CN115165600B - A stainless steel tube pressure detection device - Google Patents

A stainless steel tube pressure detection device Download PDF

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CN115165600B
CN115165600B CN202211092246.7A CN202211092246A CN115165600B CN 115165600 B CN115165600 B CN 115165600B CN 202211092246 A CN202211092246 A CN 202211092246A CN 115165600 B CN115165600 B CN 115165600B
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detection
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ring
block
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CN115165600A (en
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黄金富
杨春丽
谭鑫贵
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National Stainless Steel Product Quality Supervision And Inspection Center (xinghua)
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0019Compressive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
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Abstract

本发明属于不锈钢管性能检测技术领域,具体涉及一种不锈钢管抗压检测装置,包括底板,底板上安装有两个夹持机构,底板上对应两个夹持机构的位置分别安装有第一检测机构和第二检测机构;通过本发明对不锈钢管进行抗压检测时,准确模拟了水锤现象开始时水对管道内壁施加压力的场景,以及水锤现象结束前外部大气对管道外壁施加压力的场景;检测过程中,人员只需观察第一检测灯和第二检测灯是否熄灭即可准确判断出管道是否出现形变,提高了检测速度与检测结果的准确性,且本发明对不同内径和外径的管道均能进行准确检测,适用性较强。

Figure 202211092246

The invention belongs to the technical field of performance detection of stainless steel pipes, and in particular relates to a pressure-resistant detection device for stainless steel pipes. Mechanism and the second detection mechanism; when the present invention is used for pressure resistance detection of stainless steel pipes, the scene where water exerts pressure on the inner wall of the pipe when the water hammer phenomenon begins, and the scene where the external atmosphere exerts pressure on the outer wall of the pipe before the end of the water hammer phenomenon is accurately simulated Scenario; during the detection process, personnel only need to observe whether the first detection light and the second detection light are off to accurately determine whether the pipeline is deformed, which improves the detection speed and the accuracy of the detection results, and the present invention is different for different inner diameters and outer diameters. The diameter of the pipe can be accurately detected, and the applicability is strong.

Figure 202211092246

Description

一种不锈钢管抗压检测装置A stainless steel tube pressure detection device

技术领域technical field

本发明属于不锈钢管性能检测技术领域,具体涉及一种不锈钢管抗压检测装置。The invention belongs to the technical field of performance detection of stainless steel pipes, and in particular relates to a pressure-resistant detection device for stainless steel pipes.

背景技术Background technique

不锈钢管是一种中空的长条圆形管材,主要广泛用于石油、化工、医疗、食品、轻工、机械仪表等工业输送管道以及机械结构部件等。通过不锈钢管对水进行输送时,由于某种外界原因导致水的流速突然发生变化,从而引起水击的现象称为水锤。水锤产生时管内的水会首先对不锈钢管内壁进行冲击,随后管内会出现真空区,外部的大气压力会对不锈钢管外壁施加压力,如果管道的抗压能力较差,水的冲击力和外部的大气压力就会造成不锈钢管变形,从而导致渗漏现象的出现。为了避免不锈钢管使用过程中出现因水锤导致的变形,在不锈钢管出厂前需要对其进行抗压强度检测,以保证出厂的不锈钢管成品在规定的压力范围内不会出现变形。Stainless steel pipe is a hollow long round pipe, which is widely used in petroleum, chemical, medical, food, light industry, mechanical instrumentation and other industrial pipelines and mechanical structural components. When water is transported through stainless steel pipes, the flow rate of water suddenly changes due to some external reason, which causes water hammer, which is called water hammer. When water hammer occurs, the water in the pipe will first impact the inner wall of the stainless steel pipe, and then a vacuum area will appear in the pipe, and the external atmospheric pressure will exert pressure on the outer wall of the stainless steel pipe. The atmospheric pressure will cause the stainless steel pipe to deform, resulting in leakage. In order to avoid deformation caused by water hammer during the use of stainless steel pipes, the compressive strength of the stainless steel pipes needs to be tested before leaving the factory to ensure that the finished stainless steel pipes will not be deformed within the specified pressure range.

水锤现象实际出现时,管道上相应位置的整个环形内壁或外壁都会受到压力作用,但是采用现有的检测装置对不锈钢管进行抗压检测时,只能针对不锈钢管上的单点进行施压,无法准确模拟实际的工作场景,检测的准确度较差;且目前检测过程中大多是通过检测人员肉眼观察管道表面来判断管道是否变形,但是由于管道为圆形,其表面出现微小形变时并不会产生褶皱或棱边等明显形变,从而不易被检测人员观察到,同样降低了检测结果的准确性;还有一种常用方法是在管道表面设置压力传感器,当管道产生形变时管道对传感器产生压力,传感器发出信号,但是这种方式需要围绕管道设置多个传感器,耗费的成本较高。When the water hammer phenomenon actually occurs, the entire annular inner wall or outer wall at the corresponding position on the pipe will be under pressure. However, when the existing detection device is used for the pressure resistance test of the stainless steel pipe, the pressure can only be applied to a single point on the stainless steel pipe. , it is impossible to accurately simulate the actual working scene, and the detection accuracy is poor; and most of the current detection process is to judge whether the pipe is deformed by observing the surface of the pipe with the naked eye. There will be no obvious deformation such as wrinkles or edges, so it is not easy to be observed by the inspectors, which also reduces the accuracy of the detection results; another common method is to install a pressure sensor on the surface of the pipeline. Pressure, the sensor sends a signal, but this method needs to arrange multiple sensors around the pipeline, and the cost is relatively high.

发明内容Contents of the invention

为解决上述技术问题,本发明采用如下技术方案:一种不锈钢管抗压检测装置,包括底板,底板上安装有两个夹持机构,底板上对应两个夹持机构的位置分别安装有第一检测机构和第二检测机构;所述第一检测机构包括滑动安装在底板上的第一检测滑块,第一检测滑块上安装有固定环,固定环一侧端面上转动安装有转动环,转动环一侧端面上沿其径向滑动安装有两个半圆环,每个半圆环上均螺纹安装有第一螺杆,第一螺杆内端固定安装有第一调节杆,第一调节杆端部转动安装有第一检测球;第一检测机构还包括用于对不锈钢管内壁施加压力的第一施压组件。In order to solve the above technical problems, the present invention adopts the following technical solutions: a stainless steel pipe pressure detection device, including a bottom plate, two clamping mechanisms are installed on the bottom plate, and the positions corresponding to the two clamping mechanisms are installed on the bottom plate respectively. A detection mechanism and a second detection mechanism; the first detection mechanism includes a first detection slider slidably installed on the base plate, a fixed ring is installed on the first detection slider, and a rotating ring is installed on the end surface of one side of the fixed ring for rotation, Two semi-circular rings are slidably mounted on the end surface of one side of the rotating ring along its radial direction, each semi-circular ring is threaded with a first screw rod, and the inner end of the first screw rod is fixedly mounted with a first adjusting rod, and the first adjusting rod The end part is rotatably installed with a first detection ball; the first detection mechanism also includes a first pressure applying component for applying pressure to the inner wall of the stainless steel pipe.

