CN115155881A - Paint spraying equipment for machining trolley frame and using method - Google Patents
Paint spraying equipment for machining trolley frame and using method Download PDFInfo
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- CN115155881A CN115155881A CN202211037956.XA CN202211037956A CN115155881A CN 115155881 A CN115155881 A CN 115155881A CN 202211037956 A CN202211037956 A CN 202211037956A CN 115155881 A CN115155881 A CN 115155881A
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- trolley frame
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- 239000003973 paint Substances 0.000 title claims abstract description 111
- 238000005507 spraying Methods 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000003754 machining Methods 0.000 title claims abstract description 11
- 238000001179 sorption measurement Methods 0.000 claims abstract description 87
- 230000008569 process Effects 0.000 claims abstract description 33
- 238000001125 extrusion Methods 0.000 claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 claims abstract description 10
- 238000010422 painting Methods 0.000 claims description 9
- 239000000284 extract Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 2
- 241001170716 Garra gotyla Species 0.000 claims 1
- 230000006872 improvement Effects 0.000 description 17
- 230000009286 beneficial effect Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 4
- 230000000737 periodic effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002594 sorbent Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/26—Masking elements, i.e. elements defining uncoated areas on an object to be coated for masking cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses paint spraying equipment for machining a trolley frame and a using method thereof, wherein the paint spraying equipment comprises a paint spraying chamber, wherein supports are arranged on two sides of the paint spraying chamber, and a driving device for driving the trolley frame to turn is arranged on each support; the driving device is respectively connected with a first movable plate and a second movable plate on the supports on the two sides, and the first movable plate and the second movable plate are respectively provided with a first positioning assembly and a second positioning assembly for positioning with the trolley frame; the top end of the paint spraying chamber is movably provided with a paint spraying component; the bottom activity of paint spray booth is provided with adsorption component and supplementary lifting unit, and adsorption component includes the adsorption plate, and the middle part and the both sides of adsorption plate are provided with adsorption tube subassembly and extrusion subassembly respectively. The invention provides paint spraying equipment for machining a trolley frame and a using method thereof, which are ingenious in design, solve the problem of uneven paint spraying between two process plates of the trolley frame in the prior art, and improve the quality of products.
Description
Technical Field
The invention relates to the technical field related to trolley frame painting, in particular to a painting device for trolley frame processing and a using method thereof.
Background
The bogie frame is a key bearing part in the running mechanism of the crawler-type all-terrain vehicle, is connected with the loading wheels and the vehicle body, the weight of the vehicle body is transferred to the bogie frame through the steel plate spring, and finally acts on the ground through the loading wheels and the crawler. As shown in fig. 11, a plurality of first process holes 2001 and bolt holes 2004 for installing a driving device are formed at one side of a bogie frame 20, two process plates 2002 are arranged at the other side of the middle of the bogie frame, a second process hole 2003 is formed at the other side of the bogie frame, a process is performed on the bogie frame during a processing process to perform a paint spraying treatment on the bogie frame, and paint accumulation often occurs between the two process plates 2002 during the paint spraying process, so that the quality of the whole product is affected.
Patent publication (publication) No.: CN113714011a, applicant (patentee): xiamen-underway commerce, inc.; the invention relates to the technical field of electromechanical machines and discloses a paint spraying device for improving paint spraying uniformity of electromechanical machine parts. This improve paint spraying apparatus of electromechanical machine spare part homogeneity of spraying paint, the cam rotates, and the diaphragm can periodic up-and-down motion this moment, further makes the inside paint in lacquer pond pass through the shower nozzle blowout, and the fly leaf can periodic side-to-side motion this moment, further makes the shower nozzle can periodic side-to-side motion spray paint to the part that has reached improvement electromechanical machine sprays paint the homogeneity and increases the effect of product percent of pass. The filter screen can filter the impurity of paint inside, does not influence the recovery of unnecessary paint to the effect of the waste saving manufacturing cost who has reached the reduction paint.
The patent in the comparison document does not disclose the technical scheme of the patent, and the novelty of the patent cannot be damaged, and the combination of the above comparison documents cannot damage the creativity of the patent.
Disclosure of Invention
The invention aims to solve the problems, provides the paint spraying equipment for machining the trolley frame and the using method thereof, has smart design, solves the problem of uneven paint spraying between two process plates of the trolley frame in the prior art, and improves the product quality.
