CN115161437B - Automatic induction quenching device - Google Patents
Automatic induction quenching device Download PDFInfo
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- CN115161437B CN115161437B CN202210892460.4A CN202210892460A CN115161437B CN 115161437 B CN115161437 B CN 115161437B CN 202210892460 A CN202210892460 A CN 202210892460A CN 115161437 B CN115161437 B CN 115161437B
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- 238000010791 quenching Methods 0.000 title claims abstract description 187
- 230000000171 quenching effect Effects 0.000 title claims abstract description 182
- 230000006698 induction Effects 0.000 title claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 70
- 238000010438 heat treatment Methods 0.000 claims abstract description 37
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 230000017525 heat dissipation Effects 0.000 claims abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000001914 filtration Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 11
- 230000000630 rising effect Effects 0.000 abstract description 3
- 238000004544 sputter deposition Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 17
- 230000000694 effects Effects 0.000 description 13
- 239000012535 impurity Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 241000894006 Bacteria Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
- C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/16—Regeneration of sorbents, filters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Thermal Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses an automatic induction quenching device, which comprises a heating host, wherein a control panel is fixedly connected to the middle position of the top of the front side of the heating host, a cold water machine is fixedly connected to the bottom of the back side of the heating host, a stable base is fixedly connected to the bottom of the outer wall of the left side of the heating host, a processing device is fixedly connected to the top of the stable base, the middle part of the outer wall of the right side of the processing device is fixedly connected with the heating host, and a heat dissipation port is formed in the middle part of the outer wall of the left side of the processing device. The automatic induction quenching device avoids the slow down of the temperature rising speed when the quenching device descends to a proper position to work due to the fact that the inside of the automatic induction quenching device is in a moist space for a long time, can quench a workpiece at a processing position, and the water flow inside the converging cooling pipe cools the workpiece, so that the water flow sputtering to the surface of the quenching device during cooling is effectively avoided.
Description
Technical Field
The invention relates to the technical field of quenching devices, in particular to an automatic induction quenching device.
Background
The induction quenching type is divided into a power frequency, a low frequency, a medium frequency, a superaudio frequency, a high frequency and a ultrahigh frequency, and the applicable frequency is selected according to the hardening depth. The higher the depth of the hardening layer, the lower the required frequency, and conversely, the higher the frequency, the high-frequency quenching is mostly used for surface quenching of industrial metal parts, and is a metal heat treatment method which enables the surface of a workpiece to generate certain induction current, rapidly heats the surface of the part and then rapidly quenches, and induction heating equipment is used for induction heating the workpiece to perform surface quenching.
According to the induction quenching device disclosed in the Chinese patent No. CN110343837B, the first hinge structure and the second hinge structure are connected and matched, the effective coil is approximately rectangular, the plane where the central line of the main coil of the effective coil and the central line of the secondary coil are located coincides with the central line of the variable cross-section shaft part, the current in the main coil and the current in the secondary coil in the effective coil are parallel to each other and are located on the same plane, at the moment, magnetic lines of force generated by the effective coil are perpendicular to the surface of the variable cross-section shaft part, namely a transverse magnetic field is generated, the variable cross-section shaft is heated in the transverse magnetic field in an induction mode, the heating temperature of each section is uniform, the hardening layer is continuous, the whole surface reaches the preset quenching temperature at the same time, the working procedures are reduced, the electric energy is saved, the cost is reduced, and the strength and the product quality of the variable cross-section shaft part are improved. And be provided with the main water jet on the main coil, be provided with the auxiliary water jet on the auxiliary coil, main water jet and auxiliary water jet set up relatively, carry out water spray cooling to the variable cross section axle part after the heating, accomplish quenching treatment, but the work piece is difficult for retrieving of rivers after quenching, and the in-process rivers that just cool down can splash the quenching part surface to influence the device and quench next time, reduced the effect of the work piece finished product after quenching, be difficult for adjusting the position of work piece quenching.
