CN115162753A - Intelligent integrated automatic steel column correction device and construction method - Google Patents
Intelligent integrated automatic steel column correction device and construction method Download PDFInfo
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- CN115162753A CN115162753A CN202210680183.0A CN202210680183A CN115162753A CN 115162753 A CN115162753 A CN 115162753A CN 202210680183 A CN202210680183 A CN 202210680183A CN 115162753 A CN115162753 A CN 115162753A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 157
- 239000010959 steel Substances 0.000 title claims abstract description 157
- 238000010276 construction Methods 0.000 title claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 230000010354 integration Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 210000001503 joint Anatomy 0.000 abstract description 6
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/18—Adjusting tools; Templates
- E04G21/1841—Means for positioning building parts or elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/32—Columns; Pillars; Struts of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
Abstract
The invention discloses an intelligent integrated automatic steel column correction device and a construction method. The method comprises the construction steps of hoisting a steel column in place, installing a transverse automatic correcting machine, measuring and correcting the butt joint deviation of the steel column, installing a vertical automatic correcting machine, measuring and correcting the verticality and elevation deviation of the steel column, and fixing the steel column dismantling correcting machine. The servo motor is used as a drive, and the full-system high-precision automatic operation of butt joint misalignment of the steel column and adjustment of the installation perpendicularity and elevation of the steel column is realized after the steel column is hoisted in place through the innovative transmission mechanism and the ingenious construction process.
Description
Technical Field
The invention relates to the field of installation and correction of steel columns of building steel structures, in particular to an intelligent integrated automatic correction device for steel columns and a construction method.
Background
With the gradually increasing requirements of national super high-rise buildings, the installation accuracy of steel columns becomes a key point. At present, the traditional correction method is that after a steel column is hoisted in place, a worker correction process is adopted. In the process, a temporary lug plate needs to be additionally welded on the steel column for installing the jack. The jack is manually operated, deviation data of the steel column needs to be measured in real time in the correction process, and after correction is completed, the temporary lug plate still needs to be cut off. The process operation is complicated, time and labor are wasted, the correction efficiency is low, and the correction precision is not high.
Disclosure of Invention
The invention aims to solve the problems of the existing steel column installation and correction construction method, and provides an intelligent integrated correction device and a construction method which are convenient to operate, high in correction efficiency and correction precision quality.
In order to achieve the purpose, the invention adopts the technical scheme that:
an intelligence integration steel column automatic correction device, it includes:
the connecting device comprises a vertical connecting plate and a transverse connecting plate, wherein a first bolt connecting assembly for connecting the steel column vertical connecting lug plate is arranged on the vertical connecting plate, a second bolt connecting assembly for connecting the steel column transverse connecting lug plate is arranged on the transverse connecting plate, and a cam is rotatably arranged on the vertical connecting plate corresponding to the bottom position of the upper section steel column vertical connecting lug plate;
the transmission mechanism comprises a transmission shaft and a transmission screw rod which are coaxially connected, and the vertical connecting plate and the transverse connecting plate are respectively provided with a thread adjusting block matched with the transmission screw rod;
the power module is in driving connection with the transmission shaft;
the integrated control cabinet is in control connection with the power module;
the transmission mechanism, the power module and the integrated control cabinet are connected into a whole.
As an embodiment, the first bolt assembly includes a bolt hole formed in the vertical connecting plate corresponding to the vertical connecting lug plate of the upper and lower steel columns, and a steel column mounting bolt disposed in the bolt hole in a matching manner.
As an embodiment, the second bolt assembly includes a bolt hole formed in the transverse connecting plate corresponding to the vertical connecting lug plate of the lower steel column, and a steel column mounting bolt fitted in the bolt hole.
As an embodiment, the device further comprises an anti-tilt device, wherein the anti-tilt device comprises an anti-tilt anchor plate fixed to the vertical connecting plate corresponding to the bottom of the vertical connecting lug plate of the lower section steel column, and an anti-tilt bolt screwed on the anti-tilt anchor plate.
