CN115157790A - Technological method for making board by using corn husk - Google Patents
Technological method for making board by using corn husk Download PDFInfo
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- CN115157790A CN115157790A CN202210818559.XA CN202210818559A CN115157790A CN 115157790 A CN115157790 A CN 115157790A CN 202210818559 A CN202210818559 A CN 202210818559A CN 115157790 A CN115157790 A CN 115157790A
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- corn
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- gauze
- electric welding
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- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 38
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 38
- 235000005822 corn Nutrition 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000010903 husk Substances 0.000 title claims abstract description 22
- 238000003466 welding Methods 0.000 claims abstract description 19
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 15
- 239000000123 paper Substances 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000009958 sewing Methods 0.000 claims abstract description 9
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 239000002023 wood Substances 0.000 claims abstract description 7
- 239000011087 paperboard Substances 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims abstract description 4
- 238000009740 moulding (composite fabrication) Methods 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 238000001035 drying Methods 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 2
- 210000000988 bone and bone Anatomy 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 235000013372 meat Nutrition 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 12
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/02—Layer formed of wires, e.g. mesh
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/041—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7246—Water vapor barrier
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses a process method for making corn bran plates, which comprises the following steps: step S100, removing hard stems from corn husks; s200, winding gauze at the entrance of a reed board machine, and laying gauze at the bottom of the reed board machine; step S300, paving a layer of corn bran on the gauze; s400, laying a layer of electric welding net on the upper layer by the electric welding net in a rolling way; s500, placing a layer of corn bran on the electric welding net; step S600, laying a layer of gauze on the corn husks on the electric welding net through a gauze roll; and S700, cutting, pressing and forming. The technical effects achieved are as follows: the corn skin is used as meat, the electric welding net is used as a bone, the canvas and the decorative paper are used as skins, and the sewing function of a reed board machine is utilized to become a product which can replace paper boards, wood boards, reed boards and plastic bags, so that the advantages of environmental protection and low cost are achieved.
Description
Technical Field
The invention relates to the technical field of corn bran recycling, in particular to a process method for manufacturing a board by using corn bran.
Background
In the prior art, after corn husks are removed, a combustion mode is generally adopted for treatment, the treatment mode easily causes air pollution, in addition, the utilization rate of fuel is not high, and a process method for manufacturing and processing the corn husks, so that the corn husks are used as common consumables such as plastic bags, wood boards, decorative boards and paper boards, is lacked.
Disclosure of Invention
Therefore, the invention provides a process method for making a board by using corn husks, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme:
according to a first aspect of the invention, a process for making corn bran plates comprises the following steps:
step S100, removing hard stems from corn husks;
s200, winding gauze at the entrance of a reed board machine, and laying gauze at the bottom of the reed board machine;
step S300, paving a layer of corn bran on the gauze;
s400, a layer of electric welding net is rolled and laid on the upper layer by the electric welding net;
step S500, placing a layer of corn husks on the electric welding net;
step S600, laying a layer of gauze on the corn husks on the electric welding net by a gauze roll;
and S700, cutting and press forming.
Further, step S100 further includes: after the hard handle is removed, a drying process is performed.
Further, step S400 further includes: when the sewing needle is synchronously measured, the operation of cutting off the part of the firing pin is performed by gas cutting at the firing pin in advance.
Further, between step S600 and step S700, there are further included:
and S610, adhering and paving a layer of decorative paper by using decorative paper rolls before the pressure roller of the outlet after sewing.
Further, the method comprises step S800, and the outer surface of the plate which is cut and pressed is subjected to gluing process treatment.
Furthermore, the cut and pressed plate is used for replacing any one of plastic bags, wood plates, decorative plates, paper plates, reed plates or various bag bodies.
Further, the decorative paper in step S610 may be replaced with canvas.
The invention has the following advantages: the corn skin is used as meat, the electric welding net is used as a bone, the canvas and the decorative paper are used as skins, the sewing function of a reed plate machine is utilized to change the products which can replace paper boards, wood boards, reed plates and plastic bags, and the advantages of environmental protection and low cost are obtained.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
Fig. 1 is a cross-sectional view of a corn husk board process according to some embodiments of the present invention.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, in an embodiment of the first aspect of the present invention, a corn husk board making process method includes the following steps:
step S100, removing hard stems from corn husks;
s200, winding gauze at the inlet of a reed board machine, and laying gauze at the bottom of the reed board machine;
step S300, paving a layer of corn bran on the gauze;
s400, laying a layer of electric welding net on the upper layer by the electric welding net in a rolling way;
step S500, placing a layer of corn husks on the electric welding net;
step S600, laying a layer of gauze on the corn husks on the electric welding net through a gauze roll;
and S700, cutting, pressing and forming.
In the above embodiments, it should be noted that the needle touch problem to be solved is to search the wire netting for the needle touch place in advance and cut off the wire netting by gas cutting in advance.
The technical effects achieved by the above embodiment are as follows: the corn skin is used as meat, the electric welding net is used as a bone, the canvas and the decorative paper are used as skins, the sewing function of a reed plate machine is utilized to change the products which can replace paper boards, wood boards, reed plates and plastic bags, and the advantages of environmental protection and low cost are obtained.
Optionally, as shown in fig. 1, in some embodiments, step S100 further includes: after the hard handle is removed, a drying process is performed.
In the above optional embodiments, it should be noted that, the drying process may adopt natural air drying, or may adopt a mechanical air drying manner, for example, drying with a dryer; and after drying, cutting and smashing the corn husks.