In summary, the water flow is not easy to recover after the workpiece is quenched, and the water flow can be sputtered to the surface of the quenched part in the cooling process, so that the next quenching of the device is affected, the effect of the finished product of the quenched workpiece is reduced, and the quenching position of the workpiece is not easy to adjust.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides an automatic induction quenching device, which solves the problems that water flow is not easy to recover after quenching a workpiece, and water flow can be sputtered to the surface of a quenched part in the cooling process, so that the next quenching of the device is affected, the effect of a finished product of the quenched workpiece is reduced, and the quenching position of the workpiece is not easy to adjust.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic induction hardening device, includes the heating host computer, the front top intermediate position fixedly connected with control panel of heating host computer, the back bottom fixedly connected with cold water machine of heating host computer, the left side outer wall bottom fixedly connected with firm base of heating host computer, the top fixedly connected with processing apparatus of firm base, processing apparatus's right side outer wall middle part and heating host computer fixed connection, through the heating host computer carrying out quenching temperature's promotion earlier, the effectual speed that improves inside quenching temperature and risees to reduce the time of work piece quenching, processing apparatus's left side outer wall middle part begins to have the thermovent, discharges the heat that produces when processing apparatus internal work or the steam that produces with cold water treatment work piece through the thermovent, avoids inside long-time in moist space and leads to the speed that the temperature risees to slow down when quenching;
The processing device comprises a quenching box, the top parts of the inner walls of the two sides of the quenching box are fixedly connected with a converging cooling pipe, the workpiece is cooled through water flow in the converging cooling pipe, at the moment, the quenching device and the workpiece are at a certain height, water flow sputtering on the surface of the quenching device during cooling is effectively avoided, quenching inductors are fixedly connected to the middle parts of the inner walls of the two sides of the quenching box, the quenching inductors are relatively arranged inside the quenching box, a quenching induction zone with a certain range is formed, the quenching device can quench the workpiece at a processing position when the quenching device descends to a proper position to work, meanwhile, the quenching device is utilized to ascend to leave the induction range of the quenching inductors, a placing device is fixedly connected to the bottom part of an inner cavity of the quenching box, water flow for cooling and cleaning the workpiece can be collected through the placing device, the water flow is repeatedly utilized after filtering the workpiece, the water flow is collected inside the placing device, the condition that the surface of the workpiece is soaked in water for a long time is reduced, water drops and water vapor generated by the high-temperature workpiece contacts the surface of the quenching inductors during outward discharging, the quenching inductors are effectively utilized to clean the workpiece, and the water vapor penetrates through the quenching device at the top part of the quenching box, and the quenching box is fixedly connected to the top part of the quenching box.
Preferably, the quenching device comprises a connecting disc, a heater is fixedly connected to the middle position of the bottom of the connecting disc, the heater achieves the aim of auxiliary heating inside, so that the temperature generated by the heater is increased, the temperature generated by the heater is transferred to the inside of the lifting quenching device by using the rotary heat conducting disc, so that the lifting quenching device has enough heat when quenching a workpiece, the lifting device drives the lifting quenching device to adjust the height when intermittently lifting in the vertical direction, the lifting device is convenient for stopping the workpiece at different height positions, the lifting device is tightly attached to the lifting quenching device, when the position of the workpiece does not change, the lifting quenching device is not easy to damage the workpiece when quenching, the quality of quenching the workpiece is effectively improved, the lifting device is fixedly connected to the bottom of the heater, the middle position of the bottom of the lifting device is provided with the rotary heat conducting disc, the connecting position of the rotary heat conducting disc and the lifting quenching device has good sealing property, loss in the heat transfer process is reduced, the top of the rotary heat conducting disc penetrates through the lifting device and extends to the inside the lifting device, and the bottom of the rotary heat conducting disc is fixedly connected with the lifting quenching device.
Preferably, the placing device comprises a shunt frame, the movable space produced by the shunt frame and the blocking plate can be used for standing the collected water flow, the better water flow treatment is realized, the guiding effect can be realized, the water flow gathered on the surface of the blocking plate is guided to the inside of the linkage device, the active carbon placing cavity is fixedly connected to the middle parts of the inner walls of the two sides of the shunt frame, the collected water body is primarily purified by the active carbon placed in the active carbon placing cavity, the problem that the sewage is stored in the shunt frame for a long time to produce peculiar smell or bacteria is avoided, the linkage device is arranged at the middle position of the bottom of the inner cavity of the shunt frame, the middle position of the bottom of the linkage device penetrates through the shunt frame and extends to the outside of the shunt frame, the fastener is rotationally connected to the middle position of the top of the linkage device, the workpiece can be fixed through the fastener, and the partial water flow for flushing the workpiece is contacted with the linkage device, thereby the impurities falling from the workpiece are collected on the linkage device, the corrosion of the part is reduced by the water storage produced on the fastener, and the blocking plate is fixedly connected to the two sides of the top of the linkage device.