An intelligent integrated steel column automatic correction construction method comprises the following steps:
after the upper section steel column and the lower section steel column are temporarily fixed, the transmission mechanism, the power module and the integrated control cabinet which are integrally connected in the intelligent integrated automatic steel column correction device are installed on the transverse connecting lug plate of the lower section steel column through the transverse connecting plate; the middle part of the transmission screw is matched with the thread adjusting block, and the front end of the transmission screw abuts against the upper section steel column;
inputting transverse deviation data of an upper section of steel column and a lower section of steel column in the integrated control cabinet, outputting power to a transmission mechanism by the power module, rotating the transmission shaft, transversely applying work by the transmission screw, applying work to the upper section of steel column, and performing misalignment adjustment on the upper section of steel column and the lower section of steel column;
after the misalignment adjustment of the steel column is finished, the transmission mechanism, the power module and the integrated control cabinet which are integrally connected are disassembled, and the integrated control cabinet is installed on the vertical connecting lug plates of the upper and lower sections of the steel column through the vertical connecting plates; the middle part of the transmission screw is matched with the thread adjusting block, and the lower end of the transmission screw abuts against one end of the cam;
after the straightness and the elevation variation that hang down of section steel column about measuring, the input integrated control cabinet, power module output power to drive mechanism, the transmission shaft rotates, the downward doing work of drive screw, via the cam upwards does work to the vertical connection otic placode of upper segment steel column, carries out the jacking of upper segment steel column and adjusts.
In one embodiment, the power module includes a servo motor and a planetary reducer, and the power output by the servo motor is reduced by the planetary reducer, increased in torque, and transmitted to the transmission shaft.
As an embodiment, the integrated control cabinet includes a power supply, a control system and a control panel, the control system includes a servo driver and a PLC control system, control information is input by the control panel, is output to the servo driver via the PLC control system, and drives the servo motor to do work through the servo driver.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the servo driver and the servo motor are used as power sources of the device, and high-precision automatic adjustment of the steel column can be achieved as required based on the characteristics of the servo motor. The motor output torque can be multiplied by matching with the speed reducer, the thrust of the device is increased, the device is adaptive to automatic correction of large-size steel columns, and the applicability and the practicability of the intelligent integrated automatic steel column correction machine are improved. And (3) combining a PLC control system, writing in an automatic deviation and regulating quantity conversion formula, and directly inputting steel column deviation data to realize the high-precision automatic correction operation of the whole system.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an intelligent integrated automatic steel column correction device according to an embodiment of the present invention.
Fig. 2 is a schematic view showing the overall structure of the vertical adjustment part of fig. 1.
Fig. 3 is a schematic view of the internal structure of the vertical adjustment part in fig. 1 after one side of the connecting plate is removed.
Fig. 4 is a schematic diagram of the internal structure of the vertical adjustment part in fig. 1 after the integrated control cabinet is removed.
Fig. 5 is a schematic diagram of the internal structure of the lateral adjustment part in fig. 1 after the integrated control cabinet is removed.
The reference numbers in the figures are: power integrated control cabinet 1, control panel 2, transmission shaft 3, the vertical connection otic placode of steel column 4, drive screw 5, first screw thread regulating block 6, cam 7, gasket fastening bolt 8, servo motor 9, speed reducer 10, transverse connection board 11, vertical connection board 12, device positioning bolt 13, steel column construction bolt 14, camshaft 15, wedge gasket 16, steel column transverse connection otic placode 17, prevent inclining anchor plate 18, the second screw thread regulating block, prevent inclining bolt 20.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Referring to fig. 1 to 5, the embodiment of the invention provides an intelligent integrated automatic steel column correction device and a construction method, and mainly aims to solve the problems of low steel column installation accuracy and low correction efficiency caused by a traditional manual correction process during steel column installation butting correction. The correcting device and the construction method can ensure the correcting efficiency and the correcting precision during the installation and butt joint of the steel column, can realize automatic correction, and improve the construction quality and the construction economic benefit.
The intelligent integrated automatic correction device for the steel column comprises a vertical adjusting part and a transverse adjusting part, wherein the vertical adjusting part is used for adjusting the perpendicularity and elevation of the upper steel column and the lower steel column, and the transverse adjusting part is used for adjusting the butt joint misalignment of the upper steel column and the lower steel column.
Referring to fig. 1 to 4, the vertical adjustment part mainly includes an integrated control cabinet, a power module, a transmission mechanism, a connection device, and an anti-tilt device.