所述第二检测机构包括滑动安装在底板上的第二检测滑块,第二检测滑块上安装有固定板,固定板上安装有检测电机,检测电机的输出轴上固定安装有转动座,转动座上对称滑动安装有两个滑动座,滑动座与转动座之间通过定位弹簧连接;每个滑动座上均螺纹安装有第二螺杆,第二螺杆端部固定安装有第二调节杆,第二调节杆端部转动安装有第二检测球,第二检测机构还包括用于对不锈钢管外壁施加压力的第二施压组件。The second detection mechanism includes a second detection slider slidingly installed on the base plate, a fixed plate is installed on the second detection slider, a detection motor is installed on the fixed plate, and a rotating seat is fixedly installed on the output shaft of the detection motor. Two sliding seats are symmetrically slidably installed on the rotating seat, and the sliding seats and the rotating seat are connected by positioning springs; each sliding seat is threaded with a second screw, and the end of the second screw is fixedly installed with a second adjusting rod. A second detection ball is rotatably installed at the end of the second adjustment rod, and the second detection mechanism also includes a second pressure applying component for applying pressure to the outer wall of the stainless steel pipe.

作为本发明的一种优选技术方案,所述夹持机构包括固定安装在底板上的固定座,固定座上转动安装有带有拨杆的圆形座,圆形座表面沿其周向均匀安装有若干个圆柱形的夹持块,夹持块为电动控制且沿圆形座径向滑动,夹持块上固定套设有与其轴线重合的限位环。As a preferred technical solution of the present invention, the clamping mechanism includes a fixed seat fixedly installed on the bottom plate, a circular seat with a driving rod is rotatably installed on the fixed seat, and the surface of the circular seat is evenly installed along its circumference. There are several cylindrical clamping blocks. The clamping blocks are electrically controlled and slide radially along the circular seat. The fixed sleeve on the clamping blocks is provided with a limit ring that coincides with its axis.

作为本发明的一种优选技术方案,所述转动环上固定安装有从动齿圈,固定环上通过电机座固定安装有驱动电机,驱动电机的输出轴上固定安装有与从动齿圈啮合的驱动齿轮;其中一个半圆环的端面上靠近其端部的位置固定安装有第一磁铁块,另一个半圆环的端面上固定安装有与第一磁铁块位置对应且磁性相反的第二磁铁块。As a preferred technical solution of the present invention, the driven ring gear is fixedly installed on the rotating ring, the drive motor is fixedly installed on the fixed ring through the motor seat, and the output shaft of the drive motor is fixedly installed with a drive gear meshing with the driven ring gear. The drive gear of the driving gear; the end surface of one of the semi-circular rings is fixed with a first magnet block near its end, and the end face of the other semi-circular ring is fixed with a second magnet block corresponding to the position of the first magnet block and magnetically opposite. magnet block.

作为本发明的一种优选技术方案,所述半圆环端部均固定安装有第一接线柱,同一个半圆环内的两个第一接线柱之间通过第一导线连接,其中一个半圆环上固定安装有带电源的第一检测灯,第一导线与第一检测灯连接。As a preferred technical solution of the present invention, the ends of the semi-circular rings are all fixedly equipped with first binding posts, and the two first binding posts in the same semi-circular ring are connected by first wires, and one of the semi-circular rings is connected by a first wire. A first detection lamp with a power supply is fixedly installed on the ring, and the first wire is connected with the first detection lamp.

作为本发明的一种优选技术方案,所述第一施压组件包括两个固定安装在底板上的第一气缸,两个第一气缸的伸缩段端部共同固定安装有移动座,移动座上固定安装有水平的圆筒;圆筒的圆周面上沿周向均匀安装有若干个沿其径向滑动配合的第一施压块,第一施压块的外端面上转动安装有第一施压滚珠,第一施压块的内端面为倾斜面;圆筒的端面上沿其轴向滑动安装有施压柱,施压柱的内端面与各个第一施压块的内端面相贴合,施压柱的外端面固定安装有承压板;底板上固定安装有两个第二气缸,两个第二气缸的端部共同固定安装有施压座,施压座上固定安装有液压缸,液压缸的伸缩段端部固定安装有与承压板配合的施压板。As a preferred technical solution of the present invention, the first pressure applying assembly includes two first air cylinders fixedly installed on the bottom plate, and the ends of the telescopic sections of the two first air cylinders are jointly fixedly installed with a moving seat. A horizontal cylinder is fixedly installed; several first pressure-applying blocks that slide and fit along the radial direction are evenly installed on the circumferential surface of the cylinder; Press the ball, the inner end surface of the first pressure applying block is an inclined surface; the end surface of the cylinder is slid along its axial direction to install the pressing column, and the inner end surface of the pressing column fits the inner end surface of each first pressing block , the outer end surface of the pressure column is fixedly installed with a pressure plate; the bottom plate is fixedly installed with two second cylinders, and the ends of the two second cylinders are jointly fixed with a pressure seat, and a hydraulic cylinder is fixedly installed on the pressure seat , the end of the telescopic section of the hydraulic cylinder is fixedly installed with a pressure applying plate matched with the pressure bearing plate.

作为本发明的一种优选技术方案,第一施压块上固定安装有与圆筒内壁配合的第一挡块。As a preferred technical solution of the present invention, a first stopper cooperating with the inner wall of the cylinder is fixedly installed on the first pressing block.

作为本发明的一种优选技术方案,所述滑动座上固定安装有两个第二接线柱,同一个滑动座上的两个第二接线柱之间通过第二导线连接,滑动座上固定安装有带电源的第二检测灯,第二导线与第二检测灯连接;每个第二接线柱端部均通过扭转弹簧转动安装有导电杆,对应的两个导电杆端部相贴合;转动座上对应每个滑动座的位置均固定安装有绝缘杆,绝缘杆与对应的两个导电杆相贴合。As a preferred technical solution of the present invention, two second terminal posts are fixedly installed on the sliding seat, and the two second terminal posts on the same sliding seat are connected by a second wire, and the sliding seat is fixedly installed There is a second detection light with a power supply, and the second wire is connected to the second detection light; the end of each second terminal is rotated by a torsion spring and a conductive rod is installed, and the ends of the corresponding two conductive rods are attached; the rotation An insulating rod is fixedly installed on the seat corresponding to each sliding seat, and the insulating rod is attached to the corresponding two conductive rods.