The beneficial effects of the above alternative embodiment are: through the drying treatment after the hard handle is removed, the moisture of the formed plate is effectively reduced, and the service life of the formed plate is prolonged.
Optionally, as shown in fig. 1, in some embodiments, step S400 further includes: when the sewing needle is synchronously measured, the operation of cutting off the part of the firing pin is performed by gas cutting at the firing pin in advance.
Optionally, as shown in fig. 1, in some embodiments, between step S600 and step S700, further includes:
and S610, adhering and paving a layer of decorative paper by using decorative paper rolls before the pressure roller of the outlet after sewing.
In the above alternative embodiment, it should be noted that the surface of the decorative paper is provided with a decorative pattern.
The beneficial effects of the above alternative embodiment are: through setting up the decorative paper, improved the outward appearance aesthetic feeling of shaping thing.
Optionally, as shown in fig. 1, in some embodiments, the method further includes step S800 of performing a glue coating process on the outer surface of the cut and press-formed plate.
In the above alternative embodiments, it should be noted that the surface is glued for the purpose of preventing corrosion and moisture.
The beneficial effects of the above alternative embodiment are: by adopting the process method of surface gluing treatment, the service life of the formed plate is effectively prolonged.
Alternatively, as shown in fig. 1, in some embodiments, a cut, pressed sheet material is used in place of a plastic bag, a wood board, a decorative board, a cardboard, a reed board, or any of various bag bodies.
In the above alternative embodiments, it should be noted that the present invention may also be used in other fields.
Alternatively, as shown in fig. 1, in some embodiments, the decorative paper in step S610 may be replaced with canvas.
In the above alternative embodiment, it should be noted that the decorative paper may be replaced by a surface layer made of other materials.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements may be made based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
In the present specification, the terms "upper", "lower", "left", "right", "middle", and the like are used for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications in the relative relationship may be made without substantial changes in the technical content.
Claims (7)
1. A process method for making corn bran plates is characterized by comprising the following steps:
step S100, removing hard stems from corn husks;
s200, winding gauze at the inlet of a reed board machine, and laying gauze at the bottom of the reed board machine;
step S300, paving a layer of corn bran on the gauze;
s400, a layer of electric welding net is rolled and laid on the upper layer by the electric welding net;
s500, placing a layer of corn bran on the electric welding net;
step S600, laying a layer of gauze on the corn husks on the electric welding net through a gauze roll;
and S700, cutting, pressing and forming.
2. A corn husk board making process as claimed in claim 1, wherein step S100 further comprises: after the hard handle is removed, a drying process is performed.
3. A corn bran board making process as claimed in claim 2, wherein step S400 further comprises: when the sewing needle is synchronously measured, the operation of cutting off the part of the firing pin is performed by gas cutting at the firing pin in advance.
4. The corn husk board making process according to claim 3, characterized in that between step S600 and step S700 further comprising:
and S610, adhering and paving a layer of decorative paper by using decorative paper rolls before the pressure roller of the outlet after sewing.
5. The method as claimed in claim 4, further comprising step S800 of applying a glue to the outer surface of the cut and pressed sheet.
6. A corn bran board making process as claimed in claim 5, wherein the cut and pressed board is used to replace any one of plastic bag, wood board, decorative board, paper board, reed board or various bag bodies.
7. A corn husk board making process according to claim 6 characterized in that the decorative paper in step S610 can be replaced by canvas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210818559.XA CN115157790A (en) | 2022-07-14 | 2022-07-14 | Technological method for making board by using corn husk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210818559.XA CN115157790A (en) | 2022-07-14 | 2022-07-14 | Technological method for making board by using corn husk |
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| Publication Number | Publication Date |
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| CN115157790A true CN115157790A (en) | 2022-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210818559.XA Pending CN115157790A (en) | 2022-07-14 | 2022-07-14 | Technological method for making board by using corn husk |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1483367A (en) * | 2003-07-10 | 2004-03-24 | 张学军 | Insole and making method |
| CN201065587Y (en) * | 2007-06-02 | 2008-05-28 | 王保民 | Wall panel capable of on-spot production |
| CN106367832A (en) * | 2016-08-31 | 2017-02-01 | 衣明春 | Preparation method of corn viscose fiber, antimicrobial viscose fiber and garment production method therewith |
| CN208154947U (en) * | 2018-03-12 | 2018-11-27 | 宁夏鸿兴农工贸发展有限公司 | A kind of plate drying unit for maize peel drying of whitewashing |
| CN110001273A (en) * | 2019-05-17 | 2019-07-12 | 胡朝民 | The production method of plant piece poster |
-
2022
- 2022-07-14 CN CN202210818559.XA patent/CN115157790A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1483367A (en) * | 2003-07-10 | 2004-03-24 | 张学军 | Insole and making method |
| CN201065587Y (en) * | 2007-06-02 | 2008-05-28 | 王保民 | Wall panel capable of on-spot production |
| CN106367832A (en) * | 2016-08-31 | 2017-02-01 | 衣明春 | Preparation method of corn viscose fiber, antimicrobial viscose fiber and garment production method therewith |
| CN208154947U (en) * | 2018-03-12 | 2018-11-27 | 宁夏鸿兴农工贸发展有限公司 | A kind of plate drying unit for maize peel drying of whitewashing |
| CN110001273A (en) * | 2019-05-17 | 2019-07-12 | 胡朝民 | The production method of plant piece poster |
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Application publication date: 20221011 |