CN115178858A - Laser welding robot tool calibration method and system based on focus positioning compensation - Google Patents

Laser welding robot tool calibration method and system based on focus positioning compensation Download PDF

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CN115178858A
CN115178858A CN202210749169.1A CN202210749169A CN115178858A CN 115178858 A CN115178858 A CN 115178858A CN 202210749169 A CN202210749169 A CN 202210749169A CN 115178858 A CN115178858 A CN 115178858A
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robot
tool
laser
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tool1
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王修正
彭浩
唐霞辉
柳娟
陈曦
王平
胡烜瑜
李仪芳
胡诚志
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Huazhong University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/042Automatically aligning the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Engineering & Computer Science (AREA)
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Abstract

本发明公开了一种基于焦点定位补偿的激光焊接机器人工具标定方法及系统,属于激光焊接技术领域,包括:在机器人大地坐标系下设定机器人工具tool1,并标定tool1处的工具参数P0;产生与焊接激光共焦点的激光指示光,并调节机器人使激光指示光的焦点位于预先设置的传感器的平面上的点O,之后获取tool1的坐标位置作为初始位置;控制机器人绕经过初始位置的旋转轴旋转一定角度后,控制机器人平移,使焦点回到点O,并获取tool1的坐标位置作为新增位置;获得N≥3个不共面的新增位置后,连同初始位置进行球面拟合,计算初始位置指向球心的向量,利用该向量对P0进行补偿,得到机器人系统中的工具参数,标定结束。本发明能够提高焦点处机器人工具参数的标定精度。

Figure 202210749169

The invention discloses a method and system for calibrating a laser welding robot tool based on focus positioning compensation, belonging to the technical field of laser welding. Confocal laser pointing light with the welding laser, and adjust the robot so that the focus of the laser pointing light is at point O on the preset sensor plane, and then obtain the coordinate position of tool1 as the initial position; control the robot to revolve around the rotation axis passing through the initial position After rotating a certain angle, control the robot to translate, make the focus return to point O, and obtain the coordinate position of tool1 as the new position; after obtaining N ≥ 3 new positions that are not coplanar, perform spherical fitting together with the initial position, and calculate The initial position points to the vector of the center of the sphere, and the vector is used to compensate P0, and the tool parameters in the robot system are obtained, and the calibration is completed. The invention can improve the calibration accuracy of the robot tool parameters at the focus.

Figure 202210749169

Description

基于焦点定位补偿的激光焊接机器人工具标定方法及系统Laser welding robot tool calibration method and system based on focus positioning compensation

技术领域technical field

本发明属于激光焊接技术领域,更具体地,涉及一种基于焦点定位补偿的激光焊接机器人工具标定方法及系统。The invention belongs to the technical field of laser welding, and more particularly, relates to a laser welding robot tool calibration method and system based on focus positioning compensation.

背景技术Background technique

激光焊接是以高能束激光照射工件,使工作温度急剧升高,工件熔化并重新连接形成永久连接的过程。激光焊接工艺相较于其他焊接工艺,具有熔深深、速度快、变形小、对焊接环境要求不高、功率密度大、不受磁场的影响、不局限于导电材料、不需要真空的工作条件并且焊接过程中不产生X射线等优势,被广泛应用于高端精密制造领域。激光焊接一般会与关节机器人绑定,相对于人工焊接而言,焊接机器人能够大幅度减少焊接人力生产成本,提高焊接工作的自动智能化操作程度,焊接机器人可以在一定的工作空间中自动完成很多种焊接动作,因此可以任意的自动调节每个焊接者的姿态。Laser welding is a process in which the workpiece is irradiated with a high-energy beam of laser light, so that the working temperature is sharply increased, and the workpiece is melted and reconnected to form a permanent connection. Compared with other welding processes, the laser welding process has the advantages of deep penetration, fast speed, small deformation, low requirements for the welding environment, high power density, not affected by magnetic fields, not limited to conductive materials, and does not require vacuum working conditions And the advantages of not producing X-rays during the welding process are widely used in the field of high-end precision manufacturing. Laser welding is generally bound to joint robots. Compared with manual welding, welding robots can greatly reduce the production cost of welding labor and improve the automatic and intelligent operation of welding work. Welding robots can automatically complete a lot of work in a certain workspace. This type of welding action can automatically adjust the posture of each welder at will.

激光焊接的工艺和激光光束的焦点位置紧密相关,在进行焊接机器人工具点设置时,通常将激光光束的焦点设置成机器人的工具点。但在进行机器人的工具标定时,由于激光焊接的焦点在空间中并无实体,因此传统机器人的工具标定的四点法、六点法很难用与激光焊接机器人的工具标定,即使通过给激光焊接头上安装尖端进行焦点模拟,使用四点法、六点法等传统标定方法测出来的机器人工具点精度仍然较低,无法应用于高精度的激光焊接机器人系统中,这限制了激光焊接机器人在实际中的应用。The laser welding process is closely related to the focus position of the laser beam. When setting the tool point of the welding robot, the focus of the laser beam is usually set as the tool point of the robot. However, when calibrating the tool of the robot, since the focus of the laser welding has no entity in space, the four-point method and the six-point method of the traditional robot tool calibration are difficult to use with the tool calibration of the laser welding robot. The tip is installed on the welding head to simulate the focus. The robot tool points measured by traditional calibration methods such as the four-point method and the six-point method are still low in accuracy and cannot be used in high-precision laser welding robot systems, which limits the laser welding robot. application in practice.

发明内容SUMMARY OF THE INVENTION

针对现有技术的缺陷和改进需求,本发明提供了一种基于焦点定位补偿的激光焊接机器人工具标定方法及系统,其目的在于,保证焊接过程中,机器人的姿态变化不会影响激光焦点的位置,从而提高焦点处机器人工具参数的标定精度。In view of the defects and improvement requirements of the prior art, the present invention provides a laser welding robot tool calibration method and system based on focus positioning compensation, the purpose of which is to ensure that during the welding process, changes in the robot's posture will not affect the position of the laser focus , thereby improving the calibration accuracy of the robot tool parameters at the focus.