The connecting device comprises a steel column mounting bolt 14, a vertical connecting plate 12, a device positioning bolt 13, a wedge-shaped gasket 16 and a gasket fastening bolt 8. The vertical connecting plates 12 are two steel plates with the same shape and size, the two vertical connecting plates 12 are opposite and vertical, and the width of a gap between the two vertical connecting plates is slightly larger than the thickness of the vertical connecting lug plates 4 of the upper and lower sections of steel columns, so that an installation space for installing the vertical connecting lug plates 4 of the upper and lower sections of steel columns is formed. The middle plates are connected and fixed into a whole between the two vertical connecting plates 12, bolt holes are respectively formed in the positions, corresponding to the upper and lower sections of the vertical connecting lug plates 4, of the two vertical connecting plates 12, steel column mounting bolts are arranged in the bolt holes in a matched mode, during steel column mounting, the vertical connecting plates 12 are connected with the upper and lower sections of the vertical connecting lug plates 4 of the steel column, and the steel column mounting bolts 14 are used for temporary fixing. Preferably, the upper bolt hole and the lower bolt hole of the vertical connecting plate 12 are both oblong holes, and can be used for installing and adjusting the steel column.
Furthermore, the vertical connecting plate 12 is additionally provided with a device positioning bolt hole, and the device mounting axis is adjusted and aligned by matching with the device positioning bolt 13. Specifically, the positions of the two vertical connecting plates 12 corresponding to the upper section steel column vertical connecting lug plates 4 are respectively provided with a positioning bolt hole, the two positioning bolt holes are respectively matched with a device positioning bolt 13, the depth of each positioning bolt hole screwed by the adjusting device positioning bolt 13 is used for adjusting the distance between the side connecting plate and the steel column vertical connecting lug plate 4, and the device positioning bolt 13 abuts against the steel column vertical connecting lug plate 4, so that the device installation axis is adjusted and aligned.
Further, a wedge-shaped gasket 16 and a gasket fastening bolt 8 are arranged between the two vertical connecting plates 12 and at the top of the lower steel section column vertical connecting lug plate 4. The gasket fastening bolt 8 is screwed on the gasket anchor plate and abuts against one end of the wedge-shaped gasket 16, the gasket anchor plate is welded and fixed on the front end extending parts of the two vertical connecting plates 12, and the wedge-shaped gasket 16 is flatly placed at the top of the lower section steel column vertical connecting lug plate 4 and is located between the front end extending parts of the two vertical connecting plates 12. The upper surface of the wedge-shaped spacer 16 is gradually inclined downward from the end far away from the steel column to the end close to the steel column to form an inclined surface. The wedge-shaped gasket 16 can be fastened and loosened by the gasket fastening bolt 8, and plays a role in eliminating the distance error between the upper section steel column and the lower section steel column vertical connecting lug plates 4 when the device is installed.
The anti-roll device comprises an anti-roll anchor plate 18 and an anti-roll bolt 20. The anti-tilt anchor plate 18 is provided with internal threads and is fixed at the bottom between the two vertical connecting plates 12 and at the position corresponding to the lower part of the lower section steel column vertical connecting lug plate 4. During and after the adjustment of the steel column is completed, the anti-tilt bolt 20 is screwed up to tightly push the lower part of the vertical connecting lug plate 4 of the lower section of the steel column, so that the steel column is prevented from overturning.
The transmission mechanism comprises a transmission shaft 3, a transmission bolt 5, a first thread adjusting block 6 and a cam 7. Wherein, transmission shaft 3 and drive screw 5 coaxial coupling are fixed, and the lower extreme of transmission shaft 3 is fixed with drive screw 5's upper end, can adopt shaft coupling or bearing connection fixed. The bottom position that corresponds the vertical connection otic placode 4 of upper segment steel post between two vertical connecting plate 12 sets gradually first screw thread regulating block 6 and cam 7 from top to bottom, and cam 7 rotates and sets up on wedge cushion 16, and cam 7 can rotate through camshaft 15 and connect in vertical connecting plate 12. The middle part of the transmission screw rod 5 is matched with the first thread adjusting block 6, the bottom of the transmission screw rod is tightly propped against and fixed with one end of the cam 7, the other end of the cam 7 is propped against the first thread adjusting block 6, and the first thread adjusting block 6 is propped against the bottom of the upper section steel column vertical connecting lug plate. During the use, transmission shaft 3 transmits the moment of torsion of power module output to drive screw 5, and 5 middle parts of drive bolt are with first screw thread regulating block 6 cooperation, the bottom is fixed with the tight top of cam mechanism 7 one end. When the transmission shaft 3 rotates, the transmission screw 5 is matched with the first thread adjusting block 6, the transmission screw 5 does work downwards, and the cam 7 does work upwards on the vertical connecting lug plate of the upper section steel column, so that the steel column jacking adjustment is realized. Preferably, the cam 7 is in a sickle shape, the lower part of the cam is raised and abuts against the top inclined surface of the wedge-shaped gasket 16, and the two ends of the upper part of the cam respectively abut against the lower parts of the transmission screw rod 5 and the first thread adjusting block 6.
