absorbing material, and the heat-conducting pad 64 can conduct the heat of the hot steam in the hot steam storage tube 63, and the generated steam is absorbed by the heat-conducting pad 64 to prevent the steam from being absorbed by the yarn grey cloth.
The dyeing process of the yarn dyeing device of the polyester cotton fabric for clothing processing comprises the following steps of:
The worker places the yarn roll inside the unreeling machine 8, and controls the control module 3 to start the unreeling machine 8, the first lifting module 53, the electric push rod 511, the second lifting module 55, the scissor-type telescopic module 56 and the hot steam pump station 11 in sequence, the unreeling machine 8 unreels the yarn roll inside the unreeling machine 8 and enters the bottom processing mechanism 5 under the limit of the right-side presser 9, the first lifting module 53 stretches to enable the top plate 54 to move downwards to cover the upper portion of the bottom processing mechanism shell 51, the electric push rod 511 shortens the driving rack 512 to move leftwards or rightwards through self intermittent stretching, the gear 510 drives the eccentric wheel 59 to eccentrically rotate under the action of the rotating force of the rack 512, the proximal end and the distal end of the eccentric wheel 59 intermittently contact with the outer wall of the push rod 513 under the action of the self rotating force, the push rod 513 is driven to drive the guide rod 58 to drive the rotating rod 57 to deflect by taking the pin shaft rotation connection position of the bottom processing mechanism shell 51 as the center, the left and right ends of the rotating rod 57 respectively drive the spring rod 515 to move up and down on the inner side of the slot frame 514 under the cooperation of the fourth connecting rod 518, the spring rod 515 is driven to move the heating plate 517 upwards under the cooperation of the mounting frame 516, the heating plates 517 on the left and right sides are further driven to intermittently press the yarn grey cloth under the cooperation of the top plate 54 respectively, the second lifting module 55 stretches to enable the heating assembly 6 to be in contact with the yarn grey cloth under the cooperation of the scissor type expansion module 56, the scissor type expansion module 56 stretches to shorten by itself to drive the heating assembly 6 to reciprocate inside and outside, hot steam generated in the hot steam pump station 11 is discharged into the hot steam storage tube 63 through the guide pipe, and is transmitted to the outside through the heat conducting pad 64 to comb and fix fibers on the lower surface of the yarn grey cloth;
The yarn grey cloth after bottom carding and shaping enters the inner side of the top processing mechanism shell 41 under the limiting action of the middle pressing device 9, the worker controls the control module 3 to sequentially start the first motor 42, the electric heating scraping plate 414 and the miniature electric pushing rod 410 in the top carding and shaping assembly at the front side and the back side, the first motor 42 drives the driving rod 43 to rotate, the rotating disc 44 drives the first connecting rod 45 to circumferentially move by taking the axis of the rotating disc 44 as the center of a circle under the action of the rotating force of the driving rod 43, the first connecting rod 45 drives the first rotating rod 46 to intermittently rotate clockwise or anticlockwise by taking the joint with the top processing mechanism shell 41 as the axis to drive the shell 47, the shell 47 drives the electric heating scraping plate 414 to reciprocally swing in the left-right direction on the yarn grey cloth at the inner side of the top processing mechanism shell 41 under the cooperation of the connecting rotating shaft 413, the electric heating scraper 414 is driven to swing and heat the electric heating scraper 414 to comb and fix the fibers on the upper surface of the gauze, the worker can control the control module 3 to start the miniature electric push rod 410, the miniature electric push rod 410 stretches and shortens to drive the limiting pin 411 to move up and down, the limiting pin 411 moves left and right in the inner cavity of the limiting groove 49 so as to drive the rotating joint of the second rotating rod 48 and the pin shaft of the shell 47 to rotate as the axis under the cooperation of the limiting groove 49, the second rotating rod 48 drives the connecting rotating shaft 413 to drive the electric heating scraper 414 to rotate clockwise or anticlockwise under the cooperation of the second connecting rod 412 and the third connecting rod 415, the angle direction of the electric heating scraper 414 is adjusted so as to change the carding direction of the fibers inside the yarn grey cloth, the worker controls the control module 3 to start the winding machine 7 and the air purifying module 10 in the carding process, the winding machine 7 enables yarn grey cloth after fiber shaping to be wound on the inner side of the winding machine 7 under the limiting effect of the left side pressing device 9 and then singed, so that the subsequent dyeing influence caused by uneven fiber twist in the yarn grey cloth is relieved, and the air purification module 10 purifies waste gas generated in the carding shaping process of yarns in the protective cover 2 and then discharges the waste gas to the outer side.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (2)