In order to realize the purpose, the invention adopts the technical scheme that: the device comprises a paint spraying chamber, wherein brackets are arranged on two sides of the paint spraying chamber, and a driving device for driving a trolley frame to overturn is arranged on each bracket; the driving device is respectively connected with a first movable plate and a second movable plate on the supports on the two sides, and the first movable plate and the second movable plate are respectively provided with a first positioning assembly and a second positioning assembly for positioning with the trolley frame; the top end of the paint spraying chamber is movably provided with a paint spraying component; the bottom activity of paint spray booth is provided with adsorption component and supplementary lifting unit, and adsorption component includes the adsorption plate, and the middle part and the both sides of adsorption plate are provided with adsorption tube subassembly and extrusion subassembly respectively.
The beneficial effects of the above technical scheme are: the bottom activity of paint spray booth sets up's adsorption component, adsorption component includes the adsorption plate, and the middle part and the both sides of adsorption plate are provided with adsorption tube subassembly and extrusion subassembly respectively, adsorb the back through the adsorption plate to unnecessary paint between two technology boards, and extrusion subassembly extrudees the adsorption plate and the adsorption tube subassembly is extracted the paint in the adsorption plate, and the coordination between them can not only adsorb unnecessary paint, can also prevent to absorb original paint simultaneously.
As a further improvement of the above technical solution, the driving device includes a first motor, an output end of the first motor is connected with a driving shaft, the driving shaft is inserted into the first movable plate, the first movable plate is connected with one end of the bogie frame through a first positioning assembly, the other end of the bogie frame is connected with a second movable plate through a second positioning assembly, and a driven shaft is inserted into the second movable plate and the support at the side end.
The beneficial effect of the improvement is as follows: the driving shaft is driven to rotate through the first motor, the other end of the trolley frame is connected with the second movable plate through the second positioning assembly, and the driven shaft penetrates through the second movable plate and the support at the side end, so that the whole trolley frame is driven to rotate, paint is sprayed while rotating, and the paint spraying efficiency is improved.
As a further improvement of the above technical solution, the first positioning assembly includes a first positioning shaft, the upper end of the first positioning shaft is provided with a first air pipe through a fixing sleeve, the first air pipe is provided with a first joint connected with the air source assembly, and the first air pipe is annular; the lower end of the first air pipe is provided with a plurality of second air pipes which are suitable for the process holes on the trolley frame; the lower end of the fixed sleeve is provided with an upper cover plate, the lower end of the upper cover plate is provided with a rubber sleeve, and the lower end of the rubber sleeve is provided with a lower cover plate; the upper cover plate, the rubber sleeve and the lower cover plate are all inserted on the first positioning shaft; the upper end and the lower end of the first positioning shaft are respectively connected with the first movable plate through a first positioning block and a first pin shaft.
The beneficial effect of the improvement is as follows: the first air pipe and the second air pipe can shield the bolt holes of the trolley frame after air is introduced into the first air pipe and the second air pipe, so that paint is prevented from entering the bolt holes in the paint spraying process to avoid influencing subsequent installation; the upper cover plate and the lower cover plate have a positioning function, and the rubber sleeve has a protection function on the inner surface of the first process hole.
As a further improvement of the above technical scheme, the second positioning assembly comprises an upper positioning shaft, a second positioning block is arranged on one side of the upper end of the upper positioning shaft, and the bottom end of the upper positioning shaft is movably provided with a fixed seat and then is fixed through a bolt; the lower end of the fixed seat is provided with a lower positioning shaft, and an end cover plate is inserted on the lower positioning shaft; a second positioning block is arranged on one side of the lower end of the lower positioning shaft; the upper positioning shaft and the lower positioning shaft are connected with the first movable plate through a second positioning block and a second pin shaft.
The beneficial effect of the improvement is as follows: go up the location axle and fix a position the axle with lower through the fixing base connection, improved flexibility and the convenience of using.
As a further improvement of the technical scheme, the paint spraying assembly comprises a paint spraying head, the paint spraying head is arranged on the left-right moving assembly through a movable block, and the paint spraying head is connected with the box body through a pipeline; the left-right moving assembly comprises a second motor, the output end of the second motor is connected with a first ball screw, and a first ball nut is arranged on the first ball screw and connected with the movable block; the second motor is arranged in the fixed frame, and the other end of the first ball screw is arranged in the vertical plate.