And the power module is connected to the upper end of the transmission shaft 3 in a driving way. Specifically, the power module may include a servo motor 9 and a planetary reducer 10, the servo motor employs a dc motor 9, the reducer is a planetary reducer 10, the planetary reducer 10 is fixed above the connecting plate, and the servo motor 9 is fixed above the planetary reducer 10. The power output by the servo motor 9 is directly transmitted to the transmission shaft 3 of the transmission mechanism after being decelerated and torque increased by the planetary reducer 10.
The integrated control cabinet 1, the power module sets up in this integrated control cabinet 1 and is supplied power and control by integrated control cabinet 1. Specifically, the integrated control cabinet 1 contains a power supply, a control system, and a control panel 2. The control system comprises a servo driver and a PLC control system. The control information is input from the control panel 2 and output to the servo driver via the PLC control system. The servo driver accurately drives the servo motor 9 to do work, and high-precision correction of the steel column is achieved.
Preferably, drive mechanism, power module and integrated control cabinet three fixed connection become an organic whole, not only can be applied to the vertical adjustment part of device, can also be applied to the horizontal adjustment part of device.
Referring to fig. 1 and 5, the transverse adjusting portion includes, in addition to the integrally connected transmission mechanism, power module and integrated control cabinet, a transverse connecting plate 11, a second bolt connecting assembly for connecting the steel column transverse connecting lug plate 17 is provided on the transverse connecting plate 11, and the second bolt assembly includes a bolt hole corresponding to the lower section steel column transverse connecting lug plate 17 and a steel column mounting bolt disposed in the bolt hole in a matching manner. And second thread adjusting blocks 19 matched with the transmission screw rods 5 are respectively arranged on the transverse connecting plates 11.
The integrated control cabinet 1, the power module and the transmission mechanism in the device are combined and connected into a whole, and are integrally installed on the steel column vertical connecting lug plate 4 or the steel column transverse connecting lug plate by being connected and fixed with the vertical connecting plate or the transverse connecting plate. The device connecting plate replaces a steel column mounting connecting plate in the traditional construction process, can be directly mounted on an original steel column lug plate, solves the problem that the jack lug plate needs to be additionally welded and cut in the traditional process, saves labor and material cost, and improves the steel column correction construction efficiency.
The servo driver and the servo motor 9 are used as power sources of the device, and high-precision automatic adjustment of the steel column can be achieved as required based on the characteristics of the servo motor. The matching with the speed reducer 10 can multiply increase the output torque of the motor, increase the thrust of the device, adapt to the automatic correction of a steel column with a larger specification, and improve the applicability and the practicability of the intelligent integrated automatic steel column correction machine. And by combining a PLC control system, an automatic deviation and adjustment conversion formula can be written in according to the specification and the size of the steel column, and the deviation data of the steel column can be directly input, so that the high-precision automatic correction operation of the whole system can be realized.
The embodiment of the invention also provides an intelligent integrated steel column automatic correction construction method, and the intelligent integrated steel column automatic correction device of the embodiment is adopted to realize the transverse and vertical adjustment of the upper and lower sections of steel columns. The intelligent integrated automatic steel column correction construction method mainly comprises the following steps: the correcting device is installed on the transverse connecting lug plate of the steel column to carry out steel column misalignment adjustment, and the rear disassembling part mechanism is installed on the vertical connecting lug plate of the steel column to adjust the verticality and the elevation of the steel column.
