CN115173185A - Full-automatic assembly carbon brush fixing needle device of regulator - Google Patents

Full-automatic assembly carbon brush fixing needle device of regulator Download PDF

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Publication number
CN115173185A
CN115173185A CN202210936784.3A CN202210936784A CN115173185A CN 115173185 A CN115173185 A CN 115173185A CN 202210936784 A CN202210936784 A CN 202210936784A CN 115173185 A CN115173185 A CN 115173185A
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CN
China
Prior art keywords
carbon brush
cylinder
fixing
full
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210936784.3A
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Chinese (zh)
Inventor
马宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Yunyi Electric Co Ltd
Original Assignee
Jiangsu Yunyi Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Yunyi Electric Co Ltd filed Critical Jiangsu Yunyi Electric Co Ltd
Priority to CN202210936784.3A priority Critical patent/CN115173185A/en
Publication of CN115173185A publication Critical patent/CN115173185A/en
Pending legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00—Rotary current collectors, distributors or interrupters
    • H01R39/02—Details for dynamo electric machines
    • H01R39/18—Contacts for co-operation with commutator or slip-ring, e.g. contact brush
    • H01R39/26—Solid sliding contacts, e.g. carbon brush
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00—Rotary current collectors, distributors or interrupters
    • H01R39/02—Details for dynamo electric machines
    • H01R39/38—Brush holders

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Pens And Brushes (AREA)

Abstract

The invention discloses a full-automatic carbon brush fixing needle assembling device for an adjuster, which comprises a Z-axis stroke cylinder, an X-axis linear module and an adjuster fixing component, wherein the Z-axis stroke cylinder is positioned above the adjuster fixing component, and the X-axis linear module is positioned on one side of the adjuster fixing component; can be more quick convenient spacing and the pressure equipment work of completion carbon brush body through carbon brush pressure equipment subassembly, simultaneously through compressing tightly the separation blade, can cushion, avoid carbon brush body hard contact carbon brush to compress tightly the cylinder and the mar appears, subsequently through fixed needle assembly subassembly, place the fixed needle body and the pressure equipment, accomplish the fixed work to the carbon brush body, this device has saved manual assembly's process, a large amount of time and manpower resources have been saved, simultaneously through can be better chuck, can play the purpose of remodeling fast, thereby make the commonality of this device strong.