The beneficial effect of the improvement is as follows: the spray head moves left and right under the action of the left and right movement assembly, so that the whole trolley frame can be sprayed with paint, and the paint spraying efficiency is improved.
As a further improvement of the above technical scheme, the adsorption tube assembly comprises a pipette head and a sleeve, a piston is arranged in the sleeve, the upper end of the piston is connected with the telescopic end of the first electric push rod, the telescopic end of the first electric push rod is inserted into the fixed ring, the fixed ring is arranged on the fixed frame, the lower end of the sleeve is inserted into the lower end of the fixed frame, and the middle part of the sleeve is connected with the fixed frame through the positioning frame; one side of the sleeve is provided with a second joint which is respectively connected with the air passage, the paint collecting cavity and the suction pump.
The beneficial effect of the improvement is as follows: the adsorption tube assembly firstly adsorbs through the suction tube head, then adsorbs through the suction pump, can not only adsorb unnecessary paint, can also prevent to suck the paint originally simultaneously.
As the further improvement of the technical scheme, the extrusion assembly comprises an extrusion block, the upper end of the extrusion block is connected with the transverse block through a spring assembly, and the upper end of the transverse block is connected with the telescopic end of the second electric push rod.
The beneficial effect of the improvement is as follows: the adsorption tube assembly is coordinated with the adsorption tube assembly, and the adsorption tube assembly can extrude and absorb the water simultaneously, so that the adsorption efficiency is improved; the spring assembly is provided with a buffering function.
As a further improvement of the above technical scheme, a first electric push rod of the adsorption tube assembly and a second electric push rod of the extrusion assembly are arranged on the lifting plate, the side end of the lifting plate is arranged on the guide rail through a second slider, the upper end of the lifting plate is provided with an air cylinder, the air cylinder is arranged on the transverse plate, and the transverse plate is arranged on the vertical rod; the montant sets up on the locating plate, and the locating plate setting is on first slider, and first slider setting is on second ball nut, and second ball nut alternates on second ball screw, and the one end and the third motor of second ball screw are connected.
The beneficial effect of the improvement is as follows: the height of the adsorption pipe assembly and the extrusion assembly is adjusted by lifting under the action of the cylinder, and the position of the adsorption pipe assembly and the extrusion assembly is adjusted by the third motor and the second ball nut.
As a further improvement of the technical scheme, the width of the adsorption plate is suitable for the distance between the two process plates of the trolley frame, and the front side and the rear side of the adsorption plate are provided with baffle plates which are connected with the fixed frame through connecting blocks; the material of adsorption plate sets up to the sponge.
The beneficial effect of the improvement is as follows: the side is provided with the baffle around the adsorption plate, and such structural design prevents that paint from extruding, and the baffle passes through the connecting block to be connected with the mount, realizes going up and down together with the adsorption tube subassembly.
The use method of the paint spraying equipment for machining the trolley frame comprises the following steps:
s1, firstly, transporting a trolley frame between two brackets through an auxiliary lifting assembly, and respectively positioning the trolley frame through a first positioning assembly and a second positioning assembly;
s2, fixing the first positioning assembly and the second positioning assembly with the first movable plate and the second movable plate respectively;
s3, starting the driving device and the paint spraying assembly to drive the trolley frame to rotate and spray paint simultaneously;
s4, after the paint spraying is finished, the adsorption plate in the adsorption assembly is lowered to a position between the two process plates of the trolley frame through the movable adsorption assembly, after the adsorption plate adsorbs redundant paint between the two process plates, the extrusion assembly extrudes the adsorption plate and the adsorption pipe assembly extracts the paint in the adsorption plate.
Drawings
FIG. 1 is a front view of the structure of the present invention (with the suction assembly positioned at the bottom).
Fig. 2 is a front view of the structure of the present invention (with the auxiliary lift assembly positioned at the bottom).
FIG. 3 is a front view of a sorbent assembly in a configuration of the present invention.
Fig. 4 is an enlarged schematic view of a portion a in fig. 3.
FIG. 5 is a side view of a sorbent assembly in a configuration of the present invention.
Fig. 6 is an enlarged schematic view of B in fig. 5.
Fig. 7 is an enlarged schematic view of C in fig. 6.