The method comprises the following specific steps:
1. after the upper section steel column and the lower section steel column are temporarily fixed, a transmission mechanism, a power module and an integrated control cabinet which are integrally connected in the intelligent integrated automatic steel column correction device are installed on a transverse connecting lug plate of the lower section steel column through a transverse connecting plate; the middle part of the transmission screw is matched with the thread adjusting block, and the front end of the transmission screw abuts against the upper section steel column;
2. after measurement, inputting transverse deviation data of upper and lower steel columns in the integrated control cabinet, outputting power to a transmission mechanism by a power module, automatically operating the intelligent integrated steel column automatic correction device according to the data deviation condition, and laterally pushing or pulling back the steel column through a transmission screw rod to realize butt joint misalignment adjustment of the steel column;
3. after the steel column misalignment adjustment is finished, disassembling a transmission mechanism, a power module and an integrated control cabinet which are integrally connected, and installing the transmission mechanism, the power module and the integrated control cabinet on vertical connecting lug plates of upper and lower sections of steel columns through vertical connecting plates; the middle part of the transmission screw is matched with the thread adjusting block, and the lower end of the transmission screw abuts against one end of the cam;
4. after the verticality and the elevation difference of the upper and lower steel columns are measured, the verticality and the elevation difference are input into an integrated control cabinet, a control program converts adjustment quantity according to a formula, a power module outputs power to a transmission mechanism through a PLC panel and a servo driver, the transmission shaft rotates, a transmission screw rod works downwards, a cam works upwards on an upper steel column ear plate, and high-precision adjustment of the verticality and the elevation of the steel column is achieved.
5. After the steel column is corrected, the anti-tilt bolt at the bottom of the connecting device can be screwed down, and the upper and lower sections of the steel column are fixed. The integrated control cabinet, the power module and the transmission mechanism of the intelligent integrated correcting machine can be detached for next steel column butt joint correction construction.
The servo driver and the servo motor are used as power sources of the device, and high-precision automatic adjustment of the steel column can be achieved as required based on the characteristics of the servo motor. The motor output torque can be multiplied by matching with the speed reducer, the thrust of the device is increased, the device is adaptive to automatic correction of large-size steel columns, and the applicability and the practicability of the intelligent integrated automatic steel column correction machine are improved. And (4) writing an automatic deviation and adjustment value conversion formula by combining a PCL control system, and directly inputting steel column deviation data to realize the high-precision automatic correction operation of the whole system.
The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
Claims (7)
1. The utility model provides an intelligence integration steel column automatic correction of device which characterized in that includes:
the connecting device comprises a vertical connecting plate and a transverse connecting plate, wherein a first bolt connecting assembly for connecting the steel column vertical connecting lug plate is arranged on the vertical connecting plate, a second bolt connecting assembly for connecting the steel column transverse connecting lug plate is arranged on the transverse connecting plate, and a cam is rotatably arranged on the vertical connecting plate corresponding to the bottom position of the upper section steel column vertical connecting lug plate;
the transmission mechanism comprises a transmission shaft and a transmission screw rod which are coaxially connected, and the vertical connecting plate and the transverse connecting plate are respectively provided with a thread adjusting block matched with the transmission screw rod;
the power module is in driving connection with the transmission shaft;
the integrated control cabinet is in control connection with the power module;
the transmission mechanism, the power module and the integrated control cabinet are connected into a whole.
2. The intelligent integrated steel column automatic correction device as claimed in claim 1, wherein the first bolt assembly comprises bolt holes corresponding to the vertical connection ear plates of the upper and lower sections of steel columns and provided on the vertical connection plate, and steel column mounting bolts fitted in the bolt holes.
3. The intelligent integrated steel column automatic correction device of claim 1, wherein the second bolt assembly comprises a bolt hole formed in the transverse connecting plate corresponding to the lower steel column vertical connecting lug plate and a steel column mounting bolt arranged in the bolt hole in a matching manner.
4. The intelligent integrated automatic steel column correction device according to claim 1, further comprising an anti-tilt device, wherein the anti-tilt device comprises an anti-tilt anchor plate fixed to the vertical connecting plate corresponding to the bottom of the vertical connecting lug plate of the lower section of steel column, and an anti-tilt bolt screwed to the anti-tilt anchor plate.