作为本发明的一种优选技术方案,所述第二施压组件包括两个滑动安装在底板上的施压滑块,两个施压滑块上均安装有支架,两个支架之间共同固定安装有环形座,环形座上沿其周向均匀安装有若干个第二施压块,第二施压块沿环形座径向滑动贯穿环形座;第二施压块内端面上转动安装有第二施压滚珠,第二施压块外端面为倾斜面;环形座的圆周面上转动安装有施压环,施压环的内圆周面上对应每个第二施压块的位置均固定安装有与第二施压块外端面相贴合的弧形块;施压环的外圆周面上固定安装有施压齿圈,环形座上通过电机座固定安装有施压电机,施压电机的输出轴上固定安装有与施压齿圈啮合的施压齿轮。As a preferred technical solution of the present invention, the second pressure-applying assembly includes two pressure-applying sliders slidably mounted on the bottom plate, brackets are installed on the two pressure-applying sliders, and the two brackets are fixed together A ring seat is installed, and several second pressure blocks are evenly installed on the ring seat along its circumference, and the second pressure block slides radially along the ring seat and penetrates the ring seat; the inner end surface of the second pressure block is rotated and installed with a second Two pressure-applying balls, the outer end surface of the second pressure-applying block is an inclined surface; a pressure-applying ring is installed on the circumferential surface of the annular seat, and the position corresponding to each second pressure-applying block is fixedly installed on the inner circumferential surface of the pressure-applying ring There is an arc-shaped block that fits the outer end surface of the second pressure applying block; a pressure applying ring gear is fixedly installed on the outer circumferential surface of the pressure applying ring, and a pressure applying motor is fixedly installed on the ring seat through a motor seat, and the pressure applying motor A pressing gear meshed with the pressing ring gear is fixedly installed on the output shaft.

作为本发明的一种优选技术方案,所述第二施压块上固定安装有两个分别位于环形座内外侧的第二挡块。As a preferred technical solution of the present invention, two second stoppers are fixedly installed on the second pressing block, respectively located inside and outside the annular seat.

本发明至少具有如下有益效果:(1)、通过本发明对不锈钢管进行抗压检测时,第一施压组件能够对管道内壁上若干个呈环形布置的点同时施加压力,在此状态下通过夹持机构带动管道转动一定角度,从而使得管道内壁上整个环形区域均能受到来自第一施压组件的压力作用,准确模拟了水锤现象开始时水对管道内壁施加压力的场景;本发明通过第二施压组件对管道外壁上若干个呈环形布置的点同时施加压力,在此状态下通过夹持机构带动管道转动一定角度,从而使得管道外壁上整个环形区域均能受到来自第二施压组件的压力作用,准确模拟了水锤现象结束前外部大气对管道外壁施加压力的场景,从而提高了检测的准确度;且本发明能够模拟不同内径和外径的管道在实际遇到水锤现象时的场景,适用性较强。The present invention has at least the following beneficial effects: (1), when the stainless steel pipe is tested against pressure through the present invention, the first pressure applying component can simultaneously apply pressure to several annularly arranged points on the inner wall of the pipe, and in this state pass The clamping mechanism drives the pipeline to rotate at a certain angle, so that the entire annular area on the inner wall of the pipeline can be subjected to the pressure from the first pressure applying component, and accurately simulates the scene where water exerts pressure on the inner wall of the pipeline when the water hammer phenomenon begins; The second pressure component exerts pressure on several annularly arranged points on the outer wall of the pipe simultaneously. In this state, the pipe is driven to rotate by a certain angle through the clamping mechanism, so that the entire annular area on the outer wall of the pipe can be subjected to the second pressure. The pressure effect of the components accurately simulates the scene where the external atmosphere exerts pressure on the outer wall of the pipeline before the end of the water hammer phenomenon, thereby improving the accuracy of detection; and the invention can simulate the actual water hammer phenomenon encountered by pipelines with different inner diameters and outer diameters When the scene, the applicability is strong.

(2)、通过本发明对不锈钢管进行抗压检测时,第一检测球始终贴合在管道外壁上沿环形路径滚动,一旦管道在第一施压组件的作用下出现变形,其受压部分一定会向外凸起,当第一检测球滚动至凸起的位置时,两个半圆环会分离,第一检测灯会同步熄灭,检测人员只需观察第一检测灯即可准确判断出管道是否出现形变;检测过程中,第二检测球始终贴合在管道内壁上沿环形路径滚动,一旦管道在第二施压组件的作用下出现变形,其受压部分一定会向内凹陷,当第二检测球滚动至凹陷位置时,绝缘杆会将两个导电杆顶起,第二检测灯会同步熄灭,检测人员只需观察第二检测灯即可准确判断出管道是否出现形变,提高了检测结果的准确性;且本发明对不同内径和外径的管道均能进行准确检测,适用性较强。(2), when the stainless steel pipe is tested against pressure through the present invention, the first detection ball is always attached to the outer wall of the pipe and rolls along a circular path. It must protrude outward. When the first detection ball rolls to the protruding position, the two semi-circular rings will separate, and the first detection light will go out synchronously. The inspector can accurately judge the pipeline only by observing the first detection light Whether there is deformation; during the detection process, the second detection ball is always attached to the inner wall of the pipe and rolls along a circular path. When the second detection ball rolls to the recessed position, the insulating rod will push up the two conductive rods, and the second detection light will go out synchronously. The inspectors only need to observe the second detection light to accurately determine whether the pipeline is deformed, which improves the detection results. accuracy; and the present invention can accurately detect pipes with different inner diameters and outer diameters, and has strong applicability.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明实施例中不锈钢管抗压检测装置的第一立体结构示意图。Fig. 1 is a schematic diagram of a first three-dimensional structure of a stainless steel pipe pressure detection device in an embodiment of the present invention.

图2为图1中A处的放大示意图。FIG. 2 is an enlarged schematic view of point A in FIG. 1 .

图3为本发明实施例中不锈钢管抗压检测装置的第二立体结构示意图。Fig. 3 is a schematic diagram of the second three-dimensional structure of the stainless steel pipe pressure detection device in the embodiment of the present invention.

图4为本发明实施例中不锈钢管抗压检测装置的正视图。Fig. 4 is a front view of the stainless steel pipe pressure detection device in the embodiment of the present invention.

图5为图4中B处的放大示意图。FIG. 5 is an enlarged schematic view of point B in FIG. 4 .

图6为图4中C处的放大示意图。FIG. 6 is an enlarged schematic view at point C in FIG. 4 .

图7为本发明实施例中两个半圆环的内部结构示意图。Fig. 7 is a schematic diagram of the internal structure of two semicircular rings in the embodiment of the present invention.

图8为本发明实施例中圆筒和第一施压块的结构示意图。Fig. 8 is a schematic structural view of the cylinder and the first pressure applying block in the embodiment of the present invention.

图9为本发明实施例中滑动座和转动座的结构示意图。Fig. 9 is a schematic structural view of the sliding seat and the rotating seat in the embodiment of the present invention.