Fig. 8 is an elevation view of a first positioning assembly in the configuration of the present invention.
Fig. 9 is an elevation view of a second positioning assembly in the configuration of the present invention.
FIG. 10 is a schematic view of a paint spray assembly of the present invention in its construction.
FIG. 11 is a schematic diagram of a product in the structure of the present invention.
The text labels in the figures are represented as: 1. a paint spray booth; 2. a support; 3. a driven shaft; 4. a second movable plate; 5. a left-right moving assembly; 501. a fixing frame; 502. a second motor; 503. a first ball screw; 504. a vertical plate; 6. a box body; 7. a pipeline; 8. a movable block; 9. a paint spraying head; 10. a first positioning assembly; 1001. a first positioning shaft; 1002. fixing a sleeve; 1003. a first joint; 1004. a first air pipe; 1005. a second air pipe; 1006. an upper cover plate; 1007. a rubber sleeve; 1008. a lower cover plate; 11. a drive shaft; 12. a first motor; 13. an adsorption component; 1301. a third motor; 1302. a second ball screw; 1303. a second ball nut; 1304. a first slider; 1305. positioning a plate; 1306. a limiting block; 1307. a guide rail; 1308. extruding the block; 1309. a spring assembly; 13091. a connecting post assembly; 13092. a spring; 13093. a groove plate; 1310. a transverse block; 1311. a second electric push rod; 1312. a lifting plate; 1313. a cylinder; 1314. a transverse plate; 1315. a second slider; 1316. a vertical rod; 1317. a fixed mount; 1318. a fixing ring; 1319. a piston; 1320. a positioning frame; 1321. a joint; 1322. a sleeve; 1323. connecting blocks; 1324. an adsorption plate; 1325. a baffle plate; 1326. a pipette head; 1327. a first electric push rod; 14. a second positioning assembly; 1401. an upper positioning shaft; 1402. a second positioning block; 1403. a bolt; 1404. a fixed seat; 1405. a lower positioning shaft; 15. an auxiliary lifting assembly; 1501. a universal wheel; 1502. a base plate; 1503. a shear lift; 1504. a top plate; 1505. a roller assembly; 16. a first movable plate; 17. a first pin shaft; 18. a first positioning block; 19. a second pin shaft; 20. a bogie frame; 2001. a first process hole; 2002. a process plate; 2003. a second step; 2004. a stepped bore; 100. an extrusion assembly; 200. an adsorption tube assembly.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 11, the specific structure of the present invention is: the device comprises a paint spraying chamber 1, wherein two sides of the paint spraying chamber 1 are provided with brackets 2, and the brackets 2 are provided with driving devices for driving a trolley frame to turn over; the driving device is respectively connected with the first movable plate 16 and the second movable plate 4 on the brackets 2 at two sides, and the first movable plate 16 and the second movable plate 4 are respectively provided with a first positioning assembly 10 and a second positioning assembly 14 for positioning with the trolley frame; the top end of the paint spraying chamber 1 is movably provided with a paint spraying component; the bottom activity of paint spray booth 1 is provided with adsorption component 13 and supplementary lifting unit 15, and adsorption component 13 includes adsorption plate 1324, and adsorption tube subassembly 200 and extrusion subassembly 100 are provided with respectively to the middle part and the both sides of adsorption plate 1324.
The working principle is as follows: firstly, the trolley frame 20 is conveyed between the two brackets 2 through the auxiliary lifting assembly 15 and the height of the trolley frame is adjusted, the first process hole 2001 of the trolley frame 20 is located through the first locating assembly 10, the second process hole 2003 is located through the second locating assembly 14 and then the auxiliary lifting assembly 15 is moved away, the driving device is started, the trolley frame 20 starts to rotate, the paint spraying assembly starts to perform paint spraying treatment on the trolley frame, after the paint is sprayed, the adsorption assembly 13 is moved to adsorb redundant paint between the two process plates 2002, firstly, the adsorption plate 1324 adsorbs the redundant paint, the extrusion assembly 100 extrudes the adsorption plate 1324 and the adsorption tube assembly 200 extracts the paint in the adsorption plate 1324, and through the coordination effect of the two components, the redundant paint can be adsorbed, and the original paint can be prevented from being adsorbed.
