CN115156095B - Infrared detection device and method for thermoplastic prepreg for high tension winding molding - Google Patents
Infrared detection device and method for thermoplastic prepreg for high tension winding molding Download PDFInfo
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Abstract
Description
技术领域technical field
本发明专利属于复合材料检测的技术领域,涉及一种复合材料预浸料红外检测装置及方法,尤其涉及大张力缠绕成型用热塑性预浸料的红外检测装置及方法。The patent of the present invention belongs to the technical field of composite material detection, and relates to an infrared detection device and method for composite material prepregs, in particular to an infrared detection device and method for thermoplastic prepregs for high-tension winding molding.
背景技术Background technique
热塑复合材料预浸料中树脂为完全固结状态,能有效传递载荷,可以实现高达1000MPa级别的大张力缠绕成型,比采用热固复合材料的100MPa级常规张力缠绕提高了一个数量级,适用于储能飞轮、高速电机转子护套、电磁发射身管等先进电磁领域大张力缠绕制件成型。但高性能热塑预浸料存在浸渍难、合股并纱难等工艺难点,导致预浸料易存在缺陷,并且对于宽幅预浸料,需要分切使用,在分切时易造成预浸料的损伤。大张力缠绕是一种特殊的成型方式,不同于常规成型方式,大张力缠绕在成型过程中需要对预浸料施加较大的应力并且还会伴随着较高的成型温度作用,对预浸料强度及均匀性要求极高,对材料缺陷及损伤极为敏感。无损伤的热塑预浸料根据设计需求,能稳定实现1000-1500MPa的大张力缠绕。预浸料缺陷及损伤会导致预浸料的许用缠绕张力减小,含缺陷或损伤预浸料在低于1000MPa张力缠绕时就会发生破坏,并且这种破坏的波动性较大、随机性明显,严重影响大张力缠绕成型的连续性和实用性,制约了热塑预浸料大张力缠绕技术的使用,急需要针对性的检测装置及方法。The resin in the thermoplastic composite prepreg is in a fully consolidated state, which can effectively transmit the load, and can achieve high-tension winding molding up to 1000MPa, which is an order of magnitude higher than the 100MPa-level conventional tension winding using thermosetting composite materials. It is suitable for Energy storage flywheels, high-speed motor rotor sheaths, electromagnetic launch tubes and other advanced electromagnetic field high-tension winding parts are formed. However, high-performance thermoplastic prepregs have technical difficulties such as difficult impregnation and ply plying, which lead to defects in prepregs, and for wide-width prepregs, they need to be cut and used, which is easy to cause prepregs during cutting. damage. High-tension winding is a special molding method, which is different from conventional molding methods. High-tension winding needs to exert greater stress on the prepreg during the molding process and is accompanied by a higher molding temperature. The strength and uniformity requirements are extremely high, and it is extremely sensitive to material defects and damage. According to the design requirements, the non-damage thermoplastic prepreg can stably achieve high tension winding of 1000-1500MPa. Prepreg defects and damage will lead to a decrease in the allowable winding tension of the prepreg, and the prepreg containing defects or damage will be damaged when the tension is lower than 1000MPa, and the fluctuation of this damage is large and random Obviously, it seriously affects the continuity and practicability of high-tension winding molding, and restricts the use of high-tension winding technology for thermoplastic prepregs. There is an urgent need for targeted detection devices and methods.
现有红外检测方式主要是对成型后的材料性能进行检测,或对热固性预浸料的检测。现有红外检测方式未建立检测参数与大张力缠绕成型中材料的许用缠绕张力之间的关系,缺乏对预浸料缠绕的许用缠绕张力的直接评价,导致现有检测步骤多、时间长、效率低。并且现有检测方式无法做到对张力缠绕用预浸料的评级使用,易造成预浸料的浪费。现有检测装置并未考虑到热塑预浸料刚度大、大张力缠绕对预浸料损伤敏感的关键问题,当前检测使用的过辊及限位装置易造成热塑预浸料的损伤,不适合对大张力缠绕用热塑预浸料检测。为满足热塑预浸料大张力缠绕需求,急需一种专用的红外检测装置及使用方式,直接、准确、低损伤的评判预浸料许用缠绕张力,并且实现预浸料的分级使用,助力热塑预浸料大张力缠绕技术的发展。The existing infrared detection methods are mainly to detect the properties of the formed material, or to detect the thermosetting prepreg. The existing infrared detection method does not establish the relationship between the detection parameters and the allowable winding tension of the material in the high-tension winding molding, and lacks a direct evaluation of the allowable winding tension of the prepreg winding, resulting in many existing detection steps and long time ,low efficiency. Moreover, the existing detection methods cannot be used to grade and use prepregs for tension winding, which may easily cause waste of prepregs. The existing detection device does not take into account the key issues of high rigidity of thermoplastic prepreg and high tension winding is sensitive to the damage of prepreg. Suitable for testing thermoplastic prepregs for high tension winding. In order to meet the demand for high-tension winding of thermoplastic prepregs, there is an urgent need for a special infrared detection device and its use method, which can judge the allowable winding tension of prepregs directly, accurately and with low damage, and realize the graded use of prepregs. Development of high tension winding technology for thermoplastic prepregs.