为实现上述目的,按照本发明的一个方面,提供了一种基于焦点定位补偿的激光焊接机器人工具标定方法,包括:In order to achieve the above object, according to an aspect of the present invention, a method for calibrating a laser welding robot tool based on focus positioning compensation is provided, comprising:

粗略标定步骤:在机器人大地坐标系下设定机器人工具,记为设定工具tool1,并标定设定工具tool1处的工具参数P0;设定工具tool1的工具坐标系与机器人大地坐标系的各坐标轴的方向相同或相反;Rough calibration steps: set the robot tool in the robot geodetic coordinate system, marked as the setting tool tool1, and calibrate the tool parameter P0 at the setting tool tool1; set the tool coordinate system of the tool tool1 and the coordinates of the robot geodetic coordinate system The axes are in the same or opposite direction;

初始定位步骤:产生与焊接激光共焦点的激光指示光,并调节机器人使激光指示光的焦点位于预先设置的传感器的平面上,之后获取设定工具tool1在机器人大地坐标系下的坐标位置,记为初始位置;激光指示光焦点在传感器平面上的点记为点O;Initial positioning step: generate laser pointing light that is confocal with the welding laser, and adjust the robot so that the focus of the laser pointing light is on the plane of the preset sensor, and then obtain the coordinate position of the setting tool tool1 in the robot's geodetic coordinate system, record is the initial position; the point of the laser indicating light focus on the sensor plane is marked as point O;

旋转平移步骤:控制机器人绕经过初始位置的旋转轴旋转一定角度后,控制机器人平移,使激光指示光焦点回到传感器平面内的点O,并获取设定工具tool1在机器人大地坐标系下的坐标位置,记为新增位置;Rotation and translation steps: After controlling the robot to rotate a certain angle around the rotation axis passing through the initial position, control the robot to translate, so that the focus of the laser pointing light returns to the point O in the sensor plane, and obtain the coordinates of the setting tool tool1 in the robot geodetic coordinate system location, recorded as a new location;

补偿量计算步骤:执行旋转平移步骤N次,得到N个不在同一平面的新增位置后,对初始位置以及N个新增位置进行球面拟合,并计算初始位置指向拟合所得球心的向量作为补偿量;N≥3;Compensation calculation steps: Perform the rotation and translation steps N times to obtain N new positions that are not in the same plane, perform spherical fitting on the initial position and the N new positions, and calculate the vector of the initial position pointing to the center of the sphere obtained by fitting As compensation amount; N≥3;

补偿步骤:利用补偿量对工具参数P0进行补偿,得到机器人系统中的工具参数,作为最终的标定结果。Compensation step: Use the compensation amount to compensate the tool parameter P0 to obtain the tool parameter in the robot system as the final calibration result.

进一步地,补偿量计算步骤中,获取到的N个新增位置时,机器人绕至少两个旋转轴旋转。Further, in the step of calculating the compensation amount, when the acquired N new positions are obtained, the robot rotates around at least two rotation axes.

进一步地,补偿量计算步骤中,获取到的N个新增位置时,机器人绕三个旋转轴旋转,且三个旋转轴分别与机器人大地坐标系的三个坐标轴平行。Further, in the step of calculating the compensation amount, when the acquired N new positions are obtained, the robot rotates around three rotation axes, and the three rotation axes are respectively parallel to the three coordinate axes of the robot's geodetic coordinate system.

进一步地,N=3。Further, N=3.

进一步地,粗略标定步骤中,利用四点法或六点法在机器人大地坐标系下设定机器人工具,即设定工具tool1,并标定设定工具tool1处的工具参数P0。Further, in the rough calibration step, the four-point method or the six-point method is used to set the robot tool in the robot earth coordinate system, that is, the tool tool1 is set, and the tool parameter P0 at the setting tool tool1 is calibrated.

进一步地,补偿量计算步骤中,利用最小二乘法对初始位置以及N个新增位置进行球面拟合。Further, in the step of calculating the compensation amount, the least square method is used to perform spherical fitting on the initial position and the N newly added positions.

按照本发明的另一个方面,提供了一种基于焦点定位补偿的激光焊接机器人工具标定系统,包括:According to another aspect of the present invention, a laser welding robot tool calibration system based on focus positioning compensation is provided, comprising:

粗略标定模块,用于在机器人大地坐标系下设定机器人工具,记为设定工具tool1,并标定设定工具tool1处的工具参数P0;设定工具tool1的工具坐标系与机器人大地坐标系的各坐标轴的方向相同或相反;The rough calibration module is used to set the robot tool in the robot geodetic coordinate system, which is marked as the setting tool tool1, and calibrate the tool parameter P0 at the setting tool tool1; the tool coordinate system of the setting tool tool1 and the robot geodetic coordinate system are set. The direction of each coordinate axis is the same or opposite;

激光器,用于产生与焊接激光共焦点的激光指示光;Laser, used to generate laser pointer light confocal with welding laser;

传感器,设置与焊接头下方;sensor, set below the welding head;

初始定位模块,用于调节机器人使激光指示光的焦点位于传感器的平面上,之后获取设定工具tool1在机器人大地坐标系下的坐标位置,记为初始位置;激光指示光焦点在传感器平面上的点记为点O;The initial positioning module is used to adjust the robot to make the focus of the laser pointing light on the plane of the sensor, and then obtain the coordinate position of the setting tool tool1 in the robot's geodetic coordinate system, which is recorded as the initial position; the focus of the laser pointing light is on the sensor plane. Point is marked as point O;

旋转平移模块,用于控制机器人绕经过初始位置的旋转轴旋转一定角度后,控制机器人平移,使激光指示光焦点回到传感器平面内的点O,并获取设定工具tool1在机器人大地坐标系下的坐标位置,记为新增位置;The rotation and translation module is used to control the robot to rotate a certain angle around the rotation axis passing through the initial position, control the robot to translate, make the focus of the laser pointing light return to the point O in the sensor plane, and obtain the setting tool tool1 in the robot geodetic coordinate system The coordinate position of , is recorded as the new position;

补偿量计算模块,用于利用旋转平移模块得到N个不在同一平面的新增位置后,对初始位置以及N个新增位置进行球面拟合,并计算初始位置指向拟合所得球心的向量作为补偿量;N≥3;The compensation amount calculation module is used to use the rotation and translation module to obtain N new positions that are not in the same plane, perform spherical fitting on the initial position and the N new positions, and calculate the vector of the initial position pointing to the center of the fitted sphere as Compensation amount; N≥3;

以及补偿模块,用于对补偿量对工具参数P0进行补偿,得到机器人系统中的工具参数,作为最终的标定结果。and a compensation module for compensating the tool parameter P0 by the compensation amount to obtain the tool parameter in the robot system as the final calibration result.