图中:1、底板;2、夹持机构;201、固定座;202、圆形座;203、夹持块;204、限位环;3、第一检测机构;301、第一检测滑块;302、固定环;303、转动环;304、半圆环;305、第一螺杆;306、第一调节杆;307、第一检测球;308、从动齿圈;309、驱动电机;310、驱动齿轮;311、第一磁铁块;312、第二磁铁块;313、第一接线柱;314、第一导线;315、第一检测灯;316、第一气缸;317、移动座;318、圆筒;319、第一施压块;320、第一施压滚珠;321、施压柱;322、承压板;323、第二气缸;324、施压座;325、液压缸;326、施压板;327、第一挡块;4、第二检测机构;401、第二检测滑块;402、固定板;403、转动座;404、滑动座;405、定位弹簧;406、第二螺杆;407、第二调节杆;408、第二检测球;409、第二接线柱;410、第二导线;411、第二检测灯;412、导电杆;413、绝缘杆;414、施压滑块;415、环形座;416、第二施压块;417、第二施压滚珠;418、施压环;419、弧形块;420、施压齿圈;421、施压电机;422、施压齿轮;423、第二挡块;424、检测电机。In the figure: 1, bottom plate; 2, clamping mechanism; 201, fixed seat; 202, circular seat; 203, clamping block; 204, limit ring; 3, first detection mechanism; 301, first detection slider ; 302, fixed ring; 303, rotating ring; 304, semi-circular ring; 305, the first screw rod; 306, the first adjusting rod; 307, the first detection ball; 308, driven ring gear; , driving gear; 311, first magnet block; 312, second magnet block; 313, first terminal; 314, first wire; 315, first detection lamp; 316, first cylinder; 317, moving seat; 318 , cylinder; 319, first pressure block; 320, first pressure ball; 321, pressure column; 322, pressure plate; 323, second cylinder; 324, pressure seat; 325, hydraulic cylinder; 326 , pressure plate; 327, first block; 4, second detection mechanism; 401, second detection slider; 402, fixed plate; 403, rotating seat; 404, sliding seat; 405, positioning spring; 406, the first Two screw rods; 407, the second adjusting rod; 408, the second detection ball; 409, the second terminal; 410, the second wire; 411, the second detection lamp; 412, the conductive rod; 413, the insulating rod; 414, the application Press slide block; 415, annular seat; 416, the second press block; 417, the second press ball; 418, press ring; 419, arc block; 420, press ring gear; 421, press motor; 422, the pressing gear; 423, the second block; 424, the detection motor.

具体实施方式Detailed ways

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.

如图1所示,本实施例提供了一种不锈钢管抗压检测装置,包括底板1,底板1上安装有两个夹持机构2,夹持机构2包括固定安装在底板1上的固定座201,固定座201上转动安装有带有拨杆的圆形座202,圆形座202表面沿其周向均匀安装有若干个圆柱形的夹持块203,夹持块203通过现有的电动滑块驱动且沿圆形座202径向滑动,夹持块203上固定套设有与其轴线重合的限位环204;底板1上对应两个夹持机构2的位置分别安装有第一检测机构3和第二检测机构4;第一检测机构3用于对管道内壁抗压性能进行检测,第二检测机构4用于对管道外壁抗压性能进行检测。As shown in Figure 1, this embodiment provides a stainless steel pipe pressure detection device, including a base plate 1, two clamping mechanisms 2 are installed on the base plate 1, and the clamping mechanism 2 includes a fixed seat fixedly installed on the base plate 1 201, a circular seat 202 with a lever is installed on the fixed seat 201, and several cylindrical clamping blocks 203 are evenly installed on the surface of the circular seat 202 along its circumference, and the clamping block 203 passes through the existing electric motor. The slider drives and slides radially along the circular seat 202, and the clamping block 203 is fixedly sleeved with a limit ring 204 coincident with its axis; the positions corresponding to the two clamping mechanisms 2 on the bottom plate 1 are respectively installed with a first detection mechanism 3 and a second detection mechanism 4; the first detection mechanism 3 is used to detect the pressure resistance of the inner wall of the pipeline, and the second detection mechanism 4 is used to detect the pressure resistance of the outer wall of the pipeline.

检测开始前,先人工手持管道将管道移动至与夹持块203对应的位置,使得夹持块203位于管道内侧并将管道端部抵压在限位环204上,然后控制各个夹持块203同步向外移动,直至各个夹持块203均与管道内壁相贴合,从而通过夹持块203对管道起到内撑夹紧的作用;检测过程中,通过人工转动圆形座202可带动夹持块203、限位环204和管道同步转动一定角度;需要说明的是,夹持块203表面设置有橡胶材质的防滑层,以提高夹持块203与管道之间的摩擦力,保证夹持块203能够带动管道转动。Before the detection starts, manually hold the pipe to move the pipe to the position corresponding to the clamping block 203, so that the clamping block 203 is located inside the pipe and press the end of the pipe against the limit ring 204, and then control each clamping block 203 Move outward synchronously until each clamping block 203 fits with the inner wall of the pipe, so that the pipe can be supported and clamped by the clamping block 203; during the detection process, the circular seat 202 can be manually rotated to drive the clamping The holding block 203, the limit ring 204 and the pipe rotate at a certain angle synchronously; it should be noted that the surface of the holding block 203 is provided with a rubber anti-skid layer to improve the friction between the holding block 203 and the pipe and ensure the clamping Block 203 can drive the pipeline to rotate.

如图1、图3、图4、图6和图7所示,第一检测机构3包括滑动安装在底板1上的第一检测滑块301,第一检测滑块301上安装有固定环302,固定环302一侧端面上转动安装有转动环303,转动环303一侧端面上沿其径向滑动安装有两个半圆环304,每个半圆环304上均螺纹安装有第一螺杆305,第一螺杆305内端固定安装有第一调节杆306,第一调节杆306端部转动安装有第一检测球307;转动环303上固定安装有从动齿圈308,固定环302上通过电机座固定安装有驱动电机309,驱动电机309的输出轴上固定安装有与从动齿圈308啮合的驱动齿轮310;其中一个半圆环304的端面上靠近其端部的位置固定安装有第一磁铁块311,另一个半圆环304的端面上固定安装有与第一磁铁块311位置对应且磁性相反的第二磁铁块312;半圆环304端部均固定安装有第一接线柱313,同一个半圆环304内的两个第一接线柱313之间通过第一导线314连接,其中一个半圆环304上固定安装有带电源的第一检测灯315,第一导线314与第一检测灯315连接;需要说明的是,电源与第一检测灯315串联,只有当第一检测灯315、两个第一导线314和四个第一接线柱313形成一个完整的通路,即对应的两个第一接线柱313对接在一起时第一检测灯315才会亮。As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 6 and Fig. 7, the first detection mechanism 3 includes a first detection slider 301 slidably installed on the base plate 1, and a fixed ring 302 is installed on the first detection slider 301 A rotating ring 303 is mounted on one end surface of the fixed ring 302 for rotation, and two semi-circular rings 304 are slidably mounted on one end surface of the rotating ring 303 along its radial direction, and a first screw rod is threaded on each semi-circular ring 304 305, the first adjusting rod 306 is fixedly mounted on the inner end of the first screw rod 305, and the first detection ball 307 is installed on the end of the first adjusting rod 306; The drive motor 309 is fixedly installed by the motor base, and the drive gear 310 engaged with the driven ring gear 308 is fixedly installed on the output shaft of the drive motor 309; The first magnet block 311, the second magnet block 312 corresponding to the position of the first magnet block 311 and magnetically opposite is fixedly installed on the end surface of the other semi-circular ring 304; the end of the semi-circular ring 304 is fixedly installed with the first terminal 313, the two first terminal posts 313 in the same semi-circular ring 304 are connected by first wires 314, wherein a first detection lamp 315 with a power supply is fixedly installed on one of the semi-circular rings 304, and the first wires 314 and The first detection lamp 315 is connected; it should be noted that the power supply is connected in series with the first detection lamp 315, only when the first detection lamp 315, two first wires 314 and four first terminal posts 313 form a complete path, that is The first detection light 315 will only light up when the corresponding two first binding posts 313 are butted together.