发明内容Contents of the invention
本发明的目的是为了解决背景技术中提及的问题,提供大张力缠绕成型用热塑性预浸料的红外检测装置及方法。The purpose of the present invention is to solve the problems mentioned in the background technology, and provide an infrared detection device and method for thermoplastic prepregs for high-tension winding molding.
为实现上述技术目的,本发明采取的技术方案为:For realizing above-mentioned technical purpose, the technical scheme that the present invention takes is:
大张力缠绕成型用热塑性预浸料的红外检测装置,其特征是:包括安装架、放料装置、收料装置、限位装置、导向装置、加热装置、红外检测装置以及预浸料;其中,放料装置、收料装置、限位装置、导向装置、加热装置、红外检测装置均固定于安装架,放料装置用于放出预浸料,限位装置用于约束预浸料位置,收料装置用于回收约束预浸料,预浸料依次经放料装置、限位装置后,被收料装置回收,导向装置用于将限位装置与收料装置之间的预浸料导向加热装置和红外检测装置之间,加热装置用于加热预浸料下表面,红外检测装置用于检测加热装置温度以及预浸料上表面温度。An infrared detection device for thermoplastic prepregs for high-tension winding molding, which is characterized by: including a mounting frame, a feeding device, a receiving device, a limit device, a guiding device, a heating device, an infrared detection device and a prepreg; wherein, The unwinding device, receiving device, limit device, guiding device, heating device, and infrared detection device are all fixed on the mounting frame. The unloading device is used to release the prepreg, and the limit device is used to restrict the position of the prepreg. The device is used to recover and constrain the prepreg. After the prepreg passes through the discharging device and the limiting device in turn, it is recovered by the receiving device. The guiding device is used to guide the prepreg between the limiting device and the receiving device to the heating device. Between the heating device and the infrared detection device, the heating device is used to heat the lower surface of the prepreg, and the infrared detection device is used to detect the temperature of the heating device and the temperature of the upper surface of the prepreg.
在其中的一些实施例中,限位装置包括多组倾斜的过辊,过辊通过过辊安装座固定在安装架上,过辊通过斜面侧向分力及摩擦力约束预浸料位置,记预浸料厚度为h,宽度为d,材料模量为E,拉伸强度为δ,过辊间最大倾角为θ,过辊间距L大于E*d/(0.1*δ);过辊直径D大于E*h/(0.1*δ)。In some of these embodiments, the limit device includes multiple groups of inclined rollers, the rollers are fixed on the mounting frame through the roller mounting seat, and the rollers constrain the position of the prepreg through the lateral component force and friction of the inclined surface. The thickness of the prepreg is h, the width is d, the material modulus is E, the tensile strength is δ, the maximum inclination angle between the passing rollers is θ, the distance L between the passing rollers is greater than E*d/(0.1*δ); the diameter of the passing rollers is D Greater than E*h/(0.1*δ).
在其中的一些实施例中,加热装置由加热辊、加热辊安装轴、热源、热源安装座、温度控制装置组成,加热辊通过加热辊安装轴安装在安装架上,热源和温度控制装置安装在热源安装座上,热源安装座连接在安装架上,热源用于给加热辊升温,温度控制装置通过控制热源的热量输入,控制加热辊的温度。In some of these embodiments, the heating device is composed of a heating roller, a heating roller mounting shaft, a heat source, a heat source mounting base, and a temperature control device. The heating roller is installed on the mounting frame through the heating roller mounting shaft, and the heat source and the temperature control device are installed on The heat source mounting seat is connected to the mounting frame, the heat source is used to heat up the heating roller, and the temperature control device controls the temperature of the heating roller by controlling the heat input of the heat source.