总体而言,通过本发明所构思的以上技术方案,能够取得以下有益效果:In general, through the above technical solutions conceived by the present invention, the following beneficial effects can be achieved:

(1)本发明在利用现有的标定方法标定得到设定工具tool1处的工具参数后,基于激光指示光焦点与设定工具tool1的空间关系相对固定的特性,通过旋转机器人后平移机器人使激光指示光焦点回到原位的方式,获取到设定工具tool1的多个坐标位置,之后通过球面拟合的方式得到与焊接激光共焦点的激光指示光的焦点位置,进而得到由设定工具tool1的初始位置指向激光指示点焦点的向量,并将该向量作为补偿量,对现有标定方法标定所得的设定工具tool1处的工具参数进行补偿,得到最终的标定结果,即机器人默认工具tool0指向激光指示光焦点的向量。本发明通过补偿,能够减小因焦点位置受机器人姿态变化的影响而产生的标定误差,有效提高焦点处机器人工具参数的标定精度。(1) After the present invention uses the existing calibration method to calibrate the tool parameters at the setting tool tool1, based on the characteristic that the spatial relationship between the focus of the laser pointing light and the setting tool tool1 is relatively fixed, the robot is rotated and then translated to make the laser light. By returning the focus of the pointing light to its original position, multiple coordinate positions of the setting tool tool1 are obtained, and then the focus position of the laser pointing light that is confocal with the welding laser is obtained by spherical fitting, and then the setting tool tool1 is obtained. The initial position of , points to the vector of the focus of the laser pointing point, and the vector is used as the compensation amount to compensate the tool parameters at the setting tool tool1 obtained from the calibration of the existing calibration method, and the final calibration result is obtained, that is, the robot default tool tool0 points to The laser indicates the vector of the light focus. Through the compensation, the invention can reduce the calibration error caused by the influence of the focal position by the attitude change of the robot, and effectively improve the calibration accuracy of the robot tool parameters at the focal point.

(2)本发明通过使机器人绕坐标轴进行三次单轴旋转的方式获取设定工具tool1的多个坐标位置,能够保证旋转后,焦点在某个方向的值不变,后续只需进行两个方向的移动即可使焦点回到传感器平面内的点O,从而能够简化平移操作的实现。(2) The present invention obtains multiple coordinate positions of the setting tool tool1 by making the robot perform three single-axis rotations around the coordinate axis, which can ensure that the value of the focus in a certain direction remains unchanged after the rotation, and only two subsequent steps are required. The movement of the direction can bring the focus back to the point O in the sensor plane, which can simplify the implementation of the translation operation.

附图说明Description of drawings

图1为本发明实施例提供的激光焊接机器人系统示意图;1 is a schematic diagram of a laser welding robot system according to an embodiment of the present invention;

图2为本发明实施例提供的机器人设定工具tool1的示意图;2 is a schematic diagram of a robot setting tool tool1 provided by an embodiment of the present invention;

图3为本发明实施例提供的基于焦点定位补偿的激光焊接机器人工具标定方法流程图;3 is a flowchart of a method for calibrating a laser welding robot tool based on focus positioning compensation provided by an embodiment of the present invention;

图4为本发明实施例提供的激光指示光焦点与机器人设定工具tool1的偏差示意图;FIG. 4 is a schematic diagram of the deviation between the laser pointing light focus and the robot setting tool tool1 according to an embodiment of the present invention;

图5为本发明实施例提供的初始参数设定示意图;5 is a schematic diagram of initial parameter setting provided by an embodiment of the present invention;

图6为本发明实施例提供的机器人绕工具Z轴旋转焦点变化图;FIG. 6 is a change diagram of a robot rotating focus around a tool Z-axis according to an embodiment of the present invention;

图7为本发明实施例提供的激光指示光焦点平面平移示意图;FIG. 7 is a schematic diagram of a focal plane translation of a laser pointing light provided by an embodiment of the present invention;

图8为本发明实施例提供的球面拟合示意图;8 is a schematic diagram of spherical fitting provided by an embodiment of the present invention;

在所有附图中,相同的附图标记用来表示相同的元件或者结构,其中:Throughout the drawings, the same reference numbers are used to refer to the same elements or structures, wherein:

1-机器人控制柜;2-激光器;3-上位机系统;4-工业六轴机器人;5-机器人法兰盘;6-光纤;7-qbh接头;8-激光焊接头;9-激光指示光焦点;10-传感器;11-机器人大地坐标系;12-网线;13-机器人控制线;14-网线;15-默认工具;16-设定工具;17-调节底座;18-传感器感光面;19-传感器感光面内的点O;20-旋转轴;21-平移方向。1-robot control cabinet; 2-laser; 3-host computer system; 4-industrial six-axis robot; 5-robot flange; 6-optical fiber; 7-qbh connector; 8-laser welding head; 9-laser indicator light focus; 10-sensor; 11-robot earth coordinate system; 12-network cable; 13-robot control line; 14-network cable; 15-default tool; 16-setting tool; 17-adjustment base; 18-sensor photosensitive surface; 19 - Point O in the photosensitive surface of the sensor; 20 - axis of rotation; 21 - direction of translation.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

在本发明中,本发明及附图中的术语“第一”、“第二”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。In the present invention, the terms "first", "second" and the like (if present) in the present invention and the accompanying drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

再详细解释本发明的技术方案之前,先对激光焊接机器人系统进行简要介绍如下:Before explaining the technical solution of the present invention in detail, the laser welding robot system is briefly introduced as follows:

激光焊接机器人系统如图1所示,包括工业六轴机器人4,工业六轴机器人4由机器人控制柜1通过机器人控制线13进行控制,上位机系统3通过网线14连接机器人控制柜1,实现对工业六轴机器人4的位置信息读取以及平移、旋转控制。工业六轴机器人4的机器人法兰盘5末端装有激光焊接头8,在焊接过程中,焊接激光由qbh接头7入射到激光焊接头8中,在激光焊接头8中经过准直、扩束、聚焦后入射到样品表面。As shown in Figure 1, the laser welding robot system includes an industrial six-axis robot 4. The industrial six-axis robot 4 is controlled by the robot control cabinet 1 through the robot control line 13, and the host computer system 3 is connected to the robot control cabinet 1 through the network cable 14 to realize Position information reading and translation and rotation control of the industrial six-axis robot 4. The end of the robot flange 5 of the industrial six-axis robot 4 is equipped with a laser welding head 8. During the welding process, the welding laser is incident into the laser welding head 8 from the qbh joint 7, and the laser welding head 8 is collimated and beam-expanded. , and incident on the sample surface after focusing.