通过夹持机构2将管道夹持稳固后,通过第一检测滑块301带动固定环302水平移动,直至固定环302移动至与管道对应的位置并套设于管道外部,在此状态下,通过人工将两个半圆环304贴合在一起,第一磁铁块311和第二磁铁块312的相互吸力使得两个半圆环304稳固贴合,两个半圆环304上对应的第一接线柱313贴合在一起,第一检测灯315、两个第一导线314和四个第一接线柱313形成一个完整的通路,第一检测灯315保持常亮;当两个半圆环304相互贴合时,半圆环304仅存在向外移动的空间,而没有向内移动的空间;在此状态下,通过人工转动第一螺杆305,带动第一调节杆306和第一检测球307朝向管道外壁移动,直至第一检测球307与管道外壁相贴合;然后通过驱动电机309带动驱动齿轮310持续转动,驱动齿轮310带动从动齿圈308和转动环303持续转动,转动环303转动带动半圆环304、第一螺杆305、第一调节杆306和第一检测球307持续转动,第一检测球307贴合在管道外壁上沿环形路径滚动,第一检测灯315保持常亮状态;当检测开始后,管道内壁受到压力作用,一旦管道出现形变,则管道上必然会出现向外的凸起,当第一检测球307滚动至凸起位置时被凸起顶起,第一检测球307、第一调节杆306、第一螺杆305、半圆环304和第一磁铁块311整体克服第一磁铁块311和第二磁铁块312之间的吸力,半圆环304出现位移,两个半圆环304上对应的第一接线柱313分离,第一导线314、第一接线柱313和第一检测灯315形成的完整通路断开,第一检测灯315同步熄灭,检测人员通过观察第一检测灯315即可判断管道是否出现形变。After the pipe is firmly clamped by the clamping mechanism 2, the first detection slider 301 drives the fixed ring 302 to move horizontally until the fixed ring 302 moves to a position corresponding to the pipe and is sleeved outside the pipe. Manually attach the two half-rings 304 together, the mutual attraction of the first magnet block 311 and the second magnet block 312 makes the two half-rings 304 fit firmly, and the corresponding first wiring on the two half-rings 304 Posts 313 fit together, first detection lamp 315, two first wires 314 and four first terminal posts 313 form a complete path, and first detection lamp 315 keeps always bright; when two semicircular rings 304 mutually When affixed, the semi-circular ring 304 only has space for outward movement, but no space for inward movement; in this state, by manually turning the first screw rod 305, the first adjusting rod 306 and the first detection ball 307 are driven toward The outer wall of the pipeline moves until the first detection ball 307 is attached to the outer wall of the pipeline; then the driving gear 310 is driven by the driving motor 309 to continuously rotate, and the driving gear 310 drives the driven ring gear 308 and the rotating ring 303 to continuously rotate, and the rotation of the rotating ring 303 drives The semi-circular ring 304, the first screw rod 305, the first adjusting rod 306 and the first detection ball 307 continue to rotate, the first detection ball 307 fits on the outer wall of the pipeline and rolls along a circular path, and the first detection light 315 remains in a constant light state; When the detection starts, the inner wall of the pipeline is subjected to pressure. Once the pipeline is deformed, an outward protrusion will inevitably appear on the pipeline. When the first detection ball 307 rolls to the raised position, it is lifted up by the protrusion, and the first detection ball 307, the first adjusting rod 306, the first screw rod 305, the semi-circular ring 304 and the first magnet block 311 overcome the suction force between the first magnet block 311 and the second magnet block 312 as a whole, and the semi-circular ring 304 is displaced, and the two The corresponding first terminal 313 on the semi-circular ring 304 is separated, the complete path formed by the first wire 314, the first terminal 313 and the first detection lamp 315 is disconnected, and the first detection lamp 315 goes out synchronously. A detection light 315 can determine whether the pipeline is deformed.

如图3和图8所示,第一检测机构3还包括用于对不锈钢管内壁施加压力的第一施压组件,第一施压组件包括两个固定安装在底板1上的第一气缸316,两个第一气缸316的伸缩段端部共同固定安装有移动座317,移动座317上固定安装有水平的圆筒318;圆筒318的圆周面上沿周向均匀安装有若干个沿其径向滑动配合的第一施压块319,第一施压块319上固定安装有与圆筒318内壁相互配合的第一挡块327,第一施压块319的外端面上转动安装有第一施压滚珠320,第一施压块319的内端面为倾斜面;圆筒318的端面上沿其轴向滑动安装有施压柱321,施压柱321的内端面与各个第一施压块319的内端面相贴合,施压柱321的外端面固定安装有承压板322;底板1上固定安装有两个第二气缸323,两个第二气缸323的端部共同固定安装有施压座324,施压座324上固定安装有液压缸325,液压缸325的伸缩段端部固定安装有与承压板322配合的施压板326。As shown in Figures 3 and 8, the first detection mechanism 3 also includes a first pressure applying assembly for applying pressure to the inner wall of the stainless steel pipe, and the first pressure applying assembly includes two first cylinders 316 fixedly installed on the bottom plate 1 , the ends of the telescopic sections of the two first cylinders 316 are jointly fixedly installed with a moving seat 317, and a horizontal cylinder 318 is fixedly installed on the moving seat 317; The first pressing block 319 that is radially slidably fitted is fixedly mounted on the first pressing block 319 with a first stopper 327 that cooperates with the inner wall of the cylinder 318, and the outer end surface of the first pressing block 319 is rotatably mounted with a second A pressing ball 320, the inner end surface of the first pressing block 319 is an inclined surface; the end surface of the cylinder 318 is slid along its axial direction and a pressing column 321 is installed, and the inner end surface of the pressing column 321 is in contact with each first pressing The inner end faces of the block 319 fit together, and the outer end face of the pressure applying column 321 is fixedly equipped with a pressure bearing plate 322; two second cylinders 323 are fixedly installed on the bottom plate 1, and the ends of the two second air cylinders 323 are fixedly installed together. A pressure applying seat 324 , a hydraulic cylinder 325 is fixedly installed on the pressure applying seat 324 , and a pressure applying plate 326 matched with the pressure receiving plate 322 is fixedly installed at the end of the telescopic section of the hydraulic cylinder 325 .

