CN115157831A - Preparation process of color steel composite board - Google Patents
Preparation process of color steel composite board Download PDFInfo
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- CN115157831A CN115157831A CN202210949225.6A CN202210949225A CN115157831A CN 115157831 A CN115157831 A CN 115157831A CN 202210949225 A CN202210949225 A CN 202210949225A CN 115157831 A CN115157831 A CN 115157831A
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- bin
- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
- B32B2038/0016—Abrading
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
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Abstract
The invention belongs to the field of color steel composite board processing, and particularly relates to a color steel composite board preparation process which comprises a manufacturing box and a rack, wherein the upper end face of the rack is fixedly provided with the manufacturing box, one side of the manufacturing box is internally provided with a spacing block, a first feeding bin is arranged above the spacing block in the manufacturing box, a second feeding bin is arranged below the spacing block in the manufacturing box, one side of the spacing block is internally provided with a dust removing bin, the upper end face and the lower end face of the dust removing bin are uniformly provided with a plurality of dust removing spray heads along the linear direction, one side of each dust removing spray head is internally provided with a spraying bin in the spacing block, one side of each second conveyor belt is rotatably provided with a third conveyor belt at the bottom of the manufacturing box, and a pressing block for compaction is arranged above the third conveyor belt in the manufacturing box in a sliding mode. The invention can effectively ensure that the adhesive can be uniformly distributed at the bonding position in the processing process of the composite board.
Description
Technical Field
The invention belongs to the field of color steel composite board processing, and particularly relates to a color steel composite board preparation process.
Background
The color steel heat-insulating composite board is a composite board prepared by combining a color steel plate and a rock wool plate together by an adhesive, has excellent fireproof performance, heat-insulating performance and sound-insulating and noise-reducing performance, and is widely applied to building materials. Need be with various steel sheet and rock wool board after cutting into fixed size at the course of working and evenly scribbling the adhesive at the sticky face back usually, carry out the compaction bonding with both again, but in this course of working, just can appear that the adhesive paints too much or paint the inhomogeneous ability condition and take place, also can appear in the compaction process simultaneously, the condition such as flange edge can be extruded to the adhesive, has influenced various steel composite sheet's in-service use effect greatly. Therefore, the manufacturing process of the color steel composite plate, which can effectively ensure that the adhesive surface is uniformly coated and the edge can be processed in the manufacturing process, has important significance.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a manufacturing process of a color steel composite plate, which can effectively ensure that a bonding surface is uniformly coated and the edge can be treated in the manufacturing process.
In order to achieve the purpose, the invention adopts the following technical scheme: the preparation process of the color steel composite board comprises a manufacturing box and a rack, wherein the manufacturing box is fixedly arranged on the upper end face of the rack, a spacing block is arranged in one side of the manufacturing box, a first feeding bin is arranged in the manufacturing box above the spacing block, a first feeding port is formed in one side wall of the first feeding bin, a first conveying belt is rotatably arranged on one side of the first feeding port in the first feeding bin in two sides, a conveying belt clamping groove is formed in the first conveying belt, a second feeding bin is arranged in the manufacturing box below the spacing block, a second feeding port is formed in the same side wall of the second feeding bin and the first feeding bin, a second conveying belt is rotatably arranged on one side of the second feeding bin in two sides, a dust removing bin is arranged in one side of the second feeding port in a manner that the spacing block is close to the dust removing bin, a plurality of dust removing nozzles are uniformly arranged on the upper end face and the lower end face of the dust removing bin in the linear direction, a plurality of spraying nozzles are arranged in the spacing block in the upper end face and are uniformly provided with a plurality of spraying heads arranged in the linear direction, a pressing block is arranged on one side of the bottom of the pressing block, and a pressing block is arranged on one side of the pressing block, and a pressing block is arranged on the side of the pressing block.
Preferably, a first rotating shaft and a second rotating shaft which are symmetrically distributed are rotatably arranged on two sides in the second feeding bin, the second rotating shaft is arranged on one side far away from the second feeding port, a second conveying belt is arranged on one section of the outer side of the second rotating shaft and the first rotating shaft in the second feeding bin in a matched mode, one end above the second rotating shaft and one end above the first rotating shaft extend into the first feeding bin, the first conveying belt is arranged on one end of the second rotating shaft and one end of the first rotating shaft in the first feeding bin in a matched mode, one end of the second rotating shaft extends out of the top of the manufacturing box, a first driving motor is fixedly arranged at one end of the second rotating shaft extending out of the top of the manufacturing box, and the output end of the first driving motor is fixedly arranged on the second rotating shaft. Through the design of first axis of rotation and second axis of rotation for in data send process, can ensure that various steel sheet can remove dust, spraying, scrape processing such as material with the rock wool board simultaneously.