1. The utility model provides a yarn dyeing apparatus of polyester-cotton fabric for clothing processing which characterized in that includes:
A base platform (1);
The protection cover (2) is arranged at the top of the base platform (1) along the left-right direction;
The control module (3) is arranged in the middle of the front side of the base platform (1);
The top processing mechanism (4) is arranged at the top of the base platform (1) and is positioned at the left end of the inner side of the protective cover (2);
the bottom treatment mechanism (5) is arranged at the top of the base platform (1) and is positioned at the right end of the inner side of the protective cover (2);
the winding machine (7) is arranged at the left end of the base platform (1), and the winding machine (7) is electrically connected with the control module (3);
The unreeling replacing machine (8) is arranged at the right end of the base platform (1), and the unreeling replacing machine (8) is electrically connected with the control module (3);
the number of the compactors (9) is three, and the three compactors (9) are respectively arranged at the left side, the right side and the middle part of the top end of the base platform (1);
The air purification modules (10) are arranged in two, the two air purification modules (10) are respectively embedded in openings at the left side and the right side of the top end of the protective cover (2), and the air purification modules (10) are electrically connected with the control module (3);
The thermal steam pump station (11) is arranged at the rear side of the base platform (1), and the thermal steam pump station (11) is electrically connected with the control module (3);
the top treatment mechanism (4) comprises:
a top processing mechanism housing (41) provided on top of the base platform (1) in the left-right direction;
wherein, the left and right ends of the front and back sides of the inner cavity of the top processing mechanism shell (41) are provided with top carding and shaping components;
The top card shaping assembly includes:
The first motor (42) is arranged at the top of the inner cavity of the top processing mechanism shell (41), and the first motor (42) is electrically connected with the control module (3);
the driving rod (43) is connected with the output end of the first motor (42) through a screw;
a rotating disc (44) rotatably connected to the top of the inner cavity of the top processing mechanism shell (41) through a pin shaft and positioned on the inner side of the driving rod (43), wherein the rotating disc (44) is meshed with the driving rod (43);
One end of the first connecting rod (45) is rotationally connected to the outer side of the bottom end of the rotating disc (44) through a pin shaft;
One end of the first rotating rod (46) is rotatably connected to the top of the inner cavity of the top processing mechanism shell (41) through a pin shaft and positioned at the outer side of the rotating disc (44), and the other end of the first rotating rod (46) is rotatably connected with the other end of the first connecting rod (45) through a pin shaft;
The shell (47) is fixedly arranged at the bottom end of the axle center of the connection between the first rotating rod (46) and the inner wall of the top processing mechanism shell (41);
The second rotating rod (48) is rotationally connected with the inner cavity of the shell (47) through a pin shaft;
a limit groove (49) is formed at the outer end of the second rotating rod (48);
The miniature electric push rod (410) is arranged in the inner cavity of the shell (47) along the up-down direction, and the miniature electric push rod (410) is electrically connected with the control module (3);
the limiting pin (411) is rotationally connected to the bottom of the telescopic end of the miniature electric push rod (410) through a bearing, and the limiting pin (411) is spliced with the inner cavity of the limiting groove (49);
A second connecting rod (412), one end of which is rotatably connected to the inner side of the outer end of the second rotating rod (48) through a pin shaft;
A connecting rotating shaft (413) rotatably connected to an opening on the inner side of the outer wall of the housing (47) through a bearing;