为了对机器人系统进行标定,本发明中,在激光焊接头8的正下方设置了传感器10,该传感器10能感知光强大小,并且具备平面定位功能,用于在标定过程中确定激光指示光的焦点位置。传感器10通过网线12和上位机系统3连接。本发明还设置为了激光器2,用于产生与焊接激光共焦点的激光指示光,该激光指示光为可见光,从激光器2产生的与焊接激光共焦点的激光指示光通过光纤6传输,由qbh接头7入射到激光焊接头8中,在激光焊接头8中经过准直、扩束、聚焦后,在激光指示光焦点9处汇聚,通过调节传感器10的位置,可在传感器10的感光面上观测到激光指示光的光斑,通过光斑大小和强弱可判断焦点位置;在整个标定过程中,最后需要代入计算的空间三维坐标信息均来自于机器人大地坐标系11。In order to calibrate the robot system, in the present invention, a sensor 10 is arranged directly below the laser welding head 8, the sensor 10 can sense the light intensity and has a plane positioning function, which is used to determine the laser indicating light during the calibration process. focus position. The sensor 10 is connected to the host computer system 3 through a network cable 12 . The present invention is also provided as a laser 2, which is used to generate a laser indicating light confocal with the welding laser, the laser indicating light is visible light, and the laser indicating light generated from the laser 2 and confocal with the welding laser is transmitted through the optical fiber 6, and is connected by the qbh connector. 7 is incident on the laser welding head 8, after collimation, beam expansion and focusing in the laser welding head 8, it converges at the laser indicating light focus 9, and can be observed on the photosensitive surface of the sensor 10 by adjusting the position of the sensor 10 To the spot of the laser pointing light, the focus position can be determined by the spot size and intensity; in the whole calibration process, the spatial three-dimensional coordinate information that needs to be substituted into the calculation finally comes from the robot geodetic coordinate system 11 .

如图2所示,通常将工业六轴机器人4的机器人法兰盘5的中心设置有机器人默认工具15,记为默认工具tool0。本发明中,在工业六轴机器人4以机器人默认工具15为工具的情况下,机器人的姿态参数设置为(0,0,0)时,默认工具15的工具坐标系方向与机器人大地坐标系11方向相同。机器人设定工具16的工具参数(x,y,z)所代表的含义是在默认工具15坐标系下,由默认工具tool0坐标系的原点指向机器人设定工具tool1的向量。As shown in FIG. 2 , a robot default tool 15 is usually set in the center of the robot flange 5 of the industrial six-axis robot 4 , which is denoted as a default tool tool0 . In the present invention, when the industrial six-axis robot 4 uses the robot default tool 15 as a tool, when the robot's attitude parameter is set to (0, 0, 0), the tool coordinate system direction of the default tool 15 is the same as the robot earth coordinate system 11 same direction. The meaning represented by the tool parameters (x, y, z) of the robot setting tool 16 is a vector from the origin of the default tool tool0 coordinate system to the robot setting tool tool1 under the default tool 15 coordinate system.

通过传统的四点法、六点法等标定方法,可以确定设定工具tool1处的工具参数,即从默认工具tool0指向设定工具tool1的向量,但由于机器人姿态的变化会对激光焦点产生影响,因此,传统的标定方法所得到的标定结果精度较低。为了解决该问题,本发明提供了一种基于焦点定位补偿的激光焊接机器人工具标定方法及系统,其整体思路在于:利用激光指示光焦点与设定工具tool1的空间关系相对固定(即二者距离固定不变)的特性,计算补偿量,即设定工具tool1指向激光指示光焦点的向量,并利用该补偿量对采用传统标定方法得到的标定结果进行补偿,得到最终的标定结果,由此提高标定结果的精度。Through the traditional four-point method, six-point method and other calibration methods, the tool parameters at the setting tool tool1 can be determined, that is, the vector from the default tool tool0 to the setting tool tool1, but the change of the robot posture will affect the laser focus. , therefore, the calibration results obtained by the traditional calibration methods have lower accuracy. In order to solve this problem, the present invention provides a laser welding robot tool calibration method and system based on focus positioning compensation. (fixed and unchanged) characteristics, calculate the compensation amount, that is, set the tool tool1 to point the vector of the laser pointer light focus, and use the compensation amount to compensate the calibration result obtained by the traditional calibration method to obtain the final calibration result, thereby improving the The precision of the calibration result.

以下为实施例。The following are examples.

实施例1:Example 1:

一种基于焦点定位补偿的激光焊接机器人工具标定方法,如图3所示,包括:粗略标定步骤,初始定位步骤,旋转平移步骤,补偿量计算步骤以及补偿步骤。A laser welding robot tool calibration method based on focus positioning compensation, as shown in Figure 3, includes: a rough calibration step, an initial positioning step, a rotation and translation step, a compensation amount calculation step and a compensation step.

本实施例中,粗略标定步骤具体包括:在机器人大地坐标系下设定机器人工具,记为设定工具tool1,并标定设定工具tool1处的工具参数P0;In this embodiment, the rough calibration step specifically includes: setting the robot tool in the robot geodetic coordinate system, which is marked as the setting tool tool1, and calibrating the tool parameter P0 at the setting tool tool1;

为了便于计算,本实施例中设定工具tool1的工具坐标系与机器人大地坐标系的各坐标轴的方向相同或者相反;In order to facilitate the calculation, in this embodiment, the tool coordinate system of the tool tool1 is set in the same or opposite directions as the coordinate axes of the robot geodetic coordinate system;

作为一种可选的实施方式,本实施例中,使用常用的四点法在机器人大地坐标系下设定机器人工具,即设定工具tool1,并标定设定工具tool1处的工具参数P0。在本发明其他的一些实施例中,也可以使用六点法等其他的标定方式来获取设定工具tool1。As an optional implementation manner, in this embodiment, the commonly used four-point method is used to set the robot tool in the robot earth coordinate system, that is, the tool tool1 is set, and the tool parameter P0 at the setting tool tool1 is calibrated. In some other embodiments of the present invention, other calibration methods such as the six-point method can also be used to obtain the setting tool tool1.

如图4所示,以四点法粗略设定得到机器人设定工具tool1与由qbh接头7输出,经过激光焊接头8准直聚焦后形成的激光指示光焦点9并不重合;在三维空间中,当机器人设定工具tool1的工具坐标系x、y、z单轴的方向与机器人大地坐标系11的x、y、z单轴的方向相同或相反时,得到激光指示光焦点9与机器人设定工具tool1在机器人大地坐标系11下的相对位置关系为(det_x,det_y,det_z),即由设定工具tool1指向激光指示光焦点的向量。本实施例中,通过求解在工业六轴机器人4的机器人大地坐标系11下,激光指示光焦点9与机器人设定工具tool1的相对位置关系,可进而求解得到工业六轴机器人4工具设定为激光指示光焦点9时,在机器人系统中的工具参数。As shown in FIG. 4 , the robot setting tool tool1 is roughly set by the four-point method and the laser pointing light focus 9 formed by the qbh joint 7 output after collimation and focusing by the laser welding head 8 does not coincide; in the three-dimensional space , when the direction of the x, y, z single axis of the tool coordinate system of the robot setting tool tool1 is the same or opposite to the direction of the x, y, z single axis of the robot geodetic coordinate system 11, the laser pointing light focus 9 is obtained and the robot setting The relative positional relationship of the fixed tool tool1 in the robot earth coordinate system 11 is (det_x, det_y, det_z), that is, the setting tool tool1 points to the vector of the laser pointer light focus. In this embodiment, by solving the relative positional relationship between the laser pointing light focal point 9 and the robot setting tool tool1 in the robot geodetic coordinate system 11 of the industrial six-axis robot 4, the tool setting of the industrial six-axis robot 4 can be solved as follows: Tool parameters in the robotic system when the laser points to the optical focus 9.