通过夹持机构2将管道夹持稳固后,通过第一气缸316调节移动座317、圆筒318和第一施压块319的位置,并带动第一施压块319到达与第一检测球307对应的既定位置;通过人工推动施压柱321,施压柱321推动各个第一施压块319同步向外移动,直至第一施压块319的外端面上的第一施压滚珠320与管道内壁相贴合;然后通过第二气缸323调节施压座324、液压缸325和施压板326的位置,直至施压板326与承压板322相贴合;在此状态下,通过液压缸325向施压板326施加推力,施压板326通过承压板322向施压柱321施加推力,施压柱321向第一施压块319施加推力,第一施压块319通过第一施压滚珠320向管道内壁施加压力;在此状态下,通过夹持机构2带动管道转动一定角度,使得第一施压滚珠320对管道内壁上环形区域的各处均能施加压力;通过控制液压缸325的推力,即可控制第一施压滚珠320向管道内壁施加的压力,当第一施压滚珠320向管道内壁施加的压力到达检测标准时不再继续增加压力,此时通过对管道外壁进行形变检测即可判断管道是否合格。After the pipeline is firmly clamped by the clamping mechanism 2, the positions of the moving seat 317, the cylinder 318 and the first pressure applying block 319 are adjusted by the first cylinder 316, and the first pressure applying block 319 is driven to reach the first detection ball 307. Corresponding to the predetermined position; by manually pushing the pressing column 321, the pressing column 321 pushes each first pressing block 319 to move outward synchronously until the first pressing ball 320 on the outer end surface of the first pressing block 319 and the pipeline The inner walls are attached; then the position of the pressure applying seat 324, the hydraulic cylinder 325 and the pressure applying plate 326 is adjusted by the second cylinder 323 until the pressing plate 326 and the pressure receiving plate 322 are attached; in this state, the hydraulic cylinder 325 applies a thrust to the pressure plate 326, the pressure plate 326 applies a thrust to the pressure column 321 through the pressure receiving plate 322, the pressure column 321 applies a thrust to the first pressure block 319, and the first pressure block 319 passes through the first pressure block The pressure ball 320 applies pressure to the inner wall of the pipeline; in this state, the clamping mechanism 2 drives the pipeline to rotate at a certain angle, so that the first pressure application ball 320 can apply pressure to all the annular areas on the inner wall of the pipeline; by controlling the hydraulic cylinder The thrust of 325 can control the pressure applied by the first pressure-applying ball 320 to the inner wall of the pipe. When the pressure applied by the first pressure-applying ball 320 to the inner wall of the pipe reaches the detection standard, the pressure will not continue to be increased. At this time, by deforming the outer wall of the pipe Inspection can determine whether the pipeline is qualified.

如图1、图2和图9所示,第二检测机构4包括滑动安装在底板1上的第二检测滑块401,第二检测滑块401上安装有固定板402,固定板402上安装有检测电机424,检测电机424的输出轴上固定安装有转动座403,转动座403上对称滑动安装有两个滑动座404,滑动座404与转动座403之间通过定位弹簧405连接;每个滑动座404上均螺纹安装有第二螺杆406,第二螺杆406端部固定安装有第二调节杆407,第二调节杆407端部转动安装有第二检测球408,滑动座404上固定安装有两个第二接线柱409,同一个滑动座404上的两个第二接线柱409之间通过第二导线410连接,滑动座404上固定安装有带电源的第二检测灯411,第二导线410与第二检测灯411连接;每个第二接线柱409端部均通过扭转弹簧转动安装有导电杆412,对应的两个导电杆412端部相贴合;转动座403上对应每个滑动座404的位置均固定安装有绝缘杆413,绝缘杆413与对应的两个导电杆412相贴合;需要说明的是,电源与第二检测灯411串联,只有当第二导线410、第二检测灯411、两个导电杆412以及两个第二接线柱409组成完整的通路时,第二检测灯411才会亮。As shown in Figure 1, Figure 2 and Figure 9, the second detection mechanism 4 includes a second detection slider 401 slidably installed on the base plate 1, a fixed plate 402 is installed on the second detection slider 401, and a fixed plate 402 is installed on the fixed plate 402. There is a detection motor 424, and the output shaft of the detection motor 424 is fixedly equipped with a rotating seat 403, and two sliding seats 404 are installed symmetrically on the rotating seat 403, and are connected by a positioning spring 405 between the sliding seat 404 and the rotating seat 403; A second screw rod 406 is threadedly installed on the sliding seat 404, a second adjusting rod 407 is fixedly installed at the end of the second screw rod 406, and a second detection ball 408 is installed on the rotating end of the second adjusting rod 407, and the sliding seat 404 is fixedly installed There are two second terminal posts 409, and the two second terminal posts 409 on the same sliding seat 404 are connected by a second wire 410, and a second detection lamp 411 with a power supply is fixedly installed on the sliding seat 404. The wire 410 is connected to the second detection lamp 411; the end of each second terminal 409 is rotated by a torsion spring to install a conductive rod 412, and the ends of the corresponding two conductive rods 412 are attached; the rotating seat 403 corresponds to each The positions of the sliding seats 404 are all fixedly equipped with insulating rods 413, and the insulating rods 413 are attached to the corresponding two conductive rods 412; When the second detection light 411 , the two conductive rods 412 and the two second terminal posts 409 form a complete path, the second detection light 411 will be on.

通过夹持机构2将管道夹持稳固后,通过第二检测滑块401带动固定板402、检测电机424、转动座403和滑动座404同步移动,直至转动座403和滑动座404进入管道内部并到达既定位置,通过人工转动第二螺杆406带动第二调节杆407和第二检测球408向管道内壁移动,直至第二检测球408与管道内壁相贴合;通过检测电机424带动转动座403和滑动座404缓慢转动时,由于定位弹簧405对滑动座404起到支撑作用且滑动座404不受除了重力外其他外力作用,故滑动座404不会进行滑动,第二导线410、第二检测灯411、两个导电杆412以及两个第二接线柱409组成完整的通路,第二检测灯411保持常亮状态;检测开始后,当管道在外力作用下出现形变时,管道表面必然会出现内凹,当第二检测球408滚动至与内凹对应的位置时,第二检测球408、第二调节杆407、第二螺杆406和滑动座404整体会克服定位弹簧405的弹力作用发生滑动,第二接线柱409和导电杆412跟随滑动座404同步移动,绝缘杆413克服扭转弹簧的弹力将两个导电杆412顶开,第二导线410、第二检测灯411、两个导电杆412以及两个第二接线柱409组成的通路断开,第二检测灯411同步熄灭,检测人员只需观察第二检测灯411即可准确判断管道是否出现形变。After the pipe is firmly clamped by the clamping mechanism 2, the second detection slider 401 drives the fixed plate 402, the detection motor 424, the rotating seat 403 and the sliding seat 404 to move synchronously until the rotating seat 403 and the sliding seat 404 enter the interior of the pipe and After reaching the predetermined position, the second adjusting rod 407 and the second detection ball 408 are driven to move to the inner wall of the pipeline by manually rotating the second screw rod 406 until the second detection ball 408 fits with the inner wall of the pipeline; the detection motor 424 drives the rotating seat 403 and When the sliding seat 404 rotates slowly, since the positioning spring 405 plays a supporting role on the sliding seat 404 and the sliding seat 404 is not subjected to other external forces except gravity, the sliding seat 404 will not slide, the second wire 410, the second detection lamp 411, two conductive rods 412, and two second terminal posts 409 form a complete path, and the second detection light 411 is always on; after the detection starts, when the pipeline is deformed under the action of external force, the internal surface of the pipeline will inevitably appear. Concave, when the second detection ball 408 rolls to the position corresponding to the concave, the second detection ball 408, the second adjustment rod 407, the second screw rod 406 and the sliding seat 404 will overcome the elastic force of the positioning spring 405 and slide as a whole, The second terminal post 409 and the conductive rod 412 move synchronously with the sliding seat 404, the insulating rod 413 overcomes the elastic force of the torsion spring and pushes away the two conductive rods 412, the second conducting wire 410, the second detection lamp 411, the two conductive rods 412 and The path formed by the two second binding posts 409 is disconnected, and the second detection lamp 411 is simultaneously turned off. The inspector only needs to observe the second detection lamp 411 to accurately determine whether the pipeline is deformed.