As shown in fig. 1-2, the driving device includes a first motor 12, an output end of the first motor 12 is connected to a driving shaft 11, the driving shaft 11 is inserted into a first movable plate 16, the first movable plate 16 is connected to one end of the bogie frame through a first positioning assembly 10, the other end of the bogie frame is connected to a second movable plate 4 through a second positioning assembly 14, and a driven shaft 3 is inserted into the second movable plate 4 and a support at a side end.
When the spraying trolley is used specifically, the driving shaft 11 is driven to rotate through the first motor 12, the other end of the trolley frame is connected with the second movable plate 4 through the second positioning assembly 14, and the driven shaft 3 penetrates through the second movable plate 4 and the support of the side end, so that the whole trolley frame is driven to rotate, paint is sprayed while rotating, and the paint spraying efficiency is improved.
As shown in fig. 8, the first positioning assembly 10 includes a first positioning shaft 1001, a first air pipe 1004 is disposed at an upper end of the first positioning shaft 1001 through a fixing sleeve 1002, a first joint 1003 connected to an air supply assembly is disposed on the first air pipe 1004, and the first air pipe 1004 is configured to be a circular ring; the lower end of the first air pipe 1004 is provided with a plurality of second air pipes 1005 which are suitable for the fabrication holes on the trolley frame; an upper cover plate 1006 is arranged at the lower end of the fixed sleeve 1002, a rubber sleeve 1007 is arranged at the lower end of the upper cover plate 1006, and a lower cover plate 1008 is arranged at the lower end of the rubber sleeve 1007; the upper cover plate 1006, the rubber sleeve 1007 and the lower cover plate 1008 are all inserted on the first positioning shaft 1001 in a penetrating manner; the upper and lower ends of the first positioning shaft 1001 are connected to the first movable plate 16 through the first positioning block 18 and the first pin 17, respectively.
When the device is used specifically, the upper end of the first positioning shaft 1001 is inserted into the first process hole 2001, the upper cover plate 1006 and the lower cover plate 1008 are locked and positioned, and then the first positioning block 18 and the first pin 17 are connected with the first movable plate 16; at the moment, the step hole 2004 is vacuumized, and then the air source assembly connected with the first connector 1003 is opened, so that the first air pipe 1004 and the second air pipe 1005 are filled with air and inserted into the step hole 2004, and the structural design shields the bolt hole of the bogie frame, so that paint is prevented from entering the bolt hole in the paint spraying process to avoid influencing subsequent installation; the upper cover plate 1006 and the lower cover plate 1008 have a positioning function, and the rubber sleeve 1007 has a protection function on the inner surface of the first process hole.
As shown in fig. 9, the second positioning assembly 14 includes an upper positioning shaft 1401, a second positioning block 1402 is disposed on one side of an upper end of the upper positioning shaft 1401, and a fixing base 1404 is movably disposed at a bottom end of the upper positioning shaft 1401 and then fixed by a bolt 1403; a lower positioning shaft 1405 is arranged at the lower end of the fixed seat 1404, and an end cover plate is inserted on the lower positioning shaft 1405; a second positioning block 1402 is arranged on one side of the lower end of the lower positioning shaft 1405; the upper positioning shaft 1401 and the lower positioning shaft 1405 are connected to the second movable plate 4 through the second positioning block 1402 and the second pin 19.
During the specific use, go up location axle 1401 and location axle 1405 down and also alternate respectively in second process hole 2003, then connect fixedly through fixing base 1404 and through the fixed locking of bolt 1403, improved flexibility and the convenience of using.
As shown in fig. 10, the paint spraying assembly comprises a paint spraying head 9, the paint spraying head 9 is arranged on the left-right moving assembly 5 through a movable block 8, and the paint spraying head 9 is connected with the box body 6 through a pipeline 7; the left-right moving assembly 5 comprises a second motor 502, the output end of the second motor 502 is connected with a first ball screw 503, and a first ball nut arranged on the first ball screw 503 is connected with the movable block 8; the second motor 502 is disposed in the fixed frame 501, and the other end of the first ball screw 503 is disposed in the riser 504. When the spraying device is used specifically, the spraying head 9 moves left and right under the action of the left and right movement assembly 5, so that the whole trolley frame can be sprayed with paint, and the paint spraying efficiency is improved. The left-right moving component 5 drives the first ball nut to rotate through the rotation of the second motor 502, so as to drive the movable block 8 to move left and right, and further drive the paint spraying head 9 to move.