Preferably, spraying storehouse one side is provided with the spraying storehouse feed inlet, spraying storehouse feed inlet one side is provided with the rotation impeller in the spraying storehouse internal rotation, the rotation impeller rotates and sets up on the (mixing) shaft, the (mixing) shaft rotates and sets up on the preparation incasement wall, preparation case lateral wall is stretched out to (mixing) shaft one side, the (mixing) shaft stretches out preparation case lateral wall one end and connects and is provided with first synchronous pulley. Through the design of the stirring shaft, the phenomenon that the adhesive is solidified before spraying is effectively avoided.
Preferably, the spraying storehouse is connected in both sides in the spacer block and is provided with the movable pipeline, the movable pipeline is close to dust removal storehouse one side and connects and be provided with and push away the material pipeline, it connects and sets up on the dust removal storehouse to push away the material pipeline other end, it is provided with the dust removal storehouse air inlet on the dust removal storehouse lateral wall to push away material pipeline one side, it is provided with first push rod to push away the material pipeline and slide in being close to dust removal storehouse one side, dust removal storehouse one end is kept away from to first push rod and the connection is provided with first scraping wings in the movable pipeline, first scraping wings is close to dust removal storehouse one end and connects and is provided with first spring, the connection of the first spring other end sets up on the movable pipeline wall. Through the linkage design of dust removal storehouse and first push rod for in-process that removes dust is handled, just can open control its one side's spraying storehouse through the structure.
Preferably, it scrapes the feed bin air inlet to connect to be provided with on a lateral wall of feed bin, it slides and is provided with first scraper base to scrape feed bin air inlet one side both ends from top to bottom in scraping the feed bin, first scraper base outside terminal surface all connects and is provided with first scraper, first scraper base outside terminal surface is connected in first scraper both sides and is provided with the third spring, the third spring other end is connected and is set up on scraping the upper and lower terminal surface of feed bin, it passes through the response piece with the movable pipeline of one side and is connected the intercommunication to scrape the feed bin, response piece one side slides in the movable pipeline and is provided with second scraping material board, second scraping material board is close to and scrapes feed bin one end and connects and be provided with the second push rod, second push rod both sides are connected on second scraping material board terminal surface and are provided with the second spring, the second spring other end is connected and is set up in movable pipeline bottom. Through the linkage design of response piece and movable pipeline for in dust removal storehouse removes dust, just can scrape the control of feed bin through the second push rod, make after the spraying is accomplished, can be timely will strike off the processing to the unnecessary adhesive of various steel sheet and rock wool board contact surface, make its contact surface adhesive evenly distributed.
Preferably, two it is provided with the board of polishing to slide on the face of processing storehouse looks neighbour, the board outside terminal surface of polishing evenly is provided with a plurality of scraper blades along the rectilinear direction, the board other end of polishing is connected and is provided with a plurality of push rods of polishing, the push rod of polishing sets up and is connected and is provided with the fifth spring in the processing storehouse, the fifth spring other end is connected and is set up in processing storehouse bottom, the push pedal both sides of polishing are provided with the side in the processing storehouse and handle the storehouse, the side is handled the storehouse internal fixation and is provided with PMKD, PMKD outside terminal surface is provided with flexible base, flexible base bottom is provided with the inlet port, it is provided with the telescopic link to slide in the flexible base, telescopic link one end is stretched out processing storehouse terminal surface, the telescopic link is stretched out processing storehouse terminal surface one end and all is provided with the scraper, side is handled the storehouse bottom and is provided with the processing storehouse air inlet, be provided with control flap on the lateral wall with the push pedal of polishing, the scraper is in the processing storehouse wall with the detecting head mutually between the board. Through the linkage design in processing storehouse for equipment not only can carry out the terminal surface treatment of left and right ends to the composite sheet, also can accomplish simultaneously the processing such as deburring of terminal surface around the composite sheet.
