CN115181376A - Coral island reef building decoration prefabricated plate and preparation method thereof - Google Patents

Coral island reef building decoration prefabricated plate and preparation method thereof Download PDF

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CN115181376A
CN115181376A CN202210810623.XA CN202210810623A CN115181376A CN 115181376 A CN115181376 A CN 115181376A CN 202210810623 A CN202210810623 A CN 202210810623A CN 115181376 A CN115181376 A CN 115181376A
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coral
prefabricated plate
stirring
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iron
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丁选明
方华强
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Chongqing University
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Chongqing University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The invention discloses a coral island reef building decorative prefabricated plate and a preparation method thereof, belonging to the field of building decorative materials and comprising the following steps: PVC resin powder, coral sand powder, water, chopped glass fiber, aluminum hydroxide, polyisobutylene, a stabilizer and a pigment; the preparation method comprises the following steps: grinding coral sand, mixing and stirring PVC resin powder, coral sand powder and water for 3-5 minutes to form slurry, adding chopped glass fiber and polyisobutylene, stirring for 5-10 minutes, adding polyisobutylene and a stabilizer, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, filtering, putting into molds with different shapes and thicknesses, and maintaining to obtain coral island reef building decorative prefabricated plates with different shapes, colors and functions; the coral sand is natural in material taking, environment-friendly, moisture-proof and mildew-proof, capable of adjusting indoor humidity and preventing fire, wide in distribution and easy to obtain, and low in manufacturing cost.