the electric heating scraping plate (414) is arranged at the inner end of the connecting rotating shaft (413), and the electric heating scraping plate (414) is electrically connected with the control module (3);
One end of the third connecting rod (415) is connected with the outer end of the outer wall of the connecting rotating shaft (413) in a key way, and the other end of the third connecting rod (415) is rotationally connected with the other end of the second connecting rod (412) through a pin shaft;
the bottom treatment mechanism (5) comprises:
a bottom processing mechanism shell (51) embedded in the opening on the right side of the base platform (1);
A through hole groove (52) which is arranged at the top of the inner cavity of the bottom processing mechanism shell (51);
The first lifting module (53) is arranged at the top end of the bottom processing mechanism shell (51), and the first lifting module (53) is electrically connected with the control module (3);
A top plate (54) arranged at the lifting end of the first lifting module (53);
The number of the second lifting modules (55) is two, the two second lifting modules (55) are respectively arranged at the front side and the rear side of the middle part of the bottom end of the inner cavity of the bottom processing mechanism shell (51), and the second lifting modules (55) are electrically connected with the control module (3);
The number of the shear type telescopic modules (56) is two, the two shear type telescopic modules (56) are respectively provided with lifting ends of a front second lifting module (55) and a rear second lifting module (55), and the shear type telescopic modules (56) are electrically connected with the control module (3);
The heating assemblies (6), the number of the heating assemblies (6) is two, and the two heating assemblies (6) are respectively arranged at the inner sides of the telescopic ends of the front and rear scissor type telescopic modules (56);
a rotating rod (57) which is rotatably connected to the inner cavity of the bottom processing mechanism housing (51) along the left-right direction through a pin shaft;
One end of the guide rod (58) is connected with the axle center of the rotating rod (57) in a key way;
an eccentric wheel (59) which is rotationally connected with the inner cavity of the bottom processing mechanism shell (51) through a pin shaft;
a gear (510) which is connected with the axle center of the eccentric wheel (59) by a key;
the electric push rod (511) is arranged at the bottom end of the inner cavity of the bottom processing mechanism shell (51) along the left-right direction, and the electric push rod (511) is electrically connected with the control module (3);
a rack (512) arranged at the telescopic end of the electric push rod (511) along the left-right direction, wherein the rack (512) is meshed with the gear (510);
the push rod (513) is rotationally connected to the other end of the guide rod (58) through a pin shaft, and the outer wall of the eccentric wheel (59) is contacted with the outer wall of the push rod (513);
the number of the slot frames (514) is two, and the two slot frames (514) are respectively arranged at the left side and the right side of the inner cavity of the bottom processing mechanism shell (51);
The number of the spring rods (515) is two, and the two spring rods (515) are respectively spliced at the inner sides of the left slot frame (514) and the right slot frame (514) along the up-down direction;
The number of the mounting frames (516) is two, and the two mounting frames (516) are respectively arranged at the tops of the two spring rods (515);
the number of the heating plates (517) is two, the two heating plates (517) are respectively arranged at the tops of the two mounting frames (516) along the front-back direction, and the heating plates (517) are electrically connected with the control module (3);
The number of the fourth connecting rods (518) is two, one ends of the two fourth connecting rods (518) are respectively connected to the bottom ends of the two spring rods (515) in a rotating mode through pin shafts, and the other ends of the two fourth connecting rods (518) are respectively connected with the left end and the right end of the rotating rod (57) in a rotating mode through pin shafts;
The heating assembly (6) comprises:
the fixing frame (61) is arranged at the top of the lifting end of the second lifting module (55) along the left-right direction;
a fixed shaft (62) fixedly connected to the inner side of the fixed frame (61) along the left-right direction;
The hot steam storage pipe (63) is sleeved on the outer wall of the fixed shaft (62) along the left-right direction, and the outer side of the hot steam storage pipe (63) can be connected with a hot steam pump station (11) through a guide pipe;
and a heat conduction pad (64) rotatably connected to the outside of the thermal steam storage pipe (63) in the left-right direction through a bearing.