如图1至图5所示,第二检测机构4还包括用于对不锈钢管外壁施加压力的第二施压组件,第二施压组件包括两个滑动安装在底板1上的施压滑块414,两个施压滑块414上均安装有支架,两个支架之间共同固定安装有环形座415,环形座415上沿其周向均匀安装有若干个第二施压块416,第二施压块416沿环形座415径向滑动贯穿环形座415且第二施压块416上固定安装有两个分别位于环形座415内外侧的第二挡块423;第二施压块416内端面上转动安装有第二施压滚珠417,第二施压块416外端面为倾斜面;环形座415的圆周面上转动安装有施压环418,施压环418的内圆周面上对应每个第二施压块416的位置均固定安装有与第二施压块416外端面相贴合的弧形块419;施压环418的外圆周面上固定安装有施压齿圈420,环形座415上通过电机座固定安装有施压电机421,施压电机421的输出轴上固定安装有与施压齿圈420啮合的施压齿轮422。As shown in Figures 1 to 5, the second detection mechanism 4 also includes a second pressure application assembly for applying pressure to the outer wall of the stainless steel pipe, and the second pressure application assembly includes two pressure application sliders slidably installed on the bottom plate 1 414, brackets are installed on the two pressing sliders 414, and an annular seat 415 is fixedly installed between the two brackets, and several second pressing blocks 416 are evenly installed on the annular seat 415 along its circumferential direction. The pressing block 416 slides radially through the annular seat 415 along the annular seat 415, and the second pressing block 416 is fixedly installed with two second stoppers 423 respectively located on the inner and outer sides of the annular seat 415; the inner end surface of the second pressing block 416 A second pressing ball 417 is installed on the upper rotation, and the outer end surface of the second pressing block 416 is an inclined surface; a pressing ring 418 is installed on the circumferential surface of the annular seat 415, and the inner circumferential surface of the pressing ring 418 corresponds to each The position of the second pressure applying block 416 is fixedly installed with an arc-shaped block 419 that fits with the outer end surface of the second pressure applying block 416; A pressure-applying motor 421 is fixedly installed on the 415 through a motor base, and a pressure-applying gear 422 meshing with the pressure-applying ring gear 420 is fixedly installed on the output shaft of the pressure-applying motor 421 .

通过夹持机构2将管道夹持稳固后,通过施压滑块414带动环形座415和第二施压块416移动至与第二检测球408对应的位置,先通过人工转动施压环418带动各个弧形块419移动,弧形块419与第二施压块416相贴合后推动第二施压块416移动,直至各个第二施压块416内端面上的第二施压滚珠417均与管道外壁相贴合,上述过程中,施压电机421为关闭状态,电机轴能够被外力带动转动;接着开启施压电机421,施压电机421通过施压齿轮422向施压齿圈420和施压环418施加推力,施压环418将该推力传递至弧形块419并通过弧形块419向第二施压块416施加推力,最终第二施压块416通过第二施压滚珠417向管道外壁施加压力;在此状态下,通过夹持机构2带动管道转动一定角度,使得第二施压滚珠417对管道外壁上环形区域的各处均能施加压力;通过施压电机421的驱动力,即可控制第二施压滚珠417向管道外壁施加的压力,当第二施压滚珠417向管道外壁施加的压力到达检测标准时不再继续增加压力,此时通过对管道内壁进行形变检测即可判断管道是否合格。After the pipe is firmly clamped by the clamping mechanism 2, the ring seat 415 and the second pressure block 416 are driven to move to the position corresponding to the second detection ball 408 by the pressure applying slider 414. Each arc-shaped block 419 moves, and the arc-shaped block 419 pushes the second pressure-applying block 416 to move after the arc-shaped block 419 fits with the second pressure-applying block 416 until the second pressure-applying ball 417 on the inner end surface of each second pressure-applying block 416 is In the above process, the pressure applying motor 421 is closed, and the motor shaft can be driven to rotate by an external force; then the pressure applying motor 421 is turned on, and the pressure applying motor 421 supplies pressure to the ring gear 420 and the pressure applying gear 422 through the pressure applying gear 422. The pressure ring 418 applies a thrust, and the pressure ring 418 transmits the thrust to the arc block 419 and applies a thrust to the second pressure block 416 through the arc block 419, and finally the second pressure block 416 passes through the second pressure ball 417 Apply pressure to the outer wall of the pipeline; in this state, the clamping mechanism 2 drives the pipeline to rotate at a certain angle, so that the second pressure-applying ball 417 can apply pressure to every part of the annular area on the outer wall of the pipeline; through the drive of the pressure-applying motor 421 force, that is, to control the pressure exerted by the second pressure-applying ball 417 on the outer wall of the pipe. When the pressure applied by the second pressure-applying ball 417 to the outer wall of the pipe reaches the detection standard, the pressure will not continue to increase. At this time, the deformation detection of the inner wall of the pipe is It can be judged whether the pipeline is qualified or not.

本实施例中不锈钢管抗压检测装置的工作过程如下:先通过夹持机构2分别对两个管道进行夹持,然后通过第一施压组件对其中一个管道的内壁施加压力,通过第二施压组件对另一个管道的外壁施加压力,然后通过夹持机构2带动两个管道转动一定角度;检测人员通过观察第一检测灯315和第二检测灯411是否熄灭即可判断管道是否出现形变;第一次检测完成后,将两个管道互换位置,再次进行检测即可。The working process of the anti-pressure detection device for stainless steel pipes in this embodiment is as follows: Firstly, the two pipes are respectively clamped by the clamping mechanism 2, and then pressure is applied to the inner wall of one of the pipes by the first pressure applying component, and the pressure is applied by the second pressure applying component. The pressure component exerts pressure on the outer wall of the other pipe, and then drives the two pipes to rotate at a certain angle through the clamping mechanism 2; the inspector can judge whether the pipe is deformed by observing whether the first detection light 315 and the second detection light 411 are off; After the first inspection is completed, exchange the positions of the two pipes and perform the inspection again.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (6)