本实施例中,初始定位步骤具体包括:产生与焊接激光共焦点的激光指示光,并调节机器人使激光指示光的焦点位于预先设置的传感器的平面上,之后获取设定工具tool1在机器人大地坐标系下的坐标位置,记为初始位置;激光指示光焦点在传感器平面上的点记为点O。In this embodiment, the initial positioning step specifically includes: generating laser pointing light that is confocal with the welding laser, adjusting the robot so that the focus of the laser pointing light is on the plane of the preset sensor, and then acquiring the geodetic coordinates of the setting tool tool1 on the robot The coordinate position under the system is denoted as the initial position; the point of the laser pointing light focus on the sensor plane is denoted as point O.

如图5所示,为使激光指示光焦点9易被观测,先通过调节传感器10的调节底座17使得传感器10的传感器感光面18与机器人大地坐标系11的xy平面平行,再调节工业六轴机器人4使得激光指示光垂直于传感器感光面18,并且通过传感器10读到的光斑大小,调节激光焊接头8高度使得激光指示光焦点9刚好落在传感器感光面18上,通过上位机系统3读取传感器平面感光点O19在传感器10平面坐标系的二维坐标,同时读取机器人大地坐标系11下的机器人设定工具16所在的坐标,为机器人设定工具点A1,记为初始位置。并保证在机器人设定工具点A1处,机器人设定工具16的xyz轴与机器人大地坐标系11的xyz轴方向相同或者相反。As shown in FIG. 5 , in order to make the laser pointing light focus 9 easy to be observed, first adjust the adjustment base 17 of the sensor 10 so that the sensor photosensitive surface 18 of the sensor 10 is parallel to the xy plane of the robot geodetic coordinate system 11, and then adjust the industrial six-axis The robot 4 makes the laser pointing light perpendicular to the photosensitive surface 18 of the sensor, and adjusts the height of the laser welding head 8 through the spot size read by the sensor 10 so that the focus 9 of the laser pointing light just falls on the photosensitive surface 18 of the sensor, and is read by the host computer system 3 Take the two-dimensional coordinates of the sensor plane photosensitive point O19 in the plane coordinate system of the sensor 10, and simultaneously read the coordinates of the robot setting tool 16 in the robot geodetic coordinate system 11, and set the tool point A1 for the robot, which is recorded as the initial position. It is also ensured that at the robot setting tool point A1, the xyz axis of the robot setting tool 16 is in the same or opposite direction as the xyz axis of the robot geodetic coordinate system 11 .

本实施例中,旋转平移步骤具体包括:控制机器人绕经过初始位置的旋转轴旋转一定角度后,控制机器人平移,使激光指示光焦点回到传感器平面内的点O,并获取设定工具tool1在机器人大地坐标系下的坐标位置,记为新增位置;容易理解的是,在旋转平移步骤中,控制机器人绕旋转轴旋转的角度应在安全角度范围内。In this embodiment, the step of rotating and translating specifically includes: after controlling the robot to rotate around the rotation axis passing through the initial position by a certain angle, controlling the robot to translate so that the focus of the laser pointing light returns to the point O in the sensor plane, and obtaining the setting tool tool1 at The coordinate position in the robot's geodetic coordinate system is recorded as a new position; it is easy to understand that in the rotation and translation step, the angle at which the robot is controlled to rotate around the rotation axis should be within a safe angle range.

本实施例中,补偿量计算步骤具体包括:执行旋转平移步骤3次,得到3个不在同一平面的新增位置后,对初始位置以及3个新增位置进行球面拟合,并计算初始位置指向拟合所得球心的向量作为补偿量。In this embodiment, the step of calculating the compensation amount specifically includes: performing the step of rotation and translation 3 times, after obtaining 3 new positions that are not on the same plane, performing spherical fitting on the initial position and the 3 new positions, and calculating the initial position pointing The vector of the resulting sphere center is fitted as the compensation amount.

由于设定工具tool1与激光指示光焦点的空间位置相对固定,二者距离保持不变,因此,每次执行旋转平移步骤使焦点回到点O后,获取到的设定工具tool1的新增位置应该位于以点O为球心,以设定工具tool1与激光指示光焦点间的距离为半径的球面上。因此,本实施例在获取到设定工具tool1的多个新增位置后,连同设定工具tool1的初始位置进行球面拟合,得到的球心位置即为传感器平面内的点O,也同时是激光指示光的焦点。Since the spatial position of the setting tool tool1 and the laser pointing light focus is relatively fixed, and the distance between the two remains unchanged, therefore, each time the rotation and translation steps are performed to bring the focus back to point O, the newly added position of the setting tool tool1 is obtained. It should be located on the spherical surface with the point O as the center of the sphere and the distance between the tool1 and the focus of the laser pointer as the radius. Therefore, in this embodiment, after acquiring multiple new positions of the setting tool tool1, the spherical fitting is performed together with the initial position of the setting tool tool1, and the obtained spherical center position is the point O in the sensor plane, which is also The laser indicates the focal point of the light.

应当说明的是,为了进行球面拟合,需要设定工具tool1的至少四个位置,也即是说,连同初始位置在内,至少还需获取3个新增位置,本实施例中,仅获取了3个新增位置。It should be noted that in order to perform spherical fitting, at least four positions of the tool tool1 need to be set, that is to say, together with the initial position, at least three new positions need to be acquired. In this embodiment, only the acquisition 3 new locations have been added.