Preferably, the processing bin is provided with the sliding tray with the slope of the first feeding bin junction, sliding tray one end is connected in third conveyer belt up end, the sliding tray other end is connected in conveyer belt draw-in groove side, the fixed backup pad that is provided with in third conveyer belt middle part, the third conveyer belt rotates and sets up on first transmission shaft and the second transmission shaft of symmetric distribution, preparation case lateral wall is stretched out to first transmission shaft one end, first transmission shaft stretches out preparation case lateral wall one end and connects and is provided with second synchronous pulley, the cooperation of the second synchronous pulley outside is provided with the drive belt, the cooperation of the drive belt other end sets up on first synchronous pulley, the fixed second driving motor that is provided with in second synchronous pulley one end, the connection of second driving motor output sets up on second synchronous pulley terminal surface. Through the design of sliding tray for can be earlier one step the briquetting below of reaching when the rock wool board, make the smooth rock wool board top of sliding of various steel sheet and make its laminating.
Preferably, the fixed first cylinder that is provided with of preparation case up end, first cylinder output slides and is provided with the cylinder push rod, the cylinder push rod stretches out first cylinder output one end and connects and set up in the briquetting top.
Has the advantages that:
1. according to the invention, through the linkage design of the clamping groove and the sliding groove of the transmission belt, the color steel plate can be smoothly attached above the rock wool plate by increasing the sliding distance.
2. According to the invention, through the linkage design of the spacing blocks, the processes of dust removal, spraying, scraping and the like can be started orderly, and the adhesive coating effect of the bonding surface of the color steel plate and the rock wool plate is effectively ensured.
3. According to the invention, through the linkage design of the processing bin, after the color steel plate and the rock wool plate are attached, all edges of the color steel plate and the rock wool plate can be subjected to treatment such as deburring and removal of extruded adhesive.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 isbase:Sub>A cross-sectional view taken at A-A of FIG. 3;
FIG. 5 is a cross-sectional view taken at B-B of FIG. 4;
in the drawing, a manufacturing box 10, a machine frame 11, a spacing block 23, a first feeding bin 21, a first feeding port 12, a first conveyor belt 18, a conveyor belt clamping groove 20, a second feeding bin 22, a second feeding port 13, a second conveyor belt 19, a dust removing bin 24, a dust removing spray head 25, a spraying bin 26, a spraying head 43, a scraping bin 42, a first scraper 35, a third conveyor belt 49, a pressing block 47, a processing bin 48, a first rotating shaft 55, a second rotating shaft 56, a first driving motor 14, a spraying bin feeding port 70, a rotating impeller 44, a stirring shaft 45, a first synchronous pulley 72, a movable pipeline 31, a pushing pipeline 28, a dust removing bin air inlet 69, a first push rod 27, a first pushing plate 30, a first spring 29, a scraping bin air inlet 71, a first scraper base 37, a third spring 38, an induction block 54, a second pushing plate 32, a second push rod 33, a second spring 34, a grinding plate 59, a scraping plate 53, a grinding push rod 58, a fifth spring 60, a side edge processing bin 61, a fixed bottom plate 62, a fixed bottom plate 63, a telescopic base 65, a valve base 66, a telescopic rod 68, a sliding shaft control motor 52, a sliding control cylinder 17, a sliding pulley control cylinder 16, a first supporting plate 17, a sliding pulley 16, a first supporting plate 52, a sliding pulley 16 and a sliding control cylinder 17.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
In the description of the present invention, it should be noted that the terms "inside", "below", and the like refer to orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention conventionally place when used, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Referring to the attached drawings 1-5, a color steel composite board preparation device comprises a manufacturing box 10 and a frame 11, wherein the manufacturing box 10 is fixedly arranged on the upper end surface of the frame 11, a spacing block 23 is arranged in one side of the manufacturing box 10, a first feeding bin 21 is arranged in the manufacturing box 10 above the spacing block 23, a first feeding port 12 is arranged on one side wall of the first feeding bin 21, a first conveying belt 18 is rotatably arranged on two sides of one side of the first feeding port 12 in the first feeding bin 21, a conveying belt clamping groove 20 is arranged on the first conveying belt 18, a second feeding bin 22 is arranged in the manufacturing box 10 below the spacing block 23, a second feeding port 13 is arranged on the same side wall of the second feeding bin 22 and the first feeding bin 21, a second conveying belt 19 is rotatably arranged on two sides of one side of the second feeding port 13 in the second feeding bin 22, a dust removing bin 24 is arranged in one side, close to the second feeding port 13, of the spacer 23, a plurality of dust removing spray heads 25 are evenly arranged on the upper end face and the lower end face of the dust removing bin 24 along the linear direction, a spraying bin 26 is arranged in the spacer 23 on one side of the dust removing spray heads 25, a plurality of spraying heads 43 are evenly arranged on the upper end face and the lower end face of the spraying bin 26 along the linear direction, a scraping bin 42 is arranged in the spacer 23 on one side of each spraying head 43, a first scraper 35 used for hanging and removing redundant adhesive is arranged on the upper end face and the lower end face of the scraping bin 42 in a sliding mode, a third conveyor belt 49 is arranged on one side of the second conveyor belt 19 in the bottom of the manufacturing box 10 in a rotating mode, a pressing block 47 used for compacting is arranged above the third conveyor belt 49 in the manufacturing box 10 in a sliding mode, and a processing bin 48 used for removing edge burrs is arranged on the lower side of the pressing block 47 in the manufacturing box 10.