Description

Coral island reef building decoration prefabricated plate and preparation method thereof
Technical Field
The invention relates to the field of building decoration materials, in particular to a coral island building decoration prefabricated plate and a preparation method thereof.
Background
The construction of the far-sea artificial island is usually carried out by sucking, crushing, filling and depositing the seabed sediments by a large cutter suction dredger. The seabed sediment of local area is composed of coral remains, other reef-building organism skeleton andthe rock-soil body is formed by mixing and cementing shell fragments. The rock-soil mass is rich in CaCO 3 The coral sand is poor in cementation, brittle in quality and easy to break, and is crushed by a large cutter suction dredger to form particles with different particle sizes, is beige to faint yellow in color and has multiple inner pores, and is called as coral sand.
The board, as a building decoration material with wide application, can be made into products such as ceramic tiles, suspended ceilings, floor tiles and the like according to the application. It has various colors, exquisite patterns, convenient construction, portability and low price. However, the wallpaper produced by the traditional construction method has certain defects in the aspects of environmental protection, moisture protection, mildew prevention, fire prevention and the like.
The coral sand powder is used as a natural material similar to diatom ooze and shell powder, and can generate similar improvement effect on the performance of the plate. Therefore, there is a need for a prefabricated building decorative sheet for coral islands and a preparation method thereof in the prior art.
Disclosure of Invention
The invention aims to provide a coral island reef building decorative prefabricated plate and a preparation method thereof, which can solve the problems of easy environmental pollution, easy dampness, easy mildew and flammability of wallpaper in the prior art.
In order to solve the problems, the invention adopts the following technical scheme:
the coral island reef architectural decoration prefabricated plate comprises the following components in parts by weight:
Figure BDA0003738813960000011
Figure BDA0003738813960000021
the preparation method of the coral island reef building decorative prefabricated plate comprises the following steps:
s1, grinding coral sand by using a ball mill, sampling and passing through a solid sieving machine with the aperture of 200 meshes, and considering that the sample is uniform when the sieving rate is more than 90%;
s2, mixing PVC resin powder, coral sand powder, pigment and water in corresponding weight, stirring at high speed for 3-5 minutes to form slurry;
s3, adding chopped glass fiber and polyisobutylene with corresponding weight into the slurry in the S2, and stirring at a low speed for 5-10 minutes to form thick slurry;
s4, adding polyisobutylene and a stabilizer in corresponding weight into the thick slurry in the S3, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, and filtering;
s5, placing the mould into moulds with different shapes and different thicknesses for maintenance;
and S6, preparing the coral island building decoration prefabricated plate with a multilayer structure arranged inside.
In a preferred embodiment of the present invention, the pigment in S2 is one or more of iron red, iron yellow, iron green, iron blue, iron black, ultramarine, cobalt blue, cobalt green, copper chrome black, chrome yellow, and cadmium red.
In a preferable scheme of the invention, coral sand is sprayed on the surface of the plate in S4 to decorate the plate.
As a preferable scheme of the invention, the built-in layer of the prefabricated plate in S6 is one or a combination of a reinforcing rib layer and a waterproof layer.
Compared with the prior art, the invention has the advantages that:
(1) The coral sand is natural in material taking, light in color, free of bleaching process in the manufacturing process and less in harm to human bodies.
(2) This scheme can make into ceramic tile, furred ceiling and ceramic tile etc. of different shapes, different colors according to the panel function to improve and beautify the indoor environment.
(3) This scheme coral sand granule is many inner holes, makes it can absorb the moisture in the air to reach dampproofing mould proof, adjust the effect of indoor humidity.
(4) The coral sand containing moisture in the particles is nonflammable, even under the condition of drying, the high-purity CaCO contained in the coral sand 3 Is not itself flammable, and at higher flame temperatures, it decomposes CO 2 Can inhibit the burning of flame, and has the functions of fire prevention and flame retardation.
(5) The coral sand is widely distributed, easily obtained and low in manufacturing cost, so that the production and manufacturing cost can be effectively reduced.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
Example 1:
the coral island reef architectural decoration prefabricated plate comprises the following components in parts by weight:
Figure BDA0003738813960000031
the preparation method of the coral island reef building decorative prefabricated plate comprises the following steps:
s1, grinding coral sand by using a ball mill, sampling and passing through a solid sieving machine with the aperture of 200 meshes, and considering that the sample is uniform when the sieving rate is more than 90%;
s2, mixing PVC resin powder, coral sand powder, pigment and water in corresponding weight, stirring at high speed for 3-5 minutes to form slurry, wherein the pigment is one or more of iron red, iron yellow, iron green, iron blue, iron black, ultramarine, cobalt blue, cobalt green, copper chromium black, chrome yellow and cadmium red;
s3, adding chopped glass fiber and polyisobutylene with corresponding weight into the slurry in the S2, and stirring at a low speed for 5-10 minutes to form thick slurry;
s4, adding polyisobutylene and a stabilizer in corresponding weight into the thick slurry in the S3, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, filtering, beautifying the appearance of the board, and spraying coral sand on the surface for decoration and optionally spraying;
s5, placing the mixture into a cuboid mold with different thicknesses, and maintaining;
s6, preparing the coral island reef architectural decoration prefabricated plate, wherein a multilayer structure is arranged in the plate, the built-in layer is one or two combinations of a reinforced layer and a waterproof layer, and plates with different shapes are processed according to actual requirements, so that the coral island reef architectural decoration prefabricated plate with different shapes, different colors and different functions can be finally obtained.
Example 2:
the coral island reef architectural decoration prefabricated plate comprises the following components in parts by weight:
Figure BDA0003738813960000041
the preparation method of the prefabricated decorative board for the coral island building comprises the following steps:
s1, grinding coral sand by adopting a ball mill, then sampling and passing through a solid sieving machine with the aperture of 200 meshes, and considering that the sample is uniform when the sieving rate is more than 90%;
s2, mixing PVC resin powder, coral sand powder, pigment and water in corresponding weight, stirring at high speed for 3-5 minutes to form slurry, wherein the pigment is one or more of iron red, iron yellow, iron green, iron blue, iron black, ultramarine, cobalt blue, cobalt green, copper chromium black, chrome yellow and cadmium red;
s3, adding chopped glass fiber and polyisobutylene with corresponding weight into the slurry in the S2, and stirring at a low speed for 5-10 minutes to form thick slurry;