为了保证拟合得到的焦点位置的准确性,并且便于机器人的控制和计算,作为一种优选的实施方式,本实施例中,所获取的3个新增位置,由机器人绕三个不同的旋转轴旋转并平移后获取得到,这三个旋转轴分别与机器人大地坐标系的三个坐标轴平行。这个3个新增位置的获取过程具体如下:In order to ensure the accuracy of the focal position obtained by fitting and facilitate the control and calculation of the robot, as a preferred implementation manner, in this embodiment, the acquired three new positions are rotated by the robot around three different rotations. The three axes of rotation are obtained after the axes are rotated and translated, and the three axes of rotation are respectively parallel to the three axes of the robot's geodetic coordinate system. The acquisition process of the three new locations is as follows:

如图6所示,通过上位机系统3控制工业六轴机器人4绕初始位置,即机器人设定工具点A1处机器人设定工具tool1的Z轴延伸而成的旋转轴20旋转角度a,此时激光指示光焦点9的空间位置发生变化,但由于旋转轴20与机器人大地坐标系11的Z轴平行,传感器感光面18与机器人大地坐标系11的xy平面平行,因此激光指示光焦点9仍处于传感器感光面18上。As shown in FIG. 6 , the industrial six-axis robot 4 is controlled by the host computer system 3 to rotate around the initial position, that is, the rotation axis 20 extended by the Z axis of the robot setting tool tool1 at the robot setting tool point A1. At this time, The spatial position of the laser pointing light focus 9 changes, but since the rotation axis 20 is parallel to the Z axis of the robot geodetic coordinate system 11, and the sensor photosensitive surface 18 is parallel to the xy plane of the robot geodetic coordinate system 11, the laser pointing light focus 9 is still in the position. on the photosensitive surface 18 of the sensor.

如图7所示,通过上位机系统3控制工业六轴机器人4沿着平移方向21进行机器人大地坐标系11上xy平面内的移动,将激光指示光焦点9再次移动回传感器感光面内的点O19。在移动过程中,机器人设定工具tool1也将会沿着平移方向21进行机器人大地坐标系上xy平面内的移动,由机器人设定工具点A1移动到机器人设定工具点A2。由于激光指示光焦点9和机器人设定工具tool1的空间关系是相对固定的,因此二者的距离是一个定值,当通过上位机系统3读取光斑在传感器10平面坐标系内的尺寸和二维坐标值,使得激光指示光焦点9再次与回传感器感光面内的点O19重合时,传感器平面感光点O19与机器人设定工具点A2等于传感器平面感光点O19与机器人设定工具点A1的距离。As shown in FIG. 7 , the industrial six-axis robot 4 is controlled by the host computer system 3 to move in the xy plane on the robot geodetic coordinate system 11 along the translation direction 21, and the laser pointing light focus 9 is moved back to the point in the photosensitive surface of the sensor again. O19. During the moving process, the robot setting tool tool1 will also move along the translation direction 21 in the xy plane of the robot geodetic coordinate system, and the robot setting tool point A1 will move to the robot setting tool point A2. Since the spatial relationship between the laser pointing light focus 9 and the robot setting tool tool1 is relatively fixed, the distance between the two is a fixed value. When the upper computer system 3 reads the size of the spot in the plane coordinate system of the sensor 10 and the two Dimensional coordinate value, so that when the laser pointing light focus 9 coincides with the point O19 in the photosensitive surface of the sensor again, the sensor plane photosensitive point O19 and the robot set tool point A2 are equal to the distance between the sensor plane photosensitive point O19 and the robot set tool point A1 .

由图7可知,对工业六轴机器人4的机器人设定工具tool1进行单轴旋转后,再通过对应平面的平移使激光指示光焦点9再次与传感器平面感光点O19重合,上位机系统3读取到的机器人大地坐标系11下,机器人设定工具tool1的坐标值与传感器平面感光点O19等于机器人设定工具点A1与传感器平面感光点O19的距离。依次使工业焊接机器人4在机器人设定工具点A1绕机器人设定工具tool1的X轴、Y轴旋转一定角度,在A1处tool1工具坐标系的yz平面、A1处tool1工具坐标系的xz平面内相继平移后,得到机器人设定工具点A3与机器人设定工具点A4。It can be seen from FIG. 7 that after the robot setting tool tool1 of the industrial six-axis robot 4 is rotated uniaxially, the laser pointer focal point 9 is again overlapped with the photosensitive point O19 of the sensor plane through the translation of the corresponding plane, and the upper computer system 3 reads it. In the obtained robot geodetic coordinate system 11, the coordinate value of the robot setting tool tool1 and the sensor plane photosensitive point O19 are equal to the distance between the robot setting tool point A1 and the sensor plane photosensitive point O19. Rotate the industrial welding robot 4 by a certain angle around the X-axis and Y-axis of the robot setting tool tool1 at the robot setting tool point A1 in turn, in the yz plane of the tool1 tool coordinate system at A1 and the xz plane of the tool1 tool coordinate system at A1 After successive translations, the robot setting tool point A3 and the robot setting tool point A4 are obtained.

如图8所示,最后得到传感器平面感光点O19到机器人设定工具点A1、机器人设定工具点A2、机器人设定工具点A3与机器人设定工具点A4的距离相等,以机器人设定工具点A1、机器人设定工具点A2、机器人设定工具点A3与机器人设定工具点A4的坐标为球面进行拟合,就可以得到传感器平面感光点O19在机器人大地坐标系11内的坐标值,与机器人设定工具点A1的位置坐标进行比对,求解出相对位置(det_x,det_y,det_z),该相对位置即为从设定工具tool1指向激光指示光焦点的向量,该向量即为补偿量。As shown in Figure 8, finally the distances from the sensor plane photosensitive point O19 to the robot setting tool point A1, the robot setting tool point A2, the robot setting tool point A3 and the robot setting tool point A4 are equal, and the robot setting tool The coordinates of point A1, the robot setting tool point A2, the robot setting tool point A3 and the robot setting tool point A4 are fitted as spherical surfaces, and the coordinate value of the sensor plane photosensitive point O19 in the robot geodetic coordinate system 11 can be obtained, Compare with the position coordinates of the robot setting tool point A1, and solve the relative position (det_x, det_y, det_z). .

可选地,本实施例中,具体使用最小二乘法进行球面拟合。Optionally, in this embodiment, the least squares method is specifically used to perform spherical fitting.

本实施例中,补偿步骤具体包括:利用补偿量对工具参数P0进行补偿,得到机器人系统中的工具参数,作为最终的标定结果;In this embodiment, the compensation step specifically includes: using the compensation amount to compensate the tool parameter P0 to obtain the tool parameter in the robot system as the final calibration result;

设定工具tool1处的工具参数P0,就是默认工具tool0指向设定工具tool1的向量,本实施例在工具参数P0的基础上,加上该补偿量,可减小焦点位置受机器人姿态变化的影响而产生的标定误差,最终得到由默认工具tool0指向激光指示光焦点的向量,该向量为激光指示光焦点处的工具参数,相比于采用传统的标定方法得到的工具参数,本实施例最终得到的工具参数精度得到了有效提高。The tool parameter P0 at the setting tool tool1 is the vector of the default tool tool0 pointing to the setting tool tool1. In this embodiment, on the basis of the tool parameter P0, the compensation amount can be added to reduce the influence of the focus position on the robot posture change. The resulting calibration error finally obtains the vector pointing to the laser pointing light focus by the default tool tool0, which is the tool parameter at the laser pointing light focus. Compared with the tool parameters obtained by using the traditional calibration method, this embodiment finally obtains The tool parameter accuracy has been effectively improved.