Furthermore, both sides are rotated in the second feeding bin 22 and are provided with first axis of rotation 55 and second axis of rotation 56 of symmetric distribution, second axis of rotation 56 sets up in keeping away from second pan feeding mouth 13 one side, a section outside cooperation is provided with second conveyer belt 19 in second feeding bin 22 with first axis of rotation 56, second axis of rotation 56 and first axis of rotation 55 top one end stretch into first feeding bin 21 in, second axis of rotation 56 and first axis of rotation 55 stretch into first feeding bin 21 in one end cooperation be provided with first conveyer belt 18, the preparation case 10 top is stretched out to second axis of rotation 56 one end, second axis of rotation 56 stretches out preparation case 10 top one end and is fixedly provided with first driving motor 14, first driving motor 14 output end is fixed to be set up in second axis of rotation 56.
Further, spraying storehouse 26 one side is provided with spraying storehouse feed inlet 70, and spraying storehouse feed inlet 70 one side is provided with rotation impeller 44 in the internal rotation of spraying storehouse 26, and rotation impeller 44 rotates and sets up on (mixing) shaft 45, and (mixing) shaft 45 rotates and sets up on preparation case 10 inner wall, and preparation case 10 lateral wall is stretched out to (mixing) shaft 45 one side, and (mixing) shaft 45 stretches out preparation case 10 lateral wall one end and connects and be provided with first synchronous pulley 72.
Further, two sides of the partition block 23 of the spraying cabin 26 are provided with movable pipes 31, one side of the movable pipe 31 close to the dust removing cabin 24 is provided with a material pushing pipe 28, the other end of the material pushing pipe 28 is connected to the dust removing cabin 24, one side of the material pushing pipe 28 is provided with a dust removing cabin air inlet 69 on the side wall of the dust removing cabin 24, one side of the material pushing pipe 28 close to the dust removing cabin 24 is provided with a first push rod 27 in a sliding manner, one end of the first push rod 27 far away from the dust removing cabin 24 is provided with a first material pushing plate 30 in the movable pipe 31 in a connecting manner, one end of the first material pushing plate 30 close to the dust removing cabin 24 is provided with a first spring 29 in a connecting manner, and the other end of the first spring 29 is connected to the wall surface of the movable pipe 31.
Furthermore, a scraping bin air inlet 71 is connected to one side wall of the scraping bin 42, first scraper bases 37 are slidably disposed at upper and lower ends of one side of the scraping bin air inlet 71 in the scraping bin 42, first scrapers 35 are respectively connected to outer end faces of the first scraper bases 37, third springs 38 are connected to two sides of the first scrapers 35 on outer end faces of the first scraper bases 37, the other ends of the third springs 38 are connected to and disposed on upper and lower end faces of the scraping bin 42, the scraping bin 42 and the movable pipeline 31 on one side are connected and communicated through a sensing block 54, a second material pushing plate 32 is slidably disposed on one side of the sensing block 54 in the movable pipeline 31, a second push rod 33 is connected to one end of the second material pushing plate 32 close to the scraping bin 42, second springs 34 are connected to two ends of the second push rod 33 on end faces of the second material pushing plate 32, and the other end of the second spring 34 is connected to and disposed at the bottom of the movable pipeline 31.
Further, a polishing plate 59 is slidably disposed on the adjacent surfaces of the two processing bins 48, a plurality of scraping plates 53 are uniformly disposed on the outer end surface of the polishing plate 59 along the linear direction, a plurality of polishing push rods 58 are connected to the other end of the polishing plate 59, the polishing push rods 58 are disposed in the processing bins 48, a fifth spring 60 is connected to one end of each polishing push rod 58 disposed in the corresponding processing bin 48, the other end of each fifth spring 60 is connected to the bottom of the corresponding processing bin 48, side processing bins 61 are disposed on the two sides of each polishing push plate 57, fixing bottom plates 62 are fixedly disposed in the corresponding side processing bins 61, telescopic bases 63 are disposed on the outer end surfaces of the fixing bottom plates 62, air inlets are disposed at the bottoms of the telescopic bases 63, telescopic rods 64 are slidably disposed in the telescopic bases 63, one ends of the telescopic rods 64 extend out of the end surfaces of the processing bins 48, scrapers 65 are disposed at one ends of the telescopic rods 64 extending out of the end surfaces of the processing bins 48, air inlets 66 are disposed at the bottoms of the side processing bins 61, control valves 67 are disposed on the side walls where the side processing bins 61 are connected with the polishing push plates 57, and the scrapers 65 and the polishing plates 59 are alternately disposed on the wall surfaces of the processing bins 48.