在其中的一些实施例中,热源为热风枪或加热棒或感应线圈。In some of these embodiments, the heat source is a heat gun or a heating rod or an induction coil.
在其中的一些实施例中,红外检测装置由红外测温仪、红外测温仪固定架、滑台机构和随动视窗组成,红外测温仪通过红外测温仪固定架固定在安装架上,随动视窗通过滑轨滑动架设在滑台机构上,滑台机构固定在安装架上,随动视窗由视窗盒、前对辊夹、后对辊夹组成,视窗盒顶部开有与预浸料宽度相同的视窗,视窗和加热辊均位于前对辊夹和后对辊夹之间,且加热辊位于视窗下方,预浸料从前对辊夹和后对辊夹穿过,并被前对辊夹和后对辊夹分别夹持,预浸料下表面贴在加热辊上,红外测温仪能透过视窗检测加热辊温度以及预浸料上表面温度。In some of the embodiments, the infrared detection device is composed of an infrared thermometer, a fixed frame of the infrared thermometer, a slide mechanism and a follow-up window, and the infrared thermometer is fixed on the mounting frame through the fixed frame of the infrared thermometer. The follow-up window is installed on the slide mechanism through the slide rail, and the slide mechanism is fixed on the mounting frame. The follow-up window is composed of a window box, a front roller clamp, and a rear roller clamp. The top of the window box is opened with a prepreg material. The window with the same width, the window and the heating roller are located between the front roller nip and the rear roller nip, and the heating roller is located below the window, the prepreg passes through the front roller nip and the rear roller nip, and is passed by the front roller nip The clamp and the rear pair of roller clamps are respectively clamped, and the lower surface of the prepreg is attached to the heating roller. The infrared thermometer can detect the temperature of the heating roller and the temperature of the upper surface of the prepreg through the window.
在其中的一些实施例中,放料装置由放料筒、放料轴和阻尼器组成,预浸料前端卷在放料筒上,放料筒固定在放料轴上,放料轴通过阻尼器与安装架连接,阻尼器能在放料轴1-100 RPM转速下提供不少于0.01Nm的阻力;阻尼器为机械式摩擦带或电机或磁粉制动器。In some of these embodiments, the discharging device is composed of a discharging cylinder, a discharging shaft and a damper. The front end of the prepreg is wound on the discharging cylinder, and the discharging cylinder is fixed on the discharging shaft. The damper is connected with the mounting frame, and the damper can provide a resistance of not less than 0.01Nm at the speed of 1-100 RPM of the discharge shaft; the damper is a mechanical friction belt or a motor or a magnetic powder brake.
在其中的一些实施例中,收料装置由收料盘、收料轴、收料电机和电机安装座组成,收料盘固定在收料轴上,收料轴与收料电机传动连接,收料电机固定安装在电机安装座上,电机安装座固定在安装架上,预浸料后端卷在收料盘上,收料电机经收料轴带动收料盘转动,提供不少于10N的收料张力,保持预浸料的收紧与取向。In some of the embodiments, the receiving device is composed of a receiving tray, a receiving shaft, a receiving motor and a motor mounting seat, the receiving tray is fixed on the receiving shaft, and the receiving shaft is connected to the receiving motor through transmission. The material motor is fixedly installed on the motor mounting base, the motor mounting base is fixed on the mounting frame, the rear end of the prepreg is rolled on the receiving tray, and the receiving motor drives the receiving tray to rotate through the receiving shaft, providing a force of not less than 10N. Rewind tension to maintain the tightening and orientation of the prepreg.
在其中的一些实施例中,导向装置由至少两个平行的导向辊组成,且加热辊前侧和后侧各设至少一个导向辊,导向辊的直径D大于E*h/(0.1*δ)。In some of these embodiments, the guiding device is composed of at least two parallel guiding rollers, and at least one guiding roller is respectively arranged on the front side and the rear side of the heating roller, and the diameter D of the guiding roller is greater than E*h/(0.1*δ) .