s4, adding polyisobutylene and a stabilizer in corresponding weight into the thick slurry in the S3, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, filtering, beautifying the appearance of the board, and spraying coral sand on the surface for decoration and optionally spraying;
s5, placing the materials into square molds with different thicknesses for maintenance;
s6, preparing the coral island reef architectural decoration prefabricated plate, wherein a multilayer structure is arranged in the plate, the built-in layer is one or two combinations of a reinforced layer and a waterproof layer, and plates with different shapes are processed according to actual requirements, so that the coral island reef architectural decoration prefabricated plate with different shapes, different colors and different functions can be finally obtained.
Example 3:
the coral island reef architectural decoration prefabricated plate comprises the following components in parts by weight:
Figure BDA0003738813960000051
Figure BDA0003738813960000061
the preparation method of the coral island reef building decorative prefabricated plate comprises the following steps:
s1, grinding coral sand by using a ball mill, sampling and passing through a solid sieving machine with the aperture of 200 meshes, and considering that the sample is uniform when the sieving rate is more than 90%;
s2, mixing PVC resin powder, coral sand powder, pigment and water in corresponding weight, stirring at high speed for 3-5 minutes to form slurry, wherein the pigment is one or more of iron red, iron yellow, iron green, iron blue, iron black, ultramarine, cobalt blue, cobalt green, copper chromium black, chrome yellow and cadmium red;
s3, adding chopped glass fiber and polyisobutylene with corresponding weight into the slurry in the S2, and stirring at a low speed for 5-10 minutes to form thick slurry;
s4, adding polyisobutylene and a stabilizer in corresponding weight into the thick slurry in the S3, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, filtering, beautifying the appearance of the board, and spraying coral sand on the surface for decoration and optionally spraying;
s5, placing the molded product into molds with irregular shapes and different thicknesses for maintenance;
s6, preparing the coral island reef architectural decoration prefabricated plate, wherein a multilayer structure is arranged in the plate, the built-in layer is one or two combinations of a reinforced layer and a waterproof layer, and plates with different shapes are processed according to actual requirements, so that the coral island reef architectural decoration prefabricated plate with different shapes, different colors and different functions can be finally obtained.
Example 4:
the coral island reef architectural decoration prefabricated plate comprises the following components in parts by weight:
Figure BDA0003738813960000062
Figure BDA0003738813960000071
the preparation method of the coral island reef building decorative prefabricated plate comprises the following steps:
s1, grinding coral sand by using a ball mill, sampling and passing through a solid sieving machine with the aperture of 200 meshes, and considering that the sample is uniform when the sieving rate is more than 90%;
s2, mixing PVC resin powder, coral sand powder and pigment with corresponding weights with water, stirring at a high speed for 3-5 minutes to form slurry, wherein the pigment is one or more of iron red, iron yellow, iron green, iron blue, iron black, ultramarine, cobalt blue, cobalt green, copper chromium black, chrome yellow and cadmium red;
s3, adding chopped glass fiber and polyisobutylene with corresponding weight into the slurry in the S2, and stirring at a low speed for 5-10 minutes to form thick slurry;
s4, adding polyisobutylene and a stabilizer in corresponding weight into the thick slurry in the S3, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, filtering, beautifying the appearance of the board, and spraying coral sand on the surface for decoration and optionally spraying;
s5, placing the materials into a cuboid mold with different thicknesses for maintenance;
s6, preparing the coral island reef architectural decoration prefabricated plate, wherein a multilayer structure is arranged in the plate, the built-in layer is one or two combinations of a reinforced layer and a waterproof layer, and plates with different shapes are processed according to actual requirements, so that the coral island reef architectural decoration prefabricated plate with different shapes, different colors and different functions can be finally obtained.
Example 5:
the coral island reef architectural decoration prefabricated plate comprises the following components in parts by weight:
Figure BDA0003738813960000072
Figure BDA0003738813960000081
the preparation method of the coral island reef building decorative prefabricated plate comprises the following steps:
s1, grinding coral sand by using a ball mill, sampling and passing through a solid sieving machine with the aperture of 200 meshes, and considering that the sample is uniform when the sieving rate is more than 90%;
s2, mixing PVC resin powder, coral sand powder, pigment and water in corresponding weight, stirring at high speed for 3-5 minutes to form slurry, wherein the pigment is one or more of iron red, iron yellow, iron green, iron blue, iron black, ultramarine, cobalt blue, cobalt green, copper chromium black, chrome yellow and cadmium red;
s3, adding chopped glass fiber and polyisobutylene with corresponding weight into the slurry in the S2, and stirring at a low speed for 5-10 minutes to form thick slurry;
s4, adding polyisobutylene and a stabilizer in corresponding weight into the thick slurry in the S3, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, filtering, beautifying the appearance of the board, and spraying coral sand on the surface for decoration and optionally spraying;
s5, placing the materials into square molds with different thicknesses for maintenance;
s6, preparing the coral island reef architectural decoration prefabricated plate, wherein a multilayer structure is arranged in the plate, the built-in layer is one or two combinations of a reinforced layer and a waterproof layer, and plates with different shapes are processed according to actual requirements, so that the coral island reef architectural decoration prefabricated plate with different shapes, different colors and different functions can be finally obtained.
In the scheme, the coral sand is natural in material taking, light in color and free of bleaching process in the manufacturing process, and the coral sand is prepared by the methodThe human body is less damaged; the ceramic tiles, the suspended ceilings, the floor tiles and the like with different shapes and colors can be manufactured according to the functions of the plates, so that the indoor environment is improved and beautified; the coral sand particles have multiple inner pores, so that the coral sand particles can absorb moisture in the air, thereby achieving the effects of moisture prevention, mold prevention and indoor humidity adjustment; the coral sand containing water in the particles is nonflammable, and even in the dry state, the high purity CaCO contained in the coral sand 3 Is not itself flammable, and at higher flame temperatures, it decomposes CO 2 Can inhibit the burning of flame, and has the functions of fire prevention and flame retardation; the coral sand has wide distribution, easy obtaining and low cost, thereby effectively reducing the production and manufacturing cost
It is important to note that the construction and arrangement of the present application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventions. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Moreover, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those unrelated to the presently contemplated best mode of carrying out the invention, or those unrelated to enabling the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.