总的来说,本实施例通过与机器人进行通讯的上位机系统,采集与激光光束同焦点的激光指示光光束多次照射到传感器平面的平面坐标系上同一个位置时,在以四点法粗略标定的焊接工具tool1为机器人设定工具的情况下,激光焊接机器人显示的工具点位置信息,通过三次旋转得到四个点位,以最小二乘法拟合得到当激光指示光焦点位于传感器平面一点时,该点和机器人设定工具处的位置关系,即激光指示光焦点和粗略标定的设定工具tool1的相对位置关系,进而得到由机器人默认工具tool0指向激光指示光焦点的向量,反求得到机激光指示光焦点处的工具参数。本实施例通过焦点定位对四点法粗略标定的工具参数进行补偿,得到机器人工具与激光指示光焦点处的工具信息,保证焊接过程中,机器人的姿态变化不会影响激光焦点的位置,用以解决焊接机器人实际生成过程中所需求的高精度工具标定的问题。In general, this embodiment collects the laser pointing light beam with the same focus as the laser beam and irradiates the same position on the plane coordinate system of the sensor plane through the host computer system that communicates with the robot. When the roughly calibrated welding tool tool1 sets the tool for the robot, the tool point position information displayed by the laser welding robot can be obtained by three rotations to obtain four points, which are obtained by least squares fitting when the laser pointer light focus is located at one point on the sensor plane , the positional relationship between this point and the robot's setting tool, that is, the relative positional relationship between the laser pointing light focus and the roughly calibrated setting tool tool1, and then obtain the vector pointing to the laser pointing light focus by the robot's default tool tool0, and inversely obtain The machine laser indicates the tool parameters at the focal point of the light. In this embodiment, the tool parameters roughly calibrated by the four-point method are compensated through focus positioning, and the tool information at the focus of the robot tool and the laser pointing light is obtained, so as to ensure that during the welding process, the change of the robot's posture will not affect the position of the laser focus. Solve the problem of high-precision tool calibration required in the actual generation process of welding robots.

实施例2:Example 2:

一种基于焦点定位补偿的激光焊接机器人工具标定系统,如图1所示,包括:A laser welding robot tool calibration system based on focus positioning compensation, as shown in Figure 1, includes:

粗略标定模块,用于在机器人大地坐标系下设定机器人工具,记为设定工具tool1,并标定设定工具tool1处的工具参数P0;设定工具tool1的工具坐标系与机器人大地坐标系的各坐标轴的方向相同或相反;The rough calibration module is used to set the robot tool in the robot geodetic coordinate system, which is marked as the setting tool tool1, and calibrate the tool parameter P0 at the setting tool tool1; the tool coordinate system of the setting tool tool1 and the robot geodetic coordinate system are set. The direction of each coordinate axis is the same or opposite;

激光器,用于产生与焊接激光共焦点的激光指示光;Laser, used to generate laser pointer light confocal with welding laser;

传感器,设置与焊接头下方;sensor, set below the welding head;

初始定位模块,用于调节机器人使激光指示光的焦点位于传感器的平面上,之后获取设定工具tool1在机器人大地坐标系下的坐标位置,记为初始位置;激光指示光焦点在传感器平面上的点记为点O;The initial positioning module is used to adjust the robot to make the focus of the laser pointing light on the plane of the sensor, and then obtain the coordinate position of the setting tool tool1 in the robot's geodetic coordinate system, which is recorded as the initial position; the focus of the laser pointing light is on the sensor plane. Point is marked as point O;

旋转平移模块,用于控制机器人绕经过初始位置的旋转轴旋转一定角度后,控制机器人平移,使激光指示光焦点回到传感器平面内的点O,并获取设定工具tool1在机器人大地坐标系下的坐标位置,记为新增位置;The rotation and translation module is used to control the robot to rotate a certain angle around the rotation axis passing through the initial position, control the robot to translate, make the focus of the laser pointing light return to the point O in the sensor plane, and obtain the setting tool tool1 in the robot geodetic coordinate system The coordinate position of , is recorded as the new position;

补偿量计算模块,用于利用旋转平移模块得到N个不在同一平面的新增位置后,对初始位置以及N个新增位置进行球面拟合,并计算初始位置指向拟合所得球心的向量作为补偿量;N≥3;The compensation amount calculation module is used to use the rotation and translation module to obtain N new positions that are not in the same plane, perform spherical fitting on the initial position and the N new positions, and calculate the vector of the initial position pointing to the center of the fitted sphere as Compensation amount; N≥3;

以及补偿模块,用于对补偿量对工具参数P0进行补偿,得到机器人系统中的工具参数,作为最终的标定结果;and a compensation module, which is used to compensate the compensation amount to the tool parameter P0, and obtain the tool parameter in the robot system as the final calibration result;

本实施例中,各模块的具体实施方式可参考上述方法实施例中的描述,在此将不做复述。In this embodiment, for the specific implementation of each module, reference may be made to the descriptions in the foregoing method embodiments, which will not be repeated here.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, etc., All should be included within the protection scope of the present invention.

Claims (7)