在其中的一些实施例中,前对辊夹由第一金属辊、第一橡胶辊、第一活动安装架和第一弹簧组成,第一金属辊和第一橡胶辊平行设置,第一弹簧一端与视窗盒连接,另一端与第一橡胶辊连接,第一弹簧通过弹力将第一橡胶辊拉向第一金属辊,使第一橡胶辊与第一金属辊紧贴,预浸料从第一金属辊和第一橡胶辊之间穿过;后对辊夹由第二金属辊、第二橡胶辊、第二活动安装架和第二弹簧组成,第二金属辊和第二橡胶辊平行设置,第二弹簧一端与视窗盒连接,另一端与第二橡胶辊连接,第二弹簧通过弹力将第二橡胶辊拉向第二金属辊,使第二橡胶辊和第二金属辊紧贴,预浸料从第二橡胶辊和第二金属辊之间穿过。In some of these embodiments, the front pair of roller clamps is composed of a first metal roller, a first rubber roller, a first movable mounting bracket and a first spring, the first metal roller and the first rubber roller are arranged in parallel, and one end of the first spring is It is connected to the window box, and the other end is connected to the first rubber roller. The first spring pulls the first rubber roller to the first metal roller through elastic force, so that the first rubber roller and the first metal roller are in close contact. Pass between the metal roller and the first rubber roller; the rear pair of roller clamps is composed of the second metal roller, the second rubber roller, the second movable mounting frame and the second spring, the second metal roller and the second rubber roller are arranged in parallel, One end of the second spring is connected to the window box, and the other end is connected to the second rubber roller. The second spring pulls the second rubber roller to the second metal roller through elastic force, so that the second rubber roller and the second metal roller are in close contact, prepreg The material passes between the second rubber roller and the second metal roller.
大张力缠绕成型用热塑性预浸料的红外检测装置的检测方法,包括以下步骤:A detection method of an infrared detection device for thermoplastic prepregs for high-tension winding molding, comprising the following steps:
步骤一:针对同一批同种材料的预浸料,记加热辊表面温度T1,所检预浸料上表面平均温度T2,所检预浸料上表面最高温度Tmax,预浸料上表面最低温度Tmin,计温度波动系数x2=(Tmax-Tmin)/T2;Step 1: For the same batch of prepregs of the same material, record the surface temperature T1 of the heating roller, the average temperature T2 of the upper surface of the inspected prepreg, the highest temperature Tmax of the upper surface of the inspected prepreg, and the lowest temperature of the upper surface of the prepreg Tmin, meter temperature fluctuation coefficient x2=(Tmax-Tmin)/T2;
步骤二、标定、测量一筒预浸料的红外特征,得到其上表面平均温度T2;Step 2. Calibrate and measure the infrared characteristics of a tube of prepreg to obtain the average temperature T2 of its upper surface;
将该段中温度波动系数x2<10%的部分取若干段,测试其拉伸强度,平均拉伸破坏时的拉力记为N1;取温度波动系数10%<x2<20%的部分若干段,测试其拉伸强度,得到其拉伸强度为N1*k1,k1为第一强度折减系数;取温度波动系数20%<x2<30%的部分若干段,测试其拉伸强度,得到其拉伸强度为N1*k2,k2为第二强度折减系数;Take several sections of the section with temperature fluctuation coefficient x2<10%, and test its tensile strength, and record the tensile force at the time of average tensile failure as N1; take several sections with temperature fluctuation coefficient of 10%<x2<20%, Test its tensile strength to obtain its tensile strength as N1*k1, and k1 is the first strength reduction coefficient; take several sections of the part with a temperature fluctuation coefficient of 20%<x2<30%, test its tensile strength, and obtain its tensile strength The tensile strength is N1*k2, and k2 is the second strength reduction factor;
步骤三:评级使用,温度波动系数x2<10%则最终缠绕张力为N1*k0,k0为张力缠绕工艺系数,随热塑预浸料质量而定,温度波动系数10%<x2<20%则降级使用,许用缠绕张力为N1*k1*k0;温度波动系数20%<x2<30%则降级使用,许用缠绕张力为N1*k2*k0;温度波动系数x2>30%,预浸料质量无法满足大张力缠绕需求。Step 3: Rating and use, the temperature fluctuation coefficient x2<10%, the final winding tension is N1*k0, k0 is the tension winding process coefficient, which depends on the quality of thermoplastic prepreg, and the temperature fluctuation coefficient is 10% For degraded use, the allowable winding tension is N1*k1*k0; if the temperature fluctuation coefficient is 20%<x2<30%, it is degraded for use, and the allowable winding tension is N1*k2*k0; the temperature fluctuation coefficient x2>30%, prepreg The quality cannot meet the needs of large tension winding.