5. An intelligent integrated automatic steel column correction construction method is characterized by comprising the following steps:
after the upper section steel column and the lower section steel column are temporarily fixed, a transmission mechanism, a power module and an integrated control cabinet which are integrally connected in the intelligent integrated automatic steel column correction device according to any one of claims 1 to 4 are installed on a transverse connecting lug plate of the lower section steel column through the transverse connecting plate; the middle part of the transmission screw is matched with the thread adjusting block, and the front end of the transmission screw abuts against the upper section steel column;
inputting transverse deviation data of upper and lower sections of steel columns in the integrated control cabinet, outputting power to a transmission mechanism by the power module, rotating the transmission shaft, transversely applying work by the transmission screw, applying work to the upper section of steel columns, and performing misalignment adjustment on the upper and lower sections of steel columns;
after the misalignment adjustment of the steel column is finished, the transmission mechanism, the power module and the integrated control cabinet which are integrally connected are disassembled, and the integrated control cabinet is installed on the vertical connecting lug plates of the upper and lower sections of the steel column through the vertical connecting plates; the middle part of the transmission screw is matched with the thread adjusting block, and the lower end of the transmission screw abuts against one end of the cam;
after the straightness and the elevation variation that hang down of section steel column about measuring, the input integrated control cabinet, power module output power to drive mechanism, the transmission shaft rotates, the downward doing work of drive screw, via the cam upwards does work to the vertical connection otic placode of upper segment steel column, carries out the jacking of upper segment steel column and adjusts.
6. The automatic correction construction method for the intelligent integrated steel column according to claim 5, wherein the power module comprises a servo motor and a planetary reducer, and power output by the servo motor is transmitted to the transmission shaft after being reduced by the planetary reducer and increased in torque.
7. The automatic construction method of correcting of intelligence integration steel column of claim 5, characterized in that, the integrated control cabinet includes power, control system and control panel, the control system includes servo driver and PLC control system, control information is input by the control panel, via the PLC control system output to the servo driver, through the servo driver drive the servo motor do work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210680183.0A CN115162753B (en) | 2022-06-15 | 2022-06-15 | Intelligent integrated steel column automatic correction device and construction method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210680183.0A CN115162753B (en) | 2022-06-15 | 2022-06-15 | Intelligent integrated steel column automatic correction device and construction method |
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| CN115162753A true CN115162753A (en) | 2022-10-11 |
| CN115162753B CN115162753B (en) | 2024-01-23 |
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| CN202210680183.0A Active CN115162753B (en) | 2022-06-15 | 2022-06-15 | Intelligent integrated steel column automatic correction device and construction method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009121091A (en) * | 2007-11-13 | 2009-06-04 | Shimizu Corp | Column joint structure |
| CN102817482A (en) * | 2012-08-07 | 2012-12-12 | 中建钢构有限公司 | Steel column correcting device and correcting construction method thereof |
| CN109403643A (en) * | 2018-12-19 | 2019-03-01 | 浙江中南建设集团钢结构有限公司 | A kind of steel structure column mounting device and construction method |
| CN111069679A (en) * | 2019-12-24 | 2020-04-28 | 浙江高盛钢结构有限公司 | Steel plate net punching and shearing machine |
| CN214264516U (en) * | 2021-01-06 | 2021-09-24 | 中建二局安装工程有限公司 | Steel column butt joint welded junction stagger adjustment structure |
-
2022
- 2022-06-15 CN CN202210680183.0A patent/CN115162753B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009121091A (en) * | 2007-11-13 | 2009-06-04 | Shimizu Corp | Column joint structure |
| CN102817482A (en) * | 2012-08-07 | 2012-12-12 | 中建钢构有限公司 | Steel column correcting device and correcting construction method thereof |
| CN109403643A (en) * | 2018-12-19 | 2019-03-01 | 浙江中南建设集团钢结构有限公司 | A kind of steel structure column mounting device and construction method |
| CN111069679A (en) * | 2019-12-24 | 2020-04-28 | 浙江高盛钢结构有限公司 | Steel plate net punching and shearing machine |
| CN214264516U (en) * | 2021-01-06 | 2021-09-24 | 中建二局安装工程有限公司 | Steel column butt joint welded junction stagger adjustment structure |
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| Publication number | Publication date |
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| CN115162753B (en) | 2024-01-23 |
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