1.一种基于焦点定位补偿的激光焊接机器人工具标定方法,其特征在于,包括:1. a laser welding robot tool calibration method based on focus positioning compensation, is characterized in that, comprises: 粗略标定步骤:在机器人大地坐标系下设定机器人工具,记为设定工具tool1,并标定设定工具tool1处的工具参数P0;所述设定工具tool1的工具坐标系与机器人大地坐标系的各坐标轴的方向相同或相反;Rough calibration step: set the robot tool under the robot geodetic coordinate system, denoted as the setting tool tool1, and calibrate the tool parameter P0 at the setting tool tool1; the tool coordinate system of the setting tool tool1 and the robot geodetic coordinate system are the same. The direction of each coordinate axis is the same or opposite; 初始定位步骤:产生与焊接激光共焦点的激光指示光,并调节机器人使所述激光指示光的焦点位于预先设置的传感器的平面上,之后获取所述设定工具tool1在机器人大地坐标系下的坐标位置,记为初始位置;激光指示光焦点在传感器平面上的点记为点O;Initial positioning step: generate laser pointing light that is confocal with the welding laser, and adjust the robot so that the focus of the laser pointing light is on the plane of the preset sensor, and then obtain the setting tool tool1 in the robot's geodetic coordinate system. The coordinate position is recorded as the initial position; the point of the laser pointing light focus on the sensor plane is recorded as point O; 旋转平移步骤:控制机器人绕经过所述初始位置的旋转轴旋转一定角度后,控制机器人平移,使激光指示光焦点回到传感器平面内的点O,并获取设定工具tool1在机器人大地坐标系下的坐标位置,记为新增位置;Steps of rotation and translation: After controlling the robot to rotate around the rotation axis passing through the initial position by a certain angle, control the robot to translate, so that the focus of the laser pointing light returns to the point O in the sensor plane, and obtain the setting tool tool1 in the robot geodetic coordinate system The coordinate position of , is recorded as the new position; 补偿量计算步骤:执行所述旋转平移步骤N次,得到N个不在同一平面的新增位置后,对所述初始位置以及N个新增位置进行球面拟合,并计算所述初始位置指向拟合所得球心的向量作为补偿量;N≥3;Compensation amount calculation step: perform the rotation and translation steps N times to obtain N new positions that are not in the same plane, perform spherical fitting on the initial position and the N new positions, and calculate the initial position to point to the desired position. The vector of the resultant sphere center is used as the compensation amount; N≥3; 补偿步骤:利用所述补偿量对所述工具参数P0进行补偿,得到机器人系统中的工具参数,作为最终的标定结果。Compensation step: using the compensation amount to compensate the tool parameter P0 to obtain the tool parameter in the robot system as the final calibration result. 2.如权利要求1所述的基于焦点定位补偿的激光焊接机器人工具标定方法,其特征在于,所述补偿量计算步骤中,获取到的N个新增位置时,机器人绕至少两个旋转轴旋转。2. The laser welding robot tool calibration method based on focus positioning compensation as claimed in claim 1, wherein in the compensation amount calculation step, when the acquired N new positions are obtained, the robot revolves around at least two rotation axes rotate. 3.如权利要求2所述的基于焦点定位补偿的激光焊接机器人工具标定方法,其特征在于,所述补偿量计算步骤中,获取到的N个新增位置时,机器人绕三个旋转轴旋转,且三个旋转轴分别与机器人大地坐标系的三个坐标轴平行。3. The laser welding robot tool calibration method based on focus positioning compensation as claimed in claim 2, wherein in the compensation amount calculation step, when the acquired N new positions are obtained, the robot rotates around three rotation axes , and the three rotation axes are respectively parallel to the three coordinate axes of the robot's geodetic coordinate system. 4.如权利要求3所述的基于焦点定位补偿的激光焊接机器人工具标定方法,其特征在于,N=3。4 . The laser welding robot tool calibration method based on focus positioning compensation according to claim 3 , wherein N=3. 5 . 5.如权利要求1~4任一项所述的基于焦点定位补偿的激光焊接机器人工具标定方法,其特征在于,所述粗略标定步骤中,利用四点法或六点法在机器人大地坐标系下设定机器人工具,即设定工具tool1,并标定设定工具tool1处的工具参数P0。5. The laser welding robot tool calibration method based on focus positioning compensation according to any one of claims 1 to 4, wherein in the rough calibration step, a four-point method or a six-point method is used in the robot geodetic coordinate system Next, set the robot tool, that is, set the tool tool1, and calibrate the tool parameter P0 at the setting tool tool1. 6.如权利要求1~4任一项所述的基于焦点定位补偿的激光焊接机器人工具标定方法,其特征在于,所述补偿量计算步骤中,利用最小二乘法对所述初始位置以及N个新增位置进行球面拟合。6. The laser welding robot tool calibration method based on focus positioning compensation according to any one of claims 1 to 4, wherein in the compensation amount calculation step, the initial position and the N Add a new location for spherical fitting. 7.一种基于焦点定位补偿的激光焊接机器人工具标定系统,其特征在于,包括:7. A laser welding robot tool calibration system based on focus positioning compensation is characterized in that, comprising: 粗略标定模块,用于在机器人大地坐标系下设定机器人工具,记为设定工具tool1,并标定设定工具tool1处的工具参数P0;所述设定工具tool1的工具坐标系与机器人大地坐标系的各坐标轴的方向相同或相反;The rough calibration module is used to set the robot tool in the robot geodetic coordinate system, denoted as the setting tool tool1, and calibrate the tool parameter P0 at the setting tool tool1; the tool coordinate system of the setting tool tool1 and the robot geodetic coordinate The direction of each coordinate axis of the system is the same or opposite; 激光器,用于产生与焊接激光共焦点的激光指示光;Laser, used to generate laser pointer light confocal with welding laser; 传感器,设置与焊接头下方;sensor, set below the welding head; 初始定位模块,用于调节机器人使所述激光指示光的焦点位于传感器的平面上,之后获取所述设定工具tool1在机器人大地坐标系下的坐标位置,记为初始位置;激光指示光焦点在传感器平面上的点记为点O;The initial positioning module is used to adjust the robot so that the focus of the laser pointing light is on the plane of the sensor, and then obtain the coordinate position of the setting tool tool1 in the robot's geodetic coordinate system, which is recorded as the initial position; the focus of the laser pointing light is at The point on the sensor plane is marked as point O; 旋转平移模块,用于控制机器人绕经过所述初始位置的旋转轴旋转一定角度后,控制机器人平移,使激光指示光焦点回到传感器平面内的点O,并获取设定工具tool1在机器人大地坐标系下的坐标位置,记为新增位置;The rotation and translation module is used to control the robot to rotate by a certain angle around the rotation axis passing through the initial position, control the robot to translate, make the focus of the laser pointing light return to the point O in the sensor plane, and obtain the geodetic coordinates of the setting tool tool1 in the robot The coordinate position under the system is recorded as the new position; 补偿量计算模块,用于利用所述旋转平移模块得到N个不在同一平面的新增位置后,对所述初始位置以及N个新增位置进行球面拟合,并计算初始位置指向拟合所得球心的向量作为补偿量;N≥3;The compensation amount calculation module is used to perform spherical fitting on the initial position and the N newly added positions after obtaining N new positions that are not in the same plane by using the rotation and translation module, and calculate that the initial position points to the sphere obtained by fitting The vector of the heart is used as the compensation amount; N≥3; 以及补偿模块,用于对所述补偿量对所述工具参数P0进行补偿,得到机器人系统中的工具参数,作为最终的标定结果。and a compensation module for compensating the tool parameter P0 by the compensation amount to obtain the tool parameter in the robot system as the final calibration result.
CN202210749169.1A 2022-06-28 2022-06-28 Laser welding robot tool calibration method and system based on focus positioning compensation Pending CN115178858A (en)

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