本发明具有以下优点:The present invention has the following advantages:
本发明的有益效果是:The beneficial effects of the present invention are:
1. 建立了热塑预浸料红外检测结果与热塑预浸料许用缠绕张力之间的直接关系,提高了检测效率;1. Established the direct relationship between the infrared detection results of thermoplastic prepregs and the allowable winding tension of thermoplastic prepregs, which improved the detection efficiency;
2. 按照热塑预浸料红外检测结果将热塑预浸料分级评价,并可以实现根据设计需求对热塑预浸料的分级使用,减少了材料浪费;2. Classify and evaluate thermoplastic prepreg according to the infrared detection results of thermoplastic prepreg, and realize the graded use of thermoplastic prepreg according to design requirements, reducing material waste;
3. 考虑了热塑预浸料本体的高刚度、易损伤的特性,以及大张力缠绕对预浸料质量的高要求,通过设计合理的导向和限位装置,避免了检测过程对预浸料的损伤;3. Considering the high rigidity and easy damage characteristics of the thermoplastic prepreg body, as well as the high requirements for the quality of the prepreg by large-tension winding, through the design of a reasonable guide and limit device, the prepreg is avoided during the inspection process. damage;
4. 采用二级加热装置,实现热源温度稳定,并且可针对不同材料需求调节,整体装置简单实用,对软硬件条件要求不高,仅利用红外测温仪及其自带软件,无需复杂的后处理过程。4. A secondary heating device is used to stabilize the temperature of the heat source, and it can be adjusted according to the needs of different materials. The overall device is simple and practical, and does not require high software and hardware conditions. Only the infrared thermometer and its own software are used, and no complicated post-processing is required. process.
附图说明Description of drawings
图1为本发明的总体示意图;Fig. 1 is the general schematic diagram of the present invention;
图2为放料装置示意图;Fig. 2 is a schematic diagram of the discharging device;
图3为限位装置示意图;Fig. 3 is a schematic diagram of a limiting device;
图4为加热装置示意图;Fig. 4 is a schematic diagram of a heating device;
图5为红外检测装置示意图;Fig. 5 is a schematic diagram of an infrared detection device;
图6为随动视窗示意图。FIG. 6 is a schematic diagram of a follow-up window.
图中标记名称:1.安装架,2.放料装置,3.收料装置,4.限位装置,5.导向装置,6.加热装置,7.红外检测装置,8.预浸料,21.放料筒,22.放料轴,23.阻尼器,31.收料盘,32.收料轴,33.收料电机,34.电机安装座,41.过辊,42.过辊安装座,411.第一过辊, 412.第二过辊,413.第三过辊,414.第四过辊,423.第三过辊安装座,424.第四过辊安装座,51.导向辊,61.加热辊,62.加热辊安装轴,63.热源,64.热源安装座,65.温度控制装置,71.红外测温仪,72.红外测温仪固定架,73.滑台机构,74.随动视窗,731.滑轨,741.视窗盒,7421第一金属辊,7422.第一橡胶辊,7423.第一活动安装架,7424.第一弹簧,743.后对辊夹,7431.第二金属辊,7432.第二橡胶辊,7433.第二活动安装架,7434.第二弹簧。Marking names in the picture: 1. Mounting frame, 2. Unwinding device, 3. Receiving device, 4. Limiting device, 5. Guide device, 6. Heating device, 7. Infrared detection device, 8. Prepreg, 21. Unwinding barrel, 22. Unwinding shaft, 23. Damper, 31. Receiving pan, 32. Receiving shaft, 33. Receiving motor, 34. Motor mount, 41. Roller, 42. Roller Mounting seat, 411. The first roller, 412. The second roller, 413. The third roller, 414. The fourth roller, 423. The third roller mounting seat, 424. The fourth roller mounting seat, 51 .Guide roller, 61. Heating roller, 62. Heating roller mounting shaft, 63. Heat source, 64. Heat source mounting seat, 65. Temperature control device, 71. Infrared thermometer, 72. Infrared thermometer fixing frame, 73. Sliding table mechanism, 74. Follow-up window, 731. Slide rail, 741. Window box, 7421 The first metal roller, 7422. The first rubber roller, 7423. The first movable mounting frame, 7424. The first spring, 743. Rear Roller clamp, 7431. Second metal roller, 7432. Second rubber roller, 7433. Second movable mounting frame, 7434. Second spring.