Description

Full-automatic assembly carbon brush fixing needle device of regulator
Technical Field
The invention relates to the technical field of regulator production, in particular to a full-automatic carbon brush fixing needle assembly device for a regulator.
Background
At present, the carbon brush inside the regulator needs to be protected, and the assembled carbon brush is pressed into a brush cavity of the carbon brush and then fixed through a fixing needle, so that the carbon brush is prevented from falling off or being damaged by collision in the transportation process.
And the fixed needle is taken for the manual work to current technique, assembles fixed needle under the supplementary of tool, and the time that this mode needs is longer, has increased the human cost moreover.
Therefore, the full-automatic carbon brush fixing pin assembling device for the regulator is provided.
Disclosure of Invention
The invention aims to provide a full-automatic carbon brush fixing needle assembling device for an adjuster, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic carbon brush fixing needle assembling device for an adjuster comprises a Z-axis stroke cylinder, an X-axis linear module and an adjuster fixing assembly, wherein the Z-axis stroke cylinder is positioned above the adjuster fixing assembly, and the X-axis linear module is positioned on one side of the adjuster fixing assembly;
a first connecting plate is arranged on the Z-axis stroke cylinder, and a fixing needle assembly is arranged on the first connecting plate;
and a second connecting plate is arranged on the X-axis linear module, and a carbon brush press-fitting assembly is arranged on the second connecting plate.
Preferably: the fixing needle assembly comprises an X-axis stroke cylinder and a cylinder clamping jaw, the cylinder clamping jaw is installed on the lower surface of the first connecting plate, the X-axis stroke cylinder is installed on the upper surface of the first connecting plate, a fixing support is installed on the X-axis stroke cylinder, and a Z-axis pen-shaped cylinder and an air pipe are installed on the fixing support.
Preferably: the carbon brush press-fitting assembly comprises a Y-axis stroke cylinder and a carbon brush pressing cylinder, the Y-axis stroke cylinder and the carbon brush pressing cylinder are respectively installed on the second connecting plate, a pushing plate is installed on the Y-axis stroke cylinder, and a pressing blocking piece is installed on one side of the pushing plate.
Preferably: the regulator fixing component comprises a jig fixing plate, and a regulator body is mounted on the jig fixing plate.
Preferably, the following components: the first connecting plate is provided with a through hole.
Preferably, the following components: the cylinder clamping jaw comprises a detachable chuck, and the chuck is provided with an imitated groove.
Preferably: the profile groove and the through hole are positioned on the same central shaft.
Compared with the prior art, the invention has the beneficial effects that: spacing and the pressure equipment work of completion carbon brush body that can be convenient more fast through carbon brush pressure equipment subassembly, simultaneously through compressing tightly the separation blade, can cushion, avoid carbon brush body hard contact carbon brush to compress tightly the cylinder and the mar appears, assembly subassembly through fixed needle afterwards, place the fixed needle body and the pressure equipment, accomplish the fixed work to the carbon brush body, manual assembly's process has been saved to this device, a large amount of time and manpower resources have been saved, simultaneously through can better chuck, can play the purpose of remodeling fast, thereby make the commonality of this device strong.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic top view of a carbon brush press-fitting assembly and an adjuster fixing assembly according to the present invention;
FIG. 3 is a schematic view of a cutaway structure of the through hole of the present invention;
fig. 4 is a schematic structural view of the cylinder clamping jaw of the invention.
In the figure: 1. a stationary pin assembly component; 12. fixing a bracket; 13. a Z-axis pen cylinder; 14. an air tube; 15. an X-axis stroke cylinder; 16. a cylinder clamping jaw; 161. a chuck; 162. profiling grooves; 2. a carbon brush press-fitting assembly; 22. a Y-axis stroke cylinder; 23. a push plate; 24. the carbon brush compresses the air cylinder; 25. pressing the blocking piece; 3. an adjuster fixing member; 30. a fixture fixing plate; 31. a regulator body; 311. a carbon brush cavity; 312. a carbon brush body; 4. a Z-axis stroke cylinder; 5. a first connecting plate; 51. a through hole; 6. an X-axis linear module; 7. a second connecting plate; 8. the needle body is fixed.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Examples
Referring to fig. 1-4, the present invention provides a technical solution: a full-automatic carbon brush fixing needle assembling device for an adjuster comprises a Z-axis stroke cylinder 4, an X-axis linear module 6 and an adjuster fixing component 3, wherein the Z-axis stroke cylinder 4 is positioned above the adjuster fixing component 3, and the X-axis linear module 6 is positioned on one side of the adjuster fixing component 3;
a first connecting plate 5 is arranged on the Z-axis stroke cylinder 4, and a fixing needle assembly component 1 is arranged on the first connecting plate 5;
and a second connecting plate 7 is arranged on the X-axis linear module 6, and a carbon brush press-fitting assembly 2 is arranged on the second connecting plate 7.
As shown in fig. 1: the fixing needle assembly component 1 comprises an X-axis stroke cylinder 15 and a cylinder clamping jaw 16, wherein the X-axis stroke cylinder 15 is arranged on the upper surface of the first connecting plate 5, a fixing support 12 is arranged on the X-axis stroke cylinder 15, and a Z-axis pen-shaped cylinder 13 and an air pipe 14 are arranged on the fixing support 12; through the above arrangement, the fixing needle body 8 can be placed and pressed more conveniently and rapidly, and the cylinder clamping jaw 16 is installed on the lower surface of the first connecting plate 5.
As shown in fig. 1 and 2: the carbon brush press-mounting assembly 2 comprises a Y-axis stroke cylinder 22 and a carbon brush pressing cylinder 24, the Y-axis stroke cylinder 22 and the carbon brush pressing cylinder 24 are respectively installed on the second connecting plate 7, a pushing plate 23 is installed on the Y-axis stroke cylinder 22, and a pressing blocking piece 25 is installed on one side of the pushing plate 23; with the above arrangement, the position of the carbon brush body 312 can be first limited, and then the press-fitting work of the carbon brush body 312 is performed.
As shown in fig. 1: the regulator fixing component 3 comprises a jig fixing plate 30, and a regulator body 31 is arranged on the jig fixing plate 30; through the above arrangement, the regulator body 31 is convenient to place, so that the assembly work of the carbon brush body 312 and the fixing pin body 8 can be completed more quickly.