As shown in fig. 3 to 4, the suction tube assembly 200 includes a suction head 1326 and a sleeve 1322, a piston 1319 is disposed in the sleeve 1322, an upper end of the piston 1319 is connected to a telescopic end of the first electric push rod 1327, the telescopic end of the first electric push rod 1327 is inserted into a fixing ring 1318, the fixing ring 1318 is disposed on the fixing frame 1317, a lower end of the sleeve 1322 is inserted into a lower end of the fixing frame 1317, and a middle portion of the sleeve 1322 is connected to the fixing frame 1317 through a positioning frame 1320; one side of the sleeve 1322 is provided with a second joint 1321 which is respectively connected with the air passage, the paint collecting cavity and the suction pump. During the specific use, the adsorption tube subassembly is at first through the suction tube head 1326 adsorb, then adsorbs through the suction pump, can not only adsorb unnecessary paint, can also prevent to suck the paint originally simultaneously. The piston 1319 in the pipette head 1326 is moved by the expansion and contraction of the first electric ram 1327.
As shown in fig. 5-7, the ram assembly 100 includes a ram 1308, the upper end of the ram 1308 being connected to a cross-piece 1310 by a spring assembly 1309, and the upper end of the cross-piece 1310 being connected to the telescoping end of a second electric ram 1311. Spring assembly 1309 includes a connection post assembly 13091, where connection post assembly 13091 is provided with a spring 13092, and the other end of spring 13092 is disposed within groove plate 13093. When the device is used specifically, the squeezing block 1308 is lifted by the second electric push rod 1311 to squeeze the adsorption plate, and the squeezing block cooperates with the adsorption tube assembly to squeeze and adsorb at the same time, so that the adsorption efficiency is improved; the arrangement of the spring assembly 1309 provides a cushioning effect.
As shown in fig. 5, the first electric push rod 1324 of the suction pipe assembly 200 and the second electric push rod 1311 of the extrusion assembly 100 are disposed on the lifting plate 1312, the side end of the lifting plate 1312 is disposed on the guide rail 1307 through the second slider 1315, the upper end of the lifting plate 1312 is provided with the air cylinder 1313, the air cylinder 1313 is disposed on the horizontal plate 1314, and the horizontal plate 1314 is disposed on the vertical rod 1316; the vertical rod 1316 is disposed on a positioning plate 1305, the positioning plate 1305 is disposed on the first sliding block 1304, the first sliding block 1304 is disposed on the second ball nut 1303, the second ball nut 1303 is inserted on the second ball screw 1302, and one end of the second ball screw 1302 is connected to the third motor 1301. The guide rail 1307 is provided with stoppers 1306 on both sides. In specific use, the suction tube assembly 200 and the extrusion assembly 100 slide on the guide rail 1307 to be lifted and lowered by the second slide block 1315 under the action of the air cylinder 1313, and the position is adjusted between the two process plates by the third motor 1301 and the second ball nut 1303.
As shown in fig. 3-4, the width of the adsorption plate 1324 is suitable for the distance between the two process plates of the trolley frame, baffles 1325 are arranged on the front and rear sides of the adsorption plate 1324, and the baffles 1325 are connected with the fixing frame 1317 through connecting blocks 1323; the material of the adsorption plate 1324 is sponge. When the adsorption plate 1324 is used specifically, baffles 1325 are arranged on the front side and the rear side of the adsorption plate 1324, the structural design prevents paint from being extruded out, and the baffles 1325 are connected with the fixing frame 1317 through connecting blocks 1323 to lift together with the adsorption pipe assembly 200.
As shown in fig. 2, the auxiliary lifting assembly 15 includes a universal wheel 1501, the universal wheel 1501 is disposed at the lower end of a bottom plate 1502, a shear type lifter 1503 is disposed on the bottom plate 1502, a top plate 1504 is disposed at the upper end of the shear type lifter 1503, a roller assembly 1505 is disposed on the top plate 1504, and when the auxiliary lifting assembly is used in a concrete manner, the shear type lifter 1503 moves to a proper position through the universal wheel 1501, so that the roller assembly 1505 has a labor-saving effect.