Preferably, the lifting device comprises a bearing plate, arc-shaped supporting plates are fixedly connected to the two sides of the top of the bearing plate, the movable space of lifting supporting rods is formed through the arc-shaped supporting plates and the bearing plate, the lifting supporting rods are convenient to convey the lifting supporting rods, meanwhile, the lifting supporting rods are used for carrying out auxiliary support on the lifting supporting rods when the arc-shaped supporting plates are bent, positioning lifting rods are arranged on the two sides of the bottom of the bearing plate, the top of each positioning lifting rod penetrates through the bearing plate and extends to the outside of the bearing plate, fixing columns are fixedly connected to the bottom of each positioning lifting rod, lifting work in the vertical direction is carried out under the driving of the lifting supporting rods through the fixing columns, the lifting supporting rods are convenient to apply different power to the fixing columns to carry out descending or lifting speed adjustment, then the connecting actuating frames are driven to lift, the quenching parts are protected when the connecting actuating frames move along with the fixing columns, the influence on the parts when the water vapor rises is reduced, the stress area of the contact positions of the parts is increased, the stability when the connecting actuating frames move is further improved, and the bottom of the fixing columns is fixedly connected with the actuating frames.
Preferably, the linkage device comprises a stress plate, the bottom of the stress plate is fully stressed through the stress plate, stability when the parts are connected is improved, the middle position of the top of the stress plate is fixedly connected with a linkage guide sleeve, the effect of guiding is achieved for the installation of a transmission part through the linkage guide sleeve, the stress transmission effect of a transmission block is effectively improved, the linkage guide sleeve is utilized to support the connecting position, the constancy of the internal movable space is guaranteed, the condition that the transmission block rotates to skid due to falling of the linkage guide sleeve is avoided, the top of the linkage guide sleeve is rotationally connected with the transmission block, guide sleeves are fixedly connected to the bottoms of the outer walls of the two sides of the linkage guide sleeve, filtering parts are fixedly connected to the middle parts of the outer walls of the two sides of the guide sleeve, impurities in water flow are filtered through filtering holes of the filtering parts, and when the water flow falls into a transition space generated by the guide sleeve and the filtering parts, the impurities which are not fallen are convenient to rinse the adhesion of the filtering parts, so that the impurities are piled up at the bottom of the filtering parts.
Preferably, the two sides of the top of the transmission block are rotationally connected with the guide sleeve.
Preferably, the outer walls of the two sides of the blocking plate are fixedly connected with the active carbon placing cavity, and the bottom of the linkage device is fixedly connected with the shunt frame.
Preferably, the middle parts of the outer walls of the two sides of the lifting quenching device are fixedly connected with the lifting device.
Preferably, the outer surface of the middle part of the converging cooling tube penetrates through the quenching tank and extends to the outside of the quenching tank.
Preferably, the middle part of the left outer wall of the water chiller is communicated with the treatment device.