Further, the processing bin 48 is provided with the sliding tray 41 with the slope of the first feeding bin 21 junction, sliding tray 41 one end is connected in third conveyer belt 49 up end, the sliding tray 41 other end is connected in conveyer belt draw-in groove 20 side, the fixed backup pad 51 that is provided with in third conveyer belt 49 middle part, third conveyer belt 49 rotates and sets up on first transmission shaft 50 and the second transmission shaft 52 of symmetric distribution, first transmission shaft 50 one end is stretched out the preparation case 10 lateral wall, first transmission shaft 50 stretches out preparation case 10 lateral wall one end and is connected and be provided with second synchronous pulley 73, the cooperation is provided with drive belt 17 in the second synchronous pulley 73 outside, the cooperation of the other end of drive belt 17 sets up on first synchronous pulley 72, the fixed second driving motor 15 that is provided with of second synchronous pulley 73 one end, the connection of second driving motor 15 sets up on second synchronous pulley 73 terminal surface.
Further, a first air cylinder 16 is fixedly arranged on the upper end surface of the manufacturing box 10, an air cylinder push rod 46 is slidably arranged at the output end of the first air cylinder 16, and one end of the air cylinder push rod 46, which extends out of the output end of the first air cylinder 16, is connected to the top of the pressing block 47.
The working principle is as follows: equipment start, set up in the first driving motor 14 start-up of preparation case 10 top, first driving motor 14 output drives second axis of rotation 56, thereby it rotates to drive first conveyer belt 18 and the second conveyer belt 19 that sets up on second axis of rotation 56, thereby it rotates to drive the conveyer belt draw-in groove 20 that sets up on first conveyer belt 18, operating personnel will need adhesive plate card on conveyer belt draw-in groove 20 this moment, will need adhesive rock wool board to place between second conveyer belt 19, second conveyer belt 19 and the conveyer belt draw-in groove 20 on the first conveyer belt 18 just can clamp plate and rock wool board and move forward simultaneously this moment.
In the moving process, the dust removal bin 24 arranged in the spacing block 23 is started firstly, the dust removal bin 24 starts to enter air through the dust removal bin air inlet 69 arranged on one side, and then the dust removal nozzles 25 arranged at the upper end and the lower end of the dust removal bin 24 spray air out, so that the dust removal treatment is performed on the bottom surface of the plate fitting and the upper end surface of the rock wool plate fitting.
The gas entering the dust removing bin 24 during the gas spraying process also enters the material pushing pipeline 28 communicated with one side of the dust removing bin, so that the first push rod 27 arranged in the material pushing pipeline 28 is pushed to move towards one side, the first material pushing plate 30 arranged on one side of the first push rod 27 is pushed to move in the movable pipeline 31, and the first material pushing plate 30 gradually approaches the spraying bin 26.
At this moment, the spraying cabin 26 can be started, the spraying cabin 26 begins to add the adhesive through the spraying cabin feed inlet 70 that one side set up, set up this moment in the second driving motor 15 start of preparation case 10 one side, the 15 output end of second driving motor drives the rotation of second synchronous pulley 73, thereby it rotates to drive the drive belt 17 that sets up on second synchronous pulley 73, thereby it rotates to drive the first synchronous pulley 72 that sets up on drive belt 17, thereby it rotates to drive the (mixing) shaft 45 that one end is provided with first synchronous pulley 72, thereby it rotates to drive the rotation impeller 44 that sets up on (mixing) shaft 45, thereby stir the adhesive through rotating impeller 44 and avoid the adhesive to take place to solidify, when the in-process that first scraping wings 30 removed to spraying cabin 26, spraying cabin 26 just can be through the spraying head 43 of upper and lower terminal surface setting to plate bottom and rock wool board up end face spraying adhesive.