具体实施方式Detailed ways
以下结合附图对本发明的实施例作进一步详细描述。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
需要注意的是,发明中所引用的如“上”、“下”、“左”、“右”、“前”、“后”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that terms such as "upper", "lower", "left", "right", "front", and "rear" quoted in the invention are only for clarity of description, not for Limiting the practicable scope of the present invention, and the change or adjustment of the relative relationship shall also be regarded as the practicable scope of the present invention without substantive changes in the technical content.
如图1-6所示,本发明的大张力缠绕成型用热塑预浸料的红外检测装置及方法,包括安装架1、放料装置2、收料装置3、限位装置4、导向装置5、加热装置6、红外检测装置7以及预浸料8。其中,放料装置2、收料装置3、限位装置4、导向装置5、加热装置6、红外检测装置7均固定于安装架1,放料装置2由放料筒21、放料轴22、阻尼器23组成,收料装置3由收料盘31、收料轴32、收料电机33、电机安装座34组成,限位装置4由多组倾斜过辊41、过辊安装座42组成,导向装置5由至少两个平行的导向辊51组成,加热装置6由加热辊61、加热辊安装轴62、热源63、热源安装座64、温度控制装置65组成,红外检测装置7由红外测温仪71、红外测温仪固定架72、滑台机构73、随动视窗74组成,预浸料8由放料装置2放出,依次经过限位装置4、导向装置5、加热装置6、红外检测装置7,最后进入收料装置3。As shown in Figures 1-6, the infrared detection device and method for thermoplastic prepregs for high-tension winding molding of the present invention include a mounting frame 1, a feeding device 2, a receiving device 3, a limiting device 4, and a guiding device 5. A heating device 6 , an infrared detection device 7 and a prepreg 8 . Wherein, the discharging device 2, the receiving device 3, the limit device 4, the guiding device 5, the heating device 6, and the infrared detection device 7 are all fixed on the mounting frame 1, and the discharging device 2 is composed of a discharging cylinder 21 and a discharging shaft 22. , damper 23, the material receiving device 3 is composed of a material receiving tray 31, a material receiving shaft 32, a material receiving motor 33, and a motor mounting seat 34, and the limit device 4 is composed of multiple sets of inclined rollers 41 and roller mounting seats 42 , the guide device 5 is made up of at least two parallel guide rollers 51, the heating device 6 is made up of a heating roller 61, a heating roller installation shaft 62, a heat source 63, a heat source mounting seat 64, and a temperature control device 65, and the infrared detection device 7 is composed of an infrared measurement Composed of a thermometer 71, an infrared thermometer fixing frame 72, a slide mechanism 73, and a follow-up window 74, the prepreg 8 is released from the discharge device 2, and then passes through the limit device 4, the guide device 5, the heating device 6, the infrared The detection device 7 finally enters the receiving device 3 .
采用以下张力缠绕成型用热塑预浸料的红外检测及分级使用方法:Use the following infrared detection and classification methods for thermoplastic prepregs for tension winding molding:
步骤一:针对同一批同种材料的预浸料8,记加热辊61表面温度T1,所检预浸料8上表面平均温度T2,所检预浸料8上表面最高温度Tmax,预浸料8上表面最低温度Tmin,计温度波动系数x2=(Tmax-Tmin)/T2。Step 1: For the same batch of prepregs 8 of the same material, record the surface temperature T1 of the heating roller 61, the average temperature T2 of the upper surface of the prepreg 8 inspected, the maximum temperature Tmax of the upper surface of the prepreg 8 inspected, and the temperature Tmax of the prepreg 8 inspected. 8 The minimum temperature Tmin on the upper surface, the temperature fluctuation coefficient x2=(Tmax-Tmin)/T2.