As shown in fig. 3: the first connecting plate 5 is provided with a through hole 51; through the above arrangement, the through hole 51 enables the fixing needle body 8 to be more conveniently and quickly placed into the regulator body 31.
As shown in fig. 4: the cylinder clamping jaw 16 comprises a detachable clamping head 161, and a profile groove 162 is formed in the clamping head 161; through the above arrangement, the contour groove 162 can more conveniently clamp the fixed needle body 8, and then the mounting work of the fixed needle body 8 of different kinds can be realized through the detachable chuck 161.
As shown in fig. 3: the profile groove 162 and the through hole 51 are positioned on the same central axis; with the above arrangement, the fixing needle body 8 is conveniently dropped into the inside of the contour groove 162 through the through hole 51.
The working principle is as follows: firstly, the regulator body 31 is placed on the fixture fixing plate 30, then the fixing needle body 8 is blown into the air pipe 14 in sequence in an air pressure mode through an external vibrating disk, then the Z-axis stroke air cylinder 4 is started, the first connecting plate 5 and the fixing needle assembly 1 are driven to move downwards through the Z-axis stroke air cylinder 4, meanwhile, the X-axis linear module 6 is started to drive the second connecting plate 7 and the carbon brush press-fitting assembly 2 to move towards the direction of the regulator body 31, then, the position of the carbon brush body 312 is limited through the pushing plate 23, then, the Y-axis stroke air cylinder 22 is started to drive the pushing plate 23 and the pressing baffle 25 to move towards the direction far away from the carbon brush pressing air cylinder 24, the carbon brush pressing air cylinder 24 is stopped after moving to a specified position, then, the carbon brush pressing air cylinder 24 is started, a piston rod of the carbon brush pressing air cylinder 24 is matched with one side of the pressing baffle 25, so that the carbon brush body 312 is pressed into the carbon brush cavity 311, buffering (elastic deformation of a thin wall) can be performed through the pressing baffle 25, the carbon brush body 312 is prevented from being in hard contact with the carbon brush pressing air cylinder 24, and the occurrence of the carbon brush body 312 is avoided, and the press-fitting work of the carbon brush body 312 is completed at this moment.
Then, the assembly work of the fixing needle body 8 is carried out, firstly, the X-axis stroke air cylinder 15 is started to drive the Z-axis pen-shaped air cylinder 13 and the air pipe 14 to move, the air pipe 14 stops when moving to the position right above the through hole 51, then, the fixing needle body 8 is blown into the inside of the profiling groove 162 through air pressure, then, the X-axis stroke air cylinder 15 is retracted, the Z-axis pen-shaped air cylinder 13 stops again when being located right above the through hole 51, the Z-axis pen-shaped air cylinder 13 is started, meanwhile, the air cylinder clamping jaws 16 are loosened, the fixing needle body 8 is pressed into the inside of the adjuster body 31 through the Z-axis pen-shaped air cylinder 13, and the fixing work of the carbon brush body 312 is completed.
Therefore, the installation process of the carbon brush body 312 and the fixing needle body 8 is more convenient and faster, manpower is saved, and the working efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a needle device is fixed to full automatic assembly carbon brush of regulator, includes Z axle stroke cylinder (4), X axle straight line module (6) and regulator fixed subassembly (3), its characterized in that: the Z-axis stroke cylinder (4) is positioned above the regulator fixing component (3), and the X-axis linear module (6) is positioned on one side of the regulator fixing component (3);
a first connecting plate (5) is installed on the Z-axis stroke cylinder (4), and a fixing needle assembly component (1) is installed on the first connecting plate (5);
and a second connecting plate (7) is installed on the X-axis linear module (6), and a carbon brush press-fitting assembly (2) is installed on the second connecting plate (7).
2. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 1, characterized in that: the fixing needle assembly component (1) comprises an X-axis stroke cylinder (15) and a cylinder clamping jaw (16), the X-axis stroke cylinder (15) is installed on the upper surface of the first connecting plate (5), a fixing support (12) is installed on the X-axis stroke cylinder (15), and a Z-axis pen-shaped cylinder (13) and a gas pipe (14) are installed on the fixing support (12).
3. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 2, characterized in that: the cylinder clamping jaw (16) is arranged on the lower surface of the first connecting plate (5).
4. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 1, characterized in that: the carbon brush press-fitting assembly (2) comprises a Y-axis stroke cylinder (22) and a carbon brush pressing cylinder (24), the Y-axis stroke cylinder (22) and the carbon brush pressing cylinder (24) are respectively installed on the second connecting plate (7), a pushing plate (23) is installed on the Y-axis stroke cylinder (22), and a pressing blocking piece (25) is installed on one side of the pushing plate (23).
5. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 1, characterized in that: the regulator fixing component (3) comprises a jig fixing plate (30).
6. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 5, characterized in that: the jig fixing plate (30) is provided with an adjuster body (31).
7. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 1, characterized in that: the first connecting plate (5) is provided with a through hole (51).
8. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 3, characterized in that: the cylinder jaws (16) include a removable cartridge (161).
9. The full-automatic assembly carbon brush fixing needle device of the regulator according to claim 8, characterized in that: the clamping head (161) is provided with a profiling groove (162).
10. The full-automatic assembly carbon brush fixing pin device of the regulator according to claim 9, characterized in that: the contour groove (162) and the through hole (51) are positioned on the same central axis.
CN202210936784.3A 2022-08-05 2022-08-05 Full-automatic assembly carbon brush fixing needle device of regulator Pending CN115173185A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210936784.3A CN115173185A (en) 2022-08-05 2022-08-05 Full-automatic assembly carbon brush fixing needle device of regulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210936784.3A CN115173185A (en) 2022-08-05 2022-08-05 Full-automatic assembly carbon brush fixing needle device of regulator

Publications (1)

Publication Number Publication Date
CN115173185A true CN115173185A (en) 2022-10-11

Family

ID=83480180

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210936784.3A Pending CN115173185A (en) 2022-08-05 2022-08-05 Full-automatic assembly carbon brush fixing needle device of regulator

Country Status (1)

Country Link
CN (1) CN115173185A (en)

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