A use method of an automatic induction quenching device comprises the following steps: the equipment is fixedly installed, the heating main body is fixedly connected with the processing device, the heating main body is fixedly connected with the energy source, the water chiller is communicated with the processing device, and the heat dissipation operation is carried out on the interior of the processing device by utilizing the heat dissipation opening;
step two: the quenching position of the workpiece on the placing device is monitored in real time through the quenching sensor, the converging cooling pipe is fixedly connected with the quenching box, so that the converging cooling pipe can cool water flow at the quenching position by dripping, and when the quenching device rises to the quenching sensor to be far away from the quenching sensing area, the quenching device is ready for cooling;
step three: the lifting device is utilized to drive the lifting quenching device to lift in the vertical direction, so that the lifting quenching device can adjust the movable space between the lifting quenching device and the workpiece, and the heat generated by the heater is conveyed to the inside of the lifting quenching device through the rotary heat conducting disc, so that the connection position of the lifting quenching device and the rotary heat conducting disc is extended;
step four: the method comprises the steps that a diversion frame is utilized to collect water flow which drops vertically, the stored activated carbon in the activated carbon placing cavity is used for purifying the water flow collected in the diversion frame, a blocking plate is fixedly connected with the activated carbon placing cavity, so that the blocking plate is used for guiding the water flow in a concentrated mode, and the blocking plate is fixedly connected with a linkage device;
step five: the lifting support rod drives the fixed column to lift vertically, the fixed column is fixedly connected with the connecting actuating frame, the fixed column moves along with the lifting support rod, and the arc-shaped support plate is fixedly connected with the bearing plate;
Step six: the rotation of the rotating block is carried out through the linkage cavity generated by the guide sleeve and the linkage guide sleeve, the guide sleeve is fixedly connected with the filtering piece, so that the collected partial water flow is filtered and collected, and the power adjustment is provided for clamping and fixing the workpiece along with the rotation of the rotating block.
(III) beneficial effects
The invention provides an automatic induction quenching device. The beneficial effects are as follows:
The automatic induction quenching device is provided with a heat radiation port, a heating host, a quenching sensor and a converging cooling pipe, heat generated during the internal work of the treatment device or water vapor generated during the work piece treatment by cold water is discharged through the heat radiation port, the fact that the internal part is in a moist space for a long time to slow down the temperature rising speed during quenching is avoided, the quenching sensor is relatively placed in a quenching box, a quenching induction zone with a certain range is formed, the quenching induction zone can quench the work piece at a processing position when the quenching device descends to a proper position to work, water flow in the converging cooling pipe cools the work piece, and at the moment, the quenching device and the work piece have a certain height, and the water flow during cooling is effectively prevented from being sputtered to the surface of the quenching device.
(II), this auto-induction guenching unit filters the impurity in the rivers through the filtration pore that the filter element has, and when rivers dropped the transition space that guide sleeve and filter element produced, be convenient for wash the impurity that the filter element adhesion did not drop, make it pile up in the bottom of filter element, the linkage guide pin bushing has played the effect of direction to the transmission installation, the effectual atress driven effect that has improved the transmission piece, avoided the linkage guide pin bushing to appear falling and lead to the transmission piece to rotate the condition that appears skidding.
And thirdly, the automatic induction quenching device forms a movable space of the lifting support rod through the arc-shaped support plate and the bearing plate, so that the automatic induction quenching device is convenient for conveying the lifting support rod, meanwhile, when the arc-shaped support plate is bent, the lifting support rod is used for supporting the arc-shaped support plate in an auxiliary mode, the fixing column is driven by the lifting support rod to lift in the vertical direction, different power is applied to the fixing column by the lifting support rod to regulate the descending or lifting speed, and the connecting actuating frame is driven to lift.
(IV), this auto-induction guenching unit, place the water body of collecting through the active carbon that the intracavity portion was placed to the active carbon and carry out preliminary purification, avoided inside long-time deposit sewage production peculiar smell or the bacterium of reposition of redundant personnel frame, reposition of redundant personnel frame and the movable space that blocks the board and produce can keep still the rivers of collecting, make it better handle the rivers, can play the effect of guide, make it will block the rivers guide to the linkage of board surface gathering inside.
And fifthly, the automatic induction quenching device plays an auxiliary heating purpose inside the automatic induction quenching device through the heater, so that the temperature of quenching is accelerated, the temperature generated by the heater is transmitted to the inside of the lifting quenching device through the rotary heat conducting disc, so that the lifting quenching device has enough heat when quenching a workpiece, the lifting device drives the lifting quenching device to adjust the height when carrying out intermittent lifting in the vertical direction, the lifting quenching device is convenient to stop at different height positions, and the lifting device is tightly attached to the lifting quenching device.
And the automatic induction quenching device can be separated through the stress plate, so that the bottom of the stress plate is fully stressed, the stability of the parts during connection is increased, the fastener can fix the workpiece, and part of water flow for flushing the workpiece is contacted with the linkage device, so that impurities falling off the workpiece on the linkage device are collected, and accumulated water generated on the fastener is reduced to corrode the parts.