In the process that the first material pushing plate 30 moves towards the spraying cabin 26, the space in the movable pipeline 31 is reduced, on one hand, the situation that the rotating impeller 44 cannot fully stir the adhesive due to the fact that the space between the movable pipeline 31 and the spraying cabin 26 is too large is avoided, on the other hand, the second material pushing plate 32 arranged on the other side of the movable pipeline 31 is pushed to move towards one side, so that the second push rod 33 arranged on one side of the second material pushing plate 32 is pushed to move inwards, so that the second push rod 33 is in contact with the end face of the inductor 54 on one side, at the moment, the material scraping cabin 42 is started, the material scraping cabin 42 starts to intake air through the material scraping cabin air inlet 71 arranged on one side, so that the first scraper bases 37 arranged at the upper end and the lower end of the material scraping cabin 42 are pushed to move outwards, so that the first scrapers 35 arranged on one side of the first scraper bases 37 are pushed to move outwards, so that the two first scrapers 35 are respectively in contact with the bottom of the plate and the upper portion of the plate, and therefore, redundant adhesive can be hung in the rock wool plate feeding process.
After plate and rock wool board through first scraper 35, the rock wool board can be by second conveyer belt 19 propelling movement to third conveyer belt 49 top, because the reason that is provided with sliding tray 41 is connected in the conveyer belt draw-in groove 20 outside, consequently the plate can be compared the rock wool board and removed the past at a certain time later, and this design makes placing in the bottom that the rock wool board can be smooth, and the lid that the plate can be smooth is on the rock wool board.
Because the preceding start-up of first driving motor 14, consequently, the rotation of second synchronous pulley 73 also can drive the rotation of first transmission shaft 50, thereby it rotates to drive the third conveyer belt 49 that sets up on first transmission shaft 50, thereby it moves briquetting 47 below with the plate to drive the rock wool board on the third conveyer belt 49, detect through detecting head 68 and finish the distance after, first cylinder 16 starts this moment, first cylinder 16 output promotes cylinder push rod 46 and moves down, thereby promote to set up briquetting 47 the downstream in cylinder push rod 46 bottom, thereby make briquetting 47 bottom and plate upper end contact, thereby press the plate on the rock wool board and make its bonding.
After the plate and the rock wool plate are bonded, the processing bins 48 arranged at the two sides are started, the side edge processing bins 61 arranged at the two sides of the processing bins 48 start to work first, the side edge processing bins 61 start to intake air through the processing bin air inlets 66 arranged at the bottom, and the control valve 67 at one side is in a closed state, therefore, the gas entering into the side processing chamber 61 enters into the telescopic base 63 through the air inlet hole at the bottom of the fixed bottom plate 62, thereby pushing the telescopic rod 64 arranged in the telescopic base 63 to move outwards, thereby pushing the scraper 65 arranged at one side of the telescopic rod 64 to move outwards, in this relation, the scraper 65 will move along the front and rear end faces of the rock wool board and the plate, so as to remove the adhesive and burrs extruded from the front and rear end faces of the rock wool board and the plate, when the stroke of the telescopic rod 64 reaches the end, the control valve 67 will be opened, so that the air in the side processing bin 61 enters the bottom of the sanding push plate 57 through the control valve 67, at the moment, the telescopic rod 64 retracts inwards due to the loss of the air, however, after the scraper 65 retracts, the cutting edge of the scraper will be attached to the left and right end faces of the rock wool board, and the gas filled in the bottom of the sanding push plate 57 will push the sanding push plate 57 to move to one side, thereby pushing the polishing push rod 58 at one side of the polishing push plate 57 to move towards the left and right end faces of the plate rock wool board, thereby pushing the polishing plate 59 disposed outside the polishing push rod 58 to move to one side, thereby pushing the scraper 53 disposed at one end of the polishing plate 59 to move to the outside until the scraper 53 comes into contact with the rock wool panel and the left and right edges of the panel, at which time the third conveyor belt 49 moves forward, thereby drive the good plate of bonding and move forward to make the plate need remove to the outside after scraping off through scraper blade 53, unnecessary adhesive and the burr in both ends about this design alright with the plate is got rid of.