The use method of the paint spraying equipment for machining the trolley frame comprises the following steps:
s1, firstly, transporting a trolley frame between two brackets 2 through an auxiliary lifting assembly 15, and respectively positioning the trolley frame through a first positioning assembly 10 and a second positioning assembly 14;
s2, fixing the first positioning assembly 10 and the second positioning assembly 14 with the first movable plate 16 and the second movable plate 4 respectively;
s3, starting the driving device and the paint spraying assembly to drive the trolley frame to rotate and spray paint at the same time;
s4, after the paint spraying is finished, the adsorption plate 1324 in the adsorption assembly 13 is lowered to a position between the two process plates of the trolley frame by moving the adsorption assembly 13, after the excessive paint between the two process plates is adsorbed by the adsorption plate 1324, the extrusion assembly 100 extrudes the adsorption plate 1324 and the adsorption tube assembly 200 extracts the paint in the adsorption plate 1324.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been described herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (10)
1. The paint spraying equipment for machining the trolley frame comprises a paint spraying chamber (1) and is characterized in that two sides of the paint spraying chamber (1) are provided with brackets (2), and the brackets (2) are provided with driving devices for driving the trolley frame to turn over; the driving device is respectively connected with a first movable plate (16) and a second movable plate (4) on the brackets (2) at two sides, and the first movable plate (16) and the second movable plate (4) are respectively provided with a first positioning component (10) and a second positioning component (14) for positioning with the trolley frame; the top end of the paint spraying chamber (1) is movably provided with a paint spraying component; the bottom activity of paint spray booth (1) is provided with adsorption component (13) and supplementary lifting unit (15), and adsorption component (13) are provided with adsorption tube subassembly (200) and extrusion subassembly (100) respectively including adsorption plate (1324), the middle part and the both sides of adsorption plate (1324).
2. The paint spraying equipment for processing the trolley frame is characterized in that the driving device comprises a first motor (12), the output end of the first motor (12) is connected with a driving shaft (11), the driving shaft (11) is inserted into a first movable plate (16), the first movable plate (16) is connected with one end of the trolley frame through a first positioning assembly (10), the other end of the trolley frame is connected with a second movable plate (4) through a second positioning assembly (14), and a driven shaft (3) is inserted into the second movable plate (4) and a support (2) at the side end.
3. The paint spraying equipment for machining the trolley frame is characterized in that the first positioning assembly (10) comprises a first positioning shaft (1001), the upper end of the first positioning shaft (1001) is provided with a first air pipe (1004) through a fixing sleeve (1002), the first air pipe (1004) is provided with a first connector (1003) connected with an air source assembly, and the first air pipe (1004) is of a circular ring shape; the lower end of the first air pipe (1004) is provided with a plurality of second air pipes (1005) which are suitable for the fabrication holes on the trolley frame; an upper cover plate (1006) is arranged at the lower end of the fixed sleeve (1002), a rubber sleeve (1007) is arranged at the lower end of the upper cover plate (1006), and a lower cover plate (1008) is arranged at the lower end of the rubber sleeve (1007); the upper cover plate (1006), the rubber sleeve (1007) and the lower cover plate (1008) are inserted on the first positioning shaft (1001); the upper end and the lower end of the first positioning shaft (1001) are respectively connected with the first movable plate (16) through a first positioning block (18) and a first pin shaft (17).
4. The paint spraying equipment for machining the trolley frame according to claim 1, wherein the second positioning assembly (14) comprises an upper positioning shaft (1401), one side of the upper end of the upper positioning shaft (1401) is provided with a second positioning block (1402), and the bottom end of the upper positioning shaft (1401) is movably provided with a fixing seat (1404) and then is fixed through a bolt (1403); a lower positioning shaft (1405) is arranged at the lower end of the fixed seat (1404), and an end cover plate is inserted on the lower positioning shaft (1405); a second positioning block (1402) is arranged on one side of the lower end of the lower positioning shaft (1405); the upper positioning shaft (1401) and the lower positioning shaft (1405) are connected with the second movable plate (4) through a second positioning block (1402) and a second pin shaft (19).
5. The painting equipment for processing the trolley frame according to claim 1, wherein the painting assembly comprises a painting head (9), the painting head (9) is arranged on the left-right moving assembly (5) through a movable block (8), and the painting head (9) is connected with the box body (6) through a pipeline (7); the left-right moving assembly (5) comprises a second motor (502), the output end of the second motor (502) is connected with a first ball screw (503), and a first ball nut is arranged on the first ball screw (503) and connected with the movable block (8); the second motor (502) is arranged in the fixed frame (501), and the other end of the first ball screw (503) is arranged in the vertical plate (504).