步骤二:标定Step 2: Calibration
测量一筒预浸料8的红外特征,得到其上表面平均温度T2;Measure the infrared characteristics of a tube of prepreg 8 to obtain the average temperature T2 of its upper surface;
将该段中温度波动系数x2<10%的部分取若干段,测试其拉伸强度,平均拉伸破坏时的拉力记为N1;Take several sections of the section where the temperature fluctuation coefficient x2<10% and test its tensile strength, and record the tensile force at the time of average tensile failure as N1;
取温度波动系数10%<x2<20%的部分若干段,测试其拉伸强度,得到其拉伸强度为N1*k1,k1为第一强度折减系数;Take a number of sections with a temperature fluctuation coefficient of 10%<x2<20%, test their tensile strength, and obtain their tensile strength as N1*k1, where k1 is the first strength reduction coefficient;
取温度波动系数20%<x2<30%的部分若干段,测试其拉伸强度,得到其拉伸强度为N1*k2,k2为第二强度折减系数;Take several sections of the part with a temperature fluctuation coefficient of 20%<x2<30%, test its tensile strength, and obtain its tensile strength as N1*k2, where k2 is the second strength reduction coefficient;
步骤三:评级使用Step Three: Rating Use
温度波动系数x2<10%则最终缠绕张力为N1*k0,k0为张力缠绕工艺系数,随热塑预浸料质量而定,由前期实验可知,碳纤维增强PEEK材料(T700/PEEK)取0.45,玻璃纤维增强PEEK材料(S2/PEEK)取0.3;If the temperature fluctuation coefficient x2<10%, the final winding tension is N1*k0, and k0 is the tension winding process coefficient, which depends on the quality of the thermoplastic prepreg. According to the previous experiments, the carbon fiber reinforced PEEK material (T700/PEEK) is 0.45, Glass fiber reinforced PEEK material (S2/PEEK) takes 0.3;
温度波动系数10%<x2<20%则降级使用,许用缠绕张力为N1*k1*k0;If the temperature fluctuation coefficient is 10%<x2<20%, it will be degraded and used, and the allowable winding tension is N1*k1*k0;
温度波动系数20%<x2<30%则降级使用,许用缠绕张力为N1*k2*k0;If the temperature fluctuation coefficient is 20%<x2<30%, it will be degraded and used, and the allowable winding tension is N1*k2*k0;
温度波动系数x2>30%,根据前期实验可知,此预浸料质量波动极大,缺陷较多,无法满足大张力缠绕需求,可用于其他成型方式使用。The temperature fluctuation coefficient x2>30%, according to the previous experiments, the quality of this prepreg fluctuates greatly, and there are many defects, which cannot meet the needs of high tension winding, and can be used in other molding methods.
限位装置4由多组倾斜的过辊41、过辊安装座42组成,限定预浸料8位置便于红外测试,张力缠绕成型对材料的损伤极为敏感,为避免测试引起的损伤,采用多组倾斜放置的直筒硬过辊41作为限位辊,通过斜面侧向分力及摩擦力约束预浸料8位置,采用硬度高于HRC50的材料制作过辊41,防止预浸料8因辊面变形而产生损伤。并且为防止预浸料8由于倾斜的过辊41所带来的附加弯矩导致的预浸料8损伤,需要设计限位装置4中的过辊41的位置及尺寸,记预浸料8厚度为h,宽度为d,过辊41间最大倾角为θ,材料模量为E,拉伸强度为δ,过辊41间距L需要大于E*d/(0.1*δ);为防止预浸料8在过辊41表面引起的附加弯矩导致预浸料8损伤,过辊41直径D需要大于E*h/(0.1*δ)。加热装置6由加热辊61、加热辊安装轴62、热源63、热源安装座64、温度控制装置65等组成,加热辊61通过加热辊安装轴62安装在安装架1上,热源63和温度控制装置65安装在热源安装座64上,连接在安装架1上,利用热源63给加热辊61升温,温度控制装置65采集并通过控制热源63的热量输入,控制加热辊61的温度。加热辊61采用高耐温、高比热的金属材料制成。采用两级加热的方式,更容易为预浸料8检测提供稳定的检测热输入。放料装置2由放料筒21、放料轴22、阻尼器23组成,阻尼器23可以是机械式摩擦带、电机、磁粉制动器等,阻尼器23能在1-100 RPM转速下长期稳定的提供不少于0.01Nm的阻力。收料装置3由收料盘31、收料轴32、收料电机33、电机安装座34组成,收料电机33能稳定的提供不少于10N的收料张力,保持预浸料8的收紧与取向。导向装置5由至少两个平行的导向辊51组成,采用硬度高于HRC50的材料作为辊面材料,为防止预浸料8在导向辊51表面引起的附加料8损伤,导向辊51的直径D需要大于E*h/(0.1*δ)。热源63可以采用热风枪、加热棒、感应线圈等。对辊夹742由一个金属辊7421、一个橡胶辊7422、活动安装架7423、弹簧7424组成,利用弹簧7424、橡胶辊7422、金属辊7421实现对预浸料8的夹紧。多组倾斜过辊41、过辊安装座42,可以分为第一过辊411、第一过辊安装座421、第二过辊412、第二过辊安装座422、第三过辊413、第三过辊安装座423、第四过辊414、第四过辊安装座424。导向辊51,可以分为第一导向辊511、第二导向辊512。