When the third conveyor belt 49 moves the board out of the side of the manufacturing box 10, the operator can take the board from one side.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. The color steel composite board preparation equipment comprises a manufacturing box (10) and a rack (11), and is characterized in that the manufacturing box (10) is fixedly arranged on the upper end face of the rack (11), a spacing block (23) is arranged in one side of the manufacturing box (10), a first feeding bin (21) is arranged in the manufacturing box (10) above the spacing block (23), a first feeding port (12) is arranged on one side wall of the first feeding bin (21), a first conveying belt (18) is rotatably arranged on one side of the first feeding port (12) and on two sides in the first feeding bin (21), a conveying belt clamping groove (20) is arranged on the first conveying belt (18), a second feeding bin (22) is arranged below the spacing block (23) and in the manufacturing box (10), a second feeding port (13) is arranged on the same side wall of the second feeding bin (22) and the first feeding bin (21), a plurality of dust removing nozzles (25) are uniformly arranged in the dust removing bin (24) along the upper and lower dust removing direction in one side of the second feeding bin (24), the terminal surface evenly is provided with a plurality of spraying heads (43) along rectilinear direction about spraying storehouse (26), spraying head (43) one side is provided with in spacer block (23) and scrapes feed bin (42), it all slides and is provided with first scraper (35) that are used for hanging except that the adhesive all to scrape feed bin (42) up and down terminal surface, second conveyer belt (19) one side is rotated in preparation case (10) bottom and is provided with third conveyer belt (49), it is provided with in preparation case (10) to slide in third conveyer belt (49) top is used for compacted briquetting (47), briquetting (47) below both sides are provided with processing storehouse (48) that are used for getting rid of the marginal burr in preparation case (10).
2. The equipment for preparing the color steel composite plate according to claim 1, wherein a first rotating shaft (55) and a second rotating shaft (56) which are symmetrically distributed are rotatably arranged on two sides in the second feeding bin (22), the second rotating shaft (56) is arranged on one side away from the second feeding port (13), a second conveyor belt (19) is arranged on the outer side of one section in the second feeding bin (22) of the second rotating shaft (56) and the first rotating shaft (55) in a matched manner, one end above the second rotating shaft (56) and the first rotating shaft (55) extends into the first feeding bin (21), a first conveyor belt (18) is arranged at one end, extending into the first feeding bin (21), of the second rotating shaft (56), one end of the second rotating shaft (56) extends out of the top of the manufacturing bin (10), a first driving motor (14) is fixedly arranged at one end, extending out of the first driving motor (14), and the output of the first driving motor (14) is fixedly arranged on the second rotating shaft (56).
3. The equipment for preparing the color steel composite board according to claim 1, wherein a spraying bin feed inlet (70) is formed in one side of the spraying bin (26), a rotating impeller (44) is rotatably arranged in the spraying bin (26) in one side of the spraying bin feed inlet (70), the rotating impeller (44) is rotatably arranged on a stirring shaft (45), the stirring shaft (45) is rotatably arranged on the inner wall of the manufacturing box (10), the side wall of the manufacturing box (10) extends out of one side of the stirring shaft (45), and one end, extending out of the side wall of the manufacturing box (10), of the stirring shaft (45) is connected with a first synchronous belt wheel (72).
4. The equipment for preparing the color steel composite plate according to claim 3, wherein the spraying bin (26) is provided with movable pipelines (31) at two sides in the spacer block (23) in a connected manner, one side of the movable pipeline (31) close to the dust removal bin (24) is provided with a material pushing pipeline (28) in a connected manner, the other end of the material pushing pipeline (28) is arranged on the dust removal bin (24) in a connected manner, one side of the material pushing pipeline (28) is provided with a dust removal bin air inlet (69) on the side wall of the dust removal bin (24), one side of the material pushing pipeline (28) close to the dust removal bin (24) is provided with a first push rod (27) in a sliding manner, one end, far away from the dust removal bin (24), of the first push rod (27) is provided with a first material pushing plate (30) in the movable pipeline (31) in a connected manner, one end of the first material pushing plate (30) close to the dust removal bin (24) is provided with a first spring (29) in a connected manner, and the other end of the first spring (29) is arranged on the wall of the movable pipeline (31) in a connected manner.
5. The color steel composite board preparation equipment according to claim 1, wherein a scraping bin air inlet (71) is connected and arranged on one side wall of the scraping bin (42), a first scraper base (37) is arranged on one side of the scraping bin air inlet (71) in the scraping bin (42) in a sliding manner at the upper end and the lower end, a first scraper (35) is connected and arranged on the outer end face of the first scraper base (37), third springs (38) are connected and arranged on the two sides of the first scraper (35) on the outer end face of the first scraper base (37), the other end of each third spring (38) is connected and arranged on the upper end face and the lower end face of the scraping bin (42), the scraping bin (42) is connected and communicated with the movable pipeline (31) on one side through an induction block (54), a second material pushing plate (32) is arranged on one side of the movable pipeline (31) in a sliding manner, a second push rod (33) is arranged near one end of the scraping bin (42), a second push rod (33) is arranged on the two sides of the second material pushing plate (32) and is arranged on the other end face of the movable pipeline (34), and a second material pushing plate (34) is arranged on the bottom of the movable pipeline (31).