And the automatic induction quenching device protects the quenching part when the connecting actuating frame moves along with the fixed column, can reduce the influence on the part when water vapor rises, increases the stress area of the contact position of the part, further improves the stability when the connecting actuating frame moves, and is not easy to cause the damage of a workpiece when the lifting quenching device quenches, effectively improves the quenching quality of the workpiece, and has good sealing performance at the connecting position of the rotary heat conducting disc and the lifting quenching device, thereby being beneficial to reducing the loss in the heat transfer process.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a processing apparatus according to the present invention;
FIG. 3 is a schematic structural view of a quenching apparatus according to the present invention;
FIG. 4 is a schematic view of the placement device of the present invention;
FIG. 5 is a schematic view of a lifting device according to the present invention;
Fig. 6 is a schematic structural view of the linkage of the present invention.
In the figure: the device comprises a heating host, a control panel, a cooling water machine 3, a processing device 4, a quenching tank 41, a converging cooling pipe 42, a quenching sensor 43, a quenching device 44, a connecting disc 441, a heater 442, a lifting device 443, an arc-shaped supporting plate 4431, a supporting plate 4432, a positioning lifting rod 4433, a fixing column 4434, a 4435 connecting actuating frame 444, a rotary heat conducting disc 445, a lifting quenching device 445, a placing device 45, a split frame 451, an active carbon placing cavity 452, a 453 blocking plate, a 454 fastener 455 linkage device, a 4551 stress plate, a 4552 filtering piece, a 4553 linkage guide sleeve, a 4554 transmission block, a 4555 guide sleeve, a 5 stable base and a 6 cooling opening.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
Referring to fig. 1-6, the present invention provides a technical solution: an automatic induction quenching device comprises a heating host machine 1, wherein a control panel 2 is fixedly connected to the middle position of the top of the front surface of the heating host machine 1, a cold water machine 3 is fixedly connected to the bottom of the back surface of the heating host machine 1, a stable base 5 is fixedly connected to the bottom of the outer wall of the left side of the heating host machine 1, a processing device 4 is fixedly connected to the top of the stable base 5, the middle part of the outer wall of the right side of the processing device 4 is fixedly connected with the heating host machine 1, the quenching temperature of the inside is effectively improved through the lifting of the heating host machine 1, so that the quenching time of a workpiece is reduced, a heat dissipation opening 6 is arranged at the middle part of the outer wall of the left side of the processing device 4, and the heat generated during the internal work of the processing device 4 or the water vapor generated by the processing of the workpiece by cold water is discharged through the heat dissipation opening 6, so that the temperature rising speed of the inside is prevented from being slow down when the inside is in a moist space for a long time;
The processing device 4 comprises a quenching box 41, the top parts of the inner walls of the two sides of the quenching box 41 are fixedly connected with a converging cooling pipe 42, the workpiece is cooled through water flow in the converging cooling pipe 42, at the moment, the quenching device 44 and the workpiece are at a certain height, the phenomenon that water flow is sputtered to the surface of the quenching device 44 during cooling is effectively avoided, the quenching inductor 43 is fixedly connected with the middle parts of the inner walls of the two sides of the quenching box 41, the quenching device 43 is relatively placed in the quenching box 41, so that a certain range of quenching induction areas are formed, the quenching device 44 can quench the workpiece at a processing position when the quenching device 44 descends to a proper position, meanwhile, the placing device 45 is fixedly connected to the bottom of an inner cavity of the quenching box 41 when the quenching device 44 ascends to leave the induction range of the quenching inductor 43, the water flow for cooling and cleaning the workpiece can be collected through the placing device 45, the water flow is repeatedly utilized after the quenching and the water flow is filtered, the condition that the surface of the workpiece is soaked in water for a long time is reduced, the water drops and the workpiece is discharged outwards, the quenching induction areas are formed, the quenching device is effectively contacted with the surface of the quenching inductor 43 when the quenching device is discharged outwards, and the water drops and the water flow generated at the high temperature is effectively discharged to the surface of the workpiece, and the quenching device is effectively connected to the quenching device 44 when the quenching device is connected to the top part through the quenching device 41, and the quenching device is connected to the top part 41.
The quenching device 44 comprises a connecting disc 441, a heater 442 is fixedly connected to the middle position of the bottom of the connecting disc 441, the heater 442 plays an auxiliary heating role in the interior, so that the quenching temperature is accelerated, the temperature generated by the heater 442 is transferred to the interior of the lifting quenching device 445 by using a rotary heat conducting disc 444, the lifting quenching device 445 has enough heat when quenching a workpiece, the lifting device 443 drives the lifting quenching device 445 to adjust the height when intermittently lifting in the vertical direction, the lifting device 443 is convenient for stopping the lifting quenching device at different height positions, the lifting device 443 is tightly attached to the lifting quenching device 445, when the workpiece position does not change, the lifting quenching device 445 is difficult to damage the workpiece when quenching, the quenching quality of the workpiece is effectively improved, the lifting device 443 is fixedly connected to the bottom of the heater 442, the middle position of the bottom of the lifting device 443 is provided with the rotary heat conducting disc 444, the connection position of the rotary heat conducting disc 444 and the lifting quenching device 445 has good tightness, loss in the heat transfer process is favorable to be reduced, the top of the rotary heat conducting disc 444 penetrates through the lifting device 443 and extends to the interior of the lifting device 443, and the lifting device 443 is fixedly connected with the lifting quenching device 445.
Wherein, placer 45 includes reposition of redundant personnel frame 451, the activity space through reposition of redundant personnel frame 451 and the board 453 production of blocking can be kept stand, make its better to the rivers handle, can play the effect of guide, make it with the rivers guide to the linkage 455 inside of blocking board 453 surface gathering, the cavity 452 is placed to both sides inner wall middle part fixedly connected with active carbon of reposition of redundant personnel frame 451, the water that is collected is initially purified through the active carbon of placing inside placing of cavity 452, the inner chamber bottom intermediate position of reposition of redundant personnel frame 451 has been avoided and has been deposited sewage for a long time and produce peculiar smell or bacterium, the inner chamber bottom intermediate position of reposition of redundant personnel frame 451 is provided with the linkage 455, the bottom intermediate position of linkage 455 runs through reposition of redundant personnel frame 451 and extends to the outside of reposition of redundant personnel frame 451, the top intermediate position of linkage 455 rotates and is connected with the binding 454, can fix the work piece through the binding 454, and wash the partial rivers and the linkage 455 of work piece and contact, thereby collect the impurity that drops the work piece on the linkage 455, be favorable to reducing to producing on the binding 454 and corroding the part on the binding 455, the top both sides fixedly connected with the linkage 455.
The lifting device 443 comprises a bearing plate 4432, wherein arc-shaped supporting plates 4431 are fixedly connected to the two sides of the top of the bearing plate 4432, a movable space of lifting supporting rods 4433 is formed by the arc-shaped supporting plates 4431 and the bearing plate 4432, the lifting supporting rods 4433 are convenient to convey, meanwhile, when the arc-shaped supporting plates 4431 are bent, the lifting supporting rods 4433 are used for supporting the arc-shaped supporting plates in an auxiliary mode, positioning lifting rods 4433 are arranged on the two sides of the bottom of the bearing plate 4432, the top of each positioning lifting rod 4433 penetrates through the bearing plate 4432 and extends to the outer portion of the bearing plate 4432, fixing columns 4434 are fixedly connected to the bottom of each positioning lifting rod 4433, lifting operation in the vertical direction is conducted under the driving of the lifting supporting rods 4433 through the fixing columns 4434, different power is conveniently applied to the fixing columns 4434 to conduct descending or lifting speed adjustment, then the connecting actuating frames 4435 are driven to lift, the quenching components are protected when the connecting actuating frames 4435 move along with the fixing columns, the influence of the components when the water vapor lifting is reduced, the bearing parts are enabled to contact the bearing areas are enlarged, the bearing areas of the contact positions of the components are further improved, the stability of the connecting frames 4435 is further improved, and the fixing frames 4435 are fixedly connected to the bottom the fixing frames 4435.
The linkage 455 comprises a stress plate 4551, the bottom of the stress plate 4551 is fully stressed through the stress plate 4551, stability during component connection is improved, a linkage guide sleeve 4553 is fixedly connected to the middle position of the top of the stress plate 4551, the effect of guiding the installation of a transmission part is achieved through the linkage guide sleeve 4553, the stress transmission effect of the transmission block 4554 is effectively improved, the linkage guide sleeve 4553 is utilized to support the connection position, the constancy of the internal movable space is guaranteed, the situation that the transmission block 4554 rotates to slip due to falling of the linkage guide sleeve 4553 is avoided, the transmission block 4554 is rotationally connected to the top of the linkage guide sleeve 4553, guide sleeves 4555 are fixedly connected to the bottoms of two side outer walls of the linkage guide sleeve 4553, filtering parts 4552 are fixedly connected to the middles of the two side outer walls of the guide sleeves 4555, impurities in water flow are filtered through filtering holes of the filtering parts 4552, and the impurities which are not dropped to the transition space generated by the guide sleeves 455 are conveniently washed by adhesion of the filtering parts 4552, and the impurities which are stacked at the bottom of the filtering parts 4552.
Embodiment two:
Referring to fig. 1-6, on the basis of the first embodiment, the present invention provides a technical solution: a use method of an automatic induction quenching device comprises the following steps: the equipment is fixedly installed, the heating main body 1 is fixedly connected with the processing device 4, the heating main body 1 is fixedly connected with an energy source, the water chiller 3 is communicated with the processing device 4, and the heat dissipation operation is performed inside the processing device 4 by using the heat dissipation opening 6;
step two: the quenching position of the workpiece on the placing device 45 is monitored in real time through the quenching sensor 43, the converging cooling pipe 42 is fixedly connected with the quenching box 41, so that the converging cooling pipe can cool water flow at the quenching position by dripping, and when the quenching device 44 rises to the quenching sensor 43 to be far away from a quenching sensing area, the quenching device is ready for cooling;
Step three: the lifting device 443 is utilized to drive the lifting quenching device 445 to lift vertically, so that the movable space between the lifting quenching device 445 and the workpiece is adjusted during quenching, and the heat generated by the heater 442 is conveyed to the inside of the lifting quenching device 445 through the rotary heat conducting disc 444, so that the connection position of the lifting quenching device 445 and the rotary heat conducting disc 444 is extended;
Step four: the diversion frame 451 is utilized to collect the water flow which drops vertically, the stored activated carbon in the activated carbon placing cavity 452 purifies the water flow collected in the diversion frame 451, the blocking plate 453 is fixedly connected with the activated carbon placing cavity 452, so that the water flow is intensively guided, and the blocking plate 453 is fixedly connected with the linkage 455;
Step five: the lifting support rod 4433 drives the fixed column 4434 to lift vertically, the fixed column 4434 is fixedly connected with the connecting actuating frame 4435, the fixed column moves along with the lifting support rod 4433, and the arc-shaped support plate 4431 is fixedly connected with the bearing plate 4432;
Step six: the rotation of the rotating block 4554 is performed through a linkage cavity generated by the guide sleeve 4555 and the linkage guide sleeve 4553, the guide sleeve 4555 is fixedly connected with the filtering part 4552, so that the collected partial water flow is filtered and collected, and the power adjustment is provided for clamping and fixing the workpiece along with the rotation of the rotating block 4554.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. An automatic induction hardening device, includes heating host computer (1), its characterized in that: the intelligent heating device is characterized in that a control panel (2) is fixedly connected to the middle position of the front top of the heating host (1), a cold water machine (3) is fixedly connected to the bottom of the back of the heating host (1), a stable base (5) is fixedly connected to the bottom of the left outer wall of the heating host (1), a processing device (4) is fixedly connected to the top of the stable base (5), the middle part of the right outer wall of the processing device (4) is fixedly connected with the heating host (1), and a heat dissipation opening (6) is formed in the middle part of the left outer wall of the processing device (4);
The treatment device (4) comprises a quenching box (41), wherein the top parts of the inner walls of the two sides of the quenching box (41) are fixedly connected with converging cooling pipes (42), the middle parts of the inner walls of the two sides of the quenching box (41) are fixedly connected with quenching sensors (43), the bottom of the inner cavity of the quenching box (41) is fixedly connected with a placing device (45), the middle part of the top part of the inner cavity of the quenching box (41) is fixedly connected with a quenching device (44), and the top part of the quenching device (44) penetrates through the quenching box (41) and extends to the outside of the quenching box (41);
the quenching device (44) comprises a connecting disc (441), a heater (442) is fixedly connected to the middle position of the bottom of the connecting disc (441), a lifting device (443) is fixedly connected to the bottom of the heater (442), a rotary heat conducting disc (444) is arranged at the middle position of the bottom of the lifting device (443), the top of the rotary heat conducting disc (444) penetrates through the lifting device (443) and extends to the inside of the lifting device (443), and a lifting quenching device (445) is fixedly connected to the bottom of the rotary heat conducting disc (444);
The placing device (45) comprises a diversion frame (451), an active carbon placing cavity (452) is fixedly connected to the middle parts of the inner walls of two sides of the diversion frame (451), a linkage device (455) is arranged at the middle position of the bottom of the inner cavity of the diversion frame (451), the middle position of the bottom of the linkage device (455) penetrates through the diversion frame (451) and extends to the outside of the diversion frame (451), a fastener (454) is rotationally connected to the middle position of the top of the linkage device (455), and blocking plates (453) are fixedly connected to the two sides of the top of the linkage device (455);
the lifting device (443) comprises a bearing plate (4432), wherein arc-shaped supporting plates (4431) are fixedly connected to two sides of the top of the bearing plate (4432), positioning lifting rods (4433) are arranged on two sides of the bottom of the bearing plate (4432), the tops of the positioning lifting rods (4433) penetrate through the bearing plate (4432) and extend to the outside of the bearing plate (4432), fixing columns (4434) are fixedly connected to the bottoms of the positioning lifting rods (4433), and connecting actuating frames (4435) are fixedly connected to the bottoms of the fixing columns (4434);
The linkage device (455) comprises a stress plate (4551), a linkage guide sleeve (4553) is fixedly connected to the middle position of the top of the stress plate (4551), a transmission block (4554) is rotatably connected to the top of the linkage guide sleeve (4553), guide sleeves (4555) are fixedly connected to the bottoms of the outer walls of the two sides of the linkage guide sleeve (4553), and filtering parts (4552) are fixedly connected to the middle parts of the outer walls of the two sides of the guide sleeves (4555);
both sides of the top of the transmission block (4554) are rotationally connected with the guide sleeve (4555);
The outer walls of the two sides of the blocking plate (453) are fixedly connected with the active carbon placing cavity (452), and the bottom of the linkage device (455) is fixedly connected with the diversion frame (451);
the middle parts of the outer walls of the two sides of the lifting quenching device (445) are fixedly connected with the lifting device (443).
2. An automatic induction hardening apparatus as set forth in claim 1 wherein: the outer surface of the middle part of the converging cooling pipe (42) penetrates through the quenching tank (41) and extends to the outside of the quenching tank (41).
3. An automatic induction hardening apparatus as set forth in claim 1 wherein: the middle part of the left outer wall of the water chiller (3) is communicated with the treatment device (4).
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| CN211445814U (en) * | 2019-11-14 | 2020-09-08 | 江苏纽克光谱科技有限公司 | Quenching device for metal part machining |
| CN114164321A (en) * | 2021-12-07 | 2022-03-11 | 广州市广智机电工业研究所有限公司 | High-frequency quenching system and process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6620374B2 (en) * | 2001-05-31 | 2003-09-16 | Pillar Industries | Induction heat-treating of threaded fasteners with a rotary conveyor |
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| US4191363A (en) * | 1978-08-23 | 1980-03-04 | Park-Ohio Industries, Inc. | Quenching device for inductively heated workpieces |
| FR2816323A1 (en) * | 2000-11-03 | 2002-05-10 | Renault | Surface hardening of a metal, especially steel, component involves quenching in a cooling fluid, followed by cooling and shot-peening using shot contained in the same cooling fluid |
| DE102007019172A1 (en) * | 2007-04-20 | 2008-10-23 | Esser-Werke Gmbh & Co. Kg | Hardening device for inner surface of conveyor tube has inductor and quench hardening spray held on support unit |
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| CN115161437A (en) | 2022-10-11 |
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