The limit device 4 is composed of multiple sets of inclined rollers 41 and roller mounting seats 42, which limit the position of the prepreg 8 to facilitate infrared testing. Tension winding molding is extremely sensitive to material damage. In order to avoid damage caused by testing, multiple sets of The obliquely placed straight hard roller 41 is used as a limit roller, and the position of the prepreg 8 is constrained by the lateral force and friction of the inclined surface. The material with a hardness higher than HRC50 is used to make the roller 41 to prevent the deformation of the prepreg 8 due to the roller surface. resulting in damage. And in order to prevent the prepreg 8 from being damaged due to the additional bending moment brought by the inclined passing roller 41, it is necessary to design the position and size of the passing roller 41 in the limit device 4, and record the thickness of the prepreg 8 is h, the width is d, the maximum inclination angle between the passing rollers 41 is θ, the material modulus is E, and the tensile strength is δ, the distance L between the passing rollers 41 needs to be greater than E*d/(0.1*δ); in order to prevent the prepreg The additional bending moment caused by 8 on the surface of the passing roller 41 causes damage to the prepreg 8, and the diameter D of the passing roller 41 needs to be greater than E*h/(0.1*δ). The heating device 6 is composed of a heating roller 61, a heating roller installation shaft 62, a heat source 63, a heat source mounting seat 64, a temperature control device 65, etc., the heating roller 61 is installed on the mounting frame 1 through the heating roller installation shaft 62, and the heat source 63 and temperature control The device 65 is installed on the heat source mounting base 64 and connected to the mounting frame 1. The heat source 63 is used to raise the temperature of the heating roller 61. The temperature control device 65 collects and controls the heat input of the heat source 63 to control the temperature of the heating roller 61. The heating roller 61 is made of metal material with high temperature resistance and high specific heat. Using two-stage heating makes it easier to provide stable heat input for prepreg 8 testing. The discharge device 2 is composed of a discharge cylinder 21, a discharge shaft 22, and a damper 23. The damper 23 can be a mechanical friction belt, a motor, a magnetic powder brake, etc. The damper 23 can be stable for a long time at a speed of 1-100 RPM. Provide a resistance of not less than 0.01Nm. The receiving device 3 is composed of a receiving tray 31, a receiving shaft 32, a receiving motor 33, and a motor mounting base 34. The receiving motor 33 can stably provide a receiving tension of not less than 10N to maintain the receiving tension of the prepreg 8. tight with orientation. The guide device 5 is composed of at least two parallel guide rollers 51. The material with a hardness higher than HRC50 is used as the roller surface material. In order to prevent the additional material 8 from being damaged by the prepreg 8 on the surface of the guide roller 51, the diameter of the guide roller 51 is It needs to be greater than E*h/(0.1*δ). The heat source 63 can be a heat gun, a heating rod, an induction coil, and the like. The roller clamp 742 is composed of a metal roller 7421, a rubber roller 7422, a movable mounting frame 7423, and a spring 7424. The spring 7424, the rubber roller 7422, and the metal roller 7421 are used to clamp the prepreg 8. Multiple groups of inclined rollers 41 and roller mounts 42 can be divided into first rollers 411, first roller mounts 421, second rollers 412, second roller mounts 422, third rollers 413, The third passing roller mounting seat 423 , the fourth passing roller 414 , and the fourth passing roller mounting seat 424 . The guide roller 51 can be divided into a first guide roller 511 and a second guide roller 512 .
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
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