2. The dyeing process of a yarn dyeing apparatus for polyester-cotton fabric for clothing processing according to claim 1, comprising the steps of:
Step one: unreeling the replacement machine (8) unreels the yarn roll in the unreeling replacement machine and enters into the bottom processing mechanism (5) under the limit of the right side pressure tightener (9), and the first lifting module (53) stretches to enable the top plate (54) to move downwards to cover the upper part of the bottom processing mechanism shell (51):
step two: the electric push rod (511) intermittently stretches and shortens to drive the rack (512) to move leftwards or rightwards through the self so that the gear (510) drives the eccentric wheel (59) to eccentrically rotate under the action of the rotating force of the rack (512), and the near end and the far end of the eccentric wheel (59) intermittently contact with the outer wall of the push rod (513):
Step three: push rod (513) drive guide arm (58) drive dwang (57) with the rotation junction of bottom processing mechanism shell (51) round pin axle as the center deflect, both ends are respectively under the cooperation of fourth connecting rod (518) about dwang (57) drive spring bar (515) at slot frame (514) inboard up-and-down motion, make spring bar (515) make hot plate (517) upwards move under the cooperation of mounting bracket (516), and then make left and right sides hot plate (517) intermittent type nature carry out spacingly to yarn grey cloth extrusion under roof (54) bottom cooperation respectively:
Step four: the second lifting module (55) stretches to enable the heating assembly (6) to be in contact with the yarn grey cloth under the cooperation of the scissor type telescopic module (56), the scissor type telescopic module (56) stretches to shorten and drive the heating assembly (6) to reciprocate inside and outside through the self, heat steam generated inside the heat steam pump station (11) is discharged into the heat steam storage tube (63) through the guide tube, and the heat steam is transmitted to the outside through the heat conducting pad (64) to comb and fix the lower surface fiber of the yarn grey cloth:
Step five: the yarn grey cloth after bottom carding and shaping enters the inner side of a top processing mechanism shell (41) under the limiting action of a middle pressing device (9):
step six: the first motor (42) drives the driving rod (43) to rotate, so that the rotating disc (44) drives the first connecting rod (45) to move circumferentially by taking the axle center of the rotating disc (44) as the circle center under the action of the rotating force of the driving rod (43):
Step seven: the first connecting rod (45) drives the first rotating rod (46) to rotate by taking the joint of the first rotating rod and the top processing mechanism shell (41) as an axis to drive the shell (47), the shell (47) drives the electric heating scraping plate (414) to swing back and forth in the left-right direction at the top of the yarn grey cloth at the inner side of the top processing mechanism shell (41) under the cooperation of the connecting rotating shaft (413), and the electric heating scraping plate (414) swings and heats the electric heating scraping plate to comb and fix the fibers on the upper surface of the gauze simultaneously:
Step eight: the miniature electric push rod (410) drives the limiting pin (411) to move up and down, so that the limiting pin (411) drives the second rotating rod (48) to rotate with the pin shaft rotation joint of the shell (47) as the axis under the cooperation of the limiting groove (49), and drives the connecting rotating shaft (413) to drive the electric heating scraping plate (414) to rotate clockwise or anticlockwise, and further the angle direction of the electric heating scraping plate (414) is adjusted, so that the carding direction of fibers in yarn grey cloth is changed:
Step nine: the winding machine (7) enables yarn grey cloth after fiber shaping to be wound on the inner side of the winding machine (7) under the limiting effect of the left side compactor (9), and singeing is carried out, so that the subsequent dyeing influence caused by uneven fiber twist inside the yarn grey cloth is relieved:
Step ten: the air purification module (10) is used for purifying waste gas generated in the carding and shaping process of yarns in the protective cover (2) and then discharging the waste gas to the outside.
CN202211023768.1A 2022-08-24 2022-08-24 Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing Active CN115182128B (en)

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CN202211023768.1A CN115182128B (en) 2022-08-24 2022-08-24 Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing

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Application Number Priority Date Filing Date Title
CN202211023768.1A CN115182128B (en) 2022-08-24 2022-08-24 Yarn dyeing device and dyeing process of polyester-cotton fabric for clothing processing

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020063460A (en) * 2001-01-29 2002-08-03 신척우 Pile-textile setting device
CN111455604A (en) * 2020-04-09 2020-07-28 杜秀兰 Surface treatment process for producing and manufacturing clothing textile fabric
CN213772579U (en) * 2020-10-09 2021-07-23 陈财鸿 Textile fabric removes wrinkle and prevents static unwinding device
CN114657671A (en) * 2022-04-09 2022-06-24 谢守平 Chemical fiber spinning machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020063460A (en) * 2001-01-29 2002-08-03 신척우 Pile-textile setting device
CN111455604A (en) * 2020-04-09 2020-07-28 杜秀兰 Surface treatment process for producing and manufacturing clothing textile fabric
CN213772579U (en) * 2020-10-09 2021-07-23 陈财鸿 Textile fabric removes wrinkle and prevents static unwinding device
CN114657671A (en) * 2022-04-09 2022-06-24 谢守平 Chemical fiber spinning machine

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