1. The utility model provides a nonrust steel pipe resistance to compression detection device, includes bottom plate (1), installs two fixture (2) on bottom plate (1), and first detection mechanism (3) and second detection mechanism (4), its characterized in that are installed respectively to the position that corresponds two fixture (2) on bottom plate (1): the first detection mechanism (3) comprises a first detection sliding block (301) which is slidably mounted on the bottom plate (1), a fixing ring (302) is mounted on the first detection sliding block (301), a rotating ring (303) is rotatably mounted on one side end face of the fixing ring (302), two semicircular rings (304) are slidably mounted on one side end face of the rotating ring (303) along the radial direction of the rotating ring, a first screw (305) is mounted on each semicircular ring (304) in a threaded manner, a first adjusting rod (306) is fixedly mounted at the inner end of each first screw (305), and a first detection ball (307) is rotatably mounted at the end part of each first adjusting rod (306); the first detection mechanism (3) further comprises a first pressure applying assembly for applying pressure to the inner wall of the stainless steel pipe, and the first pressure applying assembly can apply pressure to a plurality of annularly arranged points on the inner wall of the pipeline at the same time;
first binding posts (313) are fixedly mounted at the end parts of the semicircular rings (304), two first binding posts (313) in the same semicircular ring (304) are connected through a first wire (314), a first detection lamp (315) with a power supply is fixedly mounted on one semicircular ring (304), and the first wire (314) is connected with the first detection lamp (315);
the second detection mechanism (4) comprises a second detection sliding block (401) which is slidably mounted on the base plate (1), a fixing plate (402) is mounted on the second detection sliding block (401), a detection motor (424) is mounted on the fixing plate (402), a rotating seat (403) is fixedly mounted on an output shaft of the detection motor (424), two sliding seats (404) are symmetrically slidably mounted on the rotating seat (403), and the sliding seats (404) are connected with the rotating seat (403) through positioning springs (405); a second screw (406) is installed on each sliding seat (404) in a threaded manner, a second adjusting rod (407) is fixedly installed at the end of the second screw (406), a second detecting ball (408) is installed at the end of the second adjusting rod (407) in a rotating manner, the second detecting mechanism (4) further comprises a second pressing component for applying pressure to the outer wall of the stainless steel pipe, and the second pressing component can apply pressure to a plurality of annularly arranged points on the outer wall of the pipeline at the same time;
two second binding posts (409) are fixedly mounted on the sliding seat (404), the two second binding posts (409) on the same sliding seat (404) are connected through a second lead (410), a second detection lamp (411) with a power supply is fixedly mounted on the sliding seat (404), and the second lead (410) is connected with the second detection lamp (411);
the first pressure applying assembly comprises two first air cylinders (316) fixedly mounted on the bottom plate (1), the end parts of the telescopic sections of the two first air cylinders (316) are fixedly mounted with a moving seat (317) together, and a horizontal cylinder (318) is fixedly mounted on the moving seat (317); a plurality of first pressing blocks (319) which are in sliding fit along the radial direction of the cylinder (318) are uniformly arranged on the circumferential surface of the cylinder along the circumferential direction, first pressing balls (320) are rotatably arranged on the outer end surface of the first pressing blocks (319), and the inner end surface of each first pressing block (319) is an inclined surface; the end surface of the cylinder (318) is provided with a pressure application column (321) in a sliding way along the axial direction, the inner end surface of the pressure application column (321) is attached to the inner end surface of each first pressure application block (319), and the outer end surface of the pressure application column (321) is fixedly provided with a pressure bearing plate (322); two second air cylinders (323) are fixedly installed on the base plate (1), the end parts of the two second air cylinders (323) are jointly and fixedly installed with a pressure applying seat (324), a hydraulic cylinder (325) is fixedly installed on the pressure applying seat (324), and a pressure applying plate (326) matched with the pressure bearing plate (322) is fixedly installed at the end part of a telescopic section of the hydraulic cylinder (325);
the second pressure applying assembly comprises two pressure applying sliding blocks (414) which are slidably mounted on the base plate (1), supports are mounted on the two pressure applying sliding blocks (414), an annular seat (415) is fixedly mounted between the two supports together, a plurality of second pressure applying blocks (416) are uniformly mounted on the annular seat (415) along the circumferential direction of the annular seat, and the second pressure applying blocks (416) radially slide along the annular seat (415) and penetrate through the annular seat (415); a second pressure applying ball (417) is rotatably arranged on the inner end surface of the second pressure applying block (416), and the outer end surface of the second pressure applying block (416) is an inclined surface; the circumferential surface of the annular seat (415) is rotatably provided with a pressure applying ring (418), and the inner circumferential surface of the pressure applying ring (418) is fixedly provided with arc-shaped blocks (419) which are attached to the outer end surfaces of the second pressure applying blocks (416) at positions corresponding to the second pressure applying blocks (416); a pressing gear ring (420) is fixedly arranged on the outer circumferential surface of the pressing ring (418), a pressing motor (421) is fixedly arranged on the annular seat (415) through a motor seat, and a pressing gear (422) meshed with the pressing gear ring (420) is fixedly arranged on an output shaft of the pressing motor (421).
2. The stainless steel pipe compression resistance detection device according to claim 1, characterized in that: fixture (2) including fixed mounting fixing base (201) on bottom plate (1), rotate on fixing base (201) and install circular seat (202) that have the driving lever, circular seat (202) surface evenly installs a plurality of columniform grip block (203) along its circumference, grip block (203) are electric control and follow circular seat (202) radial slip, fixed cover is equipped with spacing ring (204) rather than the axis coincidence on grip block (203).
3. The stainless steel pipe compression resistance detection device according to claim 1, characterized in that: a driven gear ring (308) is fixedly mounted on the rotating ring (303), a driving motor (309) is fixedly mounted on the fixed ring (302) through a motor base, and a driving gear (310) meshed with the driven gear ring (308) is fixedly mounted on an output shaft of the driving motor (309); a first magnet block (311) is fixedly arranged on the end face of one semicircular ring (304) close to the end part of the semicircular ring, and a second magnet block (312) which corresponds to the first magnet block (311) in position and is opposite in magnetism is fixedly arranged on the end face of the other semicircular ring (304).
4. The stainless steel pipe compression resistance detection device according to claim 1, characterized in that: a first stop block (327) matched with the inner wall of the cylinder (318) is fixedly arranged on the first pressing block (319).
5. The stainless steel pipe compression resistance detection device according to claim 1, characterized in that: the end part of each second binding post (409) is rotatably provided with a conductive rod (412) through a torsion spring, and the end parts of the two corresponding conductive rods (412) are attached to each other; an insulating rod (413) is fixedly installed on the rotating seat (403) corresponding to the position of each sliding seat (404), and the insulating rods (413) are attached to the two corresponding conducting rods (412).
6. The stainless steel pipe compression resistance detection device according to claim 1, characterized in that: and two second stop blocks (423) which are respectively positioned on the inner side and the outer side of the annular seat (415) are fixedly arranged on the second pressing block (416).
CN202211092246.7A 2022-09-08 2022-09-08 A stainless steel tube pressure detection device Expired - Fee Related CN115165600B (en)

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