Claims (5)

1. The coral island reef architectural decoration prefabricated plate is characterized by comprising the following components in parts by weight:
Figure FDA0003738813950000011
2. the preparation method of the coral island reef building decorative prefabricated plate is characterized by comprising the following steps of:
s1, grinding coral sand by using a ball mill, sampling and passing through a solid sieving machine with the aperture of 200 meshes, and considering that the sample is uniform when the sieving rate is more than 90%;
s2, mixing PVC resin powder, coral sand powder, pigment and water in corresponding weight, stirring at high speed for 3-5 minutes to form slurry;
s3, adding chopped glass fiber and polyisobutylene with corresponding weight into the slurry in the S2, and stirring at a low speed for 5-10 minutes to form thick slurry;
s4, adding polyisobutylene and a stabilizer in corresponding weight into the thick slurry in the S3, heating to 40-60 ℃, standing for 10-12 hours, stirring at a low speed for 5-10 minutes every 4 hours, and filtering;
s5, placing the mould into moulds with different shapes and different thicknesses for maintenance;
and S6, preparing the coral island building decoration prefabricated plate with a multilayer structure arranged inside.
3. The method for preparing the coral island reef architectural decoration precast slab according to claim 2, wherein: the pigment in S2 is one or more of iron red, iron yellow, iron green, iron blue, iron black, ultramarine, cobalt blue, cobalt green, copper chromium black, chrome yellow and cadmium red.
4. The method for preparing the coral island reef architectural decoration precast slab according to claim 2, wherein: and S4, spraying coral sand on the surface of the plate for decoration.
5. The method for preparing the coral island reef architectural decoration precast slab according to claim 2, wherein: and S6, the built-in layer of the prefabricated plate is one or a combination of a reinforcing rib layer and a waterproof layer.
CN202210810623.XA 2022-07-11 2022-07-11 Coral island reef building decoration prefabricated plate and preparation method thereof Pending CN115181376A (en)

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CN115677288A (en) * 2022-10-17 2023-02-03 重庆大学 Putty and preparation method thereof

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CN115677288A (en) * 2022-10-17 2023-02-03 重庆大学 Putty and preparation method thereof
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CN115677288B (en) * 2022-10-17 2024-04-30 重庆大学 Putty and preparation method thereof

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