6. The paint spraying equipment for processing the trolley frame according to claim 1, wherein the adsorption pipe assembly (200) comprises a sucker head (1326) and a sleeve (1322), a piston (1319) is arranged in the sleeve (1322), the upper end of the piston (1319) is connected with the telescopic end of a first electric push rod (1327), the telescopic end of the first electric push rod (1327) is inserted into a fixing ring (1318), the fixing ring (1318) is arranged on a fixing frame (1317), the lower end of the sleeve (1322) is inserted into the lower end of the fixing frame (1317), and the middle part of the sleeve (1322) is connected with the fixing frame (1317) through a positioning frame (1320); one side of the sleeve (1322) is provided with a second joint (1321) which is respectively connected with the air passage, the paint collecting cavity and the suction pump.
7. The painting equipment for processing the trolley frame according to claim 1, wherein the extrusion assembly (100) comprises an extrusion block (1308), the upper end of the extrusion block (1308) is connected with a cross block (1310) through a spring assembly (1309), and the upper end of the cross block (1310) is connected with the telescopic end of the second electric push rod (1311).
8. The paint spraying apparatus for processing the trolley frame according to claim 6 to 7, wherein the first electric push rod (1327) of the adsorption pipe assembly (200) and the second electric push rod (1311) of the extrusion assembly (100) are arranged on the lifting plate (1312), the side end of the lifting plate (1312) is arranged on the guide rail (1307) through the second sliding block (1315), the air cylinder (1313) is arranged at the upper end of the lifting plate (1312), the air cylinder (1313) is arranged on the transverse plate (1314), and the transverse plate (1314) is arranged on the vertical rod (1316); the vertical rod (1316) is arranged on a positioning plate (1305), the positioning plate (1305) is arranged on a first sliding block (1304), the first sliding block (1304) is arranged on a second ball nut (1303), the second ball nut (1303) is inserted on a second ball screw (1302), and one end of the second ball screw (1302) is connected with a third motor (1301).
9. The paint spraying apparatus for processing the trolley frame according to claim 1, wherein the width of the adsorption plate (1324) is suitable for the distance between the two process plates of the trolley frame, the front side and the rear side of the adsorption plate (1324) are provided with baffles (1325), and the baffles (1325) are connected with the fixed frame (1317) through connecting blocks (1323); the material of the adsorption plate (1324) is sponge.
10. The method for using the paint spraying equipment for machining the trolley frame according to claim 1, which is characterized by comprising the following steps of:
s1, firstly, a trolley frame is conveyed between two brackets (2) through an auxiliary lifting assembly (15) and is positioned with the trolley frame through a first positioning assembly (10) and a second positioning assembly (14) respectively;
s2, fixing the first positioning assembly (10) and the second positioning assembly (14) with the first movable plate (16) and the second movable plate (4) respectively;
s3, starting the driving device and the paint spraying assembly to drive the trolley frame to rotate and spray paint simultaneously;
s4, after painting is finished, the adsorption plate (1324) in the adsorption assembly (13) is lowered to a position between the two process plates of the trolley frame through moving the adsorption assembly (13), after the adsorption plate (1324) adsorbs redundant paint between the two process plates, the extrusion assembly (100) extrudes the adsorption plate (1324) and the adsorption pipe assembly (200) extracts the paint in the adsorption plate (1324).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211037956.XA CN115155881A (en) | 2022-08-26 | 2022-08-26 | Paint spraying equipment for machining trolley frame and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211037956.XA CN115155881A (en) | 2022-08-26 | 2022-08-26 | Paint spraying equipment for machining trolley frame and using method |
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| Publication Number | Publication Date |
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| CN115155881A true CN115155881A (en) | 2022-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211037956.XA Pending CN115155881A (en) | 2022-08-26 | 2022-08-26 | Paint spraying equipment for machining trolley frame and using method |
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| Country | Link |
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| CN (1) | CN115155881A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116827067A (en) * | 2023-05-10 | 2023-09-29 | 南京星辉机电科技有限公司 | Protective device for paint spraying of motor shell |
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