6. The equipment for preparing the color steel composite board according to claim 1, wherein a polishing plate (59) is slidably arranged on the adjacent surfaces of the two processing bins (48), a plurality of scraping plates (53) are uniformly arranged on the end surface of the outer side of the polishing plate (59) along the linear direction, a plurality of polishing push rods (58) are connected to the other end of the polishing plate (59), a fifth spring (60) is connected to one end of the polishing push rod (58) arranged in the processing bin (48), the other end of the fifth spring (60) is connected to the bottom of the processing bin (48), a side processing bin (61) is arranged in each of the two sides of the polishing push plate (57) in the processing bin (48), a fixed bottom plate (62) is fixedly arranged in each side processing bin (61), a telescopic base (63) is arranged on the end surface of the outer side of the fixed bottom plate (62), an air inlet is arranged on the bottom of the telescopic base (63), a telescopic rod (64) is slidably arranged in each telescopic base (63), one end of each telescopic rod (64) extends out of the end surface of the processing bin (48), a processing bin (65) is arranged on the end surface of each telescopic rod (64), a processing bin (61) is connected with a processing scraper (66), a valve is arranged on the end surface of each side processing bin (61), and a side processing bin (67) is connected with the side processing bin (61), and the scraper (65) and the polishing plate (59) are alternately arranged on the wall surface of the processing bin (48) and provided with detecting heads (68).
7. The equipment for preparing the color steel composite plate according to claim 6, wherein a sliding groove (41) is obliquely arranged at the joint of the processing bin (48) and the first feeding bin (21), one end of the sliding groove (41) is connected to the upper end surface of a third conveyor belt (49), the other end of the sliding groove (41) is connected to the side edge of the conveyor belt clamping groove (20), a supporting plate (51) is fixedly arranged in the middle of the third conveyor belt (49), the third conveyor belt (49) is rotatably arranged on a first transmission shaft (50) and a second transmission shaft (52) which are symmetrically distributed, one end of the first transmission shaft (50) extends out of the side wall of the manufacturing box (10), a second synchronous pulley (73) is connected to one end of the first transmission shaft (50) which extends out of the side wall of the manufacturing box (10), a transmission belt (17) is arranged on the first synchronous pulley (72) in a matching manner, a second driving motor (15) is fixedly arranged at one end of the second synchronous pulley (73), and the output end of the second driving motor (15) is connected to the second synchronous pulley (73).
8. The equipment for preparing color steel composite boards according to claim 1, wherein a first cylinder (16) is fixedly arranged on the upper end surface of the manufacturing box (10), a cylinder push rod (46) is slidably arranged at the output end of the first cylinder (16), and one end of the cylinder push rod (46) extending out of the output end of the first cylinder (16) is connected and arranged at the top of the pressing block (47).
9. The color steel composite board preparation process of the color steel composite board preparation equipment according to any one of claims 1 to 8, characterized in that the process flow comprises the following steps:
s1, an operator puts a color steel plate and a rock wool plate into the device from a first feeding port and a second feeding port on one side of the device respectively.
And S2, the equipment simultaneously performs dust removal, adhesive spraying, uniform scraping and other treatments on the bonding surface of the color steel plate and the rock wool plate.
And S3, moving the rock wool board to the position below the pressing block, and then moving the color steel board to the rock wool board.
And S4, carrying out compaction and bonding treatment on the color steel plate and the rock wool plate by using a pressing block.
And S5, deburring the edge of the bonded composite plate by the processing bin, and removing the redundant adhesive.
And S6, the composite board is moved out from the other side by the equipment and the operator can take the composite board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210949225.6A CN115157831B (en) | 2022-08-09 | 2022-08-09 | Preparation process of color steel composite board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210949225.6A CN115157831B (en) | 2022-08-09 | 2022-08-09 | Preparation process of color steel composite board |
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| CN115157831A true CN115157831A (en) | 2022-10-11 |
| CN115157831B CN115157831B (en) | 2023-07-14 |
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| Publication number | Publication date |
|---|---|
| CN115157831B (en) | 2023-07-14 |
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Effective date of registration: 20230621 Address after: No. 185 Ganghang Avenue, Meixi Town Industrial Park, Anji County, Huzhou, Zhejiang Province 313306 Applicant after: Zhejiang Zhenyao Purification Technology Co.,Ltd. Address before: No. 223, Heping Road, Yuzhong District, Chongqing 400010 Applicant before: Ran Qiyong |
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