CN115178528A - Acid pickling device for purifying and removing impurities from quartz stone and using method thereof - Google Patents
Acid pickling device for purifying and removing impurities from quartz stone and using method thereof Download PDFInfo
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- CN115178528A CN115178528A CN202210842192.5A CN202210842192A CN115178528A CN 115178528 A CN115178528 A CN 115178528A CN 202210842192 A CN202210842192 A CN 202210842192A CN 115178528 A CN115178528 A CN 115178528A
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- pickling
- box
- electromagnetic valve
- steam box
- kettle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention discloses a quartz stone purification impurity-removal pickling device, which belongs to the technical field of quartz impurity-removal pickling equipment and comprises a main bracket and a pickling kettle, wherein the pickling kettle is arranged in the middle of the main bracket, the upper part and the lower part of the pickling kettle are respectively provided with a feed inlet and a discharge outlet, and symmetrical slide rails are arranged in the pickling kettle; the slide rail is used for moving the jet extrusion device, the jet extrusion device is installed in the pickling kettle and is a core component of the invention, the jet extrusion device is installed on the slide rail and comprises a component I and a component II, and the component I and the component II are used for extruding the quartz stone, so that the technical problems of poor pickling efficiency and poor impurity removal of the existing equipment in the pickling process are solved, and the jet extrusion device is mainly applied to the aspect of pickling of the quartz stone.
Description
Technical Field
The invention belongs to the technical field of quartz impurity removal pickling equipment, and particularly relates to a quartz purification impurity removal pickling device.
Background
Patent application No.: 201810800432.9 discloses an acid pickling cauldron for quartz purification removes miscellaneous, it has solved prior art and has had that intensity of labour is big, production efficiency is low, get rid of impurity effect subalternation problem, its characterized in that: the steam heating device is arranged at the joint of the lower opening part of the cylindrical kettle body (1) and the conical kettle bottom (3), the spraying and pickling device is arranged at the joint of the upper opening part and the hemispherical kettle top (2), and the discharge hole (4) is arranged at the lower end of the conical kettle bottom (3) and the feed hole (5) is arranged at the center of the hemispherical kettle top (2). Can be widely applied to the purification and impurity removal of quartz stone in the early stage. However, the above equipment has a poor pickling effect, and the structure needs to be improved to achieve a better pickling effect.
Disclosure of Invention
In order to solve the technical problem in the background art, the design provides a quartz stone purification and impurity removal pickling device and a using method thereof, and the technical scheme is as follows:
a pickling device for purifying and removing impurities of quartz stones comprises a main bracket and a pickling kettle, wherein the pickling kettle is arranged in the middle of the main bracket and is used for pickling the quartz stones, the upper part and the lower part of the pickling kettle are respectively provided with a feed inlet and a discharge outlet,
symmetrical slide rails are arranged in the pickling kettle; the slide rail is used for moving the jet extrusion device, and the jet extrusion device is arranged in the pickling kettle.
The jet extrusion device is a core component of the invention, the jet extrusion device is arranged on a slide rail, the jet extrusion device comprises a first component and a second component, the first component and the second component are used for extruding quartz stone, the first component comprises a first steam box and a first pickling box, the first steam box is fixedly connected with the first pickling box, the left side of the first steam box is in a circular arc shape and corresponds to the shape of the inner wall of a pickling kettle, the right side of the first pickling box is provided with a group of vertical strip-shaped extrusion plates, the left side of the first steam box is provided with a group of vertical strip-shaped extrusion plates, a group of jet heads I is arranged between every two vertical strip-shaped extrusion plates, a group of jet heads II is arranged between every two vertical strip-shaped extrusion plates II, the lower part of the first component is provided with a symmetrical first slide block, and the first slide block is movably connected with the slide rail; the component II comprises a steam box II and a pickling box II, the steam box II is fixedly connected with the pickling box II, the right side of the steam box II is arc-shaped and corresponds to the inner wall of a pickling kettle in shape, a group of transverse strip-shaped extrusion plates are arranged on the left side of the pickling box II, a group of vertical strip-shaped extrusion plates III are arranged on the right side of the steam box II, a group of injection heads III are arranged between every two transverse strip-shaped extrusion plates, a group of injection heads IV are arranged between every two vertical strip-shaped extrusion plates III, symmetrical slide blocks II are arranged on the lower portion of the component II, and the slide blocks II are movably connected with slide rails;
the upper parts of the first steam box and the first pickling box are respectively provided with a first feeding hole and a second feeding hole, and the upper parts of the second steam box and the second pickling box are respectively provided with a third feeding hole and a fourth feeding hole;
the first feed port is communicated with a first electromagnetic valve through a hose, and the first electromagnetic valve is communicated with a first steam tank through a pipeline;
the feed inlet two-way is communicated with a first delivery pump through a hose, and the first delivery pump is communicated with a first acid storage tank through a pipeline;
the feed port tee joint is communicated with a second electromagnetic valve through a hose, and the second electromagnetic valve is communicated with the second steam tank through a pipeline;
the feed inlet four-way is communicated with a delivery pump two-phase through a hose, and the delivery pump two-phase is communicated with an acid storage tank two-phase through a pipeline;
the right side of the main support is also provided with a supporting plate, a control cabinet is installed on the supporting plate, a controller and a PLC (programmable logic controller) plate are arranged on the control cabinet, the controller is connected with the PLC plate, the first electromagnetic valve, the first delivery pump, the second electromagnetic valve and the second delivery pump are respectively connected with the PLC plate through circuits, and the control cabinet is used for controlling the back-and-forth injection extrusion of the injection extrusion device disclosed by the invention, so that the effects of fully stirring and pickling the quartz stone are achieved.
The invention has the following advantages:
through the structural improvement of the invention, the heating and pickling can be carried out at the same time, and the mixed extrusion effect is carried out under the action of the component I and the component II in the heating and pickling process, so that the working efficiency of the pickling kettle is improved by more than 15 percent compared with that of the traditional pickling kettle, and the whole pickling effect is better through the addition of the jet extrusion device, thereby being suitable for comprehensive popularization and application, and being widely applied to the pickling aspect of various quartz materials.
Drawings
FIG. 1 is an internal structural view of the present invention;
FIG. 2 is a top view of the interior of the pickling tank of the present invention;
FIG. 3 is a cross-sectional view of a pickling tank of the present invention;
FIG. 4 is a top view of the present invention;
fig. 5 is a front view of the present invention.
In the figure: 1, a main bracket; 2, sliding rails; 3, a first electromagnetic valve; 4, a third spray head; 5, pickling a kettle; 6, a feeding hole; 7, a PLC board; 8, a control cabinet; 9, a second electromagnetic valve; 10, feeding hole III; 11, a discharge hole; 12 supporting legs; 13 a support plate; 14, a first acid storage tank; 15, storing an acid tank II; 16, a second steam tank; 17 a first delivery pump; 18 a second delivery pump; 19 a controller; 20 vertical bar-shaped extrusion plates III; 21, a first steam box; 22, a first pickling tank; 23, a first vertical strip-shaped extrusion plate; 24 a first spray head; 25 vertical bar-shaped second extrusion plates; 26, a first feeding hole; 27, a second feeding hole; 28, a second pickling tank; 29 a steam box II; 30, a feeding hole IV; 31, a fourth spray head; 32 horizontal bar-shaped extrusion plates; 33, a second spray head; 34, a first sliding block; and 35, a second sliding block.
Detailed Description
Example 1
As shown in fig. 1-5:
a pickling device for purifying and removing impurities of quartz stones comprises a main support 1 and a pickling kettle 5, wherein the pickling kettle 5 is arranged in the middle of the main support 1, the upper part and the lower part of the pickling kettle 5 are respectively provided with a feed inlet 6 and a discharge outlet 11, and the pickling kettle 5 is internally provided with symmetrical slide rails 2; a jet extrusion device is arranged in the pickling kettle 5; the spraying extrusion device is installed on the sliding rail 2 and comprises a first part and a second part, the first part comprises a first steam box 21 and a first pickling box 22, the first steam box 21 and the first pickling box 22 are fixedly connected together, the left side of the first steam box 21 is arc-shaped and corresponds to the inner wall of the pickling kettle 5 in shape, the right side of the first pickling box 22 is provided with a group of vertical strip-shaped extrusion plates 23, the left side of the first steam box 21 is provided with a group of vertical strip-shaped extrusion plates 25, a group of spray heads 24 are installed between every two vertical strip-shaped extrusion plates 23, a group of spray heads 33 are installed between every two vertical strip-shaped extrusion plates 25, the lower part of the first part is provided with a symmetrical first sliding block 34, and the first sliding block 34 is movably connected with the sliding rail 2; the second component comprises a second steam box 29 and a second pickling box 28, the second steam box 29 and the second pickling box 28 are fixedly connected together, the right side of the second steam box 21 is arc-shaped and corresponds to the inner wall of the pickling kettle 5 in shape, a group of transverse strip-shaped extrusion plates 32 are arranged on the left side of the second pickling box 28, a group of vertical strip-shaped extrusion plates three 20 are arranged on the right side of the second steam box 29, a group of injection heads three 4 are arranged between every two transverse strip-shaped extrusion plates 32, a group of injection heads four 31 are arranged between every two vertical strip-shaped extrusion plates three 20, a symmetrical second sliding block 35 is arranged on the lower portion of the second component, and the second sliding block 35 is movably connected with the sliding rail 2; the upper parts of the first steam box 21 and the first pickling box 22 are respectively provided with a first feeding hole 26 and a second feeding hole 27, and the upper parts of the second steam box 29 and the second pickling box 28 are respectively provided with a third feeding hole 10 and a fourth feeding hole 30; the first feeding hole 26 is communicated with a first electromagnetic valve 3 through a hose, and the first electromagnetic valve 3 is communicated with a first steam tank 2 through a pipeline; the second feeding port 27 is communicated with the first delivery pump 17 through a hose, and the first delivery pump 17 is communicated with the first acid storage tank 14 through a pipeline; the feeding port III 3 is communicated with a second electromagnetic valve 9 through a hose, and the second electromagnetic valve 9 is communicated with a second steam tank 16 through a pipeline; the feed inlet IV 30 is communicated with the second delivery pump 18 through a hose, and the second delivery pump 18 is communicated with the second acid storage tank 15 through a pipeline; the right side of the main support 1 is further provided with a support plate 13, a control cabinet 8 is installed on the support plate 13, a controller 19 and a PLC (programmable logic controller) board 7 are arranged on the control cabinet 8, the controller 19 is connected with the PLC board 7, and the first electromagnetic valve 3, the first delivery pump 17, the second electromagnetic valve 9 and the second delivery pump 18 are respectively connected with the PLC board 7 through circuits.
The working principle of the invention is as follows: firstly, opening a feed inlet 6 of an acid washing kettle 5, and pouring quartz stone raw materials needing acid washing into the acid washing kettle 5; the controller 19 controls the first electromagnetic valve 3, the first delivery pump 17, the second electromagnetic valve 9 and the second delivery pump 18 to work so as to control the first component and the second component; the first electromagnetic valve 3 and the second electromagnetic valve 9 are controlled to be opened simultaneously, steam enters the first steam box 21 and the second steam box 29 from the hose and is ejected through the fourth ejection head 31 and the second ejection head 33, the first steam box 21 and the second steam box 29 move towards the middle under the action of reaction force to extrude quartz, the quartz in the middle moves towards two sides, the effect of mixing the quartz is achieved, the later full pickling is facilitated, then the first electromagnetic valve 3 and the second electromagnetic valve 9 are closed simultaneously, the first conveying pump 17 and the second conveying pump 18 are opened simultaneously to convey industrial hydrochloric acid into the first pickling box 22 and the second pickling box 29 and eject the industrial hydrochloric acid from the third ejection head 4 and the first ejection head 24 of the first pickling box 22 and the second pickling box 29, and the first pickling box 22 and the second pickling box 29 move towards two sides under the ejecting action force, so that the quartz at two sides are extruded towards the middle;
then the first delivery pump 17 and the second delivery pump 18 are closed, the first electromagnetic valve 3 and the second electromagnetic valve 9 are opened simultaneously, steam enters the first steam box 21 and the second steam box 29 from the hoses and is ejected out through the fourth ejection head 31 and the second ejection head 33, the first steam box 21 and the second steam box 29 move towards the middle under the action of reaction force to extrude quartz, the middle quartz moves towards two sides, the effect of mixing the quartz is achieved, the steps are repeated ceaselessly at each action interval of 3-5 seconds, the effects of full stirring and pickling are finally achieved, and after pickling is finished, the discharge hole 11 is opened for discharging.
The foregoing is only a preferred embodiment of this invention and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the invention and these modifications should also be considered as the protection scope of the invention.
Claims (2)
1. A device for purifying and decontaminating quartz stone comprises a main support (1) and an acid washing kettle (5), wherein the acid washing kettle (5) is arranged at the middle position of the main support (1), the lower part of the main support (1) is provided with a supporting leg (12), the upper part and the lower part of the acid washing kettle (5) are respectively provided with a feeding hole (6) and a discharging hole (11), the device is characterized in that,
symmetrical slide rails (2) are arranged in the pickling kettle (5); a jet extrusion device is arranged in the pickling kettle (5);
the utility model discloses a pickling device, including steam box (21) and pickling case (5), the left side of steam box (21) be circular-arc corresponding with the shape of pickling cauldron (5) inner wall, the right side of pickling case (22) be equipped with a set of vertical bar form stripper plate (23), the left side of steam box (21) be equipped with a set of vertical bar form stripper plate (25), per two vertical bar form stripper plates (23) between install a set of first injection head (24), install a set of second injection head (33) between per two vertical bar form stripper plates (25), the lower part of part one be equipped with symmetrical slider one (34), slider one (34) and slide rail (2) swing joint; the part two include steam box two (29) and pickling case two (28), steam box two (29) and pickling case two (28) fixed connection together, the right side of steam box two (21) be circular-arc corresponding with the shape of pickling cauldron (5) inner wall, the left side of pickling case two (28) be equipped with a set of horizontal bar shape stripper plate (32), the right side of steam box two (29) be equipped with a set of vertical bar shape stripper plate three (20), per two horizontal bar shape stripper plates (32) between install a set of injector head three (4), per two vertical bar shape stripper plates between three (20) install a set of injector head four (31), the lower part of part two be equipped with symmetrical slider two (35), slider two (35) and slide rail (2) swing joint;
the upper parts of the first steam box (21) and the first pickling box (22) are respectively provided with a first feeding hole (26) and a second feeding hole (27), and the upper parts of the second steam box (29) and the second pickling box (28) are respectively provided with a third feeding hole (10) and a fourth feeding hole (30);
the first feeding hole (26) is communicated with the first electromagnetic valve (3) through a hose, and the first electromagnetic valve (3) is communicated with the first steam tank (2) through a pipeline;
the second feeding hole (27) is communicated with the first conveying pump (17) through a hose, and the first conveying pump (17) is communicated with the first acid storage tank (14) through a pipeline;
the feeding port III (10) is communicated with the electromagnetic valve II (9) through a hose, and the electromagnetic valve II (9) is communicated with the steam tank II (16) through a pipeline;
the feed inlet IV (30) is communicated with the delivery pump II (18) through a hose, and the delivery pump II (18) is communicated with the acid storage tank II (15) through a pipeline;
the right side of main support (1) still be equipped with backup pad (13), backup pad (13) on install switch board (8), switch board (8) on be equipped with controller (19) and PLC board (7), controller (19) be connected with PLC board (7), solenoid valve (3), delivery pump (17), solenoid valve two (9) and delivery pump two (18) be connected with PLC board (7) through the circuit respectively.
2. A use method of a quartz stone purification and impurity removal pickling device comprises the following steps:
1) Firstly, opening a feed inlet (6) of a pickling kettle (5), and pouring quartz stone raw materials to be pickled into the pickling kettle (5);
2) The controller (19) controls the first electromagnetic valve (3), the first delivery pump (17), the second electromagnetic valve (9) and the second delivery pump (18) to work so as to control the first component and the second component to work;
3) Firstly, controlling a first electromagnetic valve (3) and a second electromagnetic valve (9) to be opened simultaneously, enabling steam to enter a first steam box (21) and a second steam box (29) from a hose, and enabling the first steam box (21) and the second steam box (29) to move towards the middle to extrude quartz stones under the reactive force of injection, so that the quartz stones in the middle move towards two sides;
4) Then simultaneously closing the first electromagnetic valve (3) and the second electromagnetic valve (9), opening the first delivery pump (17) and the second delivery pump (18) to deliver the industrial hydrochloric acid into the first pickling box (22) and the second pickling box (29) and spray the industrial hydrochloric acid out, and moving the first pickling box (22) and the second pickling box (29) to two sides under the action of spraying so as to extrude the quartz stones at the two sides to move towards the middle;
5) And (5) continuously repeating the step (3) and the step (4) until the pickling is finished.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210842192.5A CN115178528B (en) | 2022-07-18 | 2022-07-18 | Impurity-removing acid-washing device for quartz stone purification and use method thereof |
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CN202210842192.5A CN115178528B (en) | 2022-07-18 | 2022-07-18 | Impurity-removing acid-washing device for quartz stone purification and use method thereof |
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CN115178528A true CN115178528A (en) | 2022-10-14 |
CN115178528B CN115178528B (en) | 2023-05-26 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1700828A1 (en) * | 2005-03-09 | 2006-09-13 | Degussa AG | Method for producing ultra-high purity, optical quality, glass articles |
CA2592725A1 (en) * | 2007-06-26 | 2008-01-08 | Imperial Oil Resources Limited | A method for cleaning fouled vessels in the paraffinic froth treatment process |
CN203728588U (en) * | 2013-11-21 | 2014-07-23 | 龚坚 | Quartz sand purifying and pickling equipment |
CN105152173A (en) * | 2015-08-06 | 2015-12-16 | 安徽东阳矿业科技有限公司 | Quartz sand pickling circulatory purification technology |
CN108910896A (en) * | 2018-07-20 | 2018-11-30 | 蕲春凯地矿材有限公司 | Pickling kettle for quartz purification impurity elimination |
-
2022
- 2022-07-18 CN CN202210842192.5A patent/CN115178528B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1700828A1 (en) * | 2005-03-09 | 2006-09-13 | Degussa AG | Method for producing ultra-high purity, optical quality, glass articles |
CA2592725A1 (en) * | 2007-06-26 | 2008-01-08 | Imperial Oil Resources Limited | A method for cleaning fouled vessels in the paraffinic froth treatment process |
CN203728588U (en) * | 2013-11-21 | 2014-07-23 | 龚坚 | Quartz sand purifying and pickling equipment |
CN105152173A (en) * | 2015-08-06 | 2015-12-16 | 安徽东阳矿业科技有限公司 | Quartz sand pickling circulatory purification technology |
CN108910896A (en) * | 2018-07-20 | 2018-11-30 | 蕲春凯地矿材有限公司 | Pickling kettle for quartz purification impurity elimination |
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