Pig feed preparation process
Technical Field
The invention relates to the technical field of pig feed preparation, in particular to a pig feed preparation process.
Background
When the pig feed is prepared, the granular raw materials such as corn kernels, peanut kernels, bean kernels and the like are conveyed to a pulverizer to be pulverized by using a full-automatic sucking machine, and are stirred after being pulverized.
However, when the existing full-automatic sucking machine is used for feeding, the raw materials are directly sucked into the pulverizer, and impurities such as dust and soil in the raw materials cannot be cleaned, so that the quality of pig feed is affected.
Disclosure of Invention
The invention aims at the technical problems in the prior art, and provides a pig feed preparation process which solves the problems that when the existing full-automatic sucking machine is used, raw materials are directly sucked into a pulverizer, dust, soil and other impurities in the raw materials cannot be cleaned, so that the quality of pig feed is affected, mould and the like are present in the raw materials, and when the moisture content in the raw materials is large, the mould is easy to grow, so that the storage and the quality of the pig feed are affected.
The technical scheme for solving the technical problems is as follows: a pig feed preparation process is characterized by comprising the following steps:
s1: designing a pig feed preparation device;
s2, starting a vacuum pump (12) of the pig feed preparation device during preparation, enabling raw materials of pig feed to enter a feed box (202) through a feed pipe (13) and a discharge pipe (14), and simultaneously, arranging the raw materials in sequence through strip-shaped openings (204) and then falling on a rotating roller (404);
s3, starting a heating plate (401), drying the raw materials of the pig feed, starting an ultraviolet sterilizing lamp (302), and sterilizing the raw materials, so that the quality and storage of the prepared pig feed are ensured;
s4, starting a motor (907), wherein the motor (907) rotates to drive a rotating rod (905) and a rotating fan (906) to rotate, so that negative pressure is formed in an air inlet pipe (903), a cover plate (802) rotates downwards along a fixing pin (801), at the moment, dust, soil and other impurities in raw materials are sucked into a collecting box (502) to be uniformly collected through a through hole (402), the quality of pig feed is ensured, and when the impurities in the collecting box (502) are required to be treated, the collecting box (502) is taken out through a first handle (504) after the sealing plate (702) is opened, so that the dust, the soil and other impurities are more convenient to collect and treat;
s5, when the rotating rod (905) rotates, the driving belt pulley (601) is driven to rotate, the driven belt pulley (602) is driven to rotate through the belt (603), and the rotating roller (404) is driven to synchronously rotate by the rotation of the driven belt pulley (602), so that the raw materials on the rotating roller (404) continuously roll, the efficiency and the effect of drying and sterilizing are ensured, and in the rotating process of the rotating roller (404), larger soil blocks can be worn to form small particles, and the small particles are sucked into the collecting box (502) to be collected, so that the effect of treating impurities such as soil is better;
s6, the processed raw materials slide downwards along the rotating roller (404) and then enter a pulverizer through a discharging plate (1002) to be pulverized, and finally, the raw materials are uniformly mixed to obtain the pig feed.
In the scheme, the pig feed preparation device comprises a bottom plate (1) and a box body (11) arranged on the bottom plate (1), wherein the top of the box body (11) is fixedly connected with a vacuum pump (12), the air inlet end of the vacuum pump (12) is fixedly connected with a feed pipe (13), the air outlet end of the vacuum pump (12) is fixedly connected with a discharge pipe (14), and the other end of the discharge pipe (14) penetrates through the upper side wall of the box body (11) and is fixedly connected with a discharging assembly; be provided with in box (11) and be used for the continuous mechanism of turning over of raw materials, and the top of box (11) is provided with the subassembly of disinfecting that is used for disinfecting to the raw materials, be provided with in box (11) and be used for the collection mechanism to impurity collection such as dust, and the lateral wall of box (11) is provided with discharge mechanism.
In the scheme, an access hole (701) is formed in the side wall of the box body (11), a sealing plate (702) is rotatably connected to the side wall of the access hole (701) through a hinge, and a second handle (703) is fixedly connected to the side wall of the sealing plate (702); the discharging mechanism comprises a discharging hole (1001) formed in the side wall of the box body (11), and a discharging plate (1002) obliquely arranged downwards is fixedly inserted into the discharging hole (1001).
In the scheme, the blanking assembly comprises a first bracket (201) fixedly connected to the inner side wall of the box body (11), a feed box (202) is fixedly connected to the side wall of the first bracket (201), a conical hopper (203) is arranged at the bottom of the feed box (202), and a strip-shaped opening (204) is formed in the bottom of the conical hopper (203); the sterilizing component comprises a mounting plate (301) fixedly connected to the inner side wall of the box body (11), and an ultraviolet sterilizing lamp (302) is fixedly connected to the lower side wall of the mounting plate (301).
In the scheme, the turning mechanism comprises a second bracket (405) fixedly connected to the inner side wall of the box body (11), the side wall of the second bracket (405) is fixedly connected with a heating plate (401) which is obliquely arranged, and the bottom of the heating plate (401) is fixed with the inner side wall of the box body (11); the upper side wall of the heating plate (401) is fixedly connected with a plurality of through holes (402), the upper side wall of the heating plate (401) is fixedly connected with a plurality of groups of fixing blocks (403) which are symmetrically arranged in pairs, two opposite side walls of each group of fixing blocks (403) are rotationally connected with a rotating roller (404) through a rotating shaft, and the rotation of the rotating rollers (404) is driven by a driving mechanism;
the collecting mechanism comprises a collecting box (501) fixedly connected to the inner side wall of a box body (11), a collecting box (502) is connected to the side wall of the collecting box (501) in a sliding mode, a first handle (504) is fixedly connected to the side wall of the collecting box (502), a filtering hole (503) is fixedly connected to the bottom of the collecting box (502), two cover plates (802) symmetrically arranged are rotatably connected to the top of the collecting box (501) through fixing pins (801), a magnet is fixedly connected to the top of the collecting box (501), and an air extraction mechanism is arranged at the bottom of the collecting box (501).
The beneficial effects are that:
1. this pig feed preparation technology starts the vacuum pump, make the raw materials get into the workbin through the discharging pipe after passing through the inlet pipe, simultaneously, fall on the live-rollers after arranging in proper order through the bar opening, and, can be along the live-rollers slide down after getting into crushing in the rubbing crusher through the flitch, simultaneously, the starter motor, the rotation of motor drives dwang and the rotation of changeing the fan, form the negative pressure in the messenger's intake pipe, thereby make the apron rotate downwards along the fixed pin, at this moment, impurity such as dust in the raw materials and earth are collected in the collection box in unison behind the through-hole, guarantee the quality of pig feed, and, when need to collect impurity in the box handle, only need open the closing plate after, will collect the box take out through first handle can, make the collection and the processing to impurity such as dust and earth more convenient.
2. This pig feed preparation technology, start the vacuum pump, make the raw materials get into the workbin through the discharging pipe behind the inlet pipe, simultaneously, fall on the live-action roller after arranging in proper order through the bar opening, simultaneously, start the hot plate, dry the raw materials, start the sterilamp, disinfect the raw materials, thereby guarantee the quality and the storage of pig feed after the preparation, simultaneously, when the dwang rotates, drive the driving pulley rotation, and then drive driven pulley's rotation through the belt, driven pulley's rotation drives the live-action roller synchronous rotation, thereby last rolling to the raw materials on the live-action roller, efficiency and the effect when guaranteeing to dry and disinfect, and, in the rotation in-process of live-action roller, can wear out some great earth pieces, form the granule, thereby collect in the collection box is inhaled, make the treatment effect to impurity such as earth better.
Drawings
FIG. 1 is a schematic perspective view of a pig feed preparation apparatus used in the present invention;
FIG. 2 is a schematic perspective view of another view of the pig feed preparation apparatus of the present invention;
FIG. 3 is a schematic diagram showing the internal structure of a box of the pig feed preparation device according to the present invention;
FIG. 4 is a schematic view showing the internal structure of a working box of the pig feed preparation device used in the invention;
FIG. 5 is a schematic view showing the internal structure of the box of the pig feed preparation device according to the present invention at another view angle;
FIG. 6 is an enlarged schematic view of the structure shown at A in FIG. 3;
fig. 7 is an enlarged schematic view of the structure at B in fig. 4.
In the drawings, the list of components represented by the various numbers is as follows:
1. a bottom plate; 201. a first bracket; 202. a feed box; 203. a conical hopper; 204. a strip-shaped opening; 301. a mounting plate; 302. an ultraviolet germicidal lamp; 401. a heating plate; 402. a through hole; 403. a fixed block; 404. a rotating roller; 405. a second bracket; 501. a collection box; 502. a collection box; 503. a filter hole; 504. a first handle; 601. a driving pulley; 602. a driven pulley; 603. a belt; 701. an access opening; 702. a sealing plate; 703. a second handle; 801. a fixing pin; 802. a cover plate; 901. a third bracket; 902. a working box; 903. an air inlet pipe; 904. an air outlet pipe; 905. a rotating lever; 906. rotating the fan; 907. a motor; 1001. a discharge port; 1002. a discharge plate; 11. a case; 12. a vacuum pump; 13. a feed pipe; 14. and a discharging pipe.
Detailed Description
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
A pig feed preparation process is characterized by comprising the following steps:
s1: designing a pig feed preparation device;
as shown in fig. 1-7, the pig feed preparation device designed in step S1 includes a bottom plate 1 and a box 11 disposed on the bottom plate 1, a vacuum pump 12 is fixedly connected to the top of the box 11, a feed pipe 13 is fixedly connected to an air inlet end of the vacuum pump 12, a discharge pipe 14 is fixedly connected to an air outlet end of the vacuum pump 12, and the other end of the discharge pipe 14 penetrates through an upper side wall of the box 11 and is fixedly connected with a blanking assembly. Be provided with in the box 11 and be used for the continuous mechanism that turns of turning of raw materials, and the top of box 11 is provided with the subassembly of disinfecting that is used for disinfecting to the raw materials, be provided with in the box 11 and be used for collecting mechanism to impurity collection such as dust, and the lateral wall of box 11 is provided with discharge mechanism, can be in the feeding in-process, be convenient for collect and handle impurity such as dust and earth in the raw materials, simultaneously, to raw materials stoving and disinfect, guarantee the quality and the storage of pig feed after the preparation, and can be at the feeding in-process to the raw materials continuously roll, efficiency and the effect when guaranteeing stoving and disinfect.
As shown in fig. 3 and 6, the blanking assembly comprises a first bracket 201 fixedly connected to the inner side wall of the box 11, a material box 202 is fixedly connected to the side wall of the first bracket 201, a conical hopper 203 is arranged at the bottom of the material box 202, a strip-shaped opening 204 is formed in the bottom of the conical hopper 203, a vacuum pump 12 is started, raw materials enter the material box 202 through a material feeding pipe 13 and a material discharging pipe 14, meanwhile, the raw materials are sequentially distributed through the strip-shaped opening 204 and then fall on a rotating roller 404, raw materials are prevented from being accumulated, and raw materials are guaranteed to be tiled.
In this embodiment, as shown in fig. 3, the sterilization assembly includes a mounting plate 301 fixedly connected to the inner side wall of the case 11, and an ultraviolet sterilization lamp 302 is fixedly connected to the lower side wall of the mounting plate 301 to sterilize the raw materials.
As shown in fig. 3 and 6, the turning mechanism includes a second bracket 405 fixedly connected to the inner side wall of the box 11, and the side wall of the second bracket 405 is fixedly connected with a heating plate 401 which is obliquely arranged, the bottom of the heating plate 401 is fixedly connected with the inner side wall of the box 11, the upper side wall of the heating plate 401 is fixedly connected with a plurality of through holes 402, the upper side wall of the heating plate 401 is fixedly connected with a plurality of groups of fixing blocks 403 which are symmetrically arranged in pairs, two opposite side walls of each group of fixing blocks 403 are rotatably connected with a rotating roller 404 through a rotating shaft, the rotating rollers 404 are driven by a driving mechanism, and the rotating rollers 404 synchronously rotate, so that raw materials on the rotating rollers 404 continuously roll, the efficiency and the effect during drying and sterilization are ensured, and small particles can be formed in the rotating process of the rotating rollers 404, so that the small particles are collected in the suction collecting box 502, and the effect of treating impurities such as soil is better.
As shown in fig. 6 and 7, the collection mechanism includes collection box 501 fixedly connected on the inside wall of box 11, and the lateral wall sliding connection of collection box 501 has collection box 502, the lateral wall fixedly connected with first handle 504 of collection box 502, and the bottom fixedly connected with filtration pore 503 of collection box 502, the top of collection box 501 rotates through fixed pin 801 and is connected with the apron 802 that two symmetries set up, the top fixedly connected with magnet of collection box 501, and apron 802 adopts the iron material, the bottom of collection box 501 is provided with air extraction mechanism, make apron 802 rotate downwards along fixed pin 801 under air extraction mechanism's effect, at this moment, dust and impurity such as earth in the raw materials are unified the collection in being inhaled collection box 502 after passing through hole 402, guarantee the quality of pig fodder.
As shown in fig. 5 and 7, the air extraction mechanism includes a third bracket 901 fixedly connected to the inner side wall of the box 11, and the side wall of the third bracket 901 is fixedly connected with a working box 902, the top of the working box 902 is fixedly connected with an air inlet pipe 903, the bottom of the working box 902 is fixedly connected with an air outlet pipe 904, a rotating fan 906 is rotatably connected in the working box 902 through a rotating rod 905, one end of the rotating rod 905 penetrates through the side wall of the working box 902, a motor 907 is fixedly connected to the side wall of the working box 902, the output end of the motor 907 penetrates through the side wall of the working box 902 and is fixed with the other end of the rotating rod 905, the motor 907 is started, the rotating of the motor 907 drives the rotating rod 905 and the rotating fan 906 to rotate, negative pressure is formed in the air inlet pipe 903, so that the cover plate 802 rotates downwards along the fixing pin 801, and at this time, dust, soil and other impurities in the raw materials are uniformly collected in the collecting box 502 after passing through the through hole 402.
As shown in fig. 6 and 7, the driving mechanism includes a driving pulley 601 fixedly connected to the end of a rotating rod 905, one end of each rotating shaft penetrates through the side wall of the fixed block 403 and is fixedly connected with a driven pulley 602, and the driven pulley 602 and the side wall of the driving pulley 601 are sleeved with a belt 603, when the rotating rod 905 rotates, the driving pulley 601 is driven to rotate, and then the belt 603 drives the driven pulley 602 to rotate, the rotation of the driven pulley 602 drives the rotating roller 404 to synchronously rotate, so that raw materials on the rotating roller 404 continuously roll, the efficiency and the effect during drying and sterilization are ensured, and small particles can be formed by abrasion of some larger soil blocks in the rotating process of the rotating roller 404, so that the particles are collected in the collecting box 502, and the treatment effect on soil and other impurities is better.
In this embodiment, as shown in fig. 1, an access hole 701 is formed in a side wall of the box 11, a sealing plate 702 is rotatably connected to a side wall of the access hole 701 through a hinge, and a second handle 703 is fixedly connected to a side wall of the sealing plate 702, so that when impurities in the collection box 502 need to be treated, the collection box 502 is taken out through the first handle 504 after the sealing plate 702 is opened, and the collection and treatment of the impurities such as dust, soil and the like are more convenient.
In this embodiment, as shown in fig. 2, the discharging mechanism includes a discharging hole 1001 formed on a side wall of the box 11, and a discharging plate 1002 disposed obliquely downward is fixedly inserted into the discharging hole 1001, and the processed raw material is fed into the pulverizer to be pulverized after sliding downward along the rotating roller 404 through the discharging plate 1002.
S2, starting a vacuum pump 12 of the pig feed preparation device during preparation, enabling raw materials of pig feed to enter a feed box 202 through a feed pipe 13 and a discharge pipe 14, and simultaneously, arranging the raw materials in sequence through a strip-shaped opening 204 and then falling on a rotating roller 404;
s3, starting a heating plate 401, drying the pig feed raw material, starting an ultraviolet sterilizing lamp 302, and sterilizing the raw material, thereby ensuring the quality and storage of the prepared pig feed;
s4, starting a motor 907, wherein the rotation of the motor 907 drives a rotating rod 905 and a rotating fan 906 to rotate so as to form negative pressure in an air inlet pipe 903, thereby enabling a cover plate 802 to rotate downwards along a fixed pin 801, at the moment, dust, soil and other impurities in raw materials are sucked into a collecting box 502 to be uniformly collected after passing through a through hole 402, so that the quality of pig feed is ensured, and when the impurities in the collecting box 502 are required to be treated, the collecting box 502 is taken out through a first handle 504 after the sealing plate 702 is opened, so that the dust, soil and other impurities are more convenient to collect and treat;
s5, when the rotating rod 905 rotates, the driving belt pulley 601 is driven to rotate, the belt 603 drives the driven belt pulley 602 to rotate, and the rotation of the driven belt pulley 602 drives the rotating roller 404 to synchronously rotate, so that raw materials on the rotating roller 404 continuously roll, the efficiency and the effect of drying and sterilizing are ensured, and in the rotating process of the rotating roller 404, some larger soil blocks can be worn to form small particles, so that the small particles are sucked into the collecting box 502 to be collected, and the treatment effect on impurities such as soil is better;
s6, the processed raw materials slide downwards along the rotating roller 404 and then enter a pulverizer through a discharging plate 1002 to be pulverized, and finally, the raw materials are uniformly mixed to